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LAKASA
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To deliver best quality product & service at the most competitive price
Content
Environment Quality Act, 1974 Article Extract (Waste Water Treatment) Type of Stainless Steel & Comparison LAKASA Biomatic Grease Interceptor LAKASA Biomatic Liquid Enzyme LAKASA Auto-Dosing Unit (ADU) LAKASA Sediment Interceptor LAKASA Floor Sediment Trap Installation for LAKASA Grease and sediment Interceptor & Floor Sediment Trap LAKASA Oil Interceptor LAKASA Neutralization Tank i ii iii 13 45 67 8 8
Page
9 10 13 14 16
# Local Authority Approval letters & SIRIM Test Reports & Project Reference List are compiled separately. #
As product improvement is an ongoing process and in pursuit of excellence, LAKASA reserves the right to change specifications or designs without prior notice.
2.
Second Schedule Standard Methods Of Analysis of Effluent I. Standard Methods of the Examination of Water and Wastewater published jointly by the American Public Health Association, the American Water Works Association and the Water Pollution Control Federation of the United State; or II. Analysis of Raw, Potable and Wastewaters published by the Department of the Environment of the United Kingdom.
3.
Third Schedule Parameter Limits Of Effluent Of Standards A and B No I. II. III. IV. V. VI. VII. VIII. IX. X. XI. XII. XIII. XIV. XV. XVI. XVII. XVIII. XIX. XX. XXI. XXII. XXIII. Parameter Temperature pH Value o BOD5 at 20 C COD Suspended Solids Mercury Cadmium Chromium, Hexavalent Arsenic Cyanide Lead Chromium, Trivalent Copper Manganese Nickel Tin Zinc Boron Iron (Fe) Phenol Free Chlorine Sulphide Oil and Grease Unit A
o
Standard B 40 5.5-9.0 50 100 100 0.05 0.02 0.05 0.10 0.10 0.50 1.00 1.00 1.00 1.00 1.00 1.00 4.00 5.00 1.00 2.00 0.50 10.00 40 6.0-9.0 20 50 50 0.005 0.01 0.05 0.05 0.05 0.10 0.20 0.20 0.20 0.20 0.20 1.00 1.00 1.00 0.001 1.00 0.50 Not Detectable
C -mg/l mg/I mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l
Article Extract THE CITY OF NEW YORK DEPARTMENT OF ENVIRONMENTAL PROTECTION Wastewater Treatment Preventing Grease Discharges Into Sewers Guidelines for New York City Businesses
A thriving business community is vital to New York City and its neighborhoods. A healthy economy benefits every New Yorker. But when businesses disregard sewer use regulations and improperly dispose of grease, fat or oil, sewer lines can become clogged, causing sewage to back up into basements of homes and commercial establishments. When that happens, the entire community suffers. The New York City Department of Environmental Protection (DEP) is responsible for maintaining the Citys sewage system - 6,000 miles of sewers and 14 wastewater treatment plants that process about 1.3 billion gallons of sewage per day. Sewer back-ups are a major sewer system problem that damages property and affects public health. In some areas, back-ups are frequently caused by grease clogging the local sewers. To address this problem, DEP is helping businesses comply with the Citys sewer use regulations. DEP is educating not only restaurant owners but also operators of nursing homes, fruit and vegetable stands, laundries, and dry cleaners, among others, to keep grease and other materials and chemicals out of the sewer system. To work effectively, sewer systems need to be properly maintained, from the drain to the treatment plant. If wastes are disposed of correctly, the Citys sewer system can handle them without any problem. Grease is an example of a waste that the sewer system cannot handle, and therefore should not be put down the drain. The City needs businesses and individuals to do their part to maintain the system because repeated repairs are disruptive to residences and businesses alike. Furthermore, proper disposal by commercial establishments is required by law. SEWER REGULATIONS CONCERNING GREASE To ensure the proper disposal of animal fats and vegetable oils, and to prevent sewage back-ups, the City requires grease-generating establishments to correctly install, operate and maintain properly sized and designed grease interceptors. These grease interceptors must be routinely cleaned to ensure proper operation. On November 9, 1998, the City amended the Sewer Use Regulations. These amendments clarify existing requirements and provide for self-certification of grease interceptors by a NYS licensed Professional Engineer or Registered Architect. Self-certification relieves regulated establishments from a lengthy departmental review process.
2.
3.
4.
5.
