MM Dresser Final

DRESSER PRODUITS INDUSTRIELS
PURCHASE ORDER NO: 23588

ACS JOB NUMBER: 572998

PROJECT / LOCATION: SPM & OFFSHORE/ONSHORE PIPELINE
TO INLINE BOOSTERS PUMPING STATION
OF THE MANGALORE COAST

SELF CONTAINED ELECTRO-HYDRAULIC ACTUATOR ASSEMBLIES
COMPLETE WITH SUNSHADE
20926 FAIL STAY PUT, SPRING DRIFT CLOSE
20927 SPRING FAIL OPEN

OPERATNG &
MANTENANCE
MANUAL

PREFACE
The content of this manual relates to t he self-contained electro hydraulic actuator
control system supplied by Xylem Flow Control to Dresser Produits Industriels
t contains instructions that were des igned to assist in operating and performing
maintenance as required on the Xylem Flow Control actuator control system.

Four (4) self-contained actuator control assemblies were built for mounting onto
control valves for the SPM & OFFSHORE/ONSHORE PIPELINE TO INLINE
BOOSTERS PUMPING STATION OF THE MANGALORE COAST in INDIA.

Serial Nos. Part Nos. Tag Nos. Top Works Drg.
(ACTUATOR) (ACTUATOR) (VALVE) (VALVE)
572998/A 20927 099-FV-099025 01-03121-01
572998/B 20927 099-FV-099026 01-03121-02
572998/C 20926 099-PV-099011 01-03121-03
572998/D 20926 099-PV-099012 01-03121-04

The systems were supplied to Dresser in Mar 2012.

The information in this manual is provided to assist with the installation
of MIDLAND-ACS actuator control assemblies onto customer process
valve interface.

To avoid possible injury to personnel or damage to actuator parts,
WARNING and CAUTION notes must be strictly followed. Unauthorised
modification of the product or the use of maintenance procedure other
than outlined in this manual could drastically affect the performance of
the system and may void existing warranty.

INDEX

SECTION ONE: Description
1.1 General
1.2 Operating / Technical / Start up
1.3 Performance Data
SECTION TWO: Maintenance
2.1 General
2.2 Routine Maintenance
2.3 Component Details
2.4 Drawings
2.5 Recommended Spares
SECTION THREE: Certification
3.1 Workshop Test Certification:

Test Procedure / Test Data Record Sheet

Test Certificate / Certificate of Conformity

Paint Reports
3.2 Hazardous Area Certification:

Electrical Control Box

Electric Motor

solator Barrier

Float Level Switch

Temperature Switch

Control Valve Solenoids

Cable Glands

Pressure Switch

Stopping Plugs
572998 20926/20927 Dresser Produits Industriels 1

SECTION 1.1
GENERAL DESCRIPTION
The two types of self contained actuat or control assemblies have a similar
arrangement and operating pr inciple, along with most of the key operating
components being identical; the only major difference is 20926 is a single acting
cylinder, (fail stay put, drift close) and 20927 is a single acting cylinder (spring fail
open) both have additional spring packs to prov ide the fail functions and in the case
of 20926 this also provides the valve seating thrust.
Owing to the inaccessibility of the valve / actuator assembly for 20927 the hydraulic
and electrical control elements are fr ame mounted and are to be supplied as a
separate assembly to allow for remote m ounting on a suitable stru cture in the close
proximity of the valve.

Drawing Nos. Description

20926 Actuator Control Assembly (item numbers are within the text)
ACS604EX-P-M-125-56-383-DA-SFC-SC-MO-SUNSHADE-
FLDC

20926HC Hydraulic Circuit (item numbers are within the text)*

The assembly is an electro-hydraulic, self-c ontained, single acting, fail stay put, drift
close positional control system, having it's own hydraulic power supply; it requires
connection to a 415V ac 3 ph electrical power supply and a 4-20mA positional
command signal for operation.

The components of the assembly ar e hydraulically connected with 3/8 O/D x 18
SWG stainless steel pipe work and Parker A-LOK twin ferrule fittings. Electrical
connections are made with halogen free, steel wire armour braided cable and EExd
certified cable glands.

The system comprises of five (5) main sub-assemblies: -
1. Hydraulic Cylinder and spring housing assembly (single acting)
2. Hydraulic Control Cabinet Assembly
3. Hydraulic Power Unit (HPU) Assembly
4. Pressure Switch Assembly
5. Electrical Control Assembly

Actuator Spring Housing and Yoke Assembly (Part of item 1) This assembly
consists of a single acting linear hydraulic actuator, complete with positional feed
back potentiometer mounted on top of a car bon steel spring housing. The stainless
steel piston rod is attached to a stainle ss steel extension shaft which passes down
through the centre of the spring housing and guided through its' bottom flange with a
maintenance free bush and wiper seal that is carried in a removable guide sleeve.
The guide sleeve also serves to locate the carbon steel yoke, which provides a
means of mounting the actuator assembly onto the valve. A clamp type coupling
assembly (4) connects the actuator piston rod to the control valve stem; an extension
stud (2) is included for mechanically adjusting the stroke of the actuator.
The spring housing (Part of item 1) is also provided for a location point for the other
sub assemblies to be mounted.


Hydraulic Control Cabinet Assembly (7) this consists of an P.66 rated stainless
steel cabinet that contains a dual direct ional manifold assembly, a pressure gauge
(15)* and a pressure filter (3)*. The manifold assembly incorporates two solenoid
operated directional valves (10 & 11)*, two hydraulic speed control slices (8 & 9)*,
three-cartridge type check valves and one pressure relief valve (24)*. The speed
control slices have an inline needle valve that c ontrols the flow rate of hydraulic fluid
to the directional valves. This cabinet al so contains an additional sub plate mounted
valve and in line flow control (28 & 29)* that are used to provide the drift close
function. External pipe work arrangem ent connects other hydraulic control
components to the cabinet assembly.

A bladder-type hydraulic accumulator (12) is connected to t he hydraulic control
circuit. The accumulator capacity is dependent on the size of the hydraulic actuator
and has been sized with a capacity of 37 litres. The accumulator has its own isolator
valve (20)*, which is normally open thus permitting the accumulator to be continually
filled with hydraulic fluid. Provision is made for draining the accumulator through
isolator valve (17)* in the event of maintenance work being carried out on the system.
t is important that under norma l system operation this valve is kept fully closed until
the accumulator requires discharging. W hen discharging is taking place the valve
should only be partially open to prevent surge of hydraulic oil in the reservoir.

Hydraulic Power Unit Assembly (9) this assembly provides hydraulic fluid supply
for operating the actuator; major components in this assembly are electric motor,
displacement gear pump, oil le vel switch, oil temperature switch, stainless steel oil
tank, filler/breather, and sight level gauge. The electrically driven motor is close
coupled, with a bell housing and an anti-static coupling, to the gear pump. The motor
is vertically mounted, with its shaft downwards, to the bell-housing flange on the tank
lid. The pump is vertically mounted upwards, directly to the bottom face of the bell
housing, inside the reservoir. The closed- loop arrangement of the hydraulic circuit
allows unrestricted flooded suppl y of hydraulic fluid to the pump in the tank. Fluid
replenishment is made through the removable filler/breather (18)*. provided on top of
the tank with oil level displayed visually on the direct reading sight level gauge (oil
level indicator) (23)*.

The oil tank will be initially filled to the hi gh level shown on the sight level gauge, but
as oil is transfered to the accumulator the oil level in the tank will fall. The
temperature of the mineral o il in the tank can also be monitored on the sight level
gauge. ACS recommends the use of SO ZS 46 mineral oil in this system. The
cleanliness of the oil is maintained with t he addition of a suction strainer inside the
reservoir, on the pump suction line.

The oil temperature switch (21)* is fitted through the t ank lid, with its probe
submerged in the tank oil to sense temperature. At high temperatures the switch
triggers a common alarm for notification only.

The oil level switch (22)* is also mounted through the tank lid, with its sensor
submerged in the tank oil. When the tank oil level is below the low mark shown on
the sight level gauge the s witch will trigger the common alarm and cut out the
motorised pump operation to prevent dry run.

Pressure Switch Assembly (10) This assembly is included in the hydraulic circuit; it
comprises three pressure switches and a terminal box. Pressure Switch (19)* triggers
the common alarm when oil pressure withi n the system is lower than the minimum
system working pressure. (13B)* triggers a signal to stop the motorised pump
operation when oil pressure within the syst em is higher than the maximum system
working pressure. (13A)* triggers a signal to start the motorised pump when the oil
pressure within the system is lower than the minimum system working pressure, also
incorporated into the pressure line under the pressure switches is a hydraulic test
point for pressure readings to be taken during the commissioning process, a test
point gauge has also be supplied loose n the hydraulic cabinet for this purpose.
The switches are certified EExd and the pol yester terminal box is rated EExe. The
switch case and covers are rated P67, and the electrical connection is M25.
The pressure switches have been set as follows: -

PRESSURE SWTCH (19)* LOW PRESSURE (ALARM) 110 BAR
PRESSURE SWTCH (13B)* HGH PRESSURE (PUMP CUT-OUT) 190 BAR
PRESSURE SWTCH (13A)* LOW PRESSURE (PUMP CUT-N) 145 BAR

Electrical Control Assembly (8) This assembly consists of a flameproof (EExd)
enclosure, which contains equipment that controls the operation of electrical
components of the actuator control system. The enclosure is fitted and wired with the
following equipment:
1 X 415 / 24v DC PSU
1 x 0.55kw Motor starter complete with thermal overload and 24v DC coil with 415v
supply anti-condensation heater when electric motor is stopped.
1 x thermistor relay for motor overheat protection.
1 x ACS604EX position controller
1 x ACS Monitoring Board (viewed via enclosure door window)
1 x KFD2PT2-Ex1.5 isolator barrier
1 x AUTO/MANUAL switch
1 x NCREASE / DECREASE switch

Connections from the position controller and monitoring board are terminated for site
wiring in the DK4 Chassis Terminal (terminals 3346; see electrical circuit 20926EC).

The enclosure has tapped entries with 7 x M20 holes, 2 x M25 holes, 1NPT hole and
4 x NPT holes in bottom face. 2 x NPT holes one in each side.

ELECTRO-HYDRAULC ASSEMBLY
HYDRAULC
ACCUMULATOR
SPRNG
HOUSNG
ACCUMULATOR
MOUNTNG
YOKE
POWER
SUPPLY/POSTONER
CONTROLLER
ENCLOSURE
ACCUMULATOR
SOLATOR
VALVE
GAUGE TEST
PONT REMOVABLE
TEST OPNT
GAUGE
PRESSURE
SWTCH
ASSEMBLY
BALL VALVE
(5C)
SOLENOD
VALVE
(CLOSNG)
SOLENOD
VALVE
(OPENNG)
PRESSURE
GAUGE
THERMAL
RELEF VALVE
DRFT CLOSE
SPEED CONTROL
VALVE (OPENNG)
ACCESS PLUGS
FOR MANUAL
LEVER OPERATON
DRFT CLOSE
VALVE
SPEED
CONTROL
CLOSNG
PRESSURE
FLTER
SPEED
CONTROL
OPENNG
SYSTEM
RELEF VALVE
ELECTRC
MOTOR
OL
TEMPERATURE
SWTCH
OL LEVEL
SGHT GLASS
OL LEVEL SWTCH
HYDRAULC
POWER UNT
HYDRAULC
HAND PUMP OL
RESERVOR
OL FLLER
BREATHER

Drawing Nos. Description
20927 -200 Actuator yoke Assembly (item numbers are within the text)
ACS604EX-P-M-63-36-21-SA-SFO-SC-MO-SUNSHADE

20927-300 Control frame assembly (item numbers are within the text)#

20927HC Hydraulic Circuit (item numbers are within the text)*

The assembly is an electro-hydraulic, self-contained, single acting, fail open,
positional control system, having it's ow n hydraulic power supply, it requires
connection to an 415V ac 3 ph electrical power supply and a 4-20mA positional
command signal for operation.

The components of the assembly ar e hydraulically connected with 3/8 O/D x 18
SWG stainless steel pipe work and Parker A-LOK twin ferrule fittings. Electrical
connections are made with halogen free, steel wire armour braided cable and EExd
certified cable glands.

The system comprises of five (5) main sub-assemblies: -

1. Hydraulic Cylinder Assembly and spring pack housing (single acting)

A control frame assembly comprising of: -

2. Hydraulic Control Cabinet Assembly
3. Hydraulic Power Unit (HPU) Assembly
4. Pressure Switch Assembly
5. Electrical Control Assembly

1. Hydraulic Cylinder, Spring Housing and Yoke Assembly (Part of item 1) This
assembly consists of a single acting linear hydraulic actuator, complete with
positional feed back potentiometer mounted on top of a carbon steel spring housing.
The stainless steel piston rod is attached to a stainless steel extension shaft which
passes down through the centre of the spring housing and guided through its' bottom
flange with a maintenance free bush and wiper s eal that is carried in a removable
guide sleeve. The guide sleeve also serves to locate the carbon steel yoke, which
provides a means of mounti ng the actuator assembly ont o the valve. A clamp type
coupling assembly (4) connects the actuator piston rod to the control valve stem; an
extension stud (2) is included for mechanically adjusting the stroke of the actuator.

Owing to the inaccessibility of the valve / actuator assembly, the hydraulic control
frame assembly are to be mounted remotely on a suitable structure in the close
proximity of the valve. nstallation pipe work will be required for interconnection of the
2 x hydraulic control lines ('A' opening and 'B' closing) between the actuator and the
hydraulic control cabinet. nstallati on wiring .S. cable between the linear
potentiometer feedback device located in t he rear cover of the actuator and the
positioner controller within electrical control cabinet will also be required.


2. Hydraulic Control Cabinet Assembly (2)# this consists of an P.66 rated
stainless steel cabinet that contains a dual directional manifold assembly, a pressure
gauge, and a pressure filter. (3)* The manifold assembly incorporates two solenoid
operated directional valves, (8 & 9)* two hydraulic speed control slices, (23 & 24)*
and one check valve. The speed control slice has an inline needle valve that controls
the flow rate of hydraulic fluid to the directional valves. External pipe work
arrangement connects other hydraulic control components to the cabinet assembly.

A bladder-type hydraulic accumulator (4)# is connected to t he hydraulic control
circuit. The accumulator capacity is dependent on the size of the hydraulic actuator
and has been sized with a capacity of 4 litres. The accumulator has its own isolator
valve (17)*, which is normally open thus permitting the accumulator to be continually
filled with hydraulic fluid. Provision is made for draining the accumulator through
isolator valve (15)* in the event of maintenance work being carried out on the system.
t is important that under no rmal system operation this valv e is kept fully closed until
the accumulator requires discharging. W hen discharging is taking place the valve
should only be partially open to prevent surge of hydraulic oil in the reservoir.

3. Hydraulic Power Unit Assembly (3)# this assembly provides hydraulic fluid
supply for operating the actuator; major co mponents in this assembly are electric
motor, displacement gear pump, oil level switch, oil temperature switch, stainless
steel oil tank, filler/breather, and sight level gauge (20)*. The electrically driven motor
is close coupled, with a bell housing and an ant i-static coupling, to the gear pump.
The motor is vertically mounted, with its s haft downwards, to the bell-housing flange
on the tank lid. The pump is vertically mounted upwards, directly to the bottom face
of the bell housing, inside the reservoi r. The closed-loop arrangement of the
hydraulic circuit allows unrestricted flooded supply of hydraulic fluid to the pump in
the tank. Fluid replenishment is m ade through the remov able filler/breather (21)*.
Provided on top of the tank wit h oil level displayed visually on the direct reading sight
level gauge (oil level indicator) (20)*.

The oil tank will be initially filled to the hi gh level shown on the sight level gauge, but
as oil is transferred to the accumulator the oil level in t he tank will fall. The
temperature of the mineral o il in the tank can also be monitored on the sight level
gauge. ACS recommends the use of SO ZS 46 mineral oil in this system. The
cleanliness of the oil is maintained with t he addition of a suction strainer inside the
reservoir, on the pump suction line.

The oil temperature switch (18)* is fitted through the tank lid, with it's probe
submerged in the tank oil to sense temperature. At high temperatures the switch
triggers a common alarm for notification only.

The oil level switch (19)* is also mounted through the tank lid, with it's sensor
submerged in the tank oil. W hen the tank oil level is below the low mark shown on
the sight level gauge the s witch will trigger the common alarm and cut out the
motorised pump operation to prevent dry run.

