Investment Opportunities in Cold Solutions and Itz Feasibility.

An Overview

A Simple Study on the scope and the requirements of Cold Solutions requirement in India.

Food.

SOCIAL IMPORTANCE BASIC NEED OF ALL HUMANS FOOD SECURITY IN TIMES OF SCARCITY PERISHABLE NATURE OF FOOD SEASONAL IMBALANCES IN AVAILABILITY OF FOOD FOOD SECURITY IS CRUCIAL FOR NATIONAL SECURITY

COMMERCIAL IMPORTANCE CURRENT WASTAGE DUE TO NON AVAILABILITY OF INFRASTRUCTURE FOR PROPER TRANSPORTATION AND STORAGE. PERISHABLE NATURE OF PRODUCE PRODUCE HAS DEMAND BUT UNABLE TO REACH PLACE OF DEMAND. SEASONAL IMBALANCES IN AVAILABILITY OF PRODUCT

FOOD PRESERVATION THE COLD STORE WAY

HOW FOOD IS PRESERVED DRYING PICKLING CANNING SMOKING CURING ( SUGAR PRESERVATION) THE COLD STORE WAY

FOOD PRESERVATION THE COLD STORE WAY

HOW FOOD IS PRESERVED IN COLD STORE 1 . FOOD SPOILAGE PROCESS 2 . INIBIHITION OF ENZYMATIC ACTIVITY BY REDUCTION OF TEMPERATURE TEMPERATURE OF ENVIRONMENT MAKES ALL THE DIFFERENCE

A quic' loo' into #il' Spoila(e to )nderstand the su*+ect *etter BACTERIAL GR !T" !.R.T TE#$ I% RA! #IL&.
TEMP DEG C 4 8 10 16 24 HRS 2500 3100 11600 180000 48 HRS 3600 12000 540000 28000000 96 HRS 218000 1480000 168 HRS 4200000

COLD CHAIN PRINCIPLE

IF PERISHABLE FOODS ARE HELD AND MOVED FROM PLACE TO PLACE UNDER CONTROLLED LOW TEMPERATURES AND OPTIMUM RELATIVE HUMIDITY! THEY CAN BE KEPT IN NEAR HARVESTED CONDITIONS FOR A CERTAIN TIME WITHIN WHICH THEY CAN BE FULLY USED FOR PROCESSING " DIRECT CONSUMPTION.

Indian Scenario.

The post harvest losses in India are as high as 6 ! and reducing those losses is very important to ensure that su""icient "ood both in #uantity and in #uality is available to every resident in the country. $eduction o" post%harvest losses reduces cost o" production& trade and distribution& lowers the price "or the consumer and increases the "armer's income as well. (orldwide post harvest "ruit and vegetables losses are as high as ) to * ! and even much higher in some developing countries. $educing post harvest losses is very important+ ensuring that su""icient "ood& both in #uantity and in #uality is available to every inhabitant in our planet. The prospects are also that the world population will grown "rom ,.- billion inhabitants in .//, to 0.) billion in 1 1,. (orld production o" vegetables amounted to *06 million ton& while that o" "ruits reached )/1 million ton. $eduction o" post%harvest losses reduces cost o" production& trade and distribution& lowers the price "or the consumer and increases the "armer's income. 2roper post harvest processing and handling is an important part o" modern agricultural production. 2ost harvest processes include the integr ated "un ctio ns o" harvestin g& cl eanin g& gra ding& coolin g& stori ng& pac3ag in g& tra nsportin g and ma r3e ting. The technology o" post harvest handling bridges the gap between the producer and the consumer. 2ost harvest handling involves the practical application o" engineering principles and 3nowledge o" "ruit and vegetable physiology to solve problems.

The post harvest losses in India are as high as 6 ! and reducing those losses is very important to ensure that su""icient "ood both in #uantity and in #uality is available to every resident in the country. $eduction o" post%harvest losses reduces cost o" production& trade and distribution& lowers the price "or the consumer and increases the "armer's income as well.