Test Results Comparison SUS 304 and SUS 439 1. Typical Chloride Stress Cracking test results in boiling solutions 42% MgC 20 hours 21 hours 1000 hours 33% LiCl 96 hours 21 hours 1000 hours 26% NaCl 744 hours 1000 hours 1000 hours
SUS 439 Seems to have better chloride stress cracking resistance as Compared to SUS 304 and SUS 316.
2.
Typical General Corrosion (Rusty) Data Corrosion rate in inches per month (millimeters per year) SUS 439 SUS 304 0.00002 (0.006) 0.00002 (0.006) 0.00001 (0.003) 0.005 (1.53) 0.00008 (0.025) 0.013 (4.0)
Boiling Solution 20% Phosphoric Acid 10% Sodium Bisulfate 10% Sulfamic Acid Conclusion :
SUS 439 appears to have better corrosion (rusty) resistance as compared to SUS 304 at the above mentioned boiling solutions.
Grease Interceptor
Semi-recessed
ADU & Enzyme
LAKASA
Beam
Pre-cast Sump
Pipes
To manhole/sewer Sump
Grease Interceptor
Type of Installation
Dishwashers:
Capacity In Gallons 15-20 20-30 30-50 50-70 70-100 Size GPM 15 20 25 35 100
12" x 18" x 6" 14" x 16" x 8" 18" x 20" x 8" 16" x 18" x 8" 18" x 20" x 8" 20" x 30" x 8" 20" x 24" x 12" 20" x 22" x 8" 20" x 22" x 12" 24" x 24" x 12"
EXAMPLE OF CALCULATION Fixtures Floor drains Double bowl sink (18x20x8) Hand washing sink (14x16x8) Dishwasher (50 gallon capacity)
1 1 1 2 2 1 1 2 2 2
No. of fixtures 2 2 2 1
Diversity factor
75%
80 GPM
Operation and Maintenance Guide 1. Sediment trap chamber is to be cleaned up on daily basis. However, the frequency of cleaning can be once a few days if the incoming volume is low. Grease trap chamber is designed to intercept incoming grease and oil. The grease and oil which is trapped in this chamber can be cleaned either by manual scoop (once a week). In this case, Grease Interceptor shall be maintained in efficient operating condition by periodic removal of the accumulated grease. No such collected grease shall be introduced into any drainage piping, or public or private sewer. OR by biomatic liquid enzyme, which actually converts grease into water and carbon dioxide. If a thickening of the contents is noted, with a distinct caking effect across the surface, or an offensive, pungent odour is emitted, then gradually increase the suggested dosage rate to compensate. If the contents appear to remain in a minimal semi-liquid state with little or no odour, this indicates successful degradation of the grease. Whenever tank is cleaned, the initial dosing procedure must be repeated. With the introduction of biomatic enzyme, periodic cleaning for grease is about once every 6 months. For manual cleaning (without using biomatic enzyme), cleaning for grease is about once a week. However, more frequent cleaning is required when there are more activities and/or when incoming grease content is high. Additional aeration system is suggested for larger size grease interceptor. The aeration pump is pre-set to run at the right timing and duration to achieve optimum performance.
2.
3.
4.
LAKASA Biomatic Grease Interceptor Use in restaurant, food court, cafeteria, school canteen, etc.
A (length)
Stainless steel cover with hinges support
(w id th )
Perforated
rt po up e S er nc mb a en Nu int ct Ma onta C
C (height)
or erf
et ck bu d ate
LAKASA
(trade mark)
Baffles Deep seal integral trap
Schematic View
Sediment trap chamber Grease interceptor chamber
ONE YEAR WARRANTY ON WELDING JOINTS (LEAKAGE) FOR LAKASA GREASE INTERCEPTOR Interceptor Material: Stainless Steel : Interceptor body, Perforated bucket, baffles, integral trap, inlet & outlet pipe sleeve. Stainless Steel : Interceptor Cover. *Other material is available upon special request Dimensional Data (All dimension in mm) Model Flowrate (GPM) Flowrate (litre/sec) Grease capacity Inlet A B C & (length) (width) (height) outlet Shallow Range (under the sink installation) D E F Weight (full) Advantages: Complete with sediment interceptor. Baffle design to avoid blockage by sediment waste. Baffle is removable for periodic cleaning. Easy opening cover with hinges support makes cleaning works much easier.