4. Pressure Switch Assembly (6)# this assembly is included in the hydraulic circuit;
it comprises three pressure switches and a terminal box. Pressure Switch (16)*
triggers the common alarm when oil pressure within the system is lower than the
minimum system working pressure. (11B)* triggers a signal to stop the motorised
pump operation when oil pressure within t he system is higher than the maximum
system working pressure. (11A)* triggers a signal to start the motorised pump when
the oil pressure within t he system is lower than the minimum system working
pressure.
The switches are certified EExd and the pol yester terminal box is rated EExe. The
switch case and covers are rated P67, and the electrical connection is M25.
The pressure switches have been set as follows: -

PRESSURE SWTCH (16)* LOW PRESSURE (ALARM) 32 BAR
PRESSURE SWTCH (11B)* HGH PRESSURE (PUMP CUT-OUT) 40 BAR
PRESSURE SWTCH (11A)* LOW PRESSURE (PUMP CUT-N) 60 BAR

5. Electrical Control Assembly (7)# this assembly consists of a flameproof (EExd)
enclosure, which contains equipment that controls the operation of electrical
components of the actuator control system. The enclosure is fitted and wired with the
following equipment:
1 X 415 / 24v DC PSU
1 x 0.55kw Motor starter complete with thermal overload and 24v DC coil with 415v
supply anti-condensation heater when electric motor is stopped.
1 x thermistor relay for motor overheat protection.
1 x ACS604EX position controller
1 x ACS Monitoring Board (viewed via enclosure door window)
1 x KFD2PT2-Ex1.5 isolator barrier
1 x AUTO/MANUAL switch
1 x NCREASE / DECREASE switch

Connections from the position controller and monitoring board are terminated for site
wiring in the DK4 Chassis Terminal (terminals 3346; see electrical circuit 20927EC).

The enclosure has tapped entries with 7 x M20 holes, 2 x M25 holes, 1NPT hole and
4 x NPT holes in bottom face. 2 x NPT holes one in each side.

HYDRAULC ACTUATOR
MOUNTNG
YOKE
VALVE STEM
COUPLNG
SPRNG
HOUSNG
HYDRAULC
ACTUATOR
HYDRAULC PORT
(OPENNG)
CONTROL FRAME ASSEMBLY
DRAN
PLUG
OL LEVEL
SGHT GLASS
OL
TEMPERATURE
SWTCH
ACCUMULATOR
DRAN VALVE
ACCUMULATOR
SOLATOR VALVE
OL LEVEL
SWTCH
OL
RESERVOR
HYDRAULC
POWER UNT
ELECTRC
MOTOR
HYDRAULC
HAND PUMP
OL FLLER
BREATHER
HYDRAULC
ACUMULATOR
POWER SUPPLY/POSTONER CONTROLLER ENCLOSURE (EEXD)
ACS 604
MONTORNG
PANEL
ACS 604
MONTORNG
PANEL
HYDRAULC CONTROL CABNET ASSEMBLY
PRESSURE
FLTER
CARTRDGE
PRESSURE
FLTER CLOG
NDCATON
SOLENOD
VALVE
(CLOSNG)
ACCESS PLUGS
FOR MANUAL
LEVER
OPERATON
SOLENOD
VALVE
(OPENNG)
SPEED CONTROL
VALVE
(OPENNG)
SPEED CONTROL
VALVE
(CLOSNG)
PRESSURE
GAUGE
EEXD DOOR ENCLOSURE
ANT-CONDENSATON
HEATER LAMP
MANUAL/AUTO
SELECTOR SWTCH
NC/

SECTION 1.2A

Operating and Technical Description 20906

Drawing Reference for 20926:

20926HC Hydraulic Circuit Diagram
20926EC Electrical Circuit
ACS604EX Actuator Positioning System Handbook
ACS604EX-MON Monitoring Board

The actuator control system is a linear single acting self-contained unit having its
own hydraulic power supply, requiring connection only to electrical power supply and
positional command signal for operation. n t he event of loss of the electrical or
command signal (4-20 mA) duri ng operation, the actuator will freeze in position then
gradually drift to the close position.

CIRCUIT DESCRIPTION: 20926HC (item numbers are within the text)*

Hydraulic power to move the operating cylinder is generated by the close coupled
electric motorised gear pump unit (6)*, which operates to maintain oil pressure in
the system at the level set by the pressure switches (13A)* / (13B)* connected
electrically to the drive motor starter circuit in the electrical enclosure.

The direct acting relief valve (14)* provides protection agai nst the possibility of
damaging pressure that may be generated as a result of electrical starter
malfunction.

Hydraulic fluid taken by the pump through an integral strainer (4)* in the tank is
delivered into the pressure side of the circuit where it is compressed into the
accumulator (16)*, through the pressure filter (3)* onto the control manifold and
held at the normally close so lenoid operated control valve (11)* Pressure at this
point is displayed on the direct reading gauge (15)* and monitored by pressure
switches (13A, 13B and 19)*.

Pressure switches (13A, 13B and 19)* control the running and stopping of the
pump drive between the minimum and maximu m operating pressure. At all times
sufficient oil remains in the accumulator (16)* to achieve a minimum of one
complete actuator cycle (open and close).

n normal operation the ESD (drift close) valve (28)* will always be energised this
isolates the drift close feat ure from operation, however if the unit goes into a fail
condition, the signal to this valve will be lost, opening the valve and allowing fluid
from the annulus side of the cylinder pass through the flow control valve (29)*.
and to be re-circulated into the full-bore side of the cylinder allowing the unit to drift
towards the closed position, the speed of the drift close facility can be controlled
by the flow control valve (29)*.

To drive the actuator in the OPEN direction, the electric al solenoid of the
directional control valve (11)* must be energised, while control valve (10)* remains
de-energised; this will allow fluid to ent er the annulus chamber of the cylinder
thereby driving the actuator in the OPEN direction, and exhausting fluid from the
full bore chamber to tank, the speed of operation will be se t by flow control valve
(9)*, When the OPEN position is reached solenoid valve (11)* should be de-
energised; the leak tight poppet construction of the valves will hydraulically retain
the selected position until a different command signal is given.

To drive the actuator in the CLOSE direction, the el ectrical solenoid of the
directional control valve (11)* must be de energised with solenoid (10)* being
energised allowing fluid from the annulus si de of the cylinder to be re-circulated
into the full bore side of the cylinder at a speed set by flow control valve (8)* n this
situation the spring pack housed inside the spring housing supplies all the required
force necessary to close the actuator and the attached valve. When the required
CLOSE position is reached, both solenoid valves (10)* and (11)* are de-energised,
the leak tight poppet construc tion of the valves hydraulically retain the selected
position until a command signal is given to move to a different position.

The cylinder is fitted with a wire wound li near potentiometer with its encapsulated
flying leads connected to a terminal block inside an .P.65 junction box on top of
the cylinder. The potentiometer provides the actual position of the actuator/valve to
the closed loop electronic position controller (ACS604EX).

solating valves (20)* and (17)* are provided to assist the servicing/repair required
periodically on the accumulator. solating valve (20)* is a ball type valve; it must be
left open during normal actuator operat ion and closed during maintenance.
solating valve (17)* is a needle type valve; it should be closed during normal
actuator operation, and MUST be opened SLOWLY during maintenance, to
release the accumulator oil pressure to the tank.

OPERATION:

There are three (3) methods available to operate the actuators: -

1. Automatic Modulation
2. Manual Operation
3. Manual Hand Pump Operation

1. AUTOMATIC MODULATION: (normal remote operating mode)

Operation of the two controlling so lenoid operated hydraulic valves ( 10
'close/decrease') and ( 11 'open/increase') is done elec trically by the ACS604EX
electronic positioner in response to an electrical 420mA command signal
supplied to it and in conjunc tion with the actual positi on feed back signal provided
by a wire wound linear potentiome ter that is fitted into the hydraulic cylinder. By
comparison of these two signals, both solenoid valves are supplied with the
configured electrical output command signal to move the actuator by hydraulic
force to the desired position (refer to ACS604EX positioner handbook details in
section 2.3.20. for further information).

POSTONER AUTO FAL CONDTONS:

Failure Modes: Loss of mA command signal: STAYPUT (Drift Close)
Loss of electrical supply: STAYPUT (Drift Close)
Loss of hydraulic supply: STAYPUT (Drift Close)

2. MANUAL OPERATION

This facility is normally used during commi ssioning or after repair when the area is
certified safe for access into the enc losure. The operation requires both the
electrical and hydraulic power supply to be available.

Manual selector switches are located on t he door face of the pos itioner enclosure.
The auto / manual selector switch has to be selected to the manual position.

NOTE: Whilst in the manual mode, remo te automatic control is prevented
and the alarm circuit is relaxed into the alarm condition.

The actuator can now be dr iven in the OPEN or CLOSE direction by selecting
switch lever on enclosure door to the re spective 'NC' or 'DEC' position until the
required actuator position is achieved.

On completion of manual operat ion, ensure that the switches are returned to their
respective positions for Normal / Auto operation.

3. MANUAL HAND PUMP

This method of operation c an be used during maintenance, or in an emergency
situation, where normal hydr aulic and electrical supplies are not available. Before
operating the hand pump, isolating valve (5A & 5B)* must be opened.

To operate the actuator in the OPEN direction, the normally open ball valve (5C)
must be closed. The hand pump can then be oper ated, using the handle supplied.
Hydraulic fluid is taken by the hand pump, and delivered into the pressure side of
the circuit. The fluid flows directly into the annulus area of the actuator cylinder, but
is retained, by the closed ball valve (5C)* and prevented from reaching other areas
of the system. As pressure builds up in the annulus area, the actuator begins to
drive the connected process valve in the OPEN direction against the force
generated by the spring pack, exhausting the fluid in the bore area into the tank
return line.

To operate the actuator in t he CLOSE direction, ball valve (5C)* must be opened
reinstating the drift close function the speed of which can be controlled by the flow
control (29)*, this allows the force generated by the spring pack to force fluid from
the annulus side of the cylinder allowing the actuator to drive the connected
process valve in the close direction and flui d to inject into the tank return line.
Once the desired position has been reached the ball valve can be closed, this will
hold the actuators position.

NOTE: The speed of actuator operation during this procedure is determined
by the displacement and speed of pumping by the operator of the
hand pump in the opening direction, and the adjustment of the flow
control valve (29)* in the closing direction.

After using the hand pump, ensure that is olating valve 5A, 5B are closed and
5C opened before switching to normal auto mode.
Once switched to normal auto mode of operation, the actuator and valve will
automatically move to a position emi tted by the command signal from the
controller.


SECTION 1.2A

Operating and Technical Description 20927

Drawing Reference for 20927:

20927HC Hydraulic Circuit Diagram
ACS604EX Actuator Positioning System Handbook
ACS604EX-MON Monitoring Board

The actuator control system is a linear single acting self-contained unit having its
own hydraulic power supply, requiring connection only to electrical power supply and
positional command signal for operation. n the event of loss of electrical or
command signal (4-20 mA) during operation, the actuator will fail to the open
position.

CIRCUIT DESCRIPTION: 20927HC (item numbers are within the text)*

Hydraulic power to move the operating cy linder is generated by the close coupled
electric motorised gear pump unit (6)*, which operates to maintain oil pressure in
the system at the level set by the pressure switches (11A)* / (11B)* connected
electrically to the drive motor starter circuit in the electrical enclosure.

The direct acting relief valve (12)* provides protection agai nst the possibility of
damaging pressure that may be generated as a result of electrical starter
malfunction.

Hydraulic fluid taken by the pump through an integral strainer (4)* in the tank is
delivered into the pressure side of the circuit where it is compressed into the
accumulator (14)*, through the pressure filter (3)* onto the control manifold and
held at the normally close so lenoid operated control valve (8)* Pressure at this
point is displayed on the direct reading gauge (13)* and monitored by pressure
switches (16, 11A, 11B)*.

Pressure switches (16, 11A 11B)* control the running and stopping of the pump
drive between the minimum and maximum operating pressure. At all times
sufficient oil remains in the accumulator (14)* to achieve a minimum of one
complete actuator cycle (open and close).


To drive the actuator in the CLOSNG di rection, the electrical solenoid of the
directional control valve (8)* must be energised whilst valve (9)* remains energised
also. This drives the actuator, along wit h the connected process valve, in the
CLOSNG direction and exhaus ting fluid from the cyli nder annulus chamber to
tank, the speed of operati on is controlled by the flow control valve (23)*. When the
required OPEN position has been reached, solenoid (8)* should be de-energised
whilst valve (9)* should remain energised, the leak tight poppet construction of the
directional valves (9 and 8)* will hydraulically retain the selected position until a
different command signal is given.

To drive the actuator in the OPENNG direction, the electrical solenoid of the
directional control valve (8)* must remain de-energised whilst valve (9)*. be de-
energised also This allows a regeneration pr ocess of hydraulic fluid from the full
bore area of the act uator into the annulus area, at a speed set by flow control
valve (24)*. n this situation the spring pack housed inside the spring housing
supplies all the required force necessary to open the actuator and the attached
valve. Once the required OPEN posit ion has been reached, solenoid on valve (9)*
must be re-energised; the leak tight c onstruction of the directional valves (9 and
8)* will retain the selected position of the actuator until commanded to move to a
different position.

The actuator cylinder is fitted with a wire wound linear potentiometer (2)*. The
encapsulated flying leads of the potentiome ter are connected to a terminal block
inside an .P.66 rated junction box on t op of the cylinder. This potentiometer
provides a closed loop feedback actual va lve position signal to the electronic
positioning system (located in the electrical enclosure assembly).

solating valves (15)* and (17)* are provided to assist the servicing/repair required
periodically on the accumulator. solating valve (17)* is a ball type valve and must
be open for normal actuator oper ation. solating valve (15)* is a needle type valve
closed for normal actuator operati on and MUST be opened SLOWLY when
releasing the accumulator oil pressure to the reservoir.

ACTUATOR OPERATION:

There are three (3) methods available to operate the actuators: -

1. Automatic Modulation (Position controller)
2. Manual Operation (Position controller
3. Manual Hand Pump Operation (Hand pump)

1. AUTOMATIC MODULATION: (normal remote operating mode)

Operation of the two controlling solenoid operated hydraulic valves (9)*
('open/increase') and (8)* ('close/decrease') is done electrically by the ACS604EX
electronic positioner in response to an electrical 420mA command signal
supplied to it and in conjunc tion with the actual positi on feed back signal provided
by a wire wound linear potentiome ter that is fitted into the hydraulic cylinder. By
comparison of these two signals, both solenoid valves are supplied with the
configured electrical output command signal to move the actuator by hydraulic
force to the desired position (refer to ACS604EX positioner handbook details in
section 2.3.20. for further information).

POSTONER AUTO FAL CONDTONS:

Failure Modes: Loss of mA command signal: FAL OPEN
Loss of electrical supply: FAL OPEN
Loss of hydraulic supply: FAL OPEN

2. MANUAL OPERATION (20927 FAIL OPEN ACTUATOR)

This facility is normally used during commi ssioning or after repair when the area is
certified safe for access into the enc losure. The operation requires both the
electrical and hydraulic power supply to be available.

Manual selector switches are located on t he door face of the pos itioner enclosure.
The auto / manual selector switch has to be selected to the manual position.

NOTE: Whilst in the manual mode, remo te automatic control is prevented
and the alarm circuit is relaxed into the alarm condition.

The actuator can now be dr iven in the OPEN or CLOSE direction by selecting
switch lever on enclosure door to the re spective 'NC' or 'DEC' position until the
required actuator position is achieved.

On completion of manual operat ion, ensure that the switches are returned to their
respective positions for Normal / Auto operation.

3. MANUAL HAND PUMP

This method of operation c an be used during maintenance, or in an emergency
situation, where normal hydr aulic and electrical supplies are not available. Before
operating the hand pump, isolating valve (5A & 5B)* must be opened.

To operate the actuator in the CLOSE direction, t he normally open ball valve
(5C)* should be closed. The hand pump can then be operated, using the handle
supplied. Hydraulic fluid is taken by the hand pump, and delivered into the
pressure side of the circuit. The fluid flow s directly into the full-bore area of the
actuator cylinder, but is retained, by the closed ball valve (5C)* and prevented from
reaching other areas of the system. As pressure builds up in the full bore area, the
actuator begins to drive the connected pr ocess valve in the CLOSNG direction
against the force generated by the spring pack, exhausting the fluid in the annulus
area into the tank return line.

To operate the actuator in t he OPEN direction, ball valve (5C)* must be opened,
this allows the force generated by the spri ng pack to force fluid from the full bore
side of the cylinder to regener ate into the annulus side of the cylinder allowing the
actuator to drive the connected process va lve in the OPEN direction. Once the
desired position has been reac hed the ball valve can be closed this will hold the
actuators position.

NOTE: The speed of actuator operation during this procedure is determined
by, the displacement and speed of pumping by the operator of the
hand pump in the closing direction, and the adjustment of the flow
control valve (24)* in the opening direction.

After using the hand pump, ens ure that isolating valve 5A* & 5B* are closed,
and 5C* opened, before switching to normal auto mode.
Once switched to normal auto mode of operation, the act uator and valve will
automatically move to a position em itted by the command signal from the

Start up 20926 (20926HC item numbers are within the text)*

t is possible that the Actuator Control Assembly is supplied to site with the hydraulic oil
drained off and the Hydraulic Accumulator depressurised of nitrogen.

Before start up, it is necessary to check all installation wiring has been carried out in
accordance with the electrical diagram and the relevant electrical specification.