#any factors contri*ut e to post har,est losses in fresh fruits and ,e(eta*les. These include en,ironm ental conditions such as heat or drou(ht- mechanical dama(e durin( har,est in( and handlin(- #$%&'%(& %')* +,&-()* ),.#*,*#'. ,./ %''& 0'' 1#.2 ,./ (.-#&'. $(.*,1 0'.*&' 1.

T($%(&,*3&( #) *+( $')* #.413(.*#,1 4,0*'& '. *+( &,*( '4 /(*(&#'&,*#'. #. *+( 53,1#*6 '4 %&'/30(. H#2+ *($%(&,*3&() ,00(1(&,*( &#%(.#.2 ,./ *+( )%((/ ,* 7+#0+ &'*) /(-(1'%. A /00C incr ease in temperature 1ill cause fruits and ,e(eta*les to deteriorat e t1ice fast and encour a(in( disease or(anisms to (ro1 as fast as 1ell. T+#) #) 7+6 #* #) #$%'&*,.* *' &($'-( 4#(1/ +(,* 4&'$ *+( %&'/30( ,) 53#0816 ,) %'))#91( ,4*(& +,&-()*.

(orldwide post harvest "ruit and vegetables losses are as high as ) to * ! and even much higher in some developing countries. $educing post harvest losses is very important+ ensuring that su""icient "ood& both in #uantity and in #uality is available to every inhabitant in our planet. The prospects are also that the world population will grown "rom ,.- billion inhabitants in .//, to 0.) billion in 1 1,. (orld production o" vegetables amounted to *06 million ton& while that o" "ruits reached )/1 million ton. $eduction o" post%harvest losses reduces cost o" production& trade and distribution& lowers the price "or the consumer and increases the "armer's income. 2roper post harvest processing and handling is an important part o" modern agricultural production. 2ost harvest processes include the integr ated "unc tions o" harvestin g& cleaning& gra din g& coolin g& storing& pac3agin g& trans po rt ing and ma r3e ting. The technology o" post harvest handling bridges the gap between the producer and the consumer. 2ost harvest handling involves the practical application o" engineering principles and 3nowledge o" "ruit and vegetable physiology to solve problems.

COLD CHAIN MANAGEMENT

COLD CHAIN BUSINESS PLAN

SET UP

EXPANSION

OPERATION

MAINTENANCE

B)SI%ESS $LA%
BUSINESS PLAN

PRODUCT

MARKET

COST BENEFIT

PRODUCT CYCLE

PROCUREMENT LINKAGES

PRICING FOR STORAGE

PRODUCT MIX

DISTRIBUTION LINKAGES

PRICING FOR DIST

CAPEX AND OPEX

ASPECTS OF COLD CHAIN

1.W,&( H'3)( I.4&,)*&30*3&( : F,0#1#*#() M,.,2($(.* 2. F''/ S0#(.0( ,./ F''/ S,4(*6 ;. HR ,./ T&,#.#.2 <. F#.,.0( ,./ P&'/30*#-#*6 =. L'2#)*#0) M,.,2($(.* >. R#)8 ,.,16)#) ,./ M,.,2($(.*

A Typical Cold Chain $rocess.

FARM HARVEST PRECOOLING REFG. WARE HOUSE C.A STORAGE
AIR " OUTDOOR CATERING HOTEL KITCHENS

FOOD PROCESSING FACTORIES

PROCESSING
DICING! PULP! PUREE! BEVERAGE! R T E FOODS BLAST FREEZING" CHILLING CHILL"DEEP FREEZE STORE I?F

FOOD SERVICE FOOD PREPARATIO N! PORTIONING HALLS CHILL"FREEZE R STORE

I.*(&$( /#,*( CS

FOOD RETAIL CHILL"FREEZE R ROOMS (9,08 (./)

VISI CHILLERS AND FREEZERS AND OPEN DECK DISPLAYS

CONSUMER

T6%() '4 C'1/ C+,#.)

