Joseph E.

Markowicz
Peterborough, NH 03458 Home: 603-924-3806 Cell: 603-767-3201 jemarkowicz.eng@lycos.com SUMMARY OF QUALIFICATIONS Skill set includes Six Sigma Black Belt certification, continuous improvement, project management, product design and development, lean manufacturing methods for continued corporate success in existing and startup operations. A leader with ability to relate to all organizational Levels. PROFESSIONAL EXPERIENCE 11-15-2010 10-31-2013, Senior Engineer, OSRAM SYLVANIA Automotive Lighting, Hillsboro, NH A technical resource for manufacturing and systems processes working with internal experts, to reduce cost and improve product quality for automotive, halogen lamp production. Utilized appropriate tools/data (Six Sigma Black Belt, Minitab) to define and measure the capability of each process for achieving established critical for quality parameters. Analyzed process data for targeting opportunities to improve quality, reduce cost, and increase output. Optimized processes through equipment, material, resources, and procedural modifications and validated the effectiveness of those process improvements. Maintained process improvements by documenting acceptable operating ranges and conditions, trained those affected, and verified sustainability through periodic process audits. Minimized material costs by identifying opportunities for improving material yields and/or reducing process waste. Monthly communicated progress to leadership to identify pitfalls, cost concerns, and resource constraints. Applied problem solving skills both tactically and strategically related to Overall Equipment Effectiveness (OEE), material processing and general system breakdowns. 6-15-2010 11-12-2010, Contract Manufacturing Engineer, Research-Development, Saint-Gobain Performance Plastics, Merrimack, NH Provided manufacturing expertise in developing compression molding system for fabric reinforced PTFE and silicone composite materials for use in direct contact with food (FDA compliant). Provided mold design and molding machine development for prototype production. Tested woven textiles and cataloged results by material, weave, and dimensional characteristics related to coating and molding. Tested pigment color mixing, subtractive color mixing. Developed silk screening printing process for product logo and customer product layouts. 4-5-2010 6-14-2010 US Census Bureau 2010 US census enumerator interviewed people to obtain information for a census or survey questionnaire. Provided information to update address registers and Census Bureau maps. 3-1-2007 12-31-2008, Process Engineer, Freudenberg-NOK, Northfield, NH This QS9000 certified company produces seals for a variety of automotive applications. Chosen due to extensive industry experience and expert knowledge base to develop new processes and improvements for compression, injection molding, finishing, assembly and packaging radial shaft seals. Scope of responsibilities included collecting and analyzing processing data, recommending and instituting processing equipment improvements and / or developing new machine specifications to improve quality and productivity with reduced cost. As Project Engineer designed new product processing methods, performed PPAP and APQP processes. Developed new seal finishing cell equipment with integrated assembly, and poke yoke packaging system. PPAP process both USA and Mexico and lead technology transfer to Cuautla, Mexico resulting in a 65% manufacturing cost reduction and 98% improvement in delivery times to customer. Created standards and implemented seal leak test parameters for automatic, 100% in process production testing. Developed new leak test tooling designs and implemented in new automated equipment eliminating secondary testing process resulting in improving productivity by 97%. Developed vision inspection laser measuring and monitoring systems for surface lubrication verification, sealing in 96% reduction in bead verification, excessive mold flashing detection providing 100% direct shipment to customer.

Joseph E. Markowicz
Home: 603-924-3806 Cell: 603-767-3201 jemarkkowicz.eng@lycos.com Developed single form tool turning process resulting in cycle time reduction of 60% with improved surface finish and chip control. 11-15-2004 1-2-2007, Manufacturing Engineer, Simonds International, Fitchburg, MA Tasked with developing process improvements for carbide grinding and welding departments for this QS9000 certified international manufacturer of state-of-art cutting tools. Scope of responsibilities included collecting and analyzing OEE data, instituting recommendations in equipment improvements and serving as instrumental team player in Kaizen events working with various departments to improve customer service initiatives. Developed new production grinding cell for carbide grinding department that resulted in a 25% increase in production and reduced head count. Created and implemented innovative weld integrity inspection methods and equipment with improved tooling and procedures that improved productivity by 98%. Developed innovative submerged arc welding process resulting in 96% reduction of in field product failures. Conducted OEE data analysis that uncovered chronic system down time and justified new machine replacements for improved productivity. 1-22-2001 7-31-2004, SKF Industrial Division, Hanover, PA Senior Manufacturing Engineer 2002 2004 Promoted to develop engineering improvement in grinding processes utilizing conventional and CBN abrasives. Conducted manufacturing feasibility trials, designed product and tooling prototypes, performed cost evaluations and instituted design and process changes through lean manufacturing methodologies for quality improvement of industrial roller bearings. Instituted programs for all grinding production lines and trained personnel in understanding dimensional and geometric tolerances used with process measuring equipment for improved quality and increased productivity. Division project Leader for defining and implementing process improvements defining product appearance and quality specifications resulting in 35% improvements over competing international facilities. Senior Quality Engineer, 2001 2002 Drafted manufacturing and inspection process documentation for spherical and cylindrical roller bearings to consistently meet or exceed ISO 9000 requirements. Verified new bearing product specifications, reviewed production quality controls, and maintained manufacturing tolerance specification data in product designs. Team Leader in developing DFMEA, PFMEA, process flow, and control plans for new spherical and cylindrical roller bearing products. Reviewed and analyzed customer returns for final disposition and corrective actions. 8-19-1996 1-12-2001 Engineering Manager, Thomson 60 Case, LLC, Lancaster, PA Project Engineer responsible for managing the execution of .5MM to $1MM capital investment for new cutting center in Tijuana, Mexico. Responsibilities included engineering, scope development, risk assessments, prioritization/scheduling, directing and coordinating assigned personnel , detailed engineering/design, procurement, fabrication, construction, installation, unit commissioning and start-up, and project closure documentation. Responsible for the preparation of bid packages and requests for quotes for materials, equipment and services. Used SAP and MS-Project management tools to cost-estimate plan, and execute project. Worked closely with the finance team to provide project evaluation and economic analysis on the project capital investments. Regularly reported project progress to manager and project steering team. Oversaw ISO documentation (obtained ISO9001 certification), records of all drawings, specifications, programs, and appropriate maintenance documentation for project. Compiled environmental impact study an advocated for strong safety awareness through construction safety audits and contractor safety meetings. EDUCATION Albright College, Reading, PA BS Computer Science, 2003