The actuator assembly should be delivered with the valve in the closed position.
Generally check over the unit to ensure that there are no signs of physical damage. t
will be necessary to fill the oil reservoir with the correct grade of hydraulic oil. Hydraulic
mineral oil SO ZS 46 to a cleanliness le vel of NAS1638 class 6 was used for the
factory acceptance test of the units. nitial fill should be to the upper level on the sight
level gauge.

Before running the unit, the hydraulic accu mulator must be pre-charged with dry
nitrogen gas. Reference to the section 2. 3.14 must be made for guidance in this
procedure. The nitrogen pre-charge pressure is 105 Bar. Before the charging operation
is carried out, ensure that the accumulator isolator valve (20*) and accumulator drain
valve (17*) are both open to allow the bladder to expand without pressurising the
system.

When the system is powered up, the motor / pump should run, (check rotation
direction, this should be clockwise when view ed from top of the motor). The pressure
will gradually increase, viewed on gauge (15*) t is also possible to fit an additional
gauge at test point (30*) to view pressures being receiv ed by the pressure switches
during the commissioning process.
As the accumulator charges with oil and the system becomes pressurised, the level in
the oil tank will drop, this level should only be topped up to approximately 50% on the
sight level gauge. Excessive oil level in the oil reservoir will not allow the accumulator
stored volume to be accommodated in the tank and over flow could occur.
As the system is pressurised, the valve / actuator should be operated in manual mode
whilst general checks are made for any signs of oil leakage and to remove any trapped
air within the system.

Mounting of actuator assembly to the valve 20926

Reference should be made to the respective Actuator Assembly General Arrangement
drawings 20926.

The actuator stem will be left in the fully extended (valve closed fail position) for
connecting to the valve stem with the split type coupling. This position must be checked
prior to connecting to the valve stem. Refe rence should be made to the distance from
the top face of the valve stem to the undersi de face of the yoke. The working stroke of
the valve must also be checked to ensure that the actuator will not over stroke at the
valve open and closed positions as this may result in damage to the valve components.
This is pre set and limited to the full stoke of the actuator 383 mm

When coupling up the actuator stem to the valve stem, the mating threads of the
valve stem must be aligned and the coupling fixing screws gradually and evenly
tightened. To ensure positive valve seati ng, the valve stem should be rotated
approximately of a turn towards the valve seat to provide a seating load produced by
the actuator spring pack in the closed position. (This will provide approximately 0.5 mm
induced load at the closed position).

Start up 20927 (20927HC item numbers are within the text)*

Owing to the inaccessibility of the valve / actuator assembly, both the hydraulic
control cabinet and the electrical contro l frame are to be m ounted remotely on a
suitable structure in the clos e proximity of the valve. Therefore nstallation pipe
work will be required for interconnection of the 2 x hydraulic control lines ('A'
opening and 'B' closing) between the actuat or and the hydraulic control cabinet.
nstallation wiring .S. cable between the linear potentiometer feedback device
located in the rear cove r of the actuator and the positioner controller within
electrical control cabinet will also be required.

t is possible that the Actuator Control Assembly is supplied to site with the hydraulic oil
drained off and the Hydraulic Accumulator depressurised of nitrogen.

Before start up, it is necessary to check all installation wiring has been carried out in
accordance with the electrical diagram and the relevant electrical specification.

The actuator assembly should be delivered with the valve in the fail open position.
Generally check over the unit to ensure that there are no signs of physical damage. t
will be necessary to fill the oil reservoir with the correct grade of hydraulic oil. Hydraulic
mineral oil SO ZS 46 to a cleanliness le vel of NAS1638 class 6 was used for the
factory acceptance test of the units. nitia l fill should be to the upper level on the sight
level gauge.

Before running the unit, the hydraulic accu mulator must be pre-charged with dry
nitrogen gas. Reference to the section 2. 3.14 must be made for guidance in this
procedure. The nitrogen pre-char ge pressure is 27 Bar. Before the charging operation
is carried out, ensure that the accumulator isolator valve (17*) and accumulator drain
valve (15*) are both open to allow the bladder to expand without pressurising the
system.

When the system is powered up, the motor / pump should run, (check rotation
direction, this should be clockwise when view ed from top of the motor). The pressure
will gradually increase, viewed on gauge (13*) As the accumulator charges with oil and
the system becomes pressurised, the level in the oil tank will drop, this level should
only be topped up to approximately 50% on the si ght level gauge. Excessive oil level in
Dresser Produits Industriels 23588 572998 20927 / 20926
the oil reservoir will not allow the accumula tor stored volume to be accommodated in
the tank and over flow could occur.
As the system is pressurised, the valve / actuator should be operated in manual mode
whilst general checks are made for any signs of oil leakage and to remove any trapped
air within the system.

Mounting of actuator assembly to the valve 20927

Reference should be made to the respective Actuator Assembly General Arrangement
drawings 20927.

The actuator stem will be left in the fully extended (valve closed fail position) for
connecting to the valve stem with the split type coupling. This position must be checked
prior to connecting to the valve stem. Refe rence should be made to the distance from
the top face of the valve stem to the undersi de face of the yoke. The working stroke of
the valve must also be checked to ensure that the actuator will not over stroke at the
valve open and closed positions as this may result in damage to the valve components.
This is pre set and limited to the full stoke of the actuator 21 mm

When coupling up the actuator stem to the valve stem, the mating threads of the
valve stem must be aligned and the coupling fixing screws gradually and evenly
tightened. To ensure positive valve seati ng, the valve stem should be rotated
approximately of a turn towards the valve seat to provide a seating load produced by
the actuator in the clos ed position. (This will provi de approximately 0.5 mm induced
load at the closed position).


SECTION 1.3

Performance Data




SECTION 2.1

General Maintenance

The following notes are intended to remi nd the user of the importance of
maintaining good safe working practices when any maintenance is attempted
on electro-hydraulic equipment.

a. Observe any hazardous area work ing requirements in operation and
ensure the intended work to be under taken will not create danger to
any other personnel or plant machinery.

b. solate electrical supplies BEFORE attempting to open any control
assembly and/or work on electrical components.

c. Ensure hydraulic fluid pressure is discharged and the supply lines
isolated BEFORE attempting work on any hydraulic component or
pipework system.

d. ALWAYS refer to drawings and component details before undertaking
any repair or replacement exerci se and heed any advice or precaution
given.

e. Do not obstruct access to the control cabinet.

f. Use only the specified grade of hydraulic fluid.

g. DO NOT mix different grades or ty pes of fluid and ensure its condition
is maintained to specified standards.

h. DO NOT re-use spilled or dirty hydraulic fluid.

i. A badly maintained pipework system could lead to premature failings
and expensive repairs. Leaking joints are a possible source of
contaminant entry and should be rectified as soon as possible.

j. Use only new seamless hydrau lic pipe when replacing damaged
pipework and ensure it is cleaned thoroughly before installing.

k. DO NOT re-tighten any fitting with pressure in the system.

l. Use a liquid sealant on tapered th reads and not a PTFE tape, which
could lead to malfunction if allowed to enter the system.

HYDRAULC COMPONENTS STRP DOWN TO
OVERHAUL MAJOR TEMS
Hydraulic Actuator (Assembly Drawing 20926HCX383 & 20927HCX21)

These piston type hydraulic cylinder asse mblies incorporate rubberised sealing
elements. The cylinder assembly princi ple is common to all control systems and
requires a hydraulic supply to either ext end the piston rod with pressure applied to
the full piston area or to retract the pist on rod with pressure applied to the annulus
area on the underside of the piston. The actuator is of a tie rod style construction
and comprises the following major components.

Rear End Cover.
Cylinder Barrel
Piston
Piston Rod
Front End Cover
Gland / Bushing
Tie Rods / Nuts
n Cylinder Linear Potentiometer
Terminal Box for Potentiometer Connection.

To carry out any service or overhaul of the assembly, it must be removed from
the spring housing assembly (see section Strip Down of Spring Housing
Assembly). Always ensure that the spec ific spare parts for the complete
cylinder assembly are available prior to strip down. t is recommended that all
of the seals be replaced when the cylinder assembly is removed.

When the cylinder assembly has been dismantled from its spring housing, it will
be possible to remove and replace the rod gland assembly together with the
rod sealing elements. The gland bush a ssembly can be unscrewed from the
front end of the cylinder and withdrawn over the exposed piston rod.

The rod pressure seal and wiper seal may then be removed and replaced. The
bore of the gland must be in spected for any signs of wear. t is advisable to
replace the complete gland assembly if there are signs of excessive wear
within the bore.

To replace the piston seals, the cy linder assembly should be completely
stripped down. The potentiometer termi nal box is disconnected and the
potentiometer should be unscrewed from the rear end cap placed in a safe
position to avoid damage and contami nation. The tie rod nuts are then
unscrewed to allow the rear end cap to be removed.
The cylinder tube can then be removed to expose the piston and seals.
nspect the piston for any signs of wear or damage, if in doubt the piston and
seals must be replaced. Remove the ol d seals, clean the assembly and refit
new piston seals. Apply a coating of cl ean system hydraulic fluid to the seals
prior to fitting.

Check the condition of the bore of the cylinder tube, any scores or scratches
should be carefully smoothed with very fine wet and dry abrasive paper. f any
grooves are greater that 0.025 to 0.035mm deep then a replacement tube
should be considered, as the piston s eal will become damaged as soon as the
actuator is stroked. Ensure that all components are thoroughly cleaned before
re-assembly of the cylinder. New s eals must be lubricated with system
hydraulic fluid before being located in their respective housings. Attention must
be given to the bore in the piston rod t hat houses the potentiometer to ensure
that it is free of any c ontamination. Check the c ondition of the potentiometer
wiper located inside the piston head to ensure that it makes good contact with
the potentiometer track.
Assemble the cylinder components and ti ghten the tie rods to the correct
torque setting.

Cylinder Bore Tie rod Torque setting
80 mm 160 Nm
100 mm 160 Nm
125 mm 460 Nm
160 mm 820 Nm

Re-assemble the potentiometer into t he rear end cover in preparation for
hydraulic test. The integrity of the assembly should be proven prior to installing
the unit onto the main spring housing a ssembly. The unit should be tested,
using a suitable hydraulic test pump that has same fluid as used in the actuator
control assemblies. The test should include full stroke operation in each
direction 5 times at a nominal pressure of 100 bar followed by a pressure test
in each direction to (20926= 270 bar & 20927= 90 bar) No external oil leakage
should be visible and the cylinder s hould hold position when stopped at mid-
stroke.

Strip down of Spring Housing Assembly
(Applies to actuator 20926 only, Fail stay put drift close)
Actuator spring housing Assembly 20926-100

These comprise of a steel fabricated sp ring housing to which the actuator is
connected via a through shaft and split coupling to the valve stem. The housing
is mounted onto a yoke that connects direct ly to the valve. The spring is loaded
to provide shaft extension action for the fail close operation.

Note: - to facilitate strip down of these units special attention must be
given to the installed spring force.

The actuator, spring pack and cylinder adaptor plate will first have to be dis-
connected from the valve stem coupling and spring housing by removal of the 8
x M20 cap head bolts that secu re the assembly to the spring housing. And the
4 x M10 cap head bolts on the coupling. Ensure that the mating faces are
identified to enable the orientation to be maintained on re-assembly for
alignment purposes.

(See fig 1)
n the case of the spring to close valves the spring is contained by the extension
shaft (26) and once extracted from t he spring housing, will need to be gradually
decompressed (as section view B). This is achieved by the use of M20
extension threaded tie rods (2) and nuts (4) in place of the adaptor plate
securing bolts and a similarly manufactur ed plate positioned over the spring
guide plate with a hole in the centre lar ge enough to extract the split rings (27)
once the spring has been compressed enough to gain access to them. A
minimum of 8 extension threaded tie rods should be used to carry out this
procedure. The installed spring forc e can then be gradually released by
unscrewing the nuts on the tie rods (as section view A).

fig 1

When the spring has been decompressed, the actuator may be removed from
the adaptor plate and extension shaft and serviced as required.
Access is gained to the guide bush in t he spring housing that provides support
for the extension shaft. Maintenance is bas ically limited to t he replacement of
the guide bush and lubricati on of the surfaces of the spring and housing
internals with general-purpose grease.

Re assembly of the unit is basically t he reverse of the dis-assembly ensuring
that the matching and orientation of the mating parts are maintained.

Strip down of Spring Housing Assembly
(Applies to actuator 20927 only, Fail open)
Actuator spring housing assembly 20927-100

This assembly comprises a cast iron sp ring housing to which the actuator is
connected via a through shaft and split coupling to the valve stem. The housing
is mounted onto a yoke that connects direct ly to the valve. The spring is loaded
to provide shaft retraction for valve action fail open operation.

Note: - to facilitate strip down of these units special attention must be
given to the installed spring force.

The actuator and fabric ated spring housing assembly will have to be
disconnected from the yoke, valve stem coupling and valve top works mounting.
Ensure that the mating faces are identif ied to enable orientation on re-assembly
for alignment purposes.

n a spring-open valve act uator the spring is contained within the spring
housing. Before the actuator can be remo ved, it is necessary to release the
installed spring force.
With the hydraulic actuator depressuris ed, the actuator pi ston rod will be fully
retracted by the spring force. Each of the M8 socket head fixing screws
securing the adaptor plate to the spring housing should be removed and
replaced IN TURN with a 250 mm long M8 threaded bar with plain washer and
securing nut. This will allow the spring load to be gradually released, as each of
the M8 nuts is gradually unscrewed in turn. The actuator, adaptor plate,
extension shaft, spring and the spring support plate / split collar may then be
removed from the housing.

When the spring and associated component s have been removed, unscrew the
extension shaft from the actuator piston rod. The actuator may then be removed
from the adaptor plat e and serviced as required. Access is gained to the guide
bush that provides support for the ex tension shaft in the spring housing.
Maintenance is basically limited to t he replacement of the guide bush and
lubrication of the surfaces of the spring and housing internals with general-
purpose grease.

Re-assembly of the unit is basically t he reverse of the disassembly, ensuring
that as the spring is re-compressed that the extension shaft is guided through
the spring housing bearing and that the matching and ori entation of the mating
parts are maintained.
Hydraulic Control Cabinet Assembly (20926CABASSY & 20927CABASSY)

20926CABASSY
The cabinet houses the filter block, ba ll valve, 2-solenoid control valves both
normally closed sandwiching 2 speed control valve slices, these are then mounted
to a manifold block, which incorporates a pressure relief valve and 3 internal check
valves and pressure gauge, also included is a third sub plate mounted valve (N/O)
and an inline pipe work mounted flow control valve which together provide the drift
close facility.

20927CABASSY
The cabinet houses the filter block, 2- solenoid control valves one N/C, one N/O,
sandwiching 2 speed control valve slices, these are then mounted to a manifold
block, which incorporates an internal check valve and pressure gauge,

20927 & 20928CABASSY
n the event of the hydraulic filter pop-up indicator displaying red and a filter being
blocked, the system supply should be depr essurised and the electrical supply
isolated. The blocked filter can then be removed gradually by unscrewing it from
the filter housing. As the filter is loosened, there will be a release of locked in
hydraulic pressure but this will be minimal due to the small volume of oil within the
filter chamber.

t is recommended that the f ilter cartridge is replaced although it may be possible
to provide a temporary clean out by the use of compressed air to remove particular
matter from the element.

Should it be necessary to remove any of the main control components from the
system, the valve must be posit ioned at the fail mode position. t is vital that the
unit is electrically isolated and that the hydraulic pressure from the system has
been drained to tank. The hydraulic accumula tor must be isolated to prevent any
hydraulic supply being discharged into the system.

Hydraulic Power Unit Self Contained Assembly (20926HPU & 20927HPU)

Before any work is carried out on the hydrau lic power unit, the valve should be put in
the fail position and the electrical supply isolated.

The pressure in the system should be released and the accumulator isolated to prevent
any oil volume from being returned to the tank.

The hydraulic power unit assembly compri ses a stainless steel reservoir with a
motorised hydraulic gear pump mounted through the tank top lid.

The gear pump draws in oil through the suct ion port via a submerged suction strainer
element. Oil is discharged from the pump via a flexible hydraulic hose connected to a
tank boss and into the hydraulic system. The electric motor may be removed from the
tank lid adaptor flange by removal of the 4 fi xing bolts and sliding it off the flexible
coupling assembly.

Access to the pump is gained by removal of the tank lid. When the tank lid has been
removed the pump may be remov ed from the bell housing and flexible coupling. Care
must be taken to ensure that no contamination enters the oil reservoir.

The oil level switch is mounted in the tank top and screwed into a threaded boss.

For removal of either the oil temperature thermostat or sight oil level gauges it will be
necessary to drain the hydraulic oil from the reservoir. A drai n plug 3/8BSP is fitted
into a threaded boss in the bottom of the tank.

Any oil that is drained off must be check ed for its cleanliness level and must be stored
in a sealed container if it is to be re-introduced into the system. When re-filling the
system with oil, it is recommended that the oil be introduced via a flexible hose through
the filler breather mesh located in the t ank top, from a hand oper ated pump fed from a
sealed oil container. The oil must be of the correct grade and cleanliness level.


SECTION 2.2

Routine Maintenance

Regular maintenance required after initia l commissioning is limited to periodical
inspections to ensure that the integrity of the unit is intact.