%e(ati,e

temp. 2 Fro3en #aterial4 Cold Chain $ositi,e Temp. 2 Chilled #aterial4 Cold Chain Sin(le $roduct Cold Chain #ulti $roduct Cold Chain Supply Side Cold Chain 5istri*ution Side Cold Chain

#IL& B)L& C LERS

R )TE #IL&

#IL& 9 5AIR= I%5)STR=

C L5 ST RE . 678 5EG 9 :;< R" B)TTER BLAST FREE>E. 678 5EG C C L5 ST RE . 0 5EG 9 ?;< R" R E F T R A % S $

I%S)LATE5 #IL& TA%&ER

#IL& $R CESSI%G

$R CESS

$R CESS

$AC&I%G C L5 ST RE . C)R5S 7 5EG 9 :;< R" C L5 ST RE . 06/0 5EG 9 @;< R"

C"EESE BLAST FREE>E. 680 5EG C

RETAIL C L5 B FR >E% ST RE .

ICE CREA#

C L5 ST RE . 678 5EG 9 @;< R" C L5 ST RE . 678 5EG 9 @;< R"

C L5 ST RE . 7T A 5EG C

C %S)#$TI %

CEGETABLES
GRA5I%G !AS"I%G GRA5I%G !AS"I%G S" RT TER# C L5 ST RE F R C)T CEG. D6/7 5EG 9 @;< R"

"ARCEST

$REC

CLEA%I%G C)TTI%G $AC&I%G

S" RT TER# C L5 ST RE F R !" LE CEG. D6/7 5EG 9 @;< R"

L %G TER# C L5 ST RE F R !" LE CEG. 06D 5EG 9 @;< R" IEF

FREE>I%G

5EE$ FREE>E ST RE 6/: to 670 de( C

BLAST FREE>I%G

E)IC& C"ILL 0 5EG C 9 @;< R"

REFRIGERATE5 TRA%S$ RT

RETAIL C L5BFR >E% ST RES

C %S)#$TI %

FRUITS
S" RT TER# C L5 ST RE . HARVEST $REC L GRA5I%G !AS"I% G $AC&I%G D6/7 5EG 9 @;< R"

E)IC& C"ILL 0 5EG C 9 @;< R"

L %G TER# C L5 ST RE . 06D 5EG 9 @;< R" REFRIGERATE5 TRA%S$ RT

RETAIL C L5 ST RES

C %S)#$TI %

#EAT A%5 $ )LTR=

E)IC& C"ILL 0 5EG C 9 @;< R" $AC&I%G $ RTI %I%G S" RT TER# C L5 ST RE 67 T / 5EG 9 @;< R"

SLA)G"TER

$R CESS

IEF

BLAST FREE>I%G

5EE$ FREE>E ST RE 670 T 67; 5EG C 9 @;< R" REFRIGERATE5 TRA%S$ RT

RETAIL C L5BFR >E% ST RES

C %S)#$TI %
0@B07B0@ /?

SEAF

5 I%5)STR=
RETAIL C L5 ST RE . 0.; T 7 5EG 9 @0< R" CLEA%I%G A%5 GRA5I%G 5EE$ FREE>E C L5 ST RE . 670 T 67: 5EG C 9 @0< R"

CATC"

C"ILL

$R CESS

$AC&I%G

E)IC& C"ILL ICE R BRI%E

IEF R BLAST FREE>I%G

REFRIGERATE5 TRA%S$ RT

C %S)#$TI %

RETAIL C L5BFR >E% ST RES

EGG $R CESSI%G
C L5 ST RE . " L5 C L5 ST RE . /76/; 5EG 9 ?;< R" SE$ERATI % C L5 ST RE . 670 5EG C !" LE $R CESSI%G FREE>I%G 670 5EG C