LK2012S LK2015S LK2020S LK2012 LK2015 LK2020 LK2025 LK2035 LK2050 LK2075 LK2100 LK2150 LK2200 LK2250 LK2300 LK2350 LK2400 LK2450 LK2500
0.91 10 kg 50 630 1.14 14 kg 50 690 1.50 18 kg 75 730 Standard Range (floor-mounted, suspended or 0.91 1.14 1.50 1.89 2.65 3.78 5.68 7.57 11.35 15.14 18.92 22.70 26.49 30.28 34.05 37.84 10 kg 14 kg 18 kg 23 kg 32 kg 46 kg 68 kg 91 kg 136 kg 182 kg 227 kg 273 kg 318 kg 363 kg 409 kg 454 kg 50 50 75 75 100 100 100 100 100 150 150 150 150 150 150 150 610 650 720 780 820 920 1220 1220 1700 1820 1960 2200 2350 2440 2550 2650
340 300 80 85 370 320 90 95 400 330 90 95 semi/fully recessed installation) 290 310 330 360 440 490 580 720 760 860 940 980 1070 1180 1140 1240 360 400 400 420 430 500 530 740 810 910 1010 1110 1140 1140 1310 1410 90 100 100 100 100 110 110 150 150 180 180 180 180 180 180 180 100 110 110 110 110 130 130 180 180 210 210 210 210 210 210 210
215 225 235 260 290 290 310 320 370 400 560 630 700 800 900 930 930 1100 1200
65kg 80kg 100kg 65kg 80kg 100kg 135kg 160kg 200kg 350kg 700kg 1000kg 1200kg 1800kg 2000kg 2200kg 2500kg 3000kg 4000kg
LAKASA Biomatic Liquid Enzyme is a blend of highly specialized microorganisms (multiple strain) designed specifically to promote rapid degradation of excessive, difficult to digest organic waste. These organic wastes include grease, fats and oils (FOG), detergents, starches, protein, cellulose and hydrocarbons. With the introduction of LAKASA Biomatic Liquid Enzyme, FOG is converted into harmless compounds of CO2 (carbon dioxide) and H2O (water). It is an effective pretreatment for organic waste to prevent it from passing over to the municipal wastewater system. Characteristic of LAKASA Biomatic Enzyme Concentrate
Flexible Hose
Steel Weight
Strainer
LAKASA Biomatic Enzyme is designed for use to enhance the decomposition (degradation) of organic waste compounds in food processing wastewater treatment.
Microorganisms Strains: Bacillus subtilis (3 strains)
Bacillus Licheniformis Bacillus Megaterium Bacillus Polymyxa Superior producer of protease, amylase, cellulase and lipase enzyme activity Excellent producer of protease and amylase activity and requires facultative condition for growth Excellent producer of protease, lipase and cellulase activity and requires facultative condition for growth Excellent producer of lipase activity and requires facultative condition for growth Protease, Amylase, cellulase, Pectinase, Beta glucanase, xylanase and lipase Essential nutrient and amino acid complexes
Bacillus Megaterium
Benefits (i) Effectively and rapidly reduce/eliminate BOD and COD in wastewater. (ii) Decomposes and permanently converts organic wastes into water soluble compounds. (iii) Keeps drain lines flowing smoothly; reduces the amount of pumpouts. (iv) Non-corrosive: will not damage drain lines & grease interceptor (v) Controls and reduces odors (vi) Contains no polluting phosphates (vii) Non-toxic, Non-pathogenic (non-disease causing) (viii) Environmentally safe & friendly Biodegradation Process Summary
FFA FFA
4. After digesting liquefied waste, microbes give off harmless carbon dioxide (CO 2) and water (H2O) byproducts
FFA
CO2 + H2O
5. Microbes multiply and continue this process until all organic waste is eliminated
Why Biomatic Enzyme is NOT working in some cases I. Inadequate dosage. II. Inappropriate dosing time the water temperature might be too high or the enzyme might have been flushed out before it has enough time to react. III. The grease content might be too high for biological process. In this case, manual cleaning is required once a month or more frequent if needed. IV. Inadequate oxygen for microbe to perform, additional aeration might be required, especially for large interceptor. V. Wastewater might be too acidic or contains high chlorine mixture which can kill microbes. Enzyme Dosage (Actual dosage required might vary according to actual grease content)
Model Daily meals Starter dose (ml) 90 90 180 180 270 360 450 540 900 1080 Monthly dose (litres) LOW HIGH grease grease 0.6 1.8 0.6 1.8 1.0 2.7 1.0 2.7 1.5 3.6 1.8 4.5 2.0 5.4 2.0 5.4 3.0 9.0 3.6 10.8 SIRIM LAB TEST Day Day 1 Day 7 Day 14 Grease & Oil 0.5945 g 0.2280 g 0.1182 g
LK2012 LK2015 LK2020 LK2025 LK2035 LK2050 LK2075 LK2100 LK2150 LK2200 to LK2500
up to 80 80 150 150 250 250 300 300 400 400 600 600 1000 1000 2000 2000 3000 3000 and above
Conclusion: The results clearly showed positive impacts of LAKASA BIOMATIC ENZYME in the degradation of FOG.