Keeping the assembly clean and free from r ubbish will help in the location of any
problem leak source.

No additional lubrication is required.

WEEKLY

1 Check reservoir oil level.

2 Check all fixings are intact and secure.

3 Check pipework and fittings for oil leaks and damage.

3 MONTHLY

1 Check oil condition for contamination preferably by sample analysis.

ANNUALLY

1 Check for any corrosion or damaged paint work and rectify if necessary as
soon as possible.

SECTION 2.3
COMPONENT DETAILS.

Sheet Reference Description
Hydraulic
Circuit
Reference
20926HC
Hydraulic
Circuit
Reference
20927HC
Electrical
Circuit
Reference
20927EC
20926EC
2.3.1
Linear Actuator single
acting
20926HCX383 (20926)
20927HCX21 (20927)
1 1
2.3.2 Linear Potentiometer 2 2
2.3.3 Pressure Filter 3 3
2.3.4 Suction Filter 4 4
2.3.5 Isolator Valves 5A,5B,5C,17,20
5A,5B,5C,5D,
15,17

2.3.6
EExd Motorised Pump
Assembly
6 6
2.3.7 Hand Pump 7 7
2.3.8
Speed Control Valve
(Open & Close)
8 & 9 23 & 24
2.3.9 Solenoid Valves 10 & 11 & 28 8 & 9
2.3.10 Check Valves 12A, B, C 10A,B,C
2.3.11 Pressure Switches
12A, 12B, 12C
25A & 25B
10A, 10B &
10C

2.3.12 System Relief Valve

14

12

2.3.13 Pressure Gauge

15

13

2.3.14 Accumulator

16

14

2.3.15 Oil Filler

18

21

2.3.16 Oil Temperature Probe

21

18

2.3.17 Oil Level Switch

22

19

2.3.18 Oil Level Indicator

23

20

2.3.19 Relief Valve

24

N/A

2.3.20
Flow Control
(drift close)

28

N/A

2.3.21 Positioner Controller

ACS604EX
2.3.22 Monitoring Board

ACS604EX
MON
2.3.1

COMPONENT DESCRIPTION

Linear Actuator single acting

SUPPLIER REFERENCE NUMBERS.

20926HCX383 (20927) (HC Item Reference: 1)
20927HCX21 (20926) (HC Item Reference: 1)

LOCATION

Mounted to top of the spring housing

1
.
1
2
0
.
1
2
3
1
.
2
2
0
0
.
2
2
0 1 . 4 1
0 9 . 3 1
4 2 . 1
0 1 . 1
0 . 6 1
B L A T E D
3 : 2 E L A C S
0
.
5
6
1
0
.
0
5
0
.
5
2
x 4 3 . 3 5 . 9
H 6 - 4 M 0 . 6
0 . 0 5
0 . 5 2
0 . 5 6 1
4
9
.
1
7
0
9
.
1
7
0 . 5
0 . 8 1 4 D E D N E T X E D O R
U
R
H
T

P
P
S
B
"
1

E
C
A
F
/
S
5
.
4
4P
E
E
D

1

x
0
.
4
1
C
L
H T P E D E L O H . N M 0 . 0 6 4
E C A F . G T M M O R F
A - A N O T C E S
P P S B " 2 / 1 S T R O P 4
. T U S O T E C A F / S
L L R D T O L P 0 . 5
O T U R H T
0 . 3 8 3 E K O R T S
0 . 5 1 6 D E T C A R T E R D O R
0 . 5 3
B
0 . 3 x 2 4 M H 6 - 0 . 0 6
0 . 9 3 0 . 5 7
R 5 . 8 6
N W O H S S A
D E C A P S U Q E E G N A L F
2 2 M H 6 - U R H T
4 x 5 . 9 1 U R H T
0
.
5
2
A
A
d t L l o r t n o C w o l F T T I
m o c . s c a - d n a l d i m . w w w
m o c . s d i o n e l o s n o c l a . w w w
8 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . l e T
6 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . x a F
K S C H 6 2 9 0 2 = . F E R T K L A E S
D E T C A R T E R D O R H T W N W O H S R E D N L Y C : E T O N
R E D N L Y C C S A B x E R O B 5 2 1 E K O R T S 3 8 3 x D O R 6 5
3 8 3 X C H 6 2 9 0 2
D E S A E L E R - W R D D L S . 3 8 3 X C H 6 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
1 0 - 4 0 0 - F - N E
C P J
C P J
C P J
2
1
. o N L A R E S A H T W D E K R A M Y L R A E L C E B O T . L Y C H C A E . 1
E R U S S E R P C T A T S - O R D Y H A O T D E T C E J B U S . L Y C H C A E . 2
R A B 5 2 3 F O T S E T
H T W L O L A R E N M E B O T D U L F T S E T C L U A R D Y H . 3
O T D E F R E V E B D N A R A L M S R O 2 3 O S Y T S O C S V
R O 8 S S A L C 8 3 6 1 S A N F O L E V E L S S E N L N A E L C E V A H
) R E T T E B R O 9 S S A L C 9 5 0 4 S A ( R E T T E B
F O G N T S E T E H T R E V O C O T D E D V O R P E B O T . T R E C T S E T . 4
S S E N L N A E L C L O E H T E T A T S O T D N A S R E D N L Y C L L A
D U L F T S E T E H T F O L E V E L
) 7 5 N E ( 1 3 4 . L T S . T S E B O T D O R N O T S P . 5
6 1 3 . L T S . T S E B O T S D O R E T . 6
6 1 3 . L T S . T S E B O T S T U N D O R E T . 7
) S E C A F G N T A M D E N H C A M T P E C X E ( S E G D E E D S T U O L L A . 8
. ) D E H S N L ( D A R m m 1 . M O N A E V A H O T
R E B M U N G N I W A R D N W A R D
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
E U S S I E T A D N O I T A C I F I D O M
E K O R T S 3 8 3 X 6 5 X 5 2 1 . L Y C . D Y H
) P W S (
1 1 0 2 / 1 1 / 0 3
1 1 0 2 / 1 1 / 8 1
8 7 0 1 1 R C I E
E U S S I T S R I F
. S . O . U S E R T E M I L L I M N I E R A S N O I S N E M I D L L A
H 6 / g 6 - 3 4 6 3 S B O T S D A E R H T W E R C S
C I R T N E C N O C E B O T S R E T E M A I D L L A
T A E N I H C A M
- : S E C N A R E L O T L A R E N E G
S R R U B D N A S E G D E P R A H S L L A E V O M E R
L A I R E T A M
H S I N I F ) 2 A ( 3 : 1
5 1 . 0
3
1
.
2
2
0
0
.
2
2
1
.
1
2
0
.
1
2
2 . 1
1 . 1
D L A T E D
1 : 2 E L A C S
1 . 4 1
9 . 3 1
0 . 6 1
4
9
.
9
4
9
9
.
9
4
T
O
G
P
S

.
G
T
M
5 . 5 3
D O R
N O S N E T X E
0 . 4
3
.
2
7
=

S
R
C

=
3
.
2
3
=

S
R
C

=
3 . 2 3
= S R C =
N W O H S S A
T E S F F O D E C A P S U Q E
2 1 M H 6 - U R H T E G N A L F
x 4 2 . 0 1 U R H T E G N A L F
3 . 2 7
= S R C =
P
E
E
D

1

x

E
C
A
F
/
S
5
.
4
4
0
.
4
1
P
P
S
B
"
4
/
3
U
R
H
T

P
P
S
B
"
1
C
L
0 . 1 2
E K O R T S
5 . 4 0 1 H T P E D E L O H . N M
E C A F . G T M M O R F
A - A N O T C E S
P P S B " 2 / 1 S T R O P 4
T U S O T E C A F / S
L L R D E R O C
O T U R H T
0 . 5 2
0 . 0 5
. D H T L L U F
D
7
.
0
7
=

S
R
C

=
7 . 0 7
= S R C =
7 . 0 x 4 M H 6 - 0 . 8
4 x 3 . 3 5 . 1 1
A
A
C I T A M U E N P S M E T S Y S L O R T N O C R O T A U T C A
D T L , L O R T N O C N O I T O M L A N O I T A N R E T N I
1 2 X C H 7 2 9 0 2
C P J
C P J
C P J
2
1
. o N L A R E S A H T W D E K R A M Y L R A E L C E B O T . L Y C H C A E . 1
C T A T S - O R D Y H A O T D E T C E J B U S . L Y C H C A E . 2
R A B 5 2 3 F O T S E T E R U S S E R P
H T W L O L A R E N M E B O T D U L F T S E T C L U A R D Y H . 3
E V A H O T D E F R E V E B D N A R A L M S R O 2 3 O S Y T S O C S V
R E T T E B R O 8 S S A L C 8 3 6 1 S A N F O L E V E L S S E N L N A E L C
) R E T T E B R O 9 S S A L C 9 5 0 4 S A (
G N T S E T E H T R E V O C O T D E D V O R P E B O T . T R E C T S E T . 4
L O E H T E T A T S O T D N A S R E D N L Y C L L A F O
D U L F T S E T E H T F O L E V E L S S E N L N A E L C
) 7 5 N E ( 1 3 4 . L T S . T S E B O T D O R N O T S P . 5
) 7 5 N E ( 1 3 4 . L T S . T S O T S D O R E T . 6
4 A . L T S . T S E B O T S T U N D O R E T . 7
) S E C A F G N T A M D E N H C A M T P E C X E ( S E G D E E D S T U O L L A . 8
. ) D E H S N L ( D A R m m 1 . M O N A E V A H O T
D E S A E L E R - W R D D L S . 1 2 X C H 7 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
E K O R T S 1 2 X 6 3 X 3 6 . L Y C . D Y H
) P W S (
D N A L D I M S C A
1 1 0 2 / 2 1 / 8 0
1 1 0 2 / 1 1 / 8 1
2 0 1 1 1 R C I E
E U S S I T S R I F
T A E N I H C A M
L A I R E T A M
H S I N I F
) 2 A ( 2 : 1
: E T O N
R E D N L Y C C S A B x E R O B 3 6 E K O R T S 1 2 x D O R 6 3
K S C H 7 2 9 0 2 = . F E R T K L A E S
5 2 . 0
2 / 1
2.3.2


Linear Potentiometer


(20926) ICS100/EM/420/H/1 (HC Item Reference: 2)
(20927) ICS100/EM/50/H/1 (HC Item Reference: 2)

LOCATION

Hydraulic Cylinder Assembly


2.3.3


Pressure Filter

SUPPLIER REFERENCE NUMBER.

C17497 (HC Item Reference: 3)

LOCATION

Hydraulic Control Cabinet Assembly

2.3.4


Suction Filter


19290ASUCSTR (HC Item Reference: 4)

LOCATION

HPU Assembly





2.3.5


Isolator Valves

SUPPLIER REFERENCE NUMBER. 20926

a. B6FX50S (HC Item Reference: 5A - Isolating Valve)
b. B6FX50S (HC Item Reference: 5B - Hand pump Isolating Valve)
c. B6FX50S (HC Item Reference: 5C - Hand pump operation Valve)
d. F25S (HC Item Reference: 17 - System Discharge Valve)
e. B6FX50S (HC Item Reference: 20 - Accumulator Isolation)

LOCATION 20926

a. Under Oil Reservoir
b. Hand pump outlet pipe
c. Mounted between annulus port and hydraulic cab
d. Under Accumulator Assembly
e. Under Accumulator Assembly


Isolator Valves

SUPPLIER REFERENCE NUMBER. 20927

a. B6FX50S (HC Item Reference: 5A - Isolating Valve)
b. B6FX50S (HC Item Reference: 5B - Isolating Valve)
c. B6FX50S (HC Item Reference: 5C - Isolating Valve)
d. B6FX50S (HC Item Reference: 5D - Isolating Valve)
e. F25S (HC Item Reference: 15 - System Discharge Valve)
f. B6FX50S (HC Item Reference: 17 - Accumulator Isolation)

LOCATION 20927

a. 5A under hydraulic tank
b. 5B hand pump outlet to full bore port of hydraulic cylinder (B)
c. 5C hydraulic cabinet outlet to full bore port of cylinder (B)
d. 5D from control frame to annulus port of cylinder (A)
f. 15 under Accumulator Assembly
g. 17 under Accumulator Assembly



2.3.6


EExd Motorised Pump Assembly


20398-1 [EExd electric motor (415V-3PH-AC50Hz)] (HC Item Ref: 6)
MARZ05D075 [Gear Pump 0.9 Lt/Min) (HC Item Reference: 6)

LOCATION

HPU Assembly



2.3.7


Hand Pump


20314 (HC Item Reference: 7)

LOCATION

(20926) Mounted on side of yoke
(20927) Mounted on side of control frame


2.3.8


Speed Control Valve (Open & Close)


C17952/ASSY (20926 HC Item Reference: 8 & 9)
19665KIT (20927 HC Item Reference: 23 & 24)

LOCATION

Hydraulic Cabinet Assembly


2.3.9


Solenoid Valves


C16078-22-NC-EXD545 (HC 20926 Item Reference: 10 & 11)
(HC 20927 Item Reference: 8)

C16078-22-NO-EXD545 (HC 20926 Item Reference: 28)

LOCATION

Hydraulic Cabinet Assembly (20927CABASSY)
(20926CABASSY)
2 2 3 2
4
3 1
2
6
2 1
4 1 8 5 3 7
1 1 8 1
6 1
9 1
9 0 2
1
1 2 0 1
A - A N O T C E S
0 . 3 P E E D 0 . 2 x
0 . 6
0
.
8
2
0
.
0
4
2
.
5
4
Q
S

0 . 1 2
3 . 4 1
0 . 3 3
0 . 0 5
6 . 6 8 1
9
.
2
1
1
5
.
0
1
M Y R T N E 0 2 5 . 1 x
D N A L G E L B A C
M6
7 1
5 1
A
A
D E S O L C Y L L A M R O N
4 8 C D V 0 1 1 S T T A W 5 . 3 6 T R A B 0 1 2 o t 0 5
4 2 3 C D V 4 2 S T T A W 8 5 T R A B 0 9 6 o t 0 5
5 4 5 C D V 4 2 S T T A W 5 . 3 6 T R A B 0 1 2 o t 0 5
L A C I R T C E L E
M A R G A I D
# # # E G A T L O V R E W O P G N I T A R
G N I K R O W
E R U S S E R P
P
3 N D : E Z S
C / N , N O T S O P 2 , T R O P 2 : N O T A R U G F N O C
W O L E B T R A H C E E S : E R U S S E R P G N K R O W
N M / L 5 : E T A R W O L F L A N M O N
X O R P P A G K 2 : T H G E W
G 2 X E T A 6 T / 5 T C d x E E : N O T A C F S S A L C
W O L E B T R A H C E E S : R E W O P & E G A T L O V
H T R O N N E S U R O F D E F T R E C
A D A N A C & A C R E M A
A
: A T A D E V L A V
: A T A D D I O N E L O S
8 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . l e T
6 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . x a F
# # # D X E - C N - 2 2 - 8 7 0 6 1 C
W L R
P R
P R
2
1
M E T
. O N
R E B M U N T R A P N O T P R C S E D
/ t l u a f e D
. Y T Q
1 2 / 2 - 3 0 8 1 1 B G N S U O H 2 / 2 3 N D 1
2 S 2 - 1 7 3 0 1 C R E V E L 1
3 4 0 8 1 1 C T U N G N K C O L 3 N D 1
4 1 0 - 9 1 1 2 1 C N P L A C R D N L Y C 1
5 1 0 - 4 2 8 4 1 C R O T C R T S E R - 3 N D 2
6 0 3 9 5 1 C E L O S N O C 3 N D 1
7 7 7 5 9 1 T K S L A N R E T N C / N 2 / 2 3 N D 1
8 B / A / 3 6 5 / 8 9 K S 3 N D - T E K S A G E V L A V 1
9 0 9 2 0 1 D 1 x 2 1 M , P A C 2
0 1 # # # - F 3 0 6 - 4 1 D D O N E L O S D X E 1
1 1 A 0 2 0 1 0 4 0 M G L P m m 4 , G U L P E E L 1
2 1 6 X 3 M 1 5 5 W E R C S B U R G 1
3 1 5 X 5 M 6 1 9 m m 5 x 5 M , W E R C S B U R G 2
4 1 3 M 4 3 9 3 M , T U N 1
5 1 6 1 X 5 M 2 1 9 W E R C S P A C 5 M 2
6 1 G L 0 9 X 5 M 2 1 9 W E R C S P A C 5 M 4
7 1 4 A 6 1 X 6 M 2 1 9 W E R C S D A E H P A C 6 M 2
8 1 0 8 4 A - 0 4 X 6 M 2 1 9 W E R C S D A E H P A C 6 M 4
9 1 4 7 - 0 9 4 4 - 3 0 2 - 0 0 4 5 M , R E H S A W L A E S 4
0 2 5 . 1 X 0 1 S M m m 5 . 1 x 0 1 . A D , G N R - O 2
1 2 2 X 7 3 S M m m 2 x 7 3 D , G N R - O 1
2 2 S 4 5 2 9 1 L E B A L S C A D N A L D M 1
3 2 6 1 / 3 X 2 O N 0 6 6 T E V R " 6 1 / 3 x 2 . o N 4
D E S A E L E R - W R D D L S . # # # D X E - C N - 2 2 - 8 7 0 6 1 C \ 0 0 0 6 1 C \ 0 0 0 2 - 2 0 - s g n i w a r D \ E V O R G \ R D S G N W A R D \ s c a \ : S
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
D I O N E L O S D X E C / N 2 / 2 3 N D
E V L A V D E T A R E P O
1 1 0 2 / 0 1 / 3 1
9 0 0 2 / 7 0 / 0 1
6 1 9 0 1 R C I E
T R A H C O T D E D D A E R U S S E R P
T A E N I H C A M
L A I R E T A M
H S I N I F
A / N
A / N
) 2 A ( 1 : 1
1 0 - 4 0 0 - F - N E
5 1 . 0
2 2 3 2
4
3 1
2
6
2 1
4 1 8 5 3 7
1 1 8 1
6 1
9 1
9 0 2
1
1 2 0 1
A - A N O T C E S
0 . 3 P E E D 0 . 2 x
0 . 6
0
.
8
2
0
.
0
4
2
.
5
4
Q
S

