BIG Daishowa HSK Tooling System

CATALOG No.
In Accordance To ISO12164 & DIN69893
HSK-A40,50,63,100 E25,32,40,50 F63
Clamping Range:
.018" - .238"
Clamping Range:
.010" - .787"
Ultra slim design eliminates any

interference.
MEGA MICRO CHUCK
A Type
E Type
Most reliable high precision

collet chuck in the world.
MEGA
NEW BABY CHUCK
PG. 29
PG. 29
ACCESSORIES
PG. 6
PG. 6
PG. 8
PG. 17
Clamping Range:
5/8" - 1-1/4"
Specialist for heavy-duty cutting.
MEGA DOUBLE
POWER CHUCK
Original & No. 1 modular boring

system in the world.
KAB TOOL SHANKS
PG. 16
MEGA E CHUCK
PG. 30
MEGA WRENCH
ADJUSTING SCREW
MEGA NUT
COLLET EJECTOR
NEW BABY COLLET
MEGA PERFECT SEAL
COOLANT PIPE
PG. 10
PG. 10
PG. 10
PG. 11
PG. 12
PG. 13
PG. 17
MEGA E COLLET
MEGA WRENCH
ADJUSTING SCREW
MEGA E NUT
COOLANT PIPE
PG. 15
PG. 14
PG. 14
PG. 14
PG. 17
Tapping Range:
No.2 - AU3/4
Cutter Dia:
.630" - 1.969"
Unique feature to compensate for

synchronization errors.
Indexable insert end mill offering

both accuracy and toughness.
MEGA SYNCHRO
Tapping Holder
Type FCM / FCR
FULLCUT MILL
PG. 18
PG. 17
PG. 14-15
PG. 27
PG. 25-26
MEGA WRENCH
MEGA NUT
MEGA MICRO COLLET
COOLANT PIPE
Worlds first! BIG original designed

holder for small dia. end milling.
PG. 9-11
PG. 6-7
F Type
Clamping Range:
1/8" - 1/2"
PG. 28
PG. 21, 23
PG. 28
PG. 30
MEGA WRENCH
PSC COLLET
(High Precision Type)
STRAIGHT COLLET
PG. 16
PG. 16
PG. 16
(Type "C")
COOLANT PIPE
PG. 17
COOLANT PIPE
PG. 17
TAP HOLDER
MGT SET SCREW
SYNCHRO ADJUSTER
O RING SET
MGT NUT
MEGA WRENCH
COOLANT PIPE
PG. 19
PG. 20
PG. 20
PG. 20
PG. 20
PG. 20
PG. 17
(FCM)
INDEXABLE INSERTS
SPARE PARTS
(FCR)
INDEXABLE INSERTS
SPARE PARTS
COOLANT PIPE
PG. 22
PG. 22
PG. 24
PG. 24
PG. 17
Premium Material Selection
Pre-Balanced Design
Since HSK is a hollow taper shank, the material has a critical role for
optimum performance. BIG uses carefully selected high grade alloy
steels. Particularly, BIG uses die steel materials for HSK 40 and
smaller where the cross section of shank taper is very thin.
Since HSK Form A has non-symmetric keyways, it is not balanced.

BIG Form A holders are pre-balanced near the tool change V-Groove
recommended by ISO standard and can therefore be used for high
speed applications.
Pre-Balanced
T
HSK Size
T
25
.043
32
.049
40
.076
50
.102
63
.137
100
.204
Important Tool Retention Feature
With Hole for Manual Clamping

BIG HSK Form A holders have a manual clamping hole as a standard
and can therefore be used in place of HSK Form C which is manually
mounted in spindles.
Internal clamping of HSK tools is defined by the location of highly

concentrated forces from the machine tool. Accuracy and position of
this form will affect the rigidity, repeatability, and precision of the tool
holders. BIG provides finish machining of this area after heat
treatment.
Clamping
Taper
With IC-Data Chip Holes
Drive Key Form

