P545 Relay Testing Record

SITE INSPECTION AND TEST RECORD
Description: CONTRACT no.: End Client: Record no. : Sheet:
DISTANCE &DIFF RELAY MICOM P545

Customer:
AL GIHAZ
Site:
SEC-WOA
Panel / Designation / Location no.:
Page 1 of 14
Project no.:
ISKAN S/S 380 KV /110 KV
R08.1
1. RELAY CHARACTERISTICS Type No.: Model No : Serial Number

Firmware Version : 2.1 CT & VT DATA CT rated primary current set as CT rated secondary current set as Ignd-CT rated primary current set as Ignd-CT rated secondary current set as Rated primary voltage (L-L) set as Rated secondary voltage (L-L) set as 1200 A 1.0A 1200 A 1.0A 110 KV 100 V
P545
Designation :
87L/21/67N /79
1/5 A 100- 120 VAC 50/60 HZ
P545311A3M0510K Nominal Current : Nominal Voltage :Vn 30068149

Aux. Volts : Vx
110-250 VDC 100-240 VAC
3. PRELIMINARY CHECKS Relay damaged? Rating information correct for installation? Case earth installed? External wiring checked against diagram? Test block connections checked? LCD front panel display Clock set to local time?
Tested by: Name : Eng. Mohamed Shokry Signature & Date :
Witnessed by: SEC-WOA-CONSULTANT Name : ENG/ MAHMOUD HAMDI Signature & Date
Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 2 of 14
Project no.:
R08.1
4. GENERAL CHECKS
Checking
Dry cell battery voltage (Remove battery isolation strip) Auxiliary voltage value on terminals M2 ( + ) and M1 ( - )
Results
Measured FIELD SUPPLY Voltage M7 M9 and M8 M10

Watchdog contact when relay OFF Watchdog contact when relay ON Terminals M11 and M12 Terminals M13 and M14 Terminals M11 and M12 Terminals M13 and M14 Closed Open Open Closed
Check if the frequency is set on required value Clock set-up, remove auxiliary supply for 30 seconds check date & time Trip relay LED operation check Alarm relay LED operation check Out of service relay LED operation check Healthy relay LED operation check
5. DISPLAY READINGS
Circuit Injected value Phases
VAN VBN VOLTAGE 57.73 VCN VAB VBC VCA IA CURRENT 1.0 A Phase A / 0 Phase B / -120 Phase C / 120 IB IC IN
Expected value
63.51 KV 63.51 KV 63.51 KV 110 KV 110 KV 110 KV 1200 1200 1200 0
Displayed value
PRIMARY SECANDRY


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 3 of 14
Project no.:
R08.1
6. FUNCTIONAL TESTS Current differential bias characteristic (87-1)

Item 1 2 3 4 5 Description IS1 Is2 K1 K2 T Setting 0.20 A 2.0 A 30 % 150 % 0 Sec
Pick-up & Time test:*NOTE:.

The Relay will be tested at loopback internal mode It should be noted that the minimum operating current is related, but not equal to, the Is1 SETTING Consider a single end fed fault with no load but fault current, I:|Idiff| = I |Ibias| = I Assuming |Ibias| < Is2, then, using the equations from section 2.1(from manual), the relay will operate if:|Idiff| > k1.| Ibias| + Is1 or I > k1.I + Is1 or I> Is1 / (1 - 0.5 k1) The minimum operating current is therefore a function of the Is1 and k1 settings. Since k1 is Recommended to be set to 30%, the minimum operating current will be:Imin = 1.176 1s1
I Diff I > ( k1 * I I Bias I + Is1 )/2 = 0.118 A

Fault Type A-N B-N C-N Expected Pickup In Amp 0.118 A 0.118 A 0.118 A Actual Pickup In Amp 0.12 0.119 0.119 Drop-off In Amp 0.087 0.088 0.088 Expected Trip Time in m-sec <40 ms <40 ms <40 ms Actual Trip Time in m-sec at 2 x I Pickup 29.5 ms 26.3 ms 28.7 ms
Lower slope test (Injected current < Is2) |diff| > ( k1.| bias| + s1)/2 = 0.25 A
Expected differential current for tripping (Amp) 0.25 A 0.25 A 0.25 A Actual Trip Time in m-sec at 2 x I Pickup
Bias current injected in phase (Amps) A 1.0 B 1.0 1.0 C
Differential current injected in phase A B X C X X
Measured value of diff. current (Amp)
Expected Trip Time in m-sec <40 ms <40 ms <40 ms