0 . 1 2
3 . 4 1
0 . 3 3
0 . 0 5
6 . 6 8 1
9
.
2
1
1
5
.
0
1
M Y R T N E 0 2 5 . 1 x
D N A L G E L B A C
M6
7 1
5 1
A
A
N E P O Y L L A M R O N
L A C I R T C E L E
M A R G A I D
P
3 N D : E Z S
O / N , N O T S O P 2 , T R O P 2 : N O T A R U G F N O C
R A B 0 1 2 o t 0 5 : E G N A R E R U S S E R P G N K R O W
N M / L 5 : E T A R W O L F L A N M O N
X O R P P A G K 2 : T H G E W
G 2 X E T A 6 T C d x E E : N O T A C F S S A L C
C D V 4 2 : E G A T L O V
S T T A W 5 . 3 : R E W O P
N E S U R O F D E F T R E C
A D A N A C & A C R E M A H T R O N
A
: A T A D E V L A V
: A T A D D I O N E L O S
8 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . l e T
6 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . x a F
5 4 5 D X E - O N - 2 2 - 8 7 0 6 1 C
H L R
W G M
W G M
1
M E T
. O N
R E B M U N T R A P N O T P R C S E D . Y T Q
1 2 / 2 - 3 0 8 1 1 B G N S U O H 2 / 2 3 N D 1
2 S 2 - 1 7 3 0 1 C R E V E L 1
3 4 0 8 1 1 C T U N G N K C O L 3 N D 1
4 1 0 - 9 1 1 2 1 C N P L A C R D N L Y C 1
5 1 0 - 4 2 8 4 1 C R O T C R T S E R - 3 N D 2
6 0 3 9 5 1 C E L O S N O C 3 N D 1
7 P L - 8 7 5 9 1
T K L A N R E T N O / N 2 / 2 3 N D
) E R U S S E R P W O L (
1
8 B / A / 3 6 5 / 8 9 K S 3 N D - T E K S A G E V L A V 1
9 0 9 2 0 1 D 1 x 2 1 M , P A C 2
0 1 5 4 5 - F 3 0 6 - 4 1 D D O N E L O S D X E 1
1 1 A 0 2 0 1 0 4 0 M G L P m m 4 , G U L P E E L 1
2 1 6 X 3 M 1 5 5 W E R C S B U R G 1
3 1 5 X 5 M 6 1 9 m m 5 x 5 M , W E R C S B U R G 2
4 1 3 M 4 3 9 3 M , T U N 1
5 1 6 1 X 5 M 2 1 9 W E R C S P A C 5 M 2
6 1 G L 0 9 X 5 M 2 1 9 W E R C S P A C 5 M 4
7 1 4 A 6 1 X 6 M 2 1 9 W E R C S D A E H P A C 6 M 2
8 1 0 8 4 A - 0 4 X 6 M 2 1 9 W E R C S D A E H P A C 6 M 4
9 1 4 7 - 0 9 4 4 - 3 0 2 - 0 0 4 5 M , R E H S A W L A E S 4
0 2 5 . 1 X 0 1 S M m m 5 . 1 x 0 1 . A D , G N R - O 2
1 2 2 X 7 3 S M m m 2 x 7 3 D , G N R - O 1
2 2 5 5 2 9 1 O / N 2 / 2 L E B A L S C A - D N A L D M 1
3 2 6 1 / 3 X 2 O N 0 6 6 T E V R " 6 1 / 3 x 2 . o N 4
D E S A E L E R - W R D D L S . 5 4 5 D X E - O N - 2 2 - 8 7 0 6 1 C \ 0 0 0 6 1 C \ 0 0 0 2 - 2 0 - s g n i w a r D \ E V O R G \ R D S G N W A R D \ s c a \ : S
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
D I O N E L O S D X E O / N 2 / 2 3 N D
E V L A V D E T A R E P O
1 1 0 2 / 1 1 / 7 1 E U S S I T S R I F
T A E N I H C A M
L A I R E T A M
H S I N I F
A / N
A / N
) 2 A ( 1 : 1
1 0 - 4 0 0 - F - N E
5 1 . 0
2.3.10


Check Valves


a. RVE-06-NIRO (HC 20926 Item Reference: 12A, 12B, 12C)
(HC 20927 Item Reference: 10C)

b. CV50S/PK (HC 20926 Item Reference: 25A, 25B)
(HC 20927 Item Reference: 10A &10B)

LOCATION

a. Hydraulic Cabinet Assembly

b. Pipe work (Top of tank lid and in tank return line)


2.3.11


Pressure Switches


19730-3 (HC 20926 Item Reference: 13A, 13B & 19)
(HC 20927 Item Reference: 11A, 11B & 16)

LOCATION

(20926) Mounted on the right hand side of Hyd. Cab. Assy.
(20927) Mounted on the left hand side of Hyd. Cab. Assy.
On control frame


2.3.12


System Relief Valve


RL37N-4K (HC 20926 Item Reference: 14)

LOCATION

HPU Assembly

2.3.13


Pressure Gauge


C19257 (HC 20926 Item Reference: 15)

LOCATION



2.3.14


Accumulator


20927ACC (HC 20926 Item Reference: 16)

LOCATION

(20926) Mounted on the side of yoke and spring housing
(20927) Mounted on control frame on the right hand side of HPU.

2.3.15


Oil Filler


19290AFILBR (HC 20926 Item Reference: 18)

LOCATION

HPU Assembly


2.3.16


Oil Temperature Probe


19883 (HC 20926 Item Reference: 21)
TF171S1B/075MT/PB1XA (HC 20927 Item Reference: 18)

LOCATION

HPU Assembly


2.3.17


Oil Level Switch


19605 (HC 20926 Item Reference: 22)
LM2TIA200EP (HC 20927 Item Reference: 19)

LOCATION

HPU Assembly

2.3.18


Oil Level Indicator


FSA2541.1-T-10 (HC 20926 Item Reference: 23)
19290AVISIND (HC 20927 Item Reference: 20)

LOCATION

HPU Assembly






2.3.19


Relief Valve


14540-02 (HC 20926 Item Reference: 24)
(HC 20927 Not used)

LOCATION

2.3.20


Flow Control (Drift close)


201061NMP (HC 20926 Item Reference: 29)
(HC 20927 Not used)

LOCATION



2.3.21


Positioner Controller


ACS604EX

LOCATION

EExd Enclosure Assembly

2.3.22


Monitoring Board


ACS604EX-MON

LOCATION

EExd Enclosure Assembly



SECTION 2.4

Drawings

20926 Actuator Controller Assembly

20926HC Hydraulic Circuit

20926CABASSY Cabinet Assembly


20926HPU Hydraulic Power Unit Assembly

20927-200 Actuator Yoke Assembly

20927-300 Control Frame Assembly

20927HC Hydraulic Circuit

20927CABASSY Cabinet Assembly


20927HPU Hydraulic Power Unit Assembly

TEM DESCRPTON
SELF CONTANED - SPRNG FAL OPEN SYSTEM - LNEAR ACTUATOR (SHOWN N FAL OPEN POSTON)
1 LNEAR ACTUATOR (SNGLE ACTNG)
2 LNEAR POTENTOMETER (SMPLE APPARATUS)
3
4 SUCTON STRANER
5A,B,C,D SOLATNG VALVE
6
7
8
EExd MOTORSED PUMP ASS,Y
HAND PUMP (MANUAL OVERDE)
SOLENOD CONTROL (VALVE OPEN)
CHECK VALVE
PRESSURE SWTCH (PUMP START) PS2
PRESSURE RELEF VALVE
9
10A,B,C
11A
13
12
14
15
16
17
PRESSURE GAUGE
18
19
21
20
ACCUMULATOR
PRESSURE SWTCH PS3
EExd OL TEMPERATURE PROBE
ACCUMULATOR SOLATON
EExd OL LEVEL SWTCH
SOLENOD CONTROL (VALVE CLOSE)
ACCUMULATOR DSCHARGE VALVE
2
1
8
9
17
15
14
10B
10A
6
19
18 22
11B
7
11A 16
13
OL FLLER
OL LEVEL SGHT GAUGE
20
21
MANFOLD
10C
5C
PRESSURE SWTCH (PUMP STOP) PS1 11B
23
OPEN
23
24
SPEED CONTROL (VALVE CLOSNG)
24 SPEED CONTROL (VALVE OPENNG)
4
12
MTR
WTH MECHANCAL SPRNG OPEN
(LOW PRESSURE ALARM)
POP UP NDCATOR
PRESSURE FLTER C/W
CABNET
3
5A
SSUE DATE MODFCATON
MATERAL
DRAWNG NUMBER TTLE
GENERAL TOLERANCES:-
MACHNE AT
REMOVE ALL SHARP EDGES AND BURRS
SCREW THREADS TO BS.3643-6g/6H
ALL DAMETERS TO BE CONCENTRC
DRAWN
CHECKED
APPROVED BY
SCALE
ALL DMENSONS ARE N MLLMETRES UOS.
FNSH
JPC
NTS
1
0.15
MDLAND ACS
ACTUATOR CONTROL SYSTEMS PNEUMATC
TT FLOW CONTROL
20927HC HYDRAULC CRCUT
13/09/11
SUPPLY
RETURN
A
B
SET @120 BAR
22 DFFUSER
PLUGGED
5B
ACTUATOR
CONTROL ASSEMBLY CONTROL ASSEMBLY
4LT
60BAR 40BAR 30BAR
25 OL RESERVOR
STE NSTALLATON
PPE WORK
ALL CONNECTONS 1/2"NPTF
25
15LT
B
A
A
B
5D
2 15/03/12 AS BULT
MAX
WPER
SOL 1 DECREASE
SOL 2 NCREASE
Y
E
L
L
O
W
M20
M
A
X
R
E
D
1 2 3
M
N
B
L
A
C
K
POTENTOMETER
+
-
+
-
MN
M20
M20
M20
M20
M20
1
L
N
E
S
S
E
N
S
E
S
O
L
E
N
O
D
PUMP CUT N
LOW
PS3 PRESSURE
PUMP CUT OUT
PS1 PRESSURE
LEVEL
PS2 PRESSURE
HGH
ALARM
M20
TEMP
OL
SWTCHES
EXTERNAL EExd
M20
ACS WRNG
M25
30
32
31
23
28
29
27
25
26
24
TERMNALS
2A
2A
FAULT MODE
LNKS
24V
DC
34
41
42
33
TERMNALS
37
35
36
40
39
38
ENCLOSURE
EExd EJB4
THERMSTER
RELAY
ANT-CON
HEATER
M20
M20
+ 1 E
SPARE
1/2"NPT
2 3
6 5 4
8 7
10 11
9
12
- +
K
FD
2 P
T2-E
X
1-5
M20
M20
M25
A1 A2
T2
T1
KM1
43
44
M20
SPARE
1A
ACS604EX
NC PUMP
TEMP. PRESS. LEVEL
OK NSTR.
DEC
33
34
1 2 3 4
1
2
5
6
3
4
ACS604MON (MONTORNG BOARD)
19 20 17 18
18
16
17
24
23
22
21
10
11
12
13
25
26
27
28
29
30
31
32
24
23
37 38
11
12
+ 20
- 21
+ 13
- 14
16
12
11
(VSBLE THROUGH WNDOW)
SSUE DATE MODFCATON
MATERAL
DRAWNG NUMBER TTLE
GENERAL TOLERANCES:-
MACHNE AT
REMOVE ALL SHARP EDGES AND BURRS
SCREW THREADS TO BS.3643-6g/6H
ALL DAMETERS TO BE CONCENTRC
DRAWN
CHECKED
APPROVED BY
SCALE
ALL DMENSONS ARE N MLLMETRES UOS.
FNSH
JPC
NTS
1
0.15
JS
JS
20927EC
11/11/11
ELECTRCAL CRCUT
AC
4 x DK4Q
RE-TRANSMTTED 4-20mA
1"NPT
M20
WRNG
STE
SUPPLY
SYSTEM
50HZ
415V
3PH
ACS
WRNG
COMMAND 4-20mA
SPARE
1/2"NPT
STE
WRNG
M25
4
5
L1
L3
L2
6
HEATER
MOTOR
THERMSTOR
1/2"NPT
1/2"NPT
1/2"NPT
7
(415V)
(230V -20W)
1/2"NPT
SPARE
M25
ELECTRC MOTOR 0.55 kW
M20
BLUE
BLUE
RED
RED
(7 CORE)
(3 CORE)
ACS WRNG
CONTROL ROOM
COMMON ALARM
N/C CONACT
OPEN ON ALARM
L1
L3
L3
L2
L2
L1
N
E
N
7 35 36
10 9
www.midland-acs.com
Tel. +44 (0)1902 305678
Fax. +44 (0)1902 305676
19
15
DK4
TERMNALS
DK4 CHASS
DK4 CHASS
N/C
N/O
Q
F3
F1
F2
N/C
7
STUB
TO ACCEPT UP TO 8 WRES
WRE DENTS. TO CORRESPOND TO TERMNAL No's
CABLE MARKERS BLACK ON WHTE BACKGROUND
45
46
EK2.5N (5 OFF)
LOW OL
BREAK ON
RSNG TEMP
HGH
R.H.S
L.H.S.
14
MAN.
KM1 24VDC
+ -
A1 A2
96
95
95 TR1 N/O
O/L N/C
96
+H1
H2
1TP1
1TP2
10 9
LOW OL N/O
+ -
400V
STE
WRNG
FRST SSUE
2 02/02/12 NDVDUAL ALARMS REMOVED
NC
DEC
MAN
AUTO
NC. DEC.
AUTO. MAN.
0 SWTCH POSTON
SPRNG CENTRE
SWTCH POSTON SWTCH POSTON
DECREASE NCREASE
NCREASE & DECREASE DOOR SWTCH POSTON KEY
B1 B2
A1 A2
B1 B2
A1 A2
B1 B2
A1 A2
B1 B2
A1 A2
3 15/03/12 AS BULT
SWTCHNG POSTONS AS VEWED FROM FRONT OF CABNET DOOR
B - B N O T C E S
4 1
0 2
A - A N O T C E S
1 7 3 2 1
1 2
6 1
2 2
4
5
9 1 0 1
6
3 2
9
2
7 1
8 1
0 . 4 2 2
A
A
0 . 0 0 3
0
.
0
0
5
B
B
T A E N I H C A M
L A I R E T A M
H S I N I F

C H 7 2 9 0 2 T U C R C C L U A R D Y H
G K 5 2 . X O R P P A S S A M
D E S A E L E R - W R D D L S . Y S S A B A C 7 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
2
1
C P J
C P J
C P J
1 0 - 2 0 0 - F - N E
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
Y L B M E S S A T E N I B A C . D Y H 5 1 . 0
Y S S A B A C 7 2 9 0 2
) 0 A ( 2 : 1
2 1 0 2 / 1 0 / 9 0
1 1 0 2 / 1 1 / 8 1
4 5 1 1 1 R C I E
E U S S I T S R I F
8 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . l e T
6 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . x a F
M E T
. O N
1 B A C 7 2 9 0 2 L A T E D T E N B A C 1
2 1 7 3 9 1 Y L B M E S S A D L O F N A M 1
3 5 6 6 9 1 . Y S S A E C L S L O R T N O C D E E P S 3 N D 2
4
- C N - 2 2 - 8 7 0 6 1 C
5 4 5 D X E
D E T A R E P O D O N E L O S D X E C / N 2 / 2 3 N D
E V L A V
1
5
- O N - 2 2 - 8 7 0 6 1 C
5 4 5 D X E
D E T A R E P O D O N E L O S D X E O / N 2 / 2 3 N D
E V L A V
1
6 7 9 4 7 1 C Y L B M E S S A R O T A C D N R E T L F . S S E R P 1
7 7 5 2 9 1 C E G U A G E R U S S E R P 1
8 9 4 2 9 1 L E B A L 1
9 5 7 X 6 M 2 1 9 W E R C S D A E H P A C 6 M 3
0 1 8 X 5 M 2 1 9 W E R C S P A C 5 M 4
1 1 0 1 X 3 M 5 8 W E R C S D A E H N A P 4
2 1 S S C O L Y N 6 M T U N C O L Y N 3
4 1 6 M 5 2 1 6 M , R E H S A W N A L P 3
5 1 4 1 / 0 6 0 8 1 C H S W L Y N M M 1 X D M M 5 . 3 X D O M M 6 4
6 1 6 1 3 - N 4 A M 6 B U T S D / O " 8 / 3 x T P N " 4 / 1 R O T P A D A / M 2
7 1 6 1 3 - 6 T E 6 D / O " 8 / 3 E E T L A U Q E 1
8 1 6 1 3 - N 4 A F 6 B U T S D / O " 8 / 3 x F T P N " 4 / 1 . T P A D A . M E F 1
9 1 6 1 3 - N 6 C S M 6 D / O " 8 / 3 x T P N " 8 / 3 . N N O C / M 2
1 2 6 1 3 - 6 C B 6 D / O " 8 / 3 N O N U D A E H K L U B 2
2 2 6 1 3 - 6 E E 6 D / O " 8 / 3 W O B L E N O N U 1
3 2 G W S 8 1 X 7 3 0 T E B U T 6 1 3 . L T S . T S G W S 8 1 X D / O " 8 / 3 1
2
0
2
2