!"ITE

$R CESSI%G

FREE>I%G

= L&

$R CESSI%G

FREE>I%G

C L5 ST RE . 670 5EG C

RETAIL C L5BFR >E% ST RES

REFRIGERATE5 TRA%S$ RT

C %S)#$TI %

0@B07B0@

/@

5 $R CESSI%G

C L5 ST RE . 06A 5EG

$R C)RE#E%T

$R CESS

" T &ITC"E%

$AC&I%G

C L5 ST RE . 5EE$ FREE>E. 670 5EG 9 @;< R" C %TR LLE5 TE#$. S)RFACES A%5 AREAS. /;6 /: 5EG C C L5 &ITC"E% $AC&I%G 06A 5EG C L5 ST RE . 067 5EG

BLAST C"ILL. 067 5EG

C"ILL ST RE 06/0 5EG 9 @;< R"

TRA%S$ RT REFRIGERATI %

C %S)#$TI %

HOTELS " FLIGHT CATERING

REE)IRE#E%TS AT CARI )S LECELS C L5 C"AI% I%FRASTR)CT)RE

MOBILE AND STATIONERY PRECOOLERS COLD STORES REFEER TRUCKS@ FROM FARM TO PRECOOLERS FROM PRECOOLERS TO STORAGE AND PROCESSING CENTRES FP CENTRES TO RETAILING

AT FARM LEVEL

AT TRANSIT LEVEL

AT PROCESSING

P E B COLD STORES FOR RM LEVEL RIPENING CHAMBERS GRADING AND PACKING HALLS I ? F" BLAST FREEZERS FINISHED GOODS COLDSTORE WAREHOUSES PASTEURISERS

REE)IRE#E%TS AT CARI )S LECELS C L5 C"AI% I%FRASTR)CT)RE

AT DISTRIBUTION LEVEL

CENTRAL COLD WAREHOUSE REGIONAL DISTRIBUTION COLDSTORE CITY DISTRIBUTION STORES

AT RETAIL STORE LEVEL

REFRIGERATED DISPLAY CASES OPEN TYPE CHILLED DISPLAYS MULTI DOOR DISPLAY CASES ISLANDS

WHERE AND WHAT E?UIPMENT INFRASTRUCTURE IS RE?UIRED TO SET UP THIS COLD CHAIN

AT FARM LEVELF MOBILE PRE COOLERS STATIONERY PRE COOLERS

Requirements: Low Temp ( 0 to 2 Deg C) and ig! R!( "0 to "# $) C!i%%ing &n A '!ort Time

$REC

LI%GF G%o matter 1hat method of coolin( is employedthe product - once cooled should not re 1armG

Types of $recoolersF #o*ile B Stationary #ethods of $recoolin(F /. "ydro Coolin( 7. Forced Air Coolin( 8. "umidified Forced Air Coolin(

$re Coolin( Cycle

"ar,est

!ash 9 Grade :6@ am

$re Cool

D H : am

@ 6/7 noon

D hour cycle per *atch of A000'(s

"ydro Coolin(

Cools /; times faster than air coolin( Good for Apples- $eaches- Corn ha,in( lo1 ,ol F1t ratio Acti,e len(thF /0 to ;0I Acti,e 1idthF :I ,er all dimensionsF80I to ?0I J /0I 1ide Ratin(sF ;00'(s to ;000 '(s per "our !ater requirementsF 70 GallonsBminBsq.ft of acti,e area ptions of Spray B immersion coolin( on continuous line )se Chlorine ;; to ?0 ppm as sodium hypochlorite as a disinfectant

"umidified Forced Air coolin(

A

miKture of Chilled air and Chilled 1ater is introduced into the cham*er thro a Refri(eration unit coupled to a cellulose dec' moist pad. This offers pea' humidities in the ran(e of @06@;< and temperatures upto / 5e( C