HSK shanks according to Form A are designed to carry out torque
transmission by the round shaped key-way at the end of the taper.
Because of the importance of this round shaped geometry, BIG
provides finishing of this feature after heat treatment.
A hole (Dia.10mm) is provided on the flange for an IC data chip. Tool

management can be carried out by using this ID chip in order to
minimize downtime, and to
improve
current
capacity
utilization.
(Note: IC chips are not included
as a standard item)
IC Data Chip
High precision, high rigidity & high quality performance
CHUCK SERIES
Clamping Range: .010" - 1-1/4"
Four types of Mega Chuck series holders optimize high speed and precise
cutting with drills and end mills. Depending on the application, the ideal
chuck can be selected to enhance cutting performance.
For micro drills & end mills
MEGA MICRO CHUCK

Clamping Range: .018" - .238"
MAX.
50,000
"Taper Type" For Micro End Milling

(M
The super slim taper type of the Mega Micro

Chuck makes it suitable for micro end mills.
3
EG 94
A3 "
S)
RPM
Interval of clamping dia. is .004".

Just fitting for micro cutting tools.
T.I.R.
Collet
Class At nose At end of test bar
AA
PG. 25
.00004"
4d
PG. 6
.00004" .00012"
.00012"
PG. 29
For end mills, drills, taps, reamers, etc.
MEGA NEW BABY CHUCK

MAX.
Guaranteed Accuracy of .00004"

T.I.R. at the Collet Nose
40,000
RPM
.00004"
For High Pressure Coolant Supply

Nut with seal for Mega New Baby Chuck.
Performance of the seal improves with higher
coolant pressure.
.00012"
4d
PG. 9
PG. 27
PG. 29
T.I.R.
Collet
AA
.00004"
.00012"
Through Tools
MAX.
PAT.
US Patent No. 5975817
COOLANT
PRESSURE
1,000 PSI
Jet Through
ORIGINAL DESIGN OF NOTCH-FREE NUT

PREVENTS VIBRATION AND NOISE
Vibration at high speeds is eliminated by a notch-free
nut which offers superior balance and concentricity. This
ideal nut design not only eliminates whistling noise and
coolant splattering, but also assures increased strength
of the nut itself.
EASY AND FIRM CLAMPING WITH

THE MEGA WRENCH
The Mega Wrench has a uniquely designed one-way
clutch system with a roller bearing and ratchet function
and is capable of safely and evenly applying force on
the entire nut periphery.
Notches to
hook a wrench
World's
First
Notch-Free
Smooth tightening
operation with ratchet
function.
For end mills
MEGA E CHUCK
COOLANT
PRESSURE
Clamping Range: 1/8" - 1/2"
1,000 PSI
MAX.
35,000
RPM
Slit-Through Coolant
Coolant is securely directed to the cutting tool through slits in the
collet, even at high spindle speeds. Tool life and surface finish is
improved as a result of efficient chip evacuation. Rubber seals are
provided within the nut and body in order to prevent coolant leakage.
High Clamping Force
.00004" .00012"
Extended clamping area
4d
PG. 14
Bearings
PG. 30
Shallow taper
Seals
T.I.R.
Collet
AA
.00004"
.00012"
For end mills
MEGA DOUBLE POWER CHUCK

Clamping Range: 5/8" - 1-1/4"
MAX.
28,000
RPM
Complete Fit of Nut and Body Achieves High Rigidity as an Integral Body.
In the case of a conventional milling chuck, the
inner taper of the nut contacts only with the
body when tightened. However, there is still a
gap between the nut and body. Large fit
diameter of the nut provides higher rigidity as
if the chuck and nut were an integral body.
This superior rigidity assures heavy cutting
without chatter.
Fit
Coolant-Through Nozzles
Effective Coolant Supply

PG. 16
For improved surface finish

Extended tool life
Smoother chip evacuation
Cooling & lubricating of tools
Tool holder for rigid tapping
License
SYNCHRO Tapping Holder
Tapping Range: No.2 - AU3/4

Comparison of Surface Finish
Spiral Tap (No.10 - 24 Material 4130)
Collet Chuck
MEGA SYNCHRO
Wide Variation of Bodies

and Tap Holders
PG. 18
Unique feature to compensate for synchronization errors.