Wastewater from main kitchen always contain high % of grease, whereas those from hand washing sink / basin and secondary centralized Grease Interceptor usually does not have much grease and oil.
For best performance Characteristics 1. 2. 3. 4. 5. Follow the initial and daily dosing procedures. Optimum dosing time is 1 hour after kitchen closes. Do not discharge very hot water into the interceptor immediately before or immediately after dosing. Do not discharge chlorine, strong caustics, concentrated disinfectants, bleach or sanitizers into the interceptor. Do not deliberately discharge cooking oil or grease into the interceptor Appearance : Liquid Odour : Pleasantly perfumed pH : 8.2 8.8 Effective pH range : 5.5 9.0 o Effective temperature: 5 50 C Stability : 2 years
During the first few weeks of dosing operation, regular inspection of the internal condition of the interceptor should be conducted to gauge the performance of the dosage. If a thickening of the contents is noted, with a distinct caking effect across the surface, or an offensive, pungent odour is emitted, then gradually increase the suggested dosage rate to compensate. If the contents appear to remain in a minimal semi-liquid state with little or no odour, this indicates successful degradation of the grease. Whenever tank is cleaned, the initial dosing procedure must be repeated. Health & Safety The Lakasa biomatic liquid enzyme concentrate is safe in normal use. The biologically active nature of the product may cause skin irritation in some cases. It is essential that rubber gloves are worn at all times. Skin contact Should the concentrate come in contact with skin, wash with plenty of clean water. Eye contact If the concentrate splashes into the eyes or is rubbed in by hand, flush eyes with plenty of clean running water. Ingestion Avoid ingesting the concentrate but should an accident occur, wash mouth thoroughly with water. Do not induce vomiting. Drink plenty of water or milk. Seek medical advice immediately after the initial treatment has been given. This product should be stored, handled and used in accordance with good industrial hygiene practices. The information contained herein is based on the present state of our knowledge and is intended to describe all products from the point of view of health and safety requirements. It should not therefore be construed as guaranteeing specific properties.
P RUN I AU TO 0 7 5 6 3 4 1 2
0:00
h m R 1...7
Pump Head
Technical Characteristics Power supply 230 V 13 amp fuse Single phased 3 pin plug Power consumption 5 W Timer Digital clock ADU dimension 150 x 190 x 110 mm
2.
3.
Cabinet (lockable)
Hanging Panel
4.
5.
Installation The LAKASA ADU is located in close proximity to the grease interceptor. A conduit pipe (>7mm ) for the enzyme supply tube is recommended to link the auto-doser to the grease interceptor. The recommended distance is not more than 5 meters for effective transmission of enzyme from the source to the destination. Operating Instruction for ADU I. II. III. Connect the ADU to a 13 amp power point. Set the current time at the digital clock. Set the dosing ON time (2 hours after the kitchen is closed) and the dosing OFF time for a correct dosing duration according to recommended enzyme dosage. Run manual dosing with the initial dosage and to ensure the ADU is running properly.
Control panel and Digital clock setting I = manual operated dosing Auto = Auto operated dosing O = Off = set time Run = normal run = program = choose program for dosing ON and OFF 1 7 = set dosing day (Mon to Sun) h = hour m = minute R = reset
IV.
Wall
Automatic Dosing Unit (ADU) (150 x 190 x 110 mm) 13 Amp Power Point
Lock
ADU Cabinet (lockable type) (265 x 610 x 175 mm) Biomatic Liquid Enzyme (5 liters)
Connector
Connector
Floor
Inlet After installation, the gap is back-filled with cement and sand Socket (5/8")
Open Handle
Schematic View
Rodding Access (openable) Hinges Support Cin Deep Integral Trap Inlet Outlet Cout A
Advantages 1. 2. 3. Easily open cover to ease cleaning work. Prevent the pipeline being clogged with solid waste. Stainless steel interceptor material to avoid rusty and corrosion over long period. Deep integral trap to avoid smell in manhole from entering the building thru pipeline.
LAKASA
Din
4.