#o*ile $reCooler 5ia(ram

5oc'in(

$ay Load Area

Equipment Area

Ca*in

Sin(le Train

R 7 Train system

,er Cie1 of "umidified Air #o,ement in a $re Cooler

$ay Load Cham*er

Equipment cham*er for Refri(eration and "umidification

$refa*ricated $recooler Construction

Cuta1ay section of a precooler

Freon *ased Ref.System

Sample Specn. Sheet for a $recooler

Product Batch Capacity Duty Type of Precooler ethod of precooling Stacking "eight Construction of &nclosure (alls ) Ceiling $loor Door Apples 5000 kgs in 4 hrs Quick Chilling Stationary / % feet Prefa!ricated P'$ panel syste# %0## thick PP*S/PP*S %0 ##thk T$/T$ topped +ith PCC P'$ door Prefera!ly Sliding, finish +ill !e PP*S/PP*S o!ile "ydro / "u#idified $orced Air

S,$%1( S%(0.. S+((* 4'& , P&(0''1(&

-efrigeration $reon Based, Co#pressor. "er#atic / se#i her#atic Condensation. AC / (C Co#p ake. Bit/er, Copeland, Danfoss Accessories. Danfoss, Sporlan, Castel "u#idification Auto#ation Celldek type e0aporati0e syste# +ith 1BT and attendant piping "u#idistat, Te#p ) "u#idity indicators, Te#p Controller, -ecorders Access for data #ining and rec2 onto a PC

AT (R)CE''&*+ LEVEL

$REFAB GRA5I%G A%5 $AC&I%G "ALLS AT A$$R $RIATE TE#$ERAT)RES $R CESSI%G "ALLS C L5 ST RES

$RE FABRICATE5 C %STR)CTI % F GRA5I%G "ALLS

$rocess hall construction

Duty

"ygienic cleana!le surface 1nsulation to contain 345 to 360 Deg C 6 Deg C to % Deg C "igh22 $re7uent opening of doors2 Prefa!ricated P'$ panel syste# %0## thick PP*S/PP*S %0 ##thk T$/T$ topped +ith PCC P'$ door Sliding, S+ing, -oll 'p $or Packaged and carton packed foods 1n place of Strip Curtain22 &specially in high "u#idity areas

Te#perature range traffic Construction of &nclosure (alls ) Ceiling $loor Door Strip Curtains Air Curtain

S'id #ounted %"8Refri(eration Systems

Cold !are"ouses
Duty Te#perature traffic Construction of &nclosure Pull Do+n and hold 0 to % Deg C for chill +arehouses and 860 Deg C for $ree/er (arehouses Daily loading ) 'nloading of produce for 6 84 hrs per day2 Prefa!ricated P'$ panel syste# +ith Steel structures and etal e//anines2 Possi!le to ha0e ulti Product ulti Te#p2 store facilities %0## / 465 ## thick PP*S / PP*S %0 / 465 ## P'$ insulation +ith appropriate Tarfelt inter#ediary topped +ith T9arfelt and PCC of 400 ## : -CC in case of 0ery hea0y traffic S+ing/ Sliding door

(alls ) Ceiling $loor

Door

Cold !arehouses
Typical si/es Typical Capacities Steel Structures -oof Auto#ation -efrigeration 40000 ; 65000 ; %000 4000 to 4600 T22 <50 T- of refrigeration e//anine +ith Steel S72 tu!e grit or +ith Steel deck and concrete2 &=posed to sky 1nsulated panel syste# can !e offered22 Bo= >ut type $or Control of Te#p and "u#idity $reon Based, Co#pressor. "er#atic / se#i her#atic Condensation. AC / (C Co#p $reon Selection ake. Bit/er, Copeland, Danfoss Accessories. Danfoss, Sporlan, Castel $or ulti Cha#!er Pro?ect +ith Capacity utili/ation 0arying fro# 65@ to A0@ and ha0ing a0g cap utilisation around %0 @

C'1/ W,&(+'3)()

-efrigeration

A##onia Based, Co#pressor. -ecip >pen >- Scre+ Condensation. (C Co#p ake. Bit/er / B)& "all