Improves thread quality and tool life by reducing thrust loads caused by
synchronization errors up to 90%.
For Mega Synchro Tapping Holder,

please refer to catalog
No.
163
Indexable Insert End Mill
FCM / FCR
Cutter Dia: .630" - 1.969"
Ramping & helical

milling cutter
Square shoulder &

slot milling cutter
PG. 21
PG. 28
PG. 23
For Fullcut Mill Type FCM,
For Fullcut Mill Type FCR,

No.
134
Indexable insert end mills with both excellent sharpness and toughness,
achieving the performance of solid end mills.
Sharp cutting edge by both high radial
and axial rake angles
Positive high rake cutting edge for both radial and axial
directions achieves smooth and quiet end milling.
g
cuttin
Low istance
res
Excellent surface finish

by wide wiper action
20
High axial
rake angle
High radial
rake angle
No.
135
Form A
for high speed

Micro diameter design is ideal for high speed applications
in tight areas with small diameter cutting tools.
Manual
Clamping Hole
L1
H2
H1
MAX.
35,000
Type T Form
Coolant Pipe
(optional) PG. 17
A (DIN 69893-1) (ISO 12164)
Model
HSK-A40-MEGA3S-75T
-90T
-MEGA4S-60T
-75T
-90T
-105T
-MEGA6S-60T
-75T
-90T
-105T
HSK-A50-MEGA3S-105T
-MEGA4S-105T
-MEGA6S-105T
HSK-A63-MEGA3S-75T
-90T
-120T
-MEGA4S-60T
-75T
-90T
-105T
-120T
-135T
-MEGA6S-60T
-75T
-90T
-105T
-120T
-135T
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.018 - .159
.018 - .238
.394
.472
.551
.018 - .128
.394
.018 - .159
.018 - .238
.472
.551
1. Nut is included. Collet and wrench must be ordered separately.

2. Coolant pipe must be ordered separately.
3. For models marked , there is no internal thread.
The dimension H2 in ( ) shows how deep a tool can be inserted.
Accessories
D1
D1
L1
.571
.681
.547
.657
.760
.870
.614
.724
.831
.941
.744
.811
.874
.535
.638
.846
.512
.606
.709
.811
.917
1.020
.606
.669
.772
.874
.976
1.083
2.95
3.54
2.36
2.95
3.54
4.13
2.36
2.95
3.54
4.13
4.13
4.13
4.13
2.95
3.54
4.72
2.36
2.95
3.54
4.13
4.72
5.31
2.36
2.95
3.54
4.13
4.72
5.31
1.57
2.20
1.02
1.65
2.28
2.87
1.06
1.69
2.32
2.91
2.56
2.56
2.56
1.38
1.97
3.15
.91
1.38
1.97
2.56
3.15
3.74
.91
1.38
1.97
2.56
3.15
3.74
H1
H2
.87
1.50
1.73
1.04
1.85
(1.57)
1.12
1.93
.87
1.04
1.12
1.50
1.85
1.93
.87
1.50
1.46
1.04
RPM
1.85
1.46
1.89
1.12
1.93
Max.
RPM
Collet
32,000
28,000
35,000
32,000
28,000
25,000
35,000
32,000
28,000
25,000
28,000
25,000
25,000
32,000
28,000
25,000
35,000
32,000
28,000
25,000
22,000
20,000
35,000
32,000
28,000
25,000
22,000
20,000
NBC3S-o
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
Weight
(lbs)
.62
.68
.59
.66
.73
.81
.62
.68
.75
.86
1.21
1.28
1.32
1.76
1.83
1.98
1.76
1.81
1.87
1.98
2.05
2.20
1.76
1.83
1.89
1.98
2.09
2.20
4. Maximum operating speeds are directly influenced by the rigidity of the machine.
Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually.
5. Weight does not include collet.
Spare Parts
Mega Wrench
Collet
Mega Nut
PG. 8
Mega Micro
Chuck
Model
Model
Model
MEGA3S
MEGA4S
MEGA6S
MGR10
MGR12
MGR14
NBC3S-o
NBC4S-o
NBC6S-o
MGN3S
MGN4S
MGN6S
Form A
for high speed

