ABAQUS Tutorial Plane Stress Analysis Consider the problem of a 4 x 2 x 0.1 aluminum plate (E=10e6 psi, =0.3 !

!ith a 1 diameter "ir"ular hole sub#e"ted to an axial stress of 100 psi. 1ull &odel .se of ()mmetr)

.0 = 0 ./ = 0

$etermine the maximum axial stress asso"iated !ith the stress "on"entration at the ed%e of the "ir"ular hole. Compare this solution !ith the desi%n "hart (ref. &e"hani"al En%ineerin% $esi%n, 'th edition, (hi%le) and &is"h*e, 1+,+ -alue max= 2.1, (200 psi = 436 psi.

Finite Element solution (ABAQUS) (tart =2 3ro%rams =2 4546.( 6.'71 =2 4546.( C4E (ele"t 8Create &odel $atabase8 1ile =2 (a-e 4s =2 "reate dire"tor) for files &odule9 (*et"h (*et"h =2 Create =2 4pprox si:e 7 ' 4dd=2 3oint =2 enter "oordinates (.',0 , (1,0 , (1,2 , (0,2 , (0,.' =2 sele"t 8red 08 ;ie! =2 4uto71it 4dd =2 <ine =2 Conne"ted <ine =2 sele"t point at (.',0 !ith mouse, then (1,0 , (1,2 , (0,2 , (0,.' =2 ri%ht "li"* =2 Can"el 3ro"edure =2 $one 4dd =2 4r" =2 Center=Endpoint =2 sele"t point at (0,0 , then (.',0 , then (0,.' =2 Can"el 3ro"edure =2 $one &odule9 3art 3art =2 Create =2 sele"t 2$ 3lanar, $eformable, (hell, 4pprox si:e 7 '=2 Continue 4dd =2 (*et"h =2 sele"t 8(*et"h718 =2 $one =2 $one &odule9 3ropert) &aterial =2 Create =2 >ame9 &aterial71, &e"hani"al, Elasti"it), Elasti" =2 set /oun%8s modulus = 10e6, 3oisson8s ratio = 0.3 =2 ?@ (e"tion =2 Create =2 >ame9 (e"tion71, (olid, Aomo%eneous =2 Continue =2 &aterial 7 &aterial71, plane stress=strain thi"*ness 7 0.1 =2 ?@ 4ssi%n (e"tion =2 sele"t entire part b) dra%%in% mouse =2 $one =2 (e"tion71 =2 ?@ &odule9 4ssembl) Bnstan"e =2 Create =2 3art71 =2 ?@ &odule9 (tep (tep =2 Create =2 >ame9 (tep71, Bnitial, (tati", Ceneral =2 Continue =2 nl%eom off =2 ?@ &odule9 <oad <oad =2 Create =2 >ame9 (tep71, (tep9 (tep 1, &e"hani"al, 3ressure =2 Continue =2 sele"t top ed%e =2 $one =2 set &a%nitude = 7100 =2 ?@ 5C =2 Create =2 >ame9 5C71, (tep9 (tep71, &e"hani"al, ()mmetr)=4ntis)mmetr)=En"astre =2 Continue =2 sele"t bottom ed%e =2 $one =2 /(/& (.2=.D1=.D2=0 5C =2 Create =2 >ame9 5C72, (tep9 (tep71, &e"hani"al, ()mmetr)=4ntis)mmetr)=En"astre =2 Continue =2 sele"t left ed%e =2 $one =2 0(/& (.1=.D2=.D3=0 &odule9 &esh (eed =2 Ed%e b) (i:e =2 sele"t full model b) dra%%in% mouse =2 $one =2 Element (i:e=0.1 =2 press Enter =2 $one