Syste# Speciality A##onia Selection

Ci7uid >0erfeed for Co+ te#p operation $or ulti Cha#!er Pro?ect +ith constant A0g te#p and Capacity utili/ation 50@ to A0@ and ha0ing a0g cap utili/ation around 50@

AT (R)CE''&*+ LEVEL

RM COLD STORES WARE HOUSES FINISHED GOODS COLD WAREHOUSES RIPENING CHAMBERS

R#%(.#.2 C+,$9(&)

A.4'& R#%(.#.2 '4 BANANAS! MANGO ,./ '*+(& 4&3#*). The plant is (enerally operated on ;6D days.ripenin( cycle. This ;6D days ripenin( cycle comprises of peration F /A to 78 5e( C and @0 < r"

$ull do1n time 2/7 6/: hrs4 to./: .de(.C Ethylene in+ection 2 : 6/7 hrs4 at constant room temperature of /: or /@ .de(.C and @0< R" "oldin( period /D6/7 hrs2 total 7A hours from start of .ethylene in+ection4. temperature held at /:.or /@.de(.C and @0< R" Centilation after 7A hrs after ethylene in+ection. Ethylene and car*ondioKide is eKpelled out and fresh air is in+ected in cold room. "oldin( period for 86A days till coloration.Temperature can *e reduced (radually to /D de(.C for enhancin( the shelf life of the *anana Air distri*ution system for uniform ripenin( of *anana in palletised crates. 1ith TarpsB$CC co,erin( on top of the crates

AT (R)CE''&*+ LEVEL

INDIVIDUAL ?UICK FREEZERSAAI?F

BLAST FREEZERS

I E F Strai(ht *elt

Blast Chillers 9 Free3ers for Food $rocessin(

Duty Te#perature traffic Construction of &nclosure (alls ) Ceiling $loor Door Trolleys Typical si/e Typical capacity Typical Trays Quick Pull Do+n in !atches of 486 hrs 86 Deg C / 8D0 Deg C Batch Coading Prefa!ricated P'$ panel syste#

%0## / 450 ## thick SS / PP*S %0 ## thk +ith Alu#iniu# Ch72 Plate finish S+ing door

Blast Chillers 9 Free3ers for Food $rocessin(

-efrigeration $reon Based Co#pressor. "er#atic / se#i her#atic Condensation. AC / (C Co#p ake. Bit/er, Copeland, Danfoss

Accessories. Danfoss, Sporlan, Castel

Auto#ation

"u#idistat, Te#p ) "u#idity indicators, Te#p Controller, -ecorders Access for data#ining and rec2 onto a PC

Typical Capacities.
B1,)*

C+#11(&).

B1,)*

F&((B(&).

BC ?0 B $ 07 /D 6 ?0 &(s Capacity

ABF/00B%B8;7? 6 /00 &(s Capacity

?0 &(s B Batch of @0 #inutes.

/00 &(s B Batch of 7A0 #inutes.

BC /70 B $ 07 7A 6 /70 &(s Capacity

ABF700B%B8;8: 6 700 &(s Capacity

/70 &(s B Batch of @0 #inutes.

700 &(s B Batch of 7A0 #inutes.

BC 700 B $ 07 8D 6 700 &(s Capacity

ABF;00B%B8;D? 6 /00 &(s Capacity

700 &(s B Batch of @0 #inutes.

;00 &(s B Batch of 7A0 #inutes.

ABF/000B%B8;/70 6 /000 &(s Capacity

/000 &(s B Batch of 7A0 #inutes.