Dout
Perforated Bu cket
Dimensional Data
Pipe Size A B C in (mm) (mm) (mm) (mm) LKS 9434 75 400 400 100 LKS 9545 100 500 500 110 LKS 9656 100 600 600 120 LKS 9767 100 700 700 120 LKS 9878 100 800 800 130 Various dimensions is available upon request or to suit site requirement Model C out (mm) 200 250 300 300 350 D in (mm) 200 290 380 480 670 D out (mm) 100 150 200 300 350 E (mm) 300 400 500 600 700
LFS 5series
m 20m
Perforated Bucket
170mm 50mm
Outlet Pipe (50/75/100mm)
Type B
Advantage: 1) Prevent the pipeline being clogged with solid waste. 2) Stainless steel material to avoid rusty and corrosion over long period. 3) Perforated sediment bucket is removable to make cleaning work easy. 4) Type B c/w deep seal integral trap prevent outside air entering into building. Material: Stainless Steel Dimensional Data
MODEL LFS LFS LFS LFS LFS LFS 4150 5150 5200 5250 5300 5400 INLET (mm) 50 50 75 75 75 OUTLET (mm) 50 75 75 100 100 100 A (mm) 150 150 200 250 300 400 B (mm) 150 150 200 250 300 400 C (mm) 150 300 350 400 500 500 D (mm) 180 200 220 250 250 E (mm) 120 150 180 250 250
Installation for LAKASA Grease and Sediment Interceptor & Floor Sediment Trap
LAKASA Biomatic Grease Interceptor (Typical Installation: Suspended Type)
13A S.S.O. AUTOMATIC DOSING UNIT C/W BIOMATIC LIQUID ENZYME 5 LITRE
SK
SK
FLEXIBLE HOSE 50
SEDIMENT INTERCEPTOR
350
75 100 UPVC (1:100) 150x150 FLOOR DRAIN C/W S/S. PERFORATED BUCKET 100 UPVC PIPE RUN THRU BEAM
430 1000
50
400
OUTLET
Cross Section
2000 50 UPVC DRAIN PIPE TO DROPPER PIPE
LAKASA BIomatic Grease Interceptor System Installation: Suspended with hanger support Model: LK2035 (35 GPM)
DOUBLE BOWL SINK
2000
WALL
INTERCEPTOR COVER
200mm
FLOOR SLAB
300mm
INLET
330mm
C-CHANNEL HANGERS
NOTE: 1. C-Channel hanger able to take load 200kg. 2. Slab opening required 870mm x 490mm
820mm(L) x 440mm(W)
Testing & Commissioning Method Statement Grease Interceptor 1. Place at a firm & balance concrete base. 2. Inlet & outlet is connected accordingly and properly. 3. Interceptor is to be filled up with clean water until it reaches static water level. Auto-Dosing Unit (ADU) 1. To mount the ADU to wall with a lockable cabinet. 2. To connect ADU to a 13 Amp power point. 3. To set current time and dosing time (set 1 hour after kitchen close). 4. To set the dosing duration according to recommended dosage. The unit is running at a speed of 30 mL/min. 5. To connect a short flexible hose to enzyme bottle. Use steel weight and strainer provided to ensure the hose reaches the bottom of the bottle. 6. To connect a long hose (with conduit pipe) to the grease interceptor. To use the connector provided to join the connection. 7. To switch to manual dose to ensure pump head is rotating and enzyme is sucked up and delivered to interceptor. 8. To switch to Auto and the ADU will run automatically according to the preset time. Biomatic Enzyme 1. Avoid direct sunlight and should be kept inside the ADU cabinet. 2. To top up enzyme periodically.
320mm
Inlet
Suction Connection
Install at Carwash bay, Service & repair workshop, carpark, petrol station, oil distribution depot, garage etc.
LAKASA Oil Interceptor is a preliminary treatment for oily (hydrocarbon) wastewater discharged from sources such as service & repair workshop, carwash bays etc. The effluent from the interceptor should be channeled to sewer line for further process and treatment.
LAKASA Oil Interceptor is designed to allow introduction of any liquid types for separation as long as there is sufficient specific gravity differential to permit gravitational separation. It is designed for intermittent and variable flows of water, oil or any combination of non-emulsified oil/water mixtures. LAKASA Oil Interceptor can be installed at drain lines in areas like parking garages, petrol stations, hangars, machine shops, and also industrial plants where oil, sediment and other volatile liquid are encountered. It prevents oil and sediment in wastewater from entering discharge lines and protect against water pollution. The design allows intercepted oil to be automatically drawn-off for storage in a continuous operation. Sediment should be removed from sediment bucket at regular intervals. To eliminate pressure build-up inside the interceptor, a vent connection on side of the body allows the venting of interceptor.