R
E
F
.
29
7
13
6
31
30
32
39
26
38
44
39
43 39
12
17 21
14 20
27
912 REF.
37
46
34
1515
758
'A' 'B'
17 11 13 10
5
4
18
38
19
1
33
28 27 41
40
25
8
9
2
15
16 21
22 23
24
39
3
24
R298 DOOR
OPENNG
R486 DOOR
OPENNG
4
8
0

R
E
F
.
H
A
N
D

P
U
M
P
E
X
T
E
N
S
O
N
4 x 14.00 THRU
MOUNTNG HOLES
7
0
0
6
4
0

C
R
S
940 CRS
1000
CABLE GLAND ENTRES
NSTALLATON WRNG
1 x 1/2"NPTF 4-20 mA COMMAND SGNAL
1 x 1/2"NPTF 4-20 mA POSTON FEEDBACK SGNAL
1 x 1/2"NPTF COMMON ALARM SGNAL
1 x 1"NPTF ENTRY
FOR POWER SUPPLY
415VAC 50 Hz
3 PH N+E
NSTALLATON WRNG
1 x M20 POSTON FEEDBACK SGNAL
FROM POTENTOMETER
PRODUCT CODE-
HYDRAULC CRCUT - 20927HC
ELECTRCAL CRCUT - 20927EC
TUBNG - ST.STL. 316 3/8" O/D x 18 SWG
FTTNGS - ST.STL.316 TWN FERRULE PARKER A-LOK
WORKNG PRESSURE - 40-60 BAR
HYDRAULC FLUD - MNERAL OL SO 46
FAL ACTON - SPRNG OPEN
EST. WEGHT = 240 Kg
TAG Nos. - 099-FV-099025
099-FV-099026
PRESSURE SWTCH SETTNGS
LOW OL PRESSURE ALARM - 32 BAR
LOW OL PRESSURE CUT N - 40 BAR
HGH OL PRESSURE CUT OUT - 60 BAR
ACCUMULATOR PRECHARGE 27 BAR NTROGEN
PANTNG - MTG.FRAME ONLY TO:- 20926/2
FNSH COLOUR - GREEN RAL6029
2 x 1/2"NPTF PORTS
A & B
FOR STE NSTALLATON
PPEWORK
TEM
NO.
PART NUMBER DESCRPTON QTY.
1 20927PASSY3
FRAME & ACC SUPPORT PANTNG
SUB ASSEMBLY
1
2 20927CABASSY HYD. CABNET ASSEMBLY 1
3 20927HPU HPU ASSEMBLY 1
4 20927ACC ACCUMULATOR (4 LTRE) 1
5 10982 ACCUMULATOR CLAMP 1
6 19730-3 PRESSURE SWTCH ASSEMBLY 1
7 20926-50 ELECTRCAL ENCLOSURE 1
8 20400CAB-2 SPACER (HAND PUMP) 1
9 20314 HAND PUMP ASSY 1
10 20804-80-1 CANOPY 1
11 580M16 M16 LFTNG EYE 2
12 912M16X35A4 M16 Cap Head Screws 4
14 M10X25SS M10 CAP SCREW 2
15 912M8X60-A480 M8 CAP SCREW 3
16 912M8X35 M8 CAP SCREW 4
18 912M6X16A4 M6 CAP HEAD SCREW 4
19 M16NYLOCSS NYLOC NUT 4
22 HHP3/8BSP 3/8" BSP PLUG 1
23 400-823-4490-74 DOWTY WASHER, 3/8" 3
24 400-825-4490-74 DOWTY WASHER, 1/2" 2
25 RL37N-4K RELEF VALVE 1
26 CV50S/PK CHECK VALVE (6000 PS) 2
27 B6FX50S SOLATOR VALVE 5
28 F25S NEEDLE VALVE (SOLATOR 1/4"NPT) 1
29 6MSC4N-316 M/CONN. 1/4"NPTx3/8"O/D 2
30 4MA4N316 M/ADAPTOR 1/4"NPTx 1/4"STUB 3
31 4EE4316 EQUAL ELBOW 1/4"O/D 1
32 4ET4-316 EQUAL TEE 1/4"O/D 2
33 6ET6-316 EQUAL TEE 3/8"O/D 7
34 6MSC6R-316 MALE CONN.3/8"BSPPx3/8"O/D 1
35 ACT-2NT-6-8 3/8" BSP M x 1/2" NPT M NPPLE 1
36 6MA6N316 M/ADAPTOR 3/8"NPTx3/8"STUB 1
37 6MSC6N-316 M/CONN. 3/8"NPTx3/8"O/D 1
38 6MA8N316 M/ADAPTOR 1/2"NPTx3/8"O/D STUB 5
39 6MSC8N-316 M/CONN. 1/2"NPT x 3/8"O/D TUBE 9
40 6MSC8R316 M/CONN. 1/2"BSPPx3/8"O/D 1
41 6MA8R316 M/ADAPTOR 1/2"BSPPx3/8"O/D STUB 1
42 6MA4N-316 M/ADAPTOR 1/4"NPTx3/8"O/D STUB 2
43 6FA8N316 FEMALE ADAPTOR 1/2"NPTx3/8"STUB 2
44 4TUR6 REDUCER 1/4"O/D x 3/8"STEM 1
45 T025X18SWG 1/4"O/D TUBE 1
46 T037X18SWG 3/8"O/D TUBE 1
47 20927CGL CABLE & GLANDS ETC. 1
DF/WlNG NUM8EF DF/WN
CHECKED
/FFFCVED
SC/LE
IlILE
GENEF/L ICLEF/NCES :-
M/CHlNE /I
FEMCVE /LL SH/FF EDGES /ND 8UFFS
/LL Dl/MEIEFS IC 8E CCNCENIFlC
SCFEWIHFE/DS IC 8S 343-g/H lSSUE D/IE MCDlFlC/IlCN
M/IEFl/L
FlNlSH
3
2
1
1:10 {/0)
JFC
0.15
2027-300
/LL DlMENSlCNS /FE lN MlLLlMEIFES U.C.S.
FF
FF
25/04/2012
10/02/2012
18/11/2011
CCNIFCL FF/ME /SSEM8LY
ElCF1145
ElCF11278
FlFSI lSSUE
S:\acs\DRAWNGSDR\SYSTEM DRGS\20701-\20927-300.SLDDRW - RELEASED
www.mic|cnc-cc:.ccm
Ie|. +44 {0)102 30578
Fcx. +44 {0)102 3057
EN-F-002-01
8
1
4
1
4
6
.
0
V
A
L
V
E
O
P
E
N
1
2
5
.
0
V
A
L
V
E
C
L
O
S
E
D
3
6
9

C

o
f

G
2
1
.
0

S
T
R
O
K
E
A
1/2"-20UNF-3A
STEM THREAD
235 REF.
1
4
0

R
E
F
.
2
4
0
3
3
7
2
3
7
3
6
9

C

o
f

G
20mm ENTRY FTTED
WTH FLYNG LEAD
3x1.5mm2 ARMOUR
BRADED CABLE
(S BLUE) 10m LENGTH
FOR NSTALLATON
WTH CONTROLLER
MOUNTED LOCALLY
PORT 1/2"BSPP c/w
1/2"NPTF ADAPTOR (PLUGGED)
CONNECT TO 'B'
ON CONTROL ASSEMBLY
PORT 1/2"BSPP c/w
1/2"NPTF ADAPTOR (PLUGGED)
CONNECT TO 'A'
ON CONTROL ASSEMBLY
110 SQR
YOKE
130
1
190
57.15
57.15
110
1
1
0
196
1
6
8
PLAN VEW
3
0 6
5
57.15
1
8
.
0

Y
O
K
E
DETAL A
SCALE 1 : 2
3
5
6
2
4
PRODUCT CODE -
TUBNG - ST.STL.316 3/8" O/D x 18 SWG
WORKNG PRESSURE - 40 -60 BAR
FAL ACTON - SPRNG OPEN
EST. WEGHT (EXCL. VALVE) = 55Kg
TAG Nos. - 099-FV-099025
099-FV-099026
PANT FNSH - TO 20926/2, GREEN RAL6029
TEM
NO.
PART
NUMBER
DESCRPTON QTY.
1 20927-100 ACT. SPRNG HSG. ASSEMBLY 1
2 C18023-3 EXTENSON STUD 1
3 C15507-3 LOCKNUT (3/4"BSP) 1
4 C19140 SMALL COUPLNG (1/2"UNF) 1
5 19423-2 TRAVEL PONTER 1
6 C17531-27 TRAVEL PLATE 1
CHECKED
/FFFCVED
SC/LE
IlILE
M/CHlNE /I
SCFEWIHFE/DS IC 8S 343-g/H lSSUE D/IE MCDlFlC/IlCN
M/IEFl/L
FlNlSH
2
1
lNIEFN/IlCN/L MCIlCN CCNIFCL, LID 1:5 {/0)
JFC
0.15
2027-200
FF
FF
25/04/2012
18/11/2011
/CIU/ICF YCKE /SSEM8LY
ElCF1145
FlFSI lSSUE
S:\acs\DRAWNGSDR\SYSTEM DRGS\20701-\20927-200.SLDDRW - RELEASED
MlDL/ND /CS
FNEUM/IlC /CIU/ICF CCNIFCL SYSIEMS
A - A N O T C E S
8
4 1
2
0 2
2 2
5 2
3 2
1 1
1 2
8 1 9 1
9
7 1
4 2
5 1
2 1
6 1
6 1
7 1
6 7 3
1 5 3
6
7
6
7
3
4
1
2
7
A
A
T A E N I H C A M
L A I R E T A M
H S I N I F

M E T
. O N
1 1 - U P H 2 5 6 0 2 L A T E D K N A T 1
2 G S H B 7 8 8 0 2
5 . 0 P U O R G T S A C G N S U O H L L E B
0 8 D O T P M U P
1
3 1 - 8 9 3 0 2 ) d x E E ( R O T O M C R T C E L E 1
4 0 1 - T - 1 . 1 4 5 2 A S F ) 1 2 3 T L F ( R O T A C D N L E V E L T H G S 1
5 5 0 6 9 1 . G L m m 0 0 3 ) d x E E ( H C T W S L E V E L 1
6 R B L F A 0 9 2 9 1 R E H T A E R B R E L L F 1
7 3 8 8 9 1 ) F O O R P E M A L F ( H C T W S . P M E T 1
8 5 7 0 D 5 0 Z R A M ) N M / T L 9 . 0 ( P M U P R A E G 1
9 R T S C U S A 0 9 2 9 1 ) P S B " 2 / 1 ( R E N A R T S N O T C U S 1
0 1 G L P C 7 8 8 0 2 ) C T A T S - T N A X E T A ( G N L P U O C 1
1 1 0 1 2 2 R E S U F F D 1
2 1 4 A 5 2 X 0 1 M 2 1 9 W E R C S P A C 0 1 M 4
3 1 4 A 0 2 X 0 1 M 2 1 9 W E R C S P A C 0 1 M 4
4 1 S S 0 2 X 6 M W E R C S D A E H P A C 6 M 2
5 1 4 7 - 0 9 4 4 - 1 2 8 - 0 0 4 " 4 / 1 , R E H S A W Y T W O D 2
6 1 4 7 - 0 9 4 4 - 3 2 8 - 0 0 4 " 8 / 3 , R E H S A W Y T W O D 2
7 1 4 7 - 0 9 4 4 - 5 2 8 - 0 0 4 " 2 / 1 , R E H S A W Y T W O D 3
8 1 4 7 - 0 9 4 4 - 7 2 8 - 0 0 4 " 4 / 3 , R E H S A W Y T W O D 1
9 1 P S B 8 / 3 P H H G U L P P S B " 8 / 3 1
0 2 4 0 6 0 P 2 M R O T P A D A E L A M P P S B " 8 / 3 x P P S B " 4 / 1 1
1 2 8 - 2 1 - 0 0 2 - B F P P S B " 2 / 1 x M P P S B " 4 / 3 H S U B . D E R 1
2 2 4 0 - P - M M R O T P A D A E L A M / E L A M P S B " 4 / 1 1
3 2 6 1 3 R 8 C S M 6 D / O " 8 / 3 x P P S B " 2 / 1 . N N O C / M 3
4 2 6 1 3 - R 4 C S M 6 D / O " 8 / 3 x P P S B " 4 / 1 . N N O C / M 1
6 2 8 2 1 9 1 Y L B M E S S A E S O H 1
D E S A E L E R - W R D D L S . U P H 6 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
1
C P J
C P J
C P J
D N A L D I M S C A
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
Y L B M E S S A U P H 5 1 . 0
U P H 6 2 9 0 2
) 0 A ( 8 : 3
1 1 0 2 / 1 1 / 8 1 E U S S I T S R I F C I T A M U E N P S M E T S Y S L O R T N O C R O T A U T C A
NOTE OPERATNG CHARACTERSTCS:-
PRESSURE SWTCH PS3 WLL TRP ON PRESSURE FALLNG
BELOW110 BAR AND WLL CAUSE THE VALVE TO DRFT
TOWARDS TS FAL CLOSED POSTON.
PRESSURE MUST RSE ABOVE 122 BAR TO RESUME STABLE
OPERATON. N THE EVENT OF THE VALVE CLOSNG DUE TO
LOW PRESSURE TRP, THE SYSTEM MUST BE RESET BY
SETTNG THE COMMAND SGNAL VALUE TO 4mA AND ALLOW
THE SYSTEM TO OPERATE THE PUMP AND RESTORE
NORMAL WORKNG PRESSURE BETWEEN 145-190 BAR.
9 2 0 3
A - A N O T C E S
6 2
4
7 2 0 2 8 2 1 2
3
5 1
4 1
5
1
3 1
2 7 1
0 2 2 2 1 1 3 2 3 1
8
7
5 2
2 1
5 2
6 1 9 1
3 1
9 1
6
0 . 8 7 2
A
A
0 . 0 0 4
9
1 3
0
.
0
0
6
T A E N I H C A M
L A I R E T A M
H S I N I F