AT D&'TR&,-T&)* LEVEL

COLD STORE WARE HOUSES REGIONAL DISTRIBUTION CENTRES CITY DISTRIBUTION COLD ROOMS

Cold Stores for Food $rocessin(

Duty Te#perature range traffic Construction of &nclosure (alls ) Ceiling $loor Door Strip Curtains Air Curtain "olding / Pull Do+n 6 Deg C to % Deg C "igh22 $re7uent opening of doors2 Prefa!ricated P'$ panel syste# %0## thick PP*S/PP*S %0 ##thk T$/T$ topped +ith PCC P'$ door Sliding, S+ing, -oll 'p $or Packaged and carton packed foods 1n place of Strip Curtain22 &specially in high "u#idity areas

-efrigeration

$reon Based, Co#pressor. "er#atic / se#i her#atic Condensation. AC / (C Co#p ake. Bit/er, Copeland, Danfoss

Accessories. Danfoss, Sporlan, Castel

Auto#ation

"u#idistat, Te#p ) "u#idity indicators, Te#p Controller, -ecorders Access for data #ining and rec2 onto a PC

5ata Collection to 5esi(n a Cold Store

Cocation -oo# Si/e : &=ternalE -oo# Design Te#perature A#!ient Te#perature Product 1nco#ing Te#perature Product to !e Stored Cooling Ti#e : Pulldo+nE Product 1nco#ing -ate/Day/hour 1nsulation. a2 Type

!2Thickness c2Density d2Ther#al Conducti0ity e2 Ca#ination for +all panel f2 Ca#ination for Ceiling panels g2 $loor Configuration

5ata Collection to 5esi(n a Cold Store

Door a2 Type of Door: S+ing/Sliding/-olllupE !2 Si/e c2 Ca#ination d2 "eaters on Ceaf / fra#e e2 Fie+ Port re7uire#ent f2 Strip Curtain / Air Curtain -efrigeration Syste# a2 Type : Split/unitaryE !2 Condensing :AC / (CE c2 Co#pressor : "er#atic / Se#i "er#atic / Scre+ etcE d2 ake of Co#pressor

e2 Cooling Capacity : k(/T-E f2 -efrigerant g2 Co#pressor -un ti#e h2 Po+er -e7uire#ent

I%FRASTR)CT)RE
PRODUCT

SOURCING PRECOOLING MATERIAL HANDLING E?UIPMENTS STORAGE E?UIPMENTS PRODUCT TRANSPORTATION.. REF. TRUCKS COLD STORAGES AND COLD WARE HOUSES COLD STORE REFRIGERATION E?UIPMENTS SPECIAL RH CONTROL E?UIPMENTS AUTOMATION

I%FRASTR)CT)RE
WASHING

AND GRADING VALUE ADDITION : PROCESS E?UIPMENTS WATER SOURCING AND WATER TREATMENT EFFLUENT TREATMENT APPROACH ROADS POWER RE?UIREMENT .. SEB : CAPTIVE POWER SKILLED AND UNSKILLED LABOUR LINKAGES TO PORTS! DISTRIBUTORS! DEALERS LINKAGES TO INSPECTION AND CERTIFICATION AGENCIES.

CRITERIA FOR A GOOD ?UALITY COLD STORE

1. HYGIENE 2. ENERGY EFFICIENCY ;. EASE OF OPERATION <. MATERIAL HANDLING AND MOVEMENT WITHIN =. MATERIAL MOVEMENT TO : FRO COLDSTORE >. MEETING LOCAL REGULATORY STANDARDS

THE MODERN COLDSTORE

1. HYGENIC! CLEANABLE !METALCLAD MODULAR PANEL CONSTRUCTION. 2. ENERGY EFFICIENT RPUF INSULATION WITH METALLIC VAPOUR BARRIER ;. MATERIAL STORAGE AND HANDLING MADE EASY WITH WELL LAID OUT AISLES AND FIFO SYSTEMS FOR STORING AND RETRIVAL. <. LOCATION OF COLD STORE EITHER AT POINT OF RETAILING OR AT TRANSPORT HUB ( PORTS) OR AT MARKETPLACES"AUCTION HOUSES

COLD STORE CHARACTERISTICS

TEMPERATURE.. C1= TO D2= DEG C DUTY . PRECOOLING! CHILLING! SHARP FREEZING! DEEPFREEZING! CA STORAGES! RIPENING CHAMBERS

M.O.C @ INSULATION@ RPUF"EPS FINISH@ METAL LAMINATED " SC PLASTERED REFRIGERATION SYSTEM@ FREON " AMMONIA SPLIT " UNITARY" MULTIPLE

PRODUCT OF STORAGE@ DAIRY!F:V!SEAFOOD!FLORICULTURE PROCESSED FOOD! MEAT!PHARMA!