Coalescing Plate Separators - Taking advantage of the buoyancy of oil droplets in water, coalescing plates perform oil/water separation. The system consists of many corrugated plates stacked one above the other, forming a set of narrow channels through which the oily water must flow. As the water flows through the plates the oil droplets rise and meet the underside of the plates where they are captured and eventually as more droplets are captured a film forms which eventually forms larger drops. The large oil droplets rise to the surface of the separator through holes provided for that purpose as a layer to be removed manually or automatically. Coalescing plates offer high efficiency and low operating and maintenance costs because there are no moving parts and no replacement parts are needed or spent absorbents generated.
Environmental Quality Act, 1974 In the effort to meet the requirement of the Environment Quality Act, 1974, Standard B on the oil & grease of 10mg/l of effluent quality, the sizing of LAKASA Oil Interceptor is to be double the standard recommended size. This will ensure the effluent is double filtered and achieve good effluent quality.
n be te um in rt Ma ppo ct N su nta Co
ce an
B
Inlet
l r tro be on m t C l Nu i Un eria S
Coalescer Pack Oil Draw-off Sleeve (adjustable level) Air-Relief Valve & Rodding Access Outlet
E C F
E
al se ap p al tr e De tegr In
Perforated bucket
Schematic View
ONE YEAR WARRANTY ON WELDING JOINTS (LEAKAGE) FOR LAKASA OIL INTERCEPTOR
LK3015A LK3020A LK3025A LK3035A LK3050A LK3075A LK3100A LK3150A LK3200A LK3250A LK3300A LK3350A LK3400A LK3450A LK3500A
110 110 110 110 130 130 180 180 210 210 210 210 210 210 210
320 340 370 390 420 490 570 670 790 990 1090 1190 1290 1490 1640
200 220 250 270 300 370 450 550 670 870 970 1070 1170 1370 1520
150 200 250 300 350 400 450 500 550 600 650 700 750 800 850
Interceptor Materials: Stainless Steel : Interceptor Body, Perforated Bucket, Integral Trap, Inlet/Outlet Pipe Sleeve, Coalescer Pack. Stainless Steel: Interceptor Cover. Note: Alternative in interceptor material is available upon special request.
Advantages: 1. Complete with sludge interceptor. 2. Easy opening cover with hinges support makes cleaning works much easier. 3. Coalescer pack is removable for periodic cleaning. 4. Complete with oil draw-off, to channel oil into a separate container for proper disposal
Operation and Maintenance Guide The oil shall be skimmed and dirt, sand and sludge shall be removed on a quarterly basis at a minimum. Oil shall be handled as a hazardous waste stored and sent to a used oil recycler. If the oil is too thin to pump or skim, oil absorbent pads or pillows can be used to remove the oil. These can be sent for disposal or recycling, or if oil can be removed from them they can be reused (oil collected and sent for recycling). The first quarters sludge/dirt shall be sent for waste characterization to determine if it can be disposed off as ordinary waste or hazardous waste. If hazardous, sludge shall be stored in labeled drums and picked up by a licensed hauler. If nonhazardous, sludge shall be disposed off to a landfill, and is not to be deposited on-site. 1. Manual draw off of oil. A routine inspection of oil interceptors should be undertaken at least once every 3 months by the inspection technician. Using a dipstick, the amount of accumulated oil and solids shall be measured to determine if a clean-out is required. Servicing and clean-out of oil to a separate storage tank pending for proper disposal whenever is necessary. Automatic draw off of oil. During the first 2 weeks of operation, check the oil storage tank for oil build up to determine the frequency it needs to be emptied. If water is found entering the draw-off sleeve into the oil storage tank during normal working condition, adjust the draw off level upwards from 2 mm to 5 mm.
2.
Important Notes to follow in order to generate good effluent: 1. 2. Sizing of interceptor meets the requirement. Water flow rates are within the specification. Adequate water retention time will ensure proper separation of oil/ water mixture. Perforated bucket at sludge chamber should be inspected and cleaned on a regular basis. The amount of debris such as sand, gravel, dirt, leaves, grass cuttings, etc., permitted to enter the system must be minimized. Automotive and truck engine crankcase oil should not be drained into the system. Sludge and deposits present in the oil will significantly reduce the effectiveness of the interceptor. Hydrocarbons entering the separator will be in a free non-emulsified state and capable of being separated from water by gravity separation. Detergent will emulsified the oil and allow it to enter the sanitary sewer system because detergents have a definite affinity for hydrocarbons. Wash water from truck washing racks must be routed directly to a sanitary sewer or treated with special equipment. It is advisable to install a flow rate controller at the upstream of the unit to ensure no accidental discharge of oil during periods of excessive wastewater flow.