C H 6 2 9 0 2 T U C R C C L U A R D Y H
D E S A E L E R - W R D D L S . Y S S A B A C 6 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
2
1
C P J
C P J
C P J
D N A L D I M S C A
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
Y L B M E S S A T E N I B A C . D Y H 5 1 . 0
Y S S A B A C 6 2 9 0 2
) 0 A ( 2 : 1
2 1 0 2 / 1 0 / 9 0
1 1 0 2 / 1 1 / 8 1
3 5 1 1 1 R C I E
E U S S I T S R I F C I T A M U E N P S M E T S Y S L O R T N O C R O T A U T C A
M E T
. O N
1 B A C 6 2 9 0 2 L A T E D T E N B A C 1
2 7 9 4 7 1 C Y L B M E S S A R O T A C D N R E T L F . S S E R P 1
3 2 5 0 0 2 Y L B M E S S A D L O F N A M 1
4 Y S S A / 2 5 9 7 1 C Y L B M E S S A E C L S L O R T N O C W O L F 2
5 7 5 2 9 1 C E G U A G E R U S S E R P 1
6
- C N - 2 2 - 8 7 0 6 1 C
5 4 5 D X E
D E T A R E P O D O N E L O S D X E C / N 2 / 2 3 N D
E V L A V
2
7
- O N - 2 2 - 8 7 0 6 1 C
5 4 5 D X E
D E T A R E P O D O N E L O S D X E O / N 2 / 2 3 N D
E V L A V
1
8 2 / 2 - 5 6 7 1 1 C E T A L P B U S 1
9 9 4 2 9 1 L E B A L 1
0 1 " 8 / 3 R S V G U L P P P S B " 8 / 3 1
1 1 S 0 5 X F 6 B E V L A V R O T A L O S 1
2 1 P M N 1 6 0 1 0 2 T P N " 4 / 1 ) G N T C A E L B U O D ( E V L A V E L D E E N 1
3 1 6 1 3 - 6 E E 6 D / O " 8 / 3 W O B L E N O N U 3
4 1 6 1 3 - N 4 A F 6 B U T S D / O " 8 / 3 x F T P N " 4 / 1 . T P A D A . M E F 1
5 1 6 1 3 - R 4 A M 6 M E T S " 8 / 3 x P P S B " 4 / 1 R O T T P A D A E L A M 1
7 1 6 1 3 - R 6 C S M 6 D / O " 8 / 3 x P P S B " 8 / 3 . N N O C E L A M 1
8 1 6 1 3 - R 6 A M 6 B U T S D / O " 8 / 3 x P P S B " 8 / 3 . T P A D A / M 2
9 1 6 1 3 - 6 T E 6 D / O " 8 / 3 E E T L A U Q E 2
0 2 6 1 3 - 6 C B 6 D / O " 8 / 3 N O N U D A E H K L U B 2
1 2 6 1 3 N 6 A M 6 B U T S " 8 / 3 x T P N " 8 / 3 R O T P A D A / M 1
2 2 6 1 3 N 8 A M 6 B U T S D / O " 8 / 3 x T P N " 2 / 1 R O T P A D A / M 1
3 2 6 1 3 - N 8 C S M 6 E B U T D / O " 8 / 3 x T P N " 2 / 1 . N N O C / M 1
4 2 6 1 3 - N 4 A M 6 B U T S D / O " 8 / 3 x T P N " 4 / 1 R O T P A D A / M 2
6 2 4 7 - 0 9 4 4 - 1 2 8 - 0 0 4 " 4 / 1 , R E H S A W Y T W O D 1
7 2 4 7 - 0 9 4 4 - 3 2 8 - 0 0 4 " 8 / 3 , R E H S A W Y T W O D 3
8 2 S S 0 1 X 5 M W E R C S P A C 5 M 4
9 2 S S 6 1 X 8 M W E R C S P A C 8 M 4
1 3 0 1 X 3 M 5 8 W E R C S D A E H N A P 4
3 3 4 1 / 0 6 0 8 1 C H S W L Y N M M 1 X D M M 5 . 3 X D O M M 6 4
1
4
3
4
R
E
F
.
W
T
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U
T
C
A
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1
6
4
2
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T
H
C
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1
6
0
V
A
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L
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D
2
4
3
3
5
4
1
V
A
L
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A
14
1-1/4"-12UNF-3A STEM
THREAD
10
31
29
528 688
1
1
3
8
C
o
f G
11 C of G
608 608
527 533
7
2
0 1
1
3
8
C
o
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7 C of G
12
18
8
13
10
16
1
26
20
21
650 522
7
1
3
9
7
1
23
27
127.06
127.00
8 x 17.50 33.00
M20 - 6H 26.00
EQU-SPACED
AS SHOWN
R92.0
R392
DOOR OPENNG
R439
DOOR OPENNG
NSTALLATON WRNG
1 x 1"NPT - 415 V AC 1 PHASE SUPPLY 50 Hz
1 x 1/2"NPT 4-20 mA COMMAND SGNAL
1 x 1/2"NPT 4-20 mA POSTON FEEDBACK SGNAL
1 x 1/2"NPT COMMON ALARM SGNAL
25
27
22
11
1
2
1
5
1215
PLAN VEW
DETAL A
SCALE 1 : 4
3
5
6
4
PRODUCT CODE -
ACS604EX-P-M-125-56-383-DA-SFC-SC-MO-SUNSHADE-FLDC
TUBNG - ST.STL.316 3/8" O/D x 18 SWG
WORKNG PRESSURE - 145-190 BAR
FAL ACTON - STAYPUT, SPRNG DRFT CLOSE
EST. WEGHT (EXCL. VALVE) = 800Kg
TAG Nos. - 099-PV-099011
099-PV-099012
PRESSURE SWTCH SETTNGS
LOW OL PRESSURE ALARM = 110 BAR
LOW OL PRESSURE PUMP CUT N = 145 BAR
HGH OL PRESSURE PUMP CUT OUT = 190 BAR
ACCUMULATOR NTROGEN PRECHARGE = 105 BAR
PANT FNSH - CADMUM YELLOW RAL1021
TEM
NO.
PART NUMBER DESCRPTON QTY.
1 20926-100 ACT. SPRNG HSG. ASSEMBLY 1
2 20926-27 EXTENSON STUD 1
3 2012028 LOCK NUT 1
4 20603-26BL
COUPLNG ASSY. (BLANK
ST.STL.)
1
5 20120/31 TRAVEL PONTER 1
6 20926-30 TRAVEL PLATE 1
7 20926CABASSY HYD. CABNET ASSEMBLY 1
8 20926-50 ELECTRCAL ENCLOSURE 1
9 20926HPU HPU ASSEMBLY 1
10 19730-3 PRESSURE SWTCH ASSEMBLY 1
11 20145-46 CABNET SPACER 4
12 20364ACC BLADDER ACCUMULATOR 1
13 10960 ACCUMULATOR CLAMP(F.C.) 1
14 20314 HAND PUMP ASSY 1
15 20400CAB-2 SPACER (HAND PUMP) 1
16 20926-80-1 SUN CANOPY 1
17 20926FTVALVE FTTNGS AND VALVES ETC. 1
19 912M12X25 M12 Cap Head Screws 4
20 912M10X45A4 M10 CAP SCREW 2
21 912M10X25A4 M10 CAP SCREW 4
29 20926-6
MOUNTNG PLATE PRESSURE
SWTCH
1
29 M6X20SS M6 CAP HEAD SCREW 4
28 20926CGL CABLES & GLANDS ETC. 1
CHECKED
/FFFCVED
SC/LE
IlILE
M/CHlNE /I
SCFEW IHFE/DS IC 8S 343-g/H lSSUE D/IE MCDlFlC/IlCN
M/IEFl/L
FlNlSH
5
4
3
2
1
lNIEFN/IlCN/L MCIlCN CCNIFCL, LID 1:10 {/0)
JFC
0.15
202
FF
FF
25/04/2012
08/02/2012
27/01/2012
30/11/2011
18/11/2011
/CIU/ICF CCNIFCL /SSEM8LY
ElCF11455
ElCF11273
ElCF11224
ElCF11082
FlFSI lSSUE
S:\acs\DRAWNGSDR\SYSTEM DRGS\20701-\20926.SLDDRW - RELEASED
MlDL/ND /CS
FNEUM/IlC /CIU/ICF CCNIFCL SYSIEMS
A - A N O T C E S
3 1
4 1
8
3 2
7 1
9
4 2
1 1 0 2
8 1
2 2
1 2
5 1
9 1
6 1
2 2
1 5
6
3
7
2
4
2 1
A
A
T A E N I H C A M
L A I R E T A M
H S I N I F

M E T
. O N
1 1 - U P H 7 8 8 0 2 K N A T . D Y H 1
2 G S H B 7 8 8 0 2 0 8 D O T P M U P 5 . 0 P U O R G T S A C G N S U O H L L E B 1
3 1 - 8 9 3 0 2 ) d x E E ( R O T O M C R T C E L E 1
4 D N S V A 0 9 2 9 1 0 1 M " 5 T H G S L O 1
5 P E 0 0 2 A T 2 M L H C T W S L E V E L T A O L F 1
6 R B L F A 0 9 2 9 1 R E H T A E R B R E L L F 1
7 A X 1 B P / T M 5 7 0 / B 1 S 1 7 1 F T ) F O O R P E M A L F ( H C T W S . P M E T 1
8 5 7 0 D 5 0 Z R A M ) N M / T L 9 . 0 ( P M U P R A E G 1
9 R T S C U S A 0 9 2 9 1 ) P S B " 2 / 1 ( R E N A R T S N O T C U S 1
0 1 G L P C 7 8 8 0 2 ) C T A T S - T N A X E T A ( G N L P U O C 1
1 1 0 1 2 2 R E S U F F D 1
2 1 4 A 5 2 X 0 1 M 2 1 9 W E R C S P A C 0 1 M 4
3 1 4 A 0 2 X 0 1 M 2 1 9 W E R C S P A C 0 1 M 4
5 1 4 7 - 0 9 4 4 - 1 2 8 - 0 0 4 " 4 / 1 , R E H S A W Y T W O D 2
6 1 4 7 - 0 9 4 4 - 3 2 8 - 0 0 4 " 8 / 3 , R E H S A W Y T W O D 1
7 1 4 7 - 0 9 4 4 - 5 2 8 - 0 0 4 " 2 / 1 , R E H S A W Y T W O D 3
8 1 4 7 - 0 9 4 4 - 7 2 8 - 0 0 4 " 4 / 3 , R E H S A W Y T W O D 1
9 1 4 0 6 0 P 2 M R O T P A D A E L A M P P S B " 8 / 3 x P P S B " 4 / 1 1
0 2 8 - 2 1 - 0 0 2 - B F P P S B " 2 / 1 x M P P S B " 4 / 3 H S U B . D E R 1
1 2 4 0 - P - M M R O T P A D A E L A M / E L A M P S B " 4 / 1 1
2 2 6 1 3 R 8 C S M 6 D / O " 8 / 3 x P P S B " 2 / 1 . N N O C / M 3
3 2 6 1 3 - R 4 C S M 6 D / O " 8 / 3 x P P S B " 4 / 1 . N N O C / M 1
5 2 8 2 1 9 1 Y L B M E S S A E S O H 1
D E S A E L E R - W R D D L S . U P H 7 2 9 0 2 \ - 1 0 7 0 2 \ S G R D M E T S Y S \ R D S G N W A R D \ s c a \ : S
2
1
C P J
C P J
C P J
1 0 - 2 0 0 - F - N E
D E K C E H C
D E V O R P P A
E L A C S
E L T I T
Y L B M E S S A U P H 5 1 . 0
U P H 7 2 9 0 2
) 0 A ( 2 : 1
1 1 0 2 / 2 1 / 2 0
1 1 0 2 / 1 1 / 8 1
9 8 0 1 1 R C I E
E U S S I T S R I F
8 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . l e T
6 7 6 5 0 3 2 0 9 1 ) 0 ( 4 4 + . x a F

SECTION 2.5
CERTIFICATION

Recommended Spares



Part
Number
Serial
Number
Test
Certificate
Certificate of
Conformity

Paint
Reports
(inc. Test
Report, CC,
Adhesion
Test)

Test
Procedure
Tag
Number
20926 572998/A TC572998/A CC572998/A 25030 TP 892
099-PV-
099011
20926 572998/B TC572998/B CC572998/B 25030 TP 892
099-PV-
099012
20927 572998/C TC572998/C CC572998/C 24933 TP 892
099-FV-
099025
20927 572998/D TC572998/D CC572998/D 24933 TP 892
099-FV-
099026

SECTION 3.1
CERTIFICATION

Workshop Test Certification

ESB Surface Engineering
203 Westgate Street
Gloucester
GL1 2RN
Tel: (01452) 306272 - Fax: (01452) 415736
CUSTOMER NAME: Xylem Flow Control Ltd TEST NO: 25030
CUSTOMER ORDER NO: 76907 DATE: 13 Mar 2012
SPECIFICATION: 20926PNT/1
PROJECT:
2 off Actuator Assemblies
Adaptor Plate - 20926-100-2
Cylinder - 20926HCX383
Spring Housing - 20926-100-1
Yoke - 20926-25
Day: One Two Three Four Five Six Seven
Date: 13-Mar 14-Mar 15-Mar 16-Mar 19-Mar - -
Time: 16:00 16:00 12:00 13:00 - - -
Relative Humidity (%): 53 55 52 52 - - -
Ambient Temperature (C): 19 20 18 19 - - -
Dew Point (C): 9 11 8 9 - - -
Surface Temperature (C): 18 19 17 18 - - -
Grit Grade: G36 - - - - - -
Blast Standard: SA2! - - - - - -
Surface Profile (m): 50 - - - - - -
Dry Film Thickness (m): 90 232 285 330 - - -
Solvent Test (Zinc Silicate Only): - - - - - - -
Pinhole Detection (Holiday Test): - - - - Yes * - -
Visual Checks: Yes Yes Yes Yes - - -
Customer Inspection: - - - - - - -
Paint Manufacturer: International
System Batch Number
1 Interseal 670HS MK2994RG
2 Intergard 410 NC4889UJ
3 Interthane 990 colour RAL 1021 Yellow NC4890UJ
4
5 -
Comments
The DFT results are averages of the readings taken.
* Any pinholes found were repaired to specification
Adhesion test results to follow upon sufficient curing period.
Inspected and passed for and on behalf of ESB Surface Engineering
Signed: - James Parish, Assistant Manager Date: 19 Mar 2012
Registered Office: St Bride's House, 10 Salisbury Square, london, EC4Y 8EH
Registered in England & Wales No.84512. VAT No. 286135936
A Division of Beaven & Sons Limited ESB 110 (Issue 6)
BLAST CLEANING - INDUSTRIAL FINISHING - POWDER COATING
TEST REPORT
203 Westgate Street
Gloucester
GL1 2RN
Tel: (01452) 306272 - Fax: (01452) 415736
CUSTOMER NAME & ADDRESS: CERT. NO: 25030
Xylem Control Ltd.
Patrick Gregory Road CERT. DATE: 19 Mar 2012
Wolverhampton
West Midlands
WV11 3DZ
CUSTOMER ORDER NO: 76907
QUANTITY DESCRIPTION SPECIFICATION
Blast cleaned and painted to
2 off Actuator Assemblies 20926PNT/1
Adaptor Plate - 20926-100-2
Cylinder - 20926HCX383
Spring Housing - 20926-100-1
Yoke - 20926-25
Comments
Signed: - James Parish, Assistant Manager
A Division of Beaven & Sons Limited ESB111 (Issue 7)
CERTIFICATE OF CONFORMITY
Certified that the whole of the supplies detailed hereon
have been inspected, tested and, unless stated below,
conform in all respects with the requirements of the
Purchase Order and stated Specification
For and on behalf of ESB Surface Engineering
203 Westgate Street
Gloucester
GL1 2RN
Tel: (01452) 306272 - Fax: (01452) 415736
CUSTOMER NAME: Xylem Flow Control Ltd TEST NO: 24933
CUSTOMER ORDER NO: See Below DATE: 13 Feb 2012
SPECIFICATION: 20756P iss 1
PROJECT: Order 76344
2 off Cylinder and Adaptor 20927P1
Order 76345
2 off Spring Housing & Yoke 20927P2
Order 76346
2 off Frames and Brackets 20927P3
Day: One Two Three Four Five Six Seven
Date: 13-Feb 14-Feb 15-Feb 16-Feb - - -
Time: 16:15 10:15 10:00 09:30 - - -
Relative Humidity (%): 44 44 43 41 - - -
Ambient Temperature (C): 20 19 19 19 - - -
SCM660-5 Cylinders c/w Gearbox Mounting Plates Dew Point (C): 7 6 6 5 - - -
Product Code: 6606NNG-A5A Surface Temperature (C): 19 18 18 18 - - -
Grit Grade: GH40 - - - - - -
Blast Standard: SA3 - - - - - -
Surface Profile (m): 50 - - - - - -
Dry Film Thickness (m): 90 213 270 313 - - -
Solvent Test (Zinc Silicate Only): - - - - - - -
Pinhole Detection (Holiday Test): - - - - - - -
Visual Checks: Yes Yes Yes Yes - - -
Customer Inspection: - - - - - - -
Paint Manufacturer: International
System Batch No.
1 Interseal 670HS ML3572RG
2 Intergard 410 MJ8039UJ
3 Intherthane 990 NB2931UJ
4 Interthan 990 colour RAL 6029 Greey NB2931UJ
5 - -
Comments
The DFT results are averages of the readings taken.
Adhesion test results to follow upon sufficient curing period.
Inspected and passed for and on behalf of ESB Surface Engineering
- James Parish (NS476 Inspector, Level III)
Signed: Date: 21 Feb 2012
A Division of Beaven & Sons Limited ESB 110 (Issue 6)
TEST REPORT
203 Westgate Street
Gloucester
GL1 2RN
Tel: (01452) 306272 - Fax: (01452) 415736
CUSTOMER NAME & ADDRESS: CERT. NO: 24933
Xylem Flow Control
Patrick Gregory Road CERT. DATE: 14 Feb 2012
Wolverhampton
West Midlands
WV11 3DZ
CUSTOMER ORDER NO: See Below
QUANTITY DESCRIPTION SPECIFICATION
Order 76344
2 off Cylinder and Adaptor 20927P1 Painted to Specification
20756P iss 1
Order 76345 Colour RAL 6029 Green
2 off Spring Housing & Yoke 20927P2
Order 76346
2 off Frames and Brackets 20927P3
Comments
Signed: - James Parish, Assistant Manager
A Division of Beaven & Sons Limited ESB111 (Issue 7)
CERTIFICATE OF CONFORMITY
Certified that the whole of the supplies detailed hereon
have been inspected, tested and, unless stated below,
conform in all respects with the requirements of the
Purchase Order and stated Specification
For and on behalf of ESB Surface Engineering

SECTION 3.2
CERTIFICATION
Hazardous Area Equipment Certification.

