PHENOSET MICROSPHERES

Phenoset Microspheres are small individual hollow spheres of phenolic resin. Lightweight, chemically inert and mechanically strong, they are primarily used as a hollow filler. Phenoset microspheres combine the benefits of low density and high compressive strength. Due to its spherical shape, they provide greater strength as opposed to diverse and unstable shapes. The hollow center of the Phenoset microspheres give them the predetermined lightweight which allows them to be used as density and weight control agents.

GENERAL APPLICATION AREAS Syntactic Foams,

Phenoset microspheres can be mixed with phenolic, polyester, polyurethane and epoxy to form syntactic foam that feature reduced weight, increased stiffness and improved crack resistance Applications include Automatic tooling compound Structural Parts Ablative heat shields (astrospace reentry vehicles Modelling boards Synthetic wood Media for sculpturing

Extenders,
Phenoset microspheres used as extenders can save up to as much as 40 percent resin in adhesives

Abrasive/Grinding Wheels,
Phenoset microspheres are used To control porosity in the grinding wheels To aid in stabilizing the dimension of the wheel during process As a spacer relative to the abrasive particles

Sensitized Dynamite,
Used specifically in gelatin dynamites for water resistant, pressurized application. Phenoset helps to ensure a high detonation of velocity (VOD) acts as a density control filler to meet precise lower density hot spots to yield controlled, highly-reactive detonation.

Thermosetting putty,
Used in potting and fairing compound in marine and automotive applications for Weight reduction Faster, easier sanding Better finishing

PHENOSET MICROSPHERES
To meet the requirements of their many applications, Asia Pacific Microspheres Sdn Bhd (APM) produces two standard grades of microspheres: Phenoset BJO-0840 and Phenoset BJO 0930 These microspheres are reddish-brown in color and are primarily used as a hollow filler. The different density and maximum working pressure allows the formulator to choose the minimum density product that will survive formulation, pumping and use.

TYPICAL PROPERTIES
PROPERTY
Average Hydrostatic Compressive Strength Liquid Density (Liquid Displacement) Average Bulk Density Moisture Content Floatation in Toluene (Dupanol solution) Average Particle Size psi g/cc Glcc lb/ft3 wt % % microns

PHENOSET BJO-0840
1000 0.25 to 0.35 0.10 to 0.15 6.24 to 9.6 <4 --70

PHENOSET BJO-0930
500 0.21 to 0.25 0.104 max 6.5 max <4 > 90 90

PACKAGING
Polyethylene-lined HDPE drums Phenoset BJO 0840 : 40 lbs / 18.2 kg Phenoset BJO 0930 : 30 lbs / 13.6 kg

STORAGE AND HANDLING

Store Phenoset microspheres in a cool, well-ventilated area Keep away from sunlight

For further information on storage and handling, please refer to the Material Safety Data Sheets.

Experimental radiation studies,

Formulated into epoxy compounds to produce simulated tissues. As tissue substitutes for experimental radiation studies.

Casting Applications,
Used with plastic binders in low-pressure molding low-pressure laminating Strength properties of cured castings are comparable to those of filled epoxies three times the weight

Structural Parts,
Used usually with reinforced plastic skin in submarines and missiles. For the aerospace applications, as Abradable seals Potting compounds

BENEFITS
Weight reduction Superior machinability with clear precise edge cuts Superior compatability with epoxy, polyurethane - no coupling agents required Improved surface property of resultant syntactic foam Increased strength to density ratio of foams Viscosity reduction and improved flow unlike irregular-shaped fillers Maintains sharpness of abrasive wheels

PRODUCT SAFETY
When considering the use of APM products in a particular application, you should review our latest Material Safely Data Sheets and ensure that the use you intend can be accomplished safely. For Material Safety Data Sheets and other product safety information, contact Asia Pacific Microspheres Sales / Distributors Office nearest to you.

FUIRTHER INFORMATION
For information on additional literature, products and service, telephone 603 559 1801.
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IMIPORTANT This information is not to be taken as a warranty or representation for which we assume legal responsibility nor as permission or recommendation to practise any patented invention without a license. It is offered solely for your consideration, investigation and verification. Since your specific use, application and conditions of use are beyond the control of Asia Pacific Microspheres Sdn Bhd, you must determine the suitability of the products and the suggestions mentioned herein for your specific application.