L
Manual
Clamping Hole
L1
H2
MAX.
H1
30,000
RPM
Coolant Pipe
(optional) PG. 17
Type S Form
A (DIN 69893-1) (ISO 12164)
Model
L1
H1
H2
Max.
RPM
Collet
Weight
(lbs)
HSK-A40-MEGA3S-60
-MEGA4S-60
-90
-MEGA6S-60
-90
HSK-A50-MEGA3S-75
-MEGA4S-75
-MEGA6S-75
HSK-A63-MEGA3S-60
-MEGA4S-75
-105
-MEGA6S-75
-105
.018 - .128
.394
.018 - .238
.551
.018 - .128
.394
.472
.551
.394
30,000
30,000
25,000
30,000
25,000
30,000
.018 - .159
.018 - .238
.018 - .128
.018 - .159
.472
.018 - .238
.551
1.54
1.73
1.85
(1.57)
1.93
1.50
1.85
1.93
1.38
1.89
1.85
1.89
1.93
NBC3S-o
.472
.98
.98
2.17
1.02
2.20
.87
.018 - .159
2.36
2.36
3.54
2.36
3.54
2.95
2.95
.57
.57
.64
.59
.66
1.08
1.10
1.12
1.76
1.76
1.83
1.81
1.87
1.04
1.12
.87
1.04
1.12
.87
1.38
1.38
1.38
.87
1.38
2.36
1.38
2.36
2.95
2.36
2.95
4.13
2.95
4.13
1.04
1.12

30,000
30,000
30,000
30,000
25,000
30,000
25,000
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
For ACCESSORIES and SPARE PARTS PG.
STRAIGHT SHANK TYPE

L
H2
D1
H1
Model
D1
H1
H2
ST.375-MEGA3S-120
ST.500-MEGA4S-130
-160
ST.625-MEGA6S-160
-200
.018 - .128
.394
.375
.87
1.50
.018 - .159
.472
.500
1.04
1.85
.018 - .238
.551
.625
4.724
5.118
6.299
6.299
7.874
1.12
1.93
1. MGNS Nut is included. Collet and wrench must be ordered separately.

Weight
(lbs)
NBC3S-o
.13
.24
NBC4S-o
.29
.40
NBC6S-o
.46
Collet
MEGA MICRO COLLET

Ultra Small High Precision Collet
MEGA3S
Model
4d
Model
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
NBC4S-0.5AA
-0.6AA
-0.7AA
-0.8AA
-0.9AA
-1.0AA
-1.1AA
-1.2AA
-1.3AA
-1.4AA
-1.5AA
-1.6AA
-1.7AA
-1.8AA
-1.9AA
-2.0AA
-2.1AA
-2.2AA
-2.3AA
-2.4AA
-2.5AA
-2.6AA
-2.7AA
-2.8AA
-2.9AA
-3.0AA
-3.1AA
-3.175AA
-3.2AA
-3.3AA
-3.4AA
-3.5AA
-3.6AA
-3.7AA
-3.8AA
-3.9AA
-4.0AA
A= .291 B= .886
MEGA4S
Clamping Range d
NBC3S-0.5AA
-0.6AA
-0.7AA
-0.8AA
-0.9AA
-1.0AA
-1.1AA
-1.2AA
-1.3AA
-1.4AA
-1.5AA
-1.6AA
-1.7AA
-1.8AA
-1.9AA
-2.0AA
-2.1AA
-2.2AA
-2.3AA
-2.4AA
-2.5AA
-2.6AA
-2.7AA
-2.8AA
-2.9AA
-3.0AA
-3.1AA
-3.175AA
-3.2AA
A= .239 B= .740
.00004" .00012"
Concentricity is better than .00004"