3. 4.
5.
Sizing of LAKASA Oil Interceptor In order to work properly the amount of wastewater flowing into the interceptor needs to be calculated. An estimate of the flow of water used in the washing process, and total volume generated each day shall be made. The maximum number of wash jobs per day should be used. Estimate peak wastewater flowrate and select the interceptor model with flow rating equal to peak flow rate or the next higher rate. Calculation by number of fixtures Peak flow rate Total nos. of hose outlet, equipments etc. that continuous discharging to drain line at a particular time Example A carwash bay, with total 3 water hoses are used for car washing during peak washing session. Each hose power is about 15 GPM (example). Thus the estimated peak water flow is 15 GPM x 3 = 45 GPM Calculation by area Calculation of flow rate Total area (length x width in meter) x collection of water (peak time) Example Length 30m, width 15m, collection of water : 75mm / 15 minutes Calculation = 30 x 15 x 75 900 = 37.5 liter / second = 500 GPM
Sizing of Oil Storage Tank 1. 2. 3. Estimate the volume of oil into the interceptor Frequency of maintenance routine (once a month, twice a month, etc) Calculate the tank size required to cater for the total accumulated oil during the period. To allocate tank size 30% bigger to meet contingency.
Oil Storage Tank Dimensional Data Model LS0150 LS0200 LS0250 LS0300 LS0400 LS0500 LS0600 LS0800 LS0900 LS1000 LS1200 LS1400 LS1600 LS1800 LS2000 Capacity (litres) 150 200 250 300 400 500 600 800 900 1000 1200 1400 1600 1800 2000 Length (mm) 530 580 630 650 700 750 800 900 940 960 1000 1050 1080 1120 1160 Width (mm) 500 550 580 600 640 680 720 800 840 880 900 950 980 1020 1050 Height (mm) 700 750 800 880 1020 1110 1170 1290 1350 1400 1540 1610 1720 1790 1850 Recommended for 15 GPM 20 GPM 25 GPM 35 GPM 50 GPM 75 GPM 100 GPM 150 GPM 200 GPM 250 GPM 300 GPM 350 GPM 400 GPM 450 GPM 500 GPM
Note : Select higher capacity of storage Tank should the application anticipate high volume of waste oil. Installation 1. 2. 3. 4. 5. 6. Place at a firm & balance concrete base. Inlet & outlet is connected accordingly and properly. Interceptor is to be filled up with clean water until it reaches static water level. Connect a ventilation pipe to the interceptor. This is to eliminate pressure build-up inside the interceptor. For automatic oil draw off by gravity flow, connect the interceptor to an oil storage tank for receiving and storing oil pending for proper disposal. For manual draw off of oil, seal up the connection. The LAKASA Oil Interceptor is ready for operation.
outlet
Oil Interceptor
End-results of Neutralization Process The chemical reaction between Calcium Carbonate and acidic waste water will produce by-products of neutralized waste, carbon dioxide and neutral salts that can be safely discharged into municipal sewer Calcium Carbonate Neutralizing Agent Acidic Neutralized Waste,
Waste Water
Places recommended for use Recommended to be installed in acid waste drainage systems for medical and research laboratories, industrial battery charging stations, educational institutions and processing equipment. LAKASA Neutralization Tank is recommended for preliminary treatment for acidic wastewater. Therefore the effluent should be channeled to nearest sewer for further process.
PH 7 5 3 0
Capacity & Sizing
Neutralization is a slow process. Retention time of more than 45 minutes will normally achieve a safe pH level and optimum neutralization process.
30 min
1 hour
Retention Time
LAKASA Neutralization Tank is designed for intermittent flow of acidic wastewater which attempts to achieve an average retention time of > 30 minutes, as such the interaction and dilution to be taken place between the acidic wastewater and the calcium carbonate based neutralizing agent. Proper functioning of the LAKASA Neutralizing System requires determining water flow or the volume of incoming acidic waste water, in order to achieve sufficient retention time for the neutralizing process to take place (see figure i). The initial rate of neutralization is rapid, however, as the pH of the acid waste rises, the rate of neutralization slows down. Neutralization reaction time of more than 45 minutes should achieve a safe pH level or a level which is considered high enough to be easily diluted with sanitary waste. Environmental Quality Act, 1974 According to the Environment Quality Act, the effluent with pH value of 5.5 to 9.0 is acceptable under its standard B requirement.