&esh =2 Controls =2 Element (hape =2 Eri (for trian%les , 6uad (for Fuadrilaterals , or 6uad dominated (for mixed tria%les and Fuads 7 mostl) Fuads &esh =2 Element E)pe =2 3lane (tress =2 <inear=Eri (for C(E , 6uadrati"=Eri (for <(E , <inear=6uad (for 4 node Fuad , or 6uadrati"=6uad (for ,7node Fuad =2 ?@ =2 $one &esh =2 Bnstan"e =2 ?@ to mesh the part Bnstan"e9 /es =2 $one Eools =2 6uer) =2 De%ion &esh =2 4ppl) (displays number of nodes and elements at bottom of screen &odule9 Gob Gob =2 Create =2 >ame9 Gob71, &odel9 &odel71 =2 Continue =2 Gob E)pe9 1ull anal)sis, Dun &ode9 5a"*%round, (ubmit Eime9 Bmmediatel) =2 ?@ Gob =2 &ana%er =2 (ubmit =2 Gob71 Desults &odule9 ;isuali:ation 3lot =2 $eformed (hape $eformed (hape ?ptions =2 5asi" =2 (ho! superimposed undeformed plot =2 ?@ ;ie! =2 Craphi"s ?ptions =2 5a"*%round Color =2 Hhite Ctrl7C to "op) -ie!port to "lipboard =2 ?pen &( Hord $o"ument =2 Ctrl7; to paste ima%e 3lot=2 Contours =2 Desult =2 ?ption =2 (et >odal 4-era%in% Ehreshold to 0I =2 4ppl) Desult =2 1ield ?utput =2 >ame 7 ( =2 Component = (22 =2 ?@ Contour ?ptions =2 <imits =2 (pe"if) &ax = 4'0, &in = 0 =2 ?@ Ctrl7C to "op) -ie!port to "lipboard =2 ?pen &( Hord $o"ument =2 Ctrl7; to paste ima%e Eools =2 6uer) =2 3robe ;alues =2 4ppl) =2 sele"t desired 1ield ?utput ((11, (22, et". =2 3robe >odes =2 mo-e "ursor to desired lo"ation to -ie! nodal results Eools =2 3ath =2 Create =2 >ode <ist =2 Continue =2 4dd 5efore =2 sele"t nodes alon% bottom ed%e =2 $one =2 ?@ Eools =2 0/ $ata =2 Create 3ath =2 Continue =2 0 $istan"e =2 3lot Ctrl7C to "op) -ie!port to "lipboard =2 ?pen &( Hord $o"ument =2 Ctrl7; to paste ima%e Deport =2 1ield ?utput =2 (etup =2 >umber of (i%nifi"ant $i%its =2 6 Deport =2 1ield ?utput =2 3osition 7 Centroid =2 ;ariable 7 ( =2 4ppl) Examine tabulated results in 8abaFus.rpt8 file. &esh Con-er%en"e stud)9 Depeat pro"edure for -arious mesh densities and element t)pes (C(E, <(E, 47node 6uad and ,7 node 6uad . 4lso, refine mesh lo"all) near stress "on"entration at the ed%e of the hole usin% J(eed 7 Ed%e 5iasedJ in &esh &odule.

Effect of Element Type and Mesh ensity Eo e-aluate the performan"e of se-eral element t)pes and to examine the effe"ts of mesh refinement, "onsider the follo!in% , "ases9 !ase 1 2 3 4 ' 6 K , + 10 11 12 Element 3 node trian%le (C(E 6 node trian%le (<(E 4 node Fuad , node Fuad 3 node trian%le (C(E 6 node trian%le (<(E 4 node Fuad , node Fuad 3 node trian%le (C(E 6 node trian%le (<(E 4 node Fuad , node Fuad Mesh ensity" Coarse Coarse Coarse Coarse &edium &edium &edium &edium 1ine 1ine 1ine 1ine

L Coarse mesh = ' elements alon% ea"h ed%e, &edium mesh = 10 elements alon% ea"h ed%e, 1ine mesh = 2' elements alon% ea"h ed%e

#esults Ehe "ases des"ribed abo-e !ere run usin% 4>(/(. 4546.( is expe"ted to pro-ide identi"al results. Element E)pe C(E <(E 47 6uad , 7 6uad C(E <(E 47 6uad , 7 6uad C(E <(E 47 6uad , 7 6uad >odal max (psi 304 421 3+1 44' 3', 42+ 430 43+ 413 436 441 43, Element max (psi 366 44+ 3+1 44' 41' 442 434 43+ 442 43, 442 43, $isp. N (x=0,)=2 (in 0.2K+E74 0.2+1E74 0.2,3E74 0.2+1E74 0.2,KE74 0.2+1E74 0.2,+E74 0.2+1E74 0.2+1E74 0.2+1E74 0.2+1E74 0.2+1E74

Case 1 2 3 4 ' 6 K , + 10 11 12

M >odes 42 140 40 112 13' 4,K 12+ 41K K43 2+36 K1' 20,1

C3. time (se" 0.2' 0.3 0.13 0.1, 0.+3 1.1' 0.4K 0.66 '.,3 ,.62 2.+, '.06

'

Coarse

&edium

1ine

C(E

<(E

47node 6uad

,7>ode 6uad

CPU time vs. # Nodes

10 8 CPU time (sec) 6 4 2 0 0 1000 2000 # Nodes 3000 4000 CST LST 4 Node Quad 8 Node Quad

ax. !t"ess (#lement) vs. CPU Time

475 450 ax. !t"ess (psi) 425 400 375 350 0 2 4 6 8 10 CPU time (sec) CST LST 4 Node Quad 8 Node Quad

Displacement vs. CPU Time

3.00E-05 Displacement @ (x=0,y=2) 2.95E-05 CST 2.90E-05 2.85E-05 2.80E-05 2.75E-05 0 2 4 6 8 10 CPU time (sec) LST 4 Node Quad 8 Node Quad