at the collet nose. This high precision
is achieved by the innovative design
of combining taper and straight body
contact.
MEGA6S
Clamping Range d
Model
Clamping Range d
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
.128 - .132
.132 - .136
.136 - .140
.140 - .144
.144 - .148
.148 - .152
.152 - .156
.156 - .159
NBC6S-4.1AA
-4.2AA
-4.3AA
-4.4AA
-4.5AA
-4.6AA
-4.7AA
-4.7625AA
-4.8AA
-4.9AA
-5.0AA
-5.1AA
-5.2AA
-5.3AA
-5.4AA
-5.5AA
-5.6AA
-5.7AA
-5.8AA
-5.9AA
-6.0AA
.159 - .163
.163 - .167
.167 - .171
.171 - .175
.175 - .179
.179 - .183
.183 - .187
.186 - .189
.187 - .191
.191 - .195
.195 - .199
.199 - .203
.203 - .207
.207 - .211
.211 - .215
.215 - .219
.219 - .222
.222 - .226
.226 - .230
.230 - .234
.234 - .238
Clamping Range d
Model
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
.128 - .132
.132 - .136
.136 - .140
.140 - .144
.144 - .148
.148 - .152
.152 - .156
.156 - .159
NBC6S-0.5AA
-0.6AA
-0.7AA
-0.8AA
-0.9AA
-1.0AA
-1.1AA
-1.2AA
-1.3AA
-1.4AA
-1.5AA
-1.6AA
-1.7AA
-1.8AA
-1.9AA
-2.0AA
-2.1AA
-2.2AA
-2.3AA
-2.4AA
-2.5AA
-2.6AA
-2.7AA
-2.8AA
-2.9AA
-3.0AA
-3.1AA
-3.175AA
-3.2AA
-3.3AA
-3.4AA
-3.5AA
-3.6AA
-3.7AA
-3.8AA
-3.9AA
-4.0AA
A= .370 B= .965
Form A
for high speed

The body, collet, nut and wrench are specifically
designed to be ideal for high speed operations.
Manual
Clamping Hole
L
L1
MAX.
35,000
d
D
RPM
Coolant-through hole
Form A
Coolant Pipe
(optional) PG. 17
(DIN 69893-1) (ISO 12164)