ELECTRICAL CONTROL BOX.
(JCE Europe)

EC Type Examination Certificate No: ISSeP03ATEX029.
ELECTRIC MOTOR
CERTIFICATION.
LCIE 04 ATEX 6150
ISOLATOR BARRIER ATEX certificate of conformity no. BAS00ATEX7171X
TEMPERATURE SWITCH EC-TYPE EXAMINATION CERTIFICATE ITS09ATEX16146X
CONTROL VALVE
SOLENOIDS.
EC-TYPE EXAMINATION CERTIFICATE
Baseefa08ATEX0041X
CABLE GLANDS
BASEEFA component certificate no. 06ATEX0056
RIGHT ANGLE ADAPTORS SIRA 10ATEX1228U
STOPPING PLUGS SIRA 10ATEX1224X


Sira Certification Service
Rake Lane, Eccleston, Chester, CH4 9JN, England

Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
Email: info@siracertification.com
Web: www.siracertification.com
C E R T F C A T O N

Project Number 22194 D R Stubbings BA MIET
C. Index 07 Certification Manager

This certificate and its schedules may only be
reproduced in its entirety and without change.

Page 1 of 3
Form 9400 Issue 1

1 EC TYPE-EXAMINATION CERTIFICATE
2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94/9/EC

3 Certificate Number: Sira 10ATEX1224X Issue: 0

4 Equipment: Types CF, CB, CK, CY & CQ Stopping Plugs

5 Applicant: Raxton Limited

6 Address: Kingsway South
Westgate
Aldridge
WS9 8FS
UK

7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and
the documents therein referred to.

8 Sira Certification Service, notified body number 0518 in accordance with Article 9 of Directive 94/9/EC
of 23 March 1994, certifies that this equipment has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of equipment intended for use in
potentially explosive atmospheres given in Annex II to the Directive.

The examination and test results are recorded in the confidential reports listed in Section 14.2.

9 Compliance with the Essential Health and Safety Requirements, with the exception of those listed in the
schedule to this certificate, has been assured by compliance with the following documents:

EN 60079-0:2009 EN 60079-1:2007 EN 60079-7:2007

10 If the sign X is placed after the certificate number, it indicates that the equipment is subject to special
conditions for safe use specified in the schedule to this certificate.

11 This EC type-examination certificate relates only to the design and construction of the specified
equipment. If applicable, further requirements of this Directive apply to the manufacture and supply of
this equipment.

12 The marking of the equipment shall include the following:

I M2 (not Type CY Stopping Plugs) Or

II G
Ex d I Mb Ex d IIC Gb
Ex e I Mb Ex e IIC Gb



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 10ATEX1224X
Issue 0


Page 2 of 3
Form 9400 Issue1
13 DESCRIPTION OF EQUIPMENT

The Types CF, CB, CK, CY & CQ Stopping Plugs are used to fill unused entries in their associated
apparatus. The plugs have thread forms between M16 and M 120 and are briefly described as follows:

Type CF Round/hexagon socket/internal mounting
Type CB Round/hexagon socket/external mounting
Type CK Hexagon head
Type CQ Mushroom head
Type CY Hexagon head with hollow body

Material options:
Brass to BS 2874:1985
Stainless steel to BS 970: part 4:1970

Entry thread options:
Metric to BS 3643:1981
ET Conduit to BS 31:1940
PG to DIN 40430:1971
BSPP to BS 2779:1985
BSPT to BS 21:1985
NPT to ANSI/ASME B1.20.1-1983

14 DESCRIPTIVE DOCUMENTS

14.1 Drawings

Refer to Certificate Annexe.

14.2 Associated Sira Reports and Certificate History

Issue Date Report number Comment
0 22 October 2010 R22194A/00 The release of the prime certificate.

15 SPECIAL CONDITIONS FOR SAFE USE (denoted by X after the certificate number)

15.1 If a Type CK, CY or CQ stopping plug is machined with an undercut and is used for an Ex d application,
then the wall of the enclosure into which it is fitted shall be such as to maintain five full threads
engagement.

15.2 When used for Increased Safety (Ex e) applications, a suitable method of sealing to the associated
enclosure shall be fitted.



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 10ATEX1224X
Issue 0


Page 3 of 3
Form 9400 Issue1
16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II (EHSRs)

The relevant EHSRs that are not addressed by the standards listed in this certificate have been
identified and individually assessed in the reports listed in Section 14.2.

17 CONDITIONS OF CERTIFICATION

17.1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates.

17.2 Holders of EC type-examination certificates are required to comply with the production control
requirements defined in Article 8 of directive 94/9/EC.



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

Certificate Annexe

Certificate Number: Sira 10ATEX1224X

Equipment: Types CF, CB, CK, CY & CQ Stopping Plugs

Applicant: Raxton Limited


Page 1 of 1
Form 9400 Issue 1
Issue 0

Drawing No. Sheets Rev. Date (Sira Stamp) Title
824 A 1 of 1 - 11 Oct 10 Mushroom head plug & Hexagon head plug
825 A 1 of 1 - 11 Oct 10 RX and T/P Parallel Plugs
826 A 1 of 1 - 11 Oct 10 RX and T/P tapered Plugs



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

Project Number 22194 D R Stubbings BA MIET
C. Index 07 Certification Manager


Page 1 of 2
Form 9401 Issue 1

1 EC TYPE-EXAMINATION CERTIFICATE
2 Component intended for use in Potentially Explosive Atmospheres Directive 94/9/EC

3 Certificate Number: Sira 10ATEX1228U Issue: 0

4 Component: Type FG & FN Right Angle Adaptors

5 Applicant: Raxton Limited

6 Address: Kingsway South
Westgate
Aldridge
WS9 8FS
UK

7 This component and any acceptable variation thereto are specified in the schedule to this certificate
and the documents therein referred to.

8 Sira Certification Service, notified body number 0518 in accordance with Article 9 of Directive 94/9/EC
of 23 March 1994, certifies that this component has been found to comply with the Essential Health and
Safety Requirements relating to the design and construction of a component intended for use in
potentially explosive atmospheres given in Annex II to the Directive.

The examination and test results are recorded in the confidential reports listed in Section 14.2.

9 Compliance with the Essential Health and Safety Requirements, with the exception of those listed in the
schedule to this certificate, has been assured by compliance with the following documents:

EN 60079-0:2009 EN 60079-1:2007 EN 60079-7:2007 IEC 60079-31:2008

10 The sign U is placed after the certificate number to indicate that the product assessed is a component
and may be subject to further assessment when incorporated into equipment. Any special conditions
for safe use are listed in the schedule to this certificate.

11 This EC type-examination certificate relates only to the design and construction of the specified
component. If applicable, further requirements of this Directive apply to the manufacture and supply of
this component.

12 The marking of the component shall include the following:

I M2 Or

II G D
Ex d I Mb

Ex d IIC Gb
Ex IIIC tb Db
Ex e I Mb

Ex e IIC Gb
Ex IIIC tb Db



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

SCHEDULE

EC TYPE-EXAMINATION CERTIFICATE Sira 10ATEX1228U
Issue 0


Page 2 of 2
Form 9401 Issue1
13 DESCRIPTION OF COMPONENT

The FG and FN Right Angle Adaptors each comprise a brass or stainless steel body with a male thread
at one end a female thread machined into the body at 90 to the male thread. The components are
designed to provide cable entry options where space is limited or to avoid cable damage, additionally,
they may be used to convert an existing cable entry aperture to a different thread form and/or size.
Thread forms are between M16 and M75 (to BS 3643:1981) inclusive, the male thread being the same
or one standard thread size larger than the female

Alternatively the component may be machined such as to have female threads at both ends.

Material options:
Stainless steel to BS 970: part 4:1970
Mild steel to BS 970: Part 1: 1983

Entry thread options:
Metric to BS 3643:1981
ET Conduit to BS 31:1940
PG to DIN 40430:1971
BSPP to BS 2779:1985
BSPT to BS 21:1985
NPT to ANSI/ASME B1.20.1-1983

14 DESCRIPTIVE DOCUMENTS

14.1 Drawings

Refer to Certificate Annexe.

14.2 Associated Sira Reports and Certificate History

Issue Date Report number Comment
0 22 October 2010 R22194A/00 The release of the prime certificate.

15 SPECIAL CONDITIONS FOR SAFE USE

None

16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II (EHSRs)

The relevant EHSRs that are not addressed by the standards listed in this certificate have been
identified and individually assessed in the reports listed in Section 14.2.

17 CONDITIONS OF CERTIFICATION

17.1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates.

17.2 Holders of EC type-examination certificates are required to comply with the production control
requirements defined in Article 8 of directive 94/9/EC.



Tel: +44 (0) 1244 670900
Fax: +44 (0) 1244 681330
C E R T F C A T O N

Certificate Annexe

Certificate Number: Sira 10ATEX1228U

Component: Type FG & FN Right Angle Adaptors

Applicant: Raxton Limited


Page 1 of 1
Form 9401 Issue 1
Issue 0

Drawing No. Sheets Rev. Date (Sira stamp) Title
831 A 1 of 1 - 11 Oct 10 Type FG and FN Right Angle Adaptors

---
Institut Scientifique de Ser ce P I!.)IW
"-
-
",'"
--~ r
----
(1)
EC TYPE EXAMINATION CERTIFICATE
(2)
Equipment or protective system intended for use
in potentially explosive atmospheres
Directive94/9/EC
(3) EC type examination certificate number:
ISSeP03ATEX029
(4) Equipment: Control and instrument housing - series EJBC**
(5) Applicant:
(6) Address:
(applicant)
JCE (Europe) Ltd
East Way, Lee Mill Industrial Estate
Ivybridge, Devon PL21 9LL
England
Manufacturer:
JCE Group
(7) This equipment or protective systemand any acceptable variation thereto is specified in the schedule to this
certificate and the documents therein referred to.
(8) ISSeP, notified body nr 492 in accordance with article 9 of the Council Directive 94/9/EC of23 March
1994, certifies that this equipment or protective systemhas been found to comply with the Essential Health
and Safety Requirements relating to the design and construction of equipment and protective systems
intended for use in potentially explosive atmospheres given in annex II to the Directive.
The examination and test results are recorded in confidential report nr 02099
(9) Compliance with the Essential Health and Safety Requirements has been assured by compliance with:
EN 50014:1997 + Al and A2: 1999 EN 50281-1-1 : 1998 EN 50018: 2000 and pr AA EN50018
(10) If the symbol "X" is placed after the certificate number, it indicates that the equipment or protective system
is subject to special conditions for safe use specified in the schedule to this certificate
(11) This EC TYPE EXAMINATION CERTIFICATE relates only to the design, examination and tests of the
specified equipment or protective system in accordance to the Directive 94/9/EC. Further requirements of
this Directive may apply to the manufacturing process and supply of this equipment or protective system.
These are not covered by this certificate.
(12) The marking of the equipment or protective system shall include the following indications:
~ II 2 G D EEx d lIB T6 or EEX d lIB T5
IP66
INSTITUT SCIENTIFIQUE DE SERVICE PUBLIC
Zoning A. Schweitzer, rue de la Platinerie
B-7340 COLFONTAINE (Wasmes)
Tel: ++ 32 65 610811 - Fax: ++ 32 65610808
Renaud Alain
Manager of Colfontaine division
This certificate may only be reproduced in its entirety and without any change, schedule included
1/3
/~P
(13)
SCHEDULE
(14)
EC TYPE EXAMINATION CERTIFICATE NRISSeP03ATEX029
(15) Description of the equipment:
Rectangular control and instrument housing composed of a body and a lid.
The lid may be provided with a circular or rectangular window.
This housing contains the equipment listed in the drawings A3C-2945 sheets 1to 4 , inclusive.
The type designation of the housing: EJBCIO, 15
EJBCI, 2, 3,4; EJBC3R, 4R
EJBC3A, 4A, 5A, 3AC, 4AC, 5AC, 3RA, 4RA, 5RA, 5RA, 3RAC,
4RAC, 5RAC
EJBSCI, 2; EJBSHCI, 2; EJBXC2, EJBXWC2
EJBHC3A, 3AC, 3RA, 3RAC, 31A, 3IAC, 3IRA, 31RAC, 4A, 4AC,
4RA, 4RAC, 5A, 5AC, 5RA, 5RAC
EJBWHC3A, 4A, 3AC, 4AC, 3RA, 4RA, 3RAC, 4RAC
EJBWVC4A, 4AC, 4RA, 5A, 5AC, 5RA, 5RAC
EJBWLC4A, 4AC, 4RA, 4RAC
EJBWMC4A, 4AC, 4RA, 4RAC.
Electrical characteristics
Voltage: max. 11 kV
Current: max. 1500 A
Maximumpower dissipated inside the box and temoerature classes
EJBC1 T5 - 50W T6 - 20W
EJBC2 T5 - 50W T6 - 35W
EJBSC1 T5 - 50W T6 - 20W
EJCSC2* T5 - 50W T6 - 35W
EJBC3* T5 - lOOW T6 - 50W
EJB*C4* T5 - lOOW T6 - 50W
EJB*C5* T5 - 350W T6 - 90W
EJBCIO/I5 T5 - 20W T6 - 20W
Eventual prescriptions
The connectors used for the connection of the apparatus shall ensure the degree of protection IP66 of the
enclosure.
Routine tests
The manufacturer shall perform the routine verifications and tests necessary to ensure that the apparatus
complies with the specification submitted to the testing station with the prototype. Moreover each empty
enclosure shall be submitted to a routine test under the pressure of 11.7 bar.
2/3
/~P
SCHEDULE
EC TYPE EXAMINATION CERTIFICATE NRISSeP03ATEX029
Marking
. The name of the manufacturer or his registered trade mark.
. The manufacturer's type identification.
. The code: EEx d lIB T6 or EEX d lIB T5
. The serial number.
. The indication of the testing station, followed by the certification number.
. The temperature range. " "-20C::s Ta::S70C" when using an EJBSCI enclosure with 2.64W
power dissipation for the temperature class T6.
. The additional marking.
"Do not open while energised"
"Do not operate under load"
"After de-energisation wait 15 minutes before opening the enclosure"
"Use conductors suitable for a temperature of 100C" for the temperature class T5
"Do not open when an explosive gas atmosphere may be present" when using
batteries or cells, in place of time delay label.
(16) Report nr 02099 dated 04.04.2003 composed of21 pages in total.
The instruction note ITomthe manufacturer" Installation and maintenance Information" (2 sheets).
The drawings
A3C-2945 issue 3 of 03.04.2003 (4 sheets)
The certificate BAS02ATEX2278U - "Trolex connector" type TX3700.SS
The certificate BAS02ATEX2281U and its variation 1- "Trolex connector" type TX3701.SS
(17) Special conditions for safe use: None.
(18) Essential Health and Safety Requirements: covered by the standards listed at (9), by the document
pr AAEN 50018 and the indications of the manufacturer in the descriptive documents.
3/3
VARIAnON
EC TYPE EXAMINATION CERTIFICATE N ISSeP03ATEX029/1
(14) Equipment: Control and instrumentation housings
Types EJBSCl, EJBS(H)C2, EJB(WH)C4(R)A(C)
(15) Subject to the variation:
The housing here-above referenced may be used within the ambient temperatures ranges:
-40C::STamb::S+75C for T6
-40C ::STamb ::S+90C for T5
provided that the powers dissipated inside the housings EJB(WH)C4* & EJBS(H)C2 and EJBSC1 don't respectively
exceed 12.5 W & 7 Wand 2.6 W.
The flameproof properties of the apparatus remain unchanged
Marking: Unchanged except the ambient temperatures ranges
Eventual Prescriptions:
The ambient temperatures ranges: -40C::STamb::S+75C (temperature class T6)
-40C ::STamb ::S+90C (temperature class T5)
(16) Report nO03240 of 16.12.2003 (10 pages) completed by the descriptive documents below:
The documents from the manufacturer reference: TR-1I03 & TR-2/03 & TR-SI70 (8 pages)
The drawings
A3C-2955 issue 2 of 27.11.2003
A3C-7230 issue 2 of27.11.2003 (2 sheets)
A3C-7345 issue 2 of27.11.2003
(17) Special conditions for safe use: None
(18) Essential Health and Safety Requirements: covered by the standards listed at point 9 of the initial certificate and by the
descriptive documents from the manufacturer.
Colfontaine, 19.12.2003.
INSTITUT SCIENTIFIQUE DE SERVICE PUBLIC
Zoning A. Schweitzer - B 7340 Colfontaine (Wasmes)
Tel: ++ 32 65610811 - Fax: ++ 32 65610808
Renaud Alain,
Directeur du site de Colfontaine.
This document may not be used without the original certificate
1/1

XYLEM FLOW CONTROL, LT
Patrick Gregor y Road

Wolverhampton

West Midlands, WV11 3DZ
United Kingdom

Tel: +44 (0) 1902 - 305678

Fax: +44 (0) 1902 - 305676

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