INSTRUCTION MANUAL FOR NTS200 COMMON RAIL TEST BENCH

TAIAN NANTAI EXPERIMENTAL EQUIPMENT CO., LTD ADD: LIYUAN INDUSTRY ZONETAIAN CITY SHANDONG PROVINCECHINA Tel: 86-538-6627598 Fax: 86-538-6627668 nantaichina@msn.com (MSN)

Email: cntestbench@hotmail.com (MSN)

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1. Introduction ............................................................................................................. 2 1.1 Description: ....................................................................................................... 2 1.2 Characteristic..................................................................................................... 2 1.3 Function............................................................................................................. 3 1.4 Technical parameter .......................................................................................... 3 2. Preparation .............................................................................................................. 4 2.1 Check the accessories........................................................................................ 4 2.2 Interface............................................................................................................. 4 3. Operating Instructions ............................................................................................ 5 3.1 The system structure diagram ........................................................................... 5 4. Maintenance responsibility................................................................................... 15

Degang Zhang (manager)

Tel: 008613455388360

http://www.nantai-china.com

1. Introduction
1.1 Description:
NTS200 test bench is our latest independent researched special device to test the performance of high-pressure common rail injector, controlled by industrial computer, Windows operating system. The oil quantity is measured by sensor and displayed on computer screen(Electronic fuel delivery system). All data can be searched and saved. It adopts BOSCH(DENSO) original common rail pump to provide 0~1600 bar for rail pressure(DENSO). The rail pressure can be adjusted automatically, and it also provide pressure overload protect. It can test common rail injector of BOSCH, SIEMENS, DELPHI, DENSO. Advanced technology, steady performance, precise measurement and convenient operation.

1.2 Characteristic
1. Controlled by industrial computer in real time, Windows operating system. 2. Oil quantity is measured by sensor and displayed on 10.4 tactile LCD screen; 3. More than 400 kinds of injecotors data can be searched and used. 4. It is installed BOSCH(DENSO) common rail pump to provide 0~1600 bar for denso rail. 5. Rail pressure can be tested in real time, 6. Provide pressure overload protect by DENSO rail. 7. Pulse and frequency of the injector can be adjusted. 8. Injection time can be setted. Degang Zhang (manager)

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9. Protection function of short-circuit. 10. Precise measurement, easy operation, low noise.

1.3 Function
1.Test injector brandsBOSCH, SIEMENS, DELPHI, DENSO. 2. Test 1 piece of injector. 3. Test the pre-injection of common rail injector. 4. Test the max. oil quantity of common rail injector. 5. Test the cranking oil quantity of common rail injector. 6. Test the back flow oil quantity of common rail injector. 7.Test the average oil quantity of common rail injector. 8. Test the seal performance of common rail injector. 9. Data can be searched and saved.

1.4 Technical parameter

1. Pulse width: 0.120ms 2. Continuous injection times: 01000 3. Fuel temperature: 402 4. Rail high pressure: 01600 bar 5. Test oil filtered precision: 5 6. Input power: 380V/50hz/3phase or 220V/60hz/3phase 7. Rotation speed: 0~3000RPM Degang Zhang (manager) Tel: 008613455388360
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8. Oil tank capacity: 16L 9. Weight: 300KG.

2. Preparation
2.1 Check the accessories
Open the package of goods received, please check the box and packing list items are the same, if any items are missing, please contact the service personnel.

2.2 Interface

Degang Zhang (manager)

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3. Operating Instructions
3.1 The system structure diagram

1, the pressure relief valve

2, power switch 5, light switch

3, the power indicator

4, the emergency stop switch

Degang Zhang (manager)

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Attention: 1. Three wires are fire wires. The voltage between any two of fire wires are 380V or 220v, 2. One wire is Zero wire. Power connection based by the photo, if the pump motor speed reversal, please change any two of the fire wires.