Model
HSK-A40-MEGA6N-60
-75
-90
-MEGA8N-60
-75
-90
-MEGA10N-60
-75
-90
-MEGA13N-75
-90
-MEGA16N-75
-90
-MEGA20N-90
HSK-A50-MEGA6N-60
-75
-100
-120
-135
-165
-MEGA8N-60
-75
-100
-120
-135
-165
-MEGA10N-60
-75
-100
-120
-135
-165
-MEGA13N-65
-75
-100
-120
-135
-165
-MEGA16N-75
-100
-120
-135
-165
-MEGA20N-75
-100
-120
-135
-165
.010 - .236
.787
.020 - .315
.984
.059 - .394
1.181
.098 - .512
1.378
.098 - .630
1.654
.098 - .787
1.811
.010 - .236
.787
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
.984
1.181
1.378
1.654
1.811
Max.
RPM
L1
2.36
2.95
3.54
2.36
2.95
3.54
2.36
2.95
3.54
2.95
3.54
2.95
3.54
3.54
2.36
2.95
3.94
4.72
5.31
6.50
2.36
2.95
3.94
4.72
5.31
6.50
2.36
2.95
3.94
4.72
5.31
6.50
2.56
2.95
3.94
4.72
5.31
6.50
2.95
3.94
4.72
5.31
6.50
2.95
3.94
4.72
5.31
6.50
1.18
1.77
2.36
1.18
1.77
2.36
1.02
1.54
2.13
2.17
2.76
2.17
2.76
2.76
1.02
1.34
2.32
3.11
3.70
4.80
1.02
1.46
2.32
3.11
3.70
4.88
1.02
1.42
2.40
3.19
3.78
4.96
1.17
1.50
2.48
3.27
3.86
5.04
1.93
2.83
3.62
4.29
5.39
1.93
2.91
3.70
4.29
5.47
1.30
.91 - 1.50
.91 - 1.69
1.61
1.02 - 1.50
1.02 - 1.73
1.57
2.17
1.50 - 1.89
2.17
2.52
2.09
2.48
2.60
1.38
1. Nut is included. Adjusting screw, collet and wrench must be ordered separately.
4. Adjusting screws cannot be used with models marked .
H "max" is the maximum tool shank length that can be inserted into the holder.
Adjusting Screw
(optional) PG. 10
.91 - 1.69
1.34
1.02 - 1.46
1.02 - 1.77
1.38
1.81
35,000
30,000
1.54
1.81
1.73 - 2.20
1.73 - 2.87
1.89
1.89 - 2.17
1.89 - 2.68
2.72
2.01 - 2.68
NBC6-o
35,000
30,000
NBC8-o
35,000
30,000
NBC10-o
25,000
NBC13-o
20,000
15,000
15,000
35,000
30,000
25,000
23,000
20,000
15,000
35,000
30,000
28,000
25,000
20,000
15,000
35,000
33,000
NBC16-o
25,000
1.50 - 1.89
Collet
20,000
15,000
30,000
28,000
25,000
20,000
18,000
15,000
28,000
20,000
15,000
10,000
20,000
15,000
13,000
10,000
8,000
NBC20-o
NBC6-o
NBC8-o
NBC10-o
NBC13-o
NBC16-o
NBC20-o
Weight
(lbs)
.68
.75
.81
.77
.86
.97
.93
1.08
1.23
1.21
1.41
1.43
1.72
1.89
1.10
1.32
1.32
1.54
1.54
1.76
1.10
1.32
1.54
1.76
1.76
1.98
1.32
1.54
1.76
1.98
2.20
2.42
1.54
1.54
1.98
2.20
2.42
3.08
2.20
2.42
2.86
3.08
3.74
1.98
2.86
3.52
3.96
4.85
10
Model
HSK-A63-MEGA6N-75
-90
-105
-120
-135
-165
-MEGA8N-75
-90
-105
-120
-135
-165
-MEGA10N-75
-90
-105
-120
-135
-165
-MEGA13N-75
-90
-105
-120
-135
-165
-MEGA16N-75
-90
-105
-120
-135
-165
-200
-MEGA20N-75
-90
-105
-120
-135
-165
-200
.010 - .236
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
.787
.984
1.181
1.378
1.654
1.811
3. Adjusting screws cannot be used with models marked . H "max" is the maximum
tool shank length that can be inserted into the holder.
L1
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
7.87
2.95
3.54
4.13
4.72
5.31
6.50
7.87
1.38
2.01
2.60
3.19
3.78
4.96
1.50
2.01
2.60
3.19
3.78
4.96
1.50
2.01
2.60
3.19
3.78
0.47
1.54
2.01
2.60
3.19
3.78
4.96
1.54
2.09
2.68
3.27
3.86
5.04
6.42
1.54
2.09
2.68
3.27
3.86
5.04
6.42
Max.
RPM
H
.91 - 1.50
Weight
(lbs)
Collet
1.98
1.98
1.98
2.20
2.20
2.20
1.98
2.20
2.20
2.42
2.42
2.64
2.20
2.20
2.42
2.64
2.86
3.08
2.20
2.42
2.64
2.86
3.08
3.74
2.42
2.86
3.08
3.30
3.74
4.41
5.29
2.64
3.08
3.30
3.74
3.96
5.07
5.95
35,000
30,000
.91 - 1.69
NBC6-o
25,000
20,000
15,000
35,000
1.02 - 1.50
30,000
1.02 - 1.77
NBC8-o
25,000
20,000
15,000
1.97
1.50 - 1.77
33,000
NBC10-o
25,000
1.50 - 1.89
20,000
15,000
1.93
2.52
1.73 - 2.20
30,000
25,000
NBC13-o
20,000
1.73 - 2.48
15,000
30,000
25,000
20,000
1.89
2.48
1.89 - 2.13
NBC16-o
15,000
1.89 - 2.68
10,000
8,000
30,000
25,000
20,000
2.01
2.40
2.01 - 2.13
NBC20-o
15,000
2.01 - 2.68
10,000
8,000
4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when
determining the optimum cutting conditions, increase the cutting parameters gradually.
Accessories
Spare Parts
Mega Wrench
Collet
PG. 12
Sealing Nut
Mega Perfect
Seal
Adjusting Screw
Mega Nut
Rubber Seal
L
G
PG. 13
Mega New
Baby Chuck
Model
Model
Model
Model
B(mm)
Model
MEGA6N
MEGA8N
MEGA10N
MEGA13N
MEGA16N
MEGA20N
MGR20
MGR25
MGR30
MGR35
MGR42
MGR46
NBC6-o
NBC8-o
NBC10-o
NBC13-o
NBC16-o
NBC20-o
MPS6-o
MPS8-o
MPS10-o
MPS13-o
MPS16-o
MPS20-o
NBA6B
NBA8B
NBA10B
NBA13B
NBA16B
NBA20B
M7
M9
M11
M14
M18
M21
.47
.51
.63
.79
.79
.79
2
2.5
3
4
4
4
MGN6
MGN8
MGN10
MGN13
MGN16
MGN20
1. For HSK Form E and F, Mega Perfect Seal cannot be used.
10
Form A
for high speed
Manual
Clamping Hole
L
L1
H
MAX.
20,000
d
D
RPM
(HSK-A100)
Form A
Coolant Pipe
(optional) PG. 17
Adjusting Screw
(optional) PG. 10
(DIN 69893-1) (ISO 12164)