$ERATI % A%5 #AI%ET%A%CE

)%I%TERR)$TE5

$ !ER S)$$L= BAC& )$ $ !ER S)$$L= $TI#)# $ERATI % F #AC"I%ES !ASTAGE A%5 C %S)#ABLE C %TR L "EAT REC CER= S=STE#S G 5 RE$ RTI%G A%5 5 C)#E%TATI % E)ALIFIE5 $ERS %%EL T "A%5LE BREA&5 !%S I5E%TIF= S )RCES F R #AL R CER"A)LS A # C A5#I%STRATI % F R ALL EE)I$#E%TS

$ERATI % A%5 #AI%ET%A%CE

RIG"T

T LS A%5 TAC&LES T "A%5LE I%6 " )SE #AI%TE%A%CE S$ARES $LA%%I%G A%5 " L5I%G ST C& F CR)CIAL S$ARES. TESTI%G F ALL STA%5B= EE)I$#E%TS B= R TATI %. $ERI 5IC TESTI%G A%5 CALI5ATI % F SAFET= EE)I$#E%TS LI&E FIRE FIG"TI%G EE)I$#E%TS.

A)T #ATI %
A)T

#ATI % F R C %TR L EE)I$#E%T *oth %SITE 9 RE# TE A)T #ATI % F R $ !ER SACI%G A)T #ATI % F R 5 C)#E%TATI % A)T #ATI % F R A%%)%CIATI %

LICE%SES 9 CERTIFICATI %S
C

L5ST RE LICE%CE 5 T LICE%CE " A C C $ CERTIFICATI % A%= T"ER ASS CIATI % ACCRE5ITATI %

 TYPES

OF REFRIGERATION SYSTEMS
CHILL STORES PREFERRED SYSTEM ALTERNATIVE

LARGE WAREHOUSES

RANGE@ ;EEE MT TO 1EEEE MT FROZEN STORES

FREON BASED NH; AMMONIA PREFERRED SYSTEM NH; AMMONIA PREFERRED SYSTEM ALTERNATIVE

LARGE WAREHOUSES COLD STORES LESS THAN 2=E MT

RANGE 2=E MT TO ;EEE CHILLMT STORES"FROZEN STORES

FREON BASED

FREON BASED

DD

STORAGE BULK DENSITIES

SL. % ITE# ACG. ST RAGE $ER C)BIC #ETRE 1== TO 2EE KGS

FRUITS! VEGETABLES!DAIRY PRODUCE SEAFOOD LARGE

2=E TO ;EE KGS

<

BEEF! RETAIL FISH! FRUIT RETAIL!SWEETS PKD! MINCED MEAT VEG RETAIL! CHICKEN

;EE TO ;=E KGS

;=E TO <EE KGS

STEAK! GEESE! TURKEYS

<EE TO <=E KGS

>

PALLETISED CARGO@ FROZEN FRUIT ! FROZEN VEG! FROZEN EGGS

<=E TO =EE KGS

D?

ROOM VOL. -) TR " WATTS 4'& T($% H'1/ R''$)

Room Colume 10 C!"#$ M%&' 50 C!"#$ M%&' 100 C!"#$ M%&' 500 C!"#$ M%&' Refri(eration !atta(e 250 ( ) C!"#$ M%& 189 ( ) C!"#$ M%& 1*8 ( ) C!"#$ M%& 150 ( ) C!"#$ M%&