32 THE BASIC OPERATING INSTRUCTIONS

3.2.1, Open NTS200 software as the first screen display is mainly used to test the fuel injector:

A. Upper-left & right corner is the pressure gauge and tachometer, the current pressure and speed will be real-time display on the two gauges. B. TempCtrl shows the current fuel temperature, control the temperature Degang Zhang (manager) Tel: 008613455388360
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turned on/ off, and the atomization and absorption state also appear here C. Upper right corner shows Operate status of each item. D. Middle is the main interface, the main interface select button on the left is the condition Test steps: 1. Leak test (Sealing test), 2, VL test (start testing) 3,LL test ( full load test) , 4 VE Test Idle test, 5, Start Test (pre-spray test), 6, User (user test) The main interface is the injector top choice to open the drop-down list to select the fuel injector, you can click "Load" button in the pop-up box for the choice of Selection, as shown below:

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E. The main interface is shown the amount of delivery oil; show the value of the return oil and inject oil. F. The function keys at the bottom of the window. Some function keys are changing on the different display screen; it must be actual operation only after functional identification. Operation, "F1", "F10" function key is fixed/Confirmed. 3.2.2 Following is the second Interface: Only the main interface has changed, it can test pumps, fuel injectors, and rail; also it can test adjustable parameters freely. Each set of parameters which correspond to a work situation which can define parameters, when it increase the work items, this function can achieved through parameter setting. Choose Close loop test when testing common rail injectors. Underling the closed-loop testing, it can set the rail pressure directly. Choose the open-loop to test common rail pumps, it can control the oil pump proportional valve by setting the PWM value, in order to control the rail pressure, to finish test the performance pump ( good or not). Under normal circumstances, if the PWM value is set up, the pressure fluctuations within the +-1MPA, can determine the pump performance is good. Select the pump rotational speed at following interface.

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SetSpeed

3.2.3 Traditional Diesel pump Test bench Control interface

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This interface is simple, mainly used for complete the traditional test bench system functions. The system can compatible with Euro 2 standards for equipment inspection and maintenance. It also include the operate mode, which users the freedom to edit the data can be, each model for different parameters.

3. 2. 4 system

Continuous Fuel Delivery Analysis computerized measuring

For conventional and new diesel injection systems. To display injection oil and return oil of each cylinder, the dynamic measuring cup liquid level display. This function must increase with delivery oil program module.

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3.2.5 Parameter setting interface A. General Users simply select the corresponding model in the target parameter set to meet the work requirements. We will add the used parameters to convenient choose. Users only select the parameters you need on the line simply, so if no special requirements, it neednt move to the parameter setting section. B. Parameter settings for advanced users. When user Delete, add, edit parameters, it must required quite serious, can set refer to the existing set of parameters, more details please refer to our setting out the relevant documents. C, User can test the pump, rail, select Settings. Moreover, because the direction of rotation does not pump as in reversing and speed of this interface options, and then save.

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3.2.6 Problem analysis. Some reference information helps you understand the system work principle. (Only in Chinese)

3.2.7 Data Report It included the sample, then users can edit the Data report themselves, you can save or print after editing the files. If sample is not to your needs, can be saved as files to write your own example, for the next use.

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Open the sample image 3.2.8 Serial Port setting This interface only need simply set the corresponding serial number; other parameters dont need be amended. Serial port supports hardware serial port, or USB virtual serial port, make sure that good use of the products currently using the serial number. USB virtual serial port number can be seen in the hardware list. After make confirm ( automatically connection), download starts automatically connected based on present setting. If need modify the connection, it can open serial port settings window at the "Options" menu.

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3.2.9 Work situation Edit Column The "add ","save","delete ", "heavy"and" Close"button

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4. Maintenance responsibility
1, Under the normal operating, due of quality of products itself, maintenance free of charge within the one year guarantee; 2, Due to abnormal use, resulting in product damage, the user bear the maintenance costs; 3, The product life-long maintenance, one year later, the user bear the maintenance costs.

Degang Zhang (manager)

Tel: 008613455388360

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