Dimension Data
Model No. of Sink/ Tab 1~4 5~10 1~20 21~30 31~40 41~60 61~90 91~130 131~180 181~250 251-350 Capacity (litres) 30 50 85 125 150 200 300 400 500 600 700 Inlet & Outlet (mm) 50 75 75 75 75 100 100 150 150 150 150 A (mm) 450 500 650 720 800 870 1100 1220 1440 1570 1700 B (mm) 310 380 520 540 580 610 700 800 830 880 930 C (mm) 310 380 400 440 470 510 530 550 570 590 600 D (mm) 90 100 100 100 100 110 130 130 150 150 150 E (mm) 220 280 300 340 370 400 400 420 420 440 450
F (mm) 100 110 110 120 120 130 150 160 180 180 180
G (mm) 210 270 290 320 350 380 380 390 390 410 420
LN030 LN050 LN085 LN125 LN150 LN200 LN300 LN400 LN500 LN600 LN700
Material: Stainless Steel 444 / 316 or equivalent Body; Checker Plate Aluminium Cover.
Maintenance
The volume of limestones (Calcium Carbonate based neutralizing agents) and thus the neutralizing capacity of the system will be reduced gradually during the neutralizing process. There are various factors such as flow rate, concentration of acid waste, and temperature, determine the consumption rate of the Calcium Carbonate Neutralizing Agent. To ensure maximum performance, a full charge of the neutralizing agent should be maintained. Initially, inspection of the agent level should be made once a month. When the rate of consumption is determined. A maintenance schedule should be established to observe and maintain proper limestone levels in the tank. Limestone replacement should be performed at regular intervals. Typically, once every one to three months is sufficient. However, these intervals can be increased or decreased based upon application needs and performance. The limestone supplied are 1-3" in diameter and have a calcium carbonate content certified to be in excess of 90%. Solids in the waste stream can plug the tank and should be avoided.
Installation
1. 2. 3. 4. 5. For underground installation, construct a solid manhole sump for housing the Neutralization Tank. Place at a firm & balance concrete base. Inlet & outlet is connected accordingly and properly. Neutralization Tank is to be filled up with full baskets of limestones (Calcium Carbonate based). Neutralization Tank is to be filled up with clean water until it reaches static water level. Water added to the tank helps facilitate dilution.
SIRIM Test Results (Ref : ETC 237/16/206 (R 080/04)) on LAKASA Neutralization Tank. Test 1 Results Rate of Neutralization of diluted acidic plating solution from initial pH of 1.55 Sampling Time pH Temperature (0C) Weight of limestone (minutes) 0 1.55 31 10 1.92 31 11.2 kg 20 2.02 31 (Test 1a) 30 2.39 31 40 2.57 31 50 4.87 31 22.4 kg (Test 1b) 60 4.88 31
Test 2 Results Rate of Neutralization of diluted acidic plating solution from initial pH of 2.30 Sampling Time pH Temperature (0C) Weight of limestone (minutes) 0 2.30 31 10 4.42 31 30.0 kg 20 4.88 31 (Test 2) 26 4.97 31 30 4.97 31
Summary of neutralization rate and pH change Test pH range 1a 1b 2 1.55 2.57 2.57 4.88 2.30 4.97
Conclusion : 1. Retention time of > 45 minutes will normally achieve optimum neutralization process. 2. LAKASA Neutralization Tank can increase pH of acidic water of initial pH~1.6 to pH~5.0 at the average of 0.12/minute and limestone requirement of 12kg/unit pH change. 3. The pH change is about 0.10 per kg limestone used. 4. The temperature of the water remains stable during the whole neutralization process. 5. The performance evaluation exercise on the LAKASA Neutralization Tank was limited in simulating the actual mode of application. There was no actual movement of liquid through the limestone during the study conducted by SIRIM. The efficiency of the neutralization tank is expected to increase with flow rate adjustment in an actual installation. 6. The volume of limestones (Calcium Carbonate based neutralizing agents) and thus the neutralizing capacity of the system will be reduced gradually during the neutralizing process. 7. A maintenance schedule should be established to observe and maintain proper limestone levels in the tank. Limestone replacement should be performed at regular intervals.