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 4 of 14
Project no.:
R08.1
Upper slope test (Injected current > Is2) |diff| > (k2.| bias| - (k2 - k1). s2 + s1)/2=1.15A
Bias current injected in phase (Amps) A 3.0 B 3.0 3.0 X C Differential current injected in phase A B X C X Expected differential current for tripping (Amp) 1.15 A 1.15 A 1.15 A
Measured value of diff. current (Amp) 1.155 1.155 1.156
Expected Trip Time in m-sec <40 ms <40 ms <40 ms
Actual Trip Time in m-sec at 2 x I Pickup 30.7 32.8 33.5
7-Distance protection (21-1) AttachmentsResistive Zone Reach check (quadrilateral characteristics only
Item 1 Description Print out from FREJA attached Checked Ok
Impedance tolerance: +/- 5% for zone 1 and +/- 10 % for other zones.
PH-E (G): - Resistive reach: Rn (/Loop) = RGn ()/ (1+Kz). - Reactive reach: Xn (/Loop) = Zn () * sin (LG) - Compensation factor KZ = 1/3((Zo-Z1)/Z1). - Line impedance ZLG = RLG+J XLG = 1/3(2*ZLph +ZOL) PH-PH (PH): - Resistive reach: Rphn (/ph) = Rphn (/Loop) / 2. - Reactive reach: Xn () = Zn () * sin (Lph). - Line impedance ZLph = RLph+J XLph.
6.
Distance OPERATING TIME TESTING:

Item 1 Description Print out from FREJA attached Checked Ok


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 5 of 14
Project no.:
R08.1
6.2.3
Distance protection scheme testing

= 0.0 m sec
Setting: Aid Dist delay
I. Permissive Under Reach Scheme: Send logic: CS = ZM1 : Trip logic: Trip = ZM2 + CR : Trip logic: Trip = ZM2 w/o CR : II. Permissive Over Reach Scheme: Send logic: CS = ZM2 : Trip logic: Trip = ZM2 + CR : Trip logic: Trip = ZM2 w/o CR : :
29 m sec 14 m sec 414 m sec
14 m sec 29 m sec 427 m sec
III. Current Reversal Logic Check (Permissive Over Reach Scheme):

Apply a reverse / forward fault to check: t rev guard: Fault type Reverse/ forward
t rev guard setting (m sec)

150
t rev guard measured (m sec)

162.1
IV.

Weak End Infeed Echo (Permissive over reach Scheme):

Apply a short pulse to DIST Channel Receive Input Without any fault Injection and check Channel send is given: [ Ok ] Operating time 26.7 m sec
V. Weak End Infeed Trip (Permissive over reach Scheme):

Setting WI V< V thresh = 45 V WI trip delay = 60 m sec phase U ph setting (V) U ph measured (V) Remark
R S T
45
45.07 45.05 45.04
OK OK OK
Start at ph voltage more than setting value and go down gradually and apply send signal each time and check at which value will come ECHO trip
Tested by: Name : Eng. Mohamed Shokry Signature & Date : Witnessed by: SEC-WOA-CONSULTANT Name : ENG/ MAHMOUD HAMDI Signature & Date Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 6 of 14
Project no.:
ISKAN S/S 380 KV /110 KV Measured WI Trip time = 73.4
R08.1 m sec
VI. Blocking 1 Scheme: Send logic: CS = ZM4 : 36 Trip logic: Trip = ZM2 w/o CR : 21 Trip logic: Trip = ZM2 with CR : 427 6.4 Distance protection Power Swing Blocking - PSB
Blocked zone for Power Swing Blocking
m sec m sec m sec
Z1-Z2-Z3 =OK Set Measured 0.55 Sec
Power swing blocking delay time
0.5 Sec.
6.4 Distance protection Switch On To Fault - SOFT 1-SOTF BY C.B CLOSING BI:SETTING:Zone concerned by sotf: Z1,Z2 Sotf pulse time set=500 ms Check sotf work with concerned zone Check sotf trip time at fault at Z1= 21 ms Z2= 28 ms Sotf pulse time measured = 498 ms
Configure BI. (set
(OK)
SOTF) DDB# 488 as CB manual close command to check first state

ACTIVE and use it as dual contact
To measure SOTF pulse time configure BO as SOTF
2- SOTF BY DEAD POLE DETECTED : SOTF DELAY TIME SETTING = 1.0
SEC SEC
SOTF DELAY TIME MEASURED = 1.04
nd
Inject first page normal current and voltage. 2 page inject zero current zero voltage and stop freja by contact (SOTF ACTIVE) the time till freja stop by contact will be the delay time
SOTF BY DEAD POLE DETECTED TRIP TIME =
14.9
ms
Inject direct at page two any fault at zone concerned by SOTF stop injection by SOTF trip contact
NOTE:
When the line is healthy once it become dead so SOTF will be activated after this delay time while the line still dead The line identifications for line dead is setting at CB FAIL SETTING I< =80 m


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 7 of 14
Project no.:
R08.1
6.4
VTS FUNCTION TEST:
6.2.5.2 Loss of one or two phases test:

Fixed setting V2=10V -Apply 3 Phase rated voltage (Ur V) with balanced angles. -Apply 3 Phase rated current (Ir A) with balanced angles. -for the phase under test start decrease the voltage on one phase and / or two phases till you get Internal fuse fail (fuse fail without time lag). - For time test inject voltage more than V2.and stop freja BO. VTF alarm Fixed setting: V2 = 10 volt, I2> inhibit less than setting.=100 mA Phase One phase Two phase Pick up 10.01 10.00 Drop Off 9.47 9.50 Set Time (sec) 1.0 Measured Time (Sec) 1.013 1.012
- CHECK THE FUSE FAIL BLOCKING BY I2> inhibit (simulate 3 phase voltage to get fuse Fail, for I2> Apply 3 Phase equal current (Ir A) with balanced angles and increase one phase to get I2 more than the setting Value it will inhibit fuse fail then decrease again phase till you get fuse fail - [I2> inhibit measured > = 99.59 mA]. -Check the relay trip unblocking during the internal fuse fail by any fault [ OK ]. Simulate 2 stages: - stage 1; inject 3 phase voltage to get fuse fail and zero current. - stage 2; inject the same voltage as in stage 1, inject 3 phase current to get a value grater than I2> inhibit.
6.2.5.2 Loss of all 3 phase voltages under load condition test(detect 3p):
Fixed Setting: a- for fuse fail pick up; V1=10 volts. b- for fuse fail reset; V1=30 volts. Pick up measurement voltage(v) 10.03 Reset measurement voltage(v) 30.05 ]
8.1.2.4 Check the blocking of the relay when the general block functions (VT MCB TRIP) is activated [
7.
Fault Locator Function:
Line Length:
Fault Type
80.0 Km
Line impedance: 18.6 4.65 9.3 18.6 20 40 80
L: 79 degree.
Actual display (KM)
Fault Impedance Z ()
Expected display (KM)
A-N(25)% A-B(50)% A-B-C(100)%
19.75 40.59 81.16
*WE INJECT Z WITH LINE ANGLE



Customer:
AL GIHAZ
Site:
SEC-WOA
Page 8 of 14
Project no.:
ISKAN S/S 380 KV /110 KV Event and Disturbance recorder check [ OK ]
R08.1
6.2 Directional earth fault protection - DEF (67N-1)

DEF status : DEF VNpol set : DEF Char angle : ENABLE 3V -60 DEF threshold : 100 mA DEF polarizing : ZERO SEQUENCE
8.1
Pick up current 3Io:

Pick-up current Phases Expected Set 5% 100mA 100mA 100mA Measured 103.44 102 103.95 Drop-off current Expected 95% set Measured 5% 95mA 95mA 95mA 96 99 98
A B C
-Apply 3 phase volts of rated value (57.73 volt) with balanced angles. -for the phase under test start reducing voltage till you get Vn more thane vpolarizing Apply 3 phase current with balanced angles for the phase under test start increasing current till you get pick-up; then decrease again till you get reset.
8.2 Directional Test (FW)

Angle 60 Pick-up Expected Measured Set 2 150 149.9 Drop-off Expected Measured Hyst. < 3 330 329.6
We will inject and change the voltage angle not current angle so the angle will be as added 180
8.3 POLARIZING VOLTAGE (3V0) PICKUP AND DROP OFF TEST:

Vn(3V0) setting Vn (3V0) measured Pick up 3.009 Drop off 2.958
3V
NOTE: -Apply balanced current at 3 phase for phase under testing up slowly till get In more than 3Io setting


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 9 of 14
Project no.:
R08.1
-Apply 3 phase volts of rated value (57.73 volt) with balanced angles. -for the phase under test start reducing voltage till you get pick-up; then increase again till you get reset.
8.4 III
DEF Scheme check: Aid DEF delay =
90
m sec
Scheme: permissive over reach SEND: DEF STFW : 29.6 DEF AIDED TRIP : DEF STFW + CR: 120 DEF AIDED TRIP : DEF STFW w/o CR 1.53
m sec m sec SEC (trip with EF element. no trip with aid -2)
II.
Current Reversal Logic Check (Permissive Over Reach Scheme):

Apply a reverse / forward fault to check: t rev guard: Fault type Reverse/ forward
t rev guard setting (m sec)

150
t rev guard measured (m sec)

263.9
THIS MEASURED VALUE INCLUDE DELAY TIME AND DEF PICK UP TIME
III
Weak End Infeed Echo (Permissive over reach Scheme):

Apply a short pulse to DEF Channel Receive Input Without any fault Injection and check Channel send is given: [ OK ] Operating time 25.4 m sec
III
Weak End Infeed Trip (Permissive over reach Scheme):

Setting WI V< V thresh = 45 V WI trip delay = 60 m sec U ph setting (V) U ph measured (V) Remark
45
45.03
OK
Start at 3ph voltage more than setting value and go down gradually and apply send signal each time and check at which value will come ECHO/WI trip
III
Measured WI Trip time =
79.2
41.3 118.1 1.53
m sec
m sec m sec
sec (trip with EF element no trip with aid-2)
Scheme: BLOCKING reach SEND: DEF STRV : DEF AIDED TRIP : DEF STFW W/O CR : DEF AIDED TRIP : DEF STFW + CR


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 10 of 14
Project no.:
R08.1
6.
OVER CURRENT PROTECTION ( NON DIRECTIONAL ) : PICK UP VALUE: PHASE A B C
SETTING 1 A.&1 sec
PICK UP 1.001 1.00 1.00
DROP OFF 0.951 0.950 0.950
DT TIME 1.02 1.02 1.02
OPERATING TIME STAGE (1)
(Is > 1 A)
CURVE SI VI EI LTI
1) System check:-
CAL TIME @ 2 Times 5 Times 2 Times 5 Times 2 Times 5 Times 2 Times 5 Times
OPERATING TIME A 10.02 4.29 13.46 3.38 26.53 3.32 119 29.88 B 10.02 4.29 13.46 3.38 26.53 3.33 119 29.90 C 10.02 4.29 13.45 3.38 26.51 3.32 119 29.87
LIMIT(as per curve) 10.03+/-5% 4.28+/-5% 13.5+/-5% 3.375+/-5% 26.67+/-5% 3.333+/-5% 120+/-5% 30+/-5%
No 1 2 3 4 5 6 7
Item description Dead voltage Live voltage Under voltage Over voltage U diff CS1 angle CS1 freq
Setting values 20 40. 43 70 6.5 20 50 mH
Measured values BB LINE 20.0 20.04 40.01 40.06 43.04 42.97 70.04 69.97 6.58 6.56 19.1 19.1 50 50
Remark


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 11 of 14
Project no.:
R08.1
2) AUTO RECLOSER No 1 2 3 4 5 Item description Dead time 1 CB READY Reclaim time A/R inhibit time Check system time Setting values 3 Sec 5 Sec 30 Sec 7 Sec 2 Sec Measured values
3.1 5.1 30.1 7.1 2.08
Remark First shot
Check that A/R block from Z2 , Z4 as we make in A/R setting Check that A/R NOT block from multi phase as we make in A/R setting Check that A/R WILL START FROM EXTERNAL BI AR START Check that A/R WILL BLOCK FROM EXTERNAL BI AR BLOCK
[ OK [ OK [ OK [ OK
] ] ] ]
1-Dead time :- start timer protection trip and stop with close command (auto close) BO 2-CB HEALTY : When AR finish dead time before giving close command go to chick CB healthy BI if not come will wait this time to chick it .if come before time finish will make close. if not come it will make lock out after this time -A-first way start timer trip BO and stop AR LOCK OUT BO and remove CB HEALTHY BI(time=dead time + CB healthy time -B-other way when AR start shot it make blocking until finish shot. if condition CB HEALTHY not come at end of dead time it will remove blocking through this time and return blocking again after this time finish So to measure this time we can start timer by AR BLOCK BO NC and stop by AR BLOCK BO NO THIS WILL measure CB HEALTHY time only and accurate 3-CHICK SYSTEM TIME:it will be measured same ways as CB HEALTHY TIME unless we will remove CHECK SYSTEM BI and will activate syncrocheck with 1st shot 4-AR inhibit time:this time coming after closing the C.B. through this time inhibit AR for this time. to measure it will make freja sequence first page will take freja BO to relay BI MANUAL CLOSE COMMAND will function it at relay (CLOSE CB) and but the time for page one as this inhibit time setting and stage two will make fault to start the AR and change stage one duration till get AR START so inhibit time will be the time of stage one at freja (CB.READY, SYNCROCHECK BI .must be available) 5-RECLAIM TIME:At last shot When A/R start reclaim time it make A/R LOCK OUT OR still making blocking during reclaim time To measure it take BO close command (auto close) to start timer .and take BO A/R BLOCK NC to stop timer