Model
HSK-A100-MEGA6N-90
-105
-120
-135
-165
-MEGA8N-90
-105
-120
-135
-165
-MEGA10N-90
-105
-120
-135
-165
-MEGA13N-90
-105
-120
-135
-165
-200
-MEGA16N-90
-105
-120
-135
-165
-200
-MEGA20N-90
-105
-120
-135
-165
-200
.010 - .236
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
.787
.984
1.181
1.378
1.654
1.811
L1
3.54
4.13
4.72
5.31
6.50
3.54
4.13
4.72
5.31
6.50
3.54
4.13
4.72
5.31
6.50
3.54
1.89
2.48
3.07
3.66
4.84
1.89
2.48
3.07
3.66
4.84
1.89
2.48
3.07
3.66
4.84
1.02 - 1.77
1.89
2.17
4.13
4.72
5.31
6.50
7.87
2.48
2.76
3.54
4.13
4.72
5.31
6.50
7.87
3.54
4.13
1.89
2.17
2.48
2.76
4.72
5.31
6.50
7.87
.91 - 1.69
NBC6-o
18,000
NBC8-o
14,000
1.50 - 1.77
20,000
18,000
1.50 - 1.89
NBC10-o
14,000
18,000
16,000
NBC13-o
1.73 - 2.48
6.22
14,000
10,000
3.07
15,000
14,000
NBC16-o
1.89 - 2.68
4.84
6.22
1.89
2.48
3.07
3.66
4.84
6.22
18,000
14,000
12,000
20,000
4.84
3.66
Collet
20,000
3.07
3.66
Max.
RPM
13,000
10,000
2.17
2.76
15,000
14,000
NBC20-o
2.01 - 2.68
13,000
10,000
Weight
(lbs)
5.51
5.51
5.51
5.51
5.73
5.51
5.73
5.73
5.95
5.95
5.73
5.95
5.95
6.17
6.61
5.95
6.17
6.39
6.61
7.05
7.71
6.17
6.39
6.83
7.05
7.93
8.81
6.39
6.61
7.05
7.27
8.37
9.47
COLLET EJECTOR
Collet Ejector can easily
and quickly remove
New Baby Collets from
Mega Nuts.
11
Model
Nut
Collet
NBC6-CE
NBC8-CE
NBC10-CE
NBC13-CE
MGN6
MGN8
MGN10
MGN13
NBC6
NBC8
NBC10
NBC13
NEW BABY COLLET
MEGA8N
MEGA6N
MEGA10N
Clamping Range d
Clamping Range d
Clamping Range d
Model
Model
.059 - .069
.010 - .020
.020 - .030
NBC10-1.75AA
NBC6-0.5AA
NBC8-0.75AA
.069 - .079
.020 - .030
.030 - .039
-2AA