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 12 of 14
Project no.:
R08.1
8.LOGICAL INPUTS CHECK:Input

BI-1 BI-2 BI-3 BI-4 BI-5 BI-6 BI-7 BI-8 BI-9 BI-10 BI-11 BI-12 BI-13 BI-14 BI-15 BI-16 BI-17 BI-18 BI-19 BI-20 BI-21 BI-22 BI-23 BI-24
Terminal
E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16
Circuit
Result OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 13 of 14
Project no.:
R08.1
9.OUTPUT RELAYS CHECK

Relay
RL1 RL2 RL3 RL4 RL5 RL6 RL7 RL8 RL9 RL10 RL11 RL12 RL13 RL14 RL15 RL16 RL17 RL18 RL19 RL20 RL21 RL22 RL23 RL24 RL25 RL26 RL27 RL28 RL29 RL30
Terminal
L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13L14L15 L16L17L18 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13K14K15 K16K17K18 J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13J14J15 J16J17J18 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12
Contact
NO NO NO NO NO NO C/O C/O NO NO NO NO NO NO C/O C/O NO NO NO NO NO NO C/O C/O NO NO NO NO NO NO
Circuit
Result OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK


Customer:
AL GIHAZ
Site:
SEC-WOA
Page 14 of 14
Project no.:

RL31 RL32 H13H14H15 H16H17H18 C/O C/O
R08.1 OK OK

P545 Relay Testing Record

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SITE INSPECTION AND TEST RECORD

Description: CONTRACT no.: End Client: Record no. : Sheet:

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV

1. RELAY CHARACTERISTICS Type No.: Model No : Serial Number

P545311A3M0510K Nominal Current : Nominal Voltage :Vn 30068149

110-250 VDC 100-240 VAC

Tested by: Name : Eng. Mohamed Shokry Signature & Date :

Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV

Measured FIELD SUPPLY Voltage M7 M9 and M8 M10

Tested by: Name : Eng. Mohamed Shokry Signature & Date :

Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV

6. FUNCTIONAL TESTS Current differential bias characteristic (87-1)

Pick-up & Time test:*NOTE:.

I Diff I > ( k1 * I I Bias I + Is1 )/2 = 0.118 A

Bias current injected in phase (Amps) A 1.0 B 1.0 1.0 C

Differential current injected in phase A B X C X X

Measured value of diff. current (Amp)

Expected Trip Time in m-sec <40 ms <40 ms <40 ms

Tested by: Name : Eng. Mohamed Shokry Signature & Date :

Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV

Measured value of diff. current (Amp) 1.155 1.155 1.156

Expected Trip Time in m-sec <40 ms <40 ms <40 ms

Actual Trip Time in m-sec at 2 x I Pickup 30.7 32.8 33.5

Distance OPERATING TIME TESTING:

Tested by: Name : Eng. Mohamed Shokry Signature & Date :

Witnessed by: SEC-WOA-CSD Name : ENG/GAMAL HAMMAM Signature & Date :

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV

Distance protection scheme testing

Setting: Aid Dist delay

29 m sec 14 m sec 414 m sec

14 m sec 29 m sec 427 m sec

III. Current Reversal Logic Check (Permissive Over Reach Scheme):

t rev guard setting (m sec)

t rev guard measured (m sec)

Weak End Infeed Echo (Permissive over reach Scheme):

V. Weak End Infeed Trip (Permissive over reach Scheme):

45.07 45.05 45.04

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545

ISKAN S/S 380 KV /110 KV Measured WI Trip time = 73.4

m sec m sec m sec

Z1-Z2-Z3 =OK Set Measured 0.55 Sec

Power swing blocking delay time

SOTF) DDB# 488 as CB manual close command to check first state

To measure SOTF pulse time configure BO as SOTF

2- SOTF BY DEAD POLE DETECTED : SOTF DELAY TIME SETTING = 1.0

SOTF DELAY TIME MEASURED = 1.04

SOTF BY DEAD POLE DETECTED TRIP TIME =

SITE INSPECTION AND TEST RECORD

DISTANCE &DIFF RELAY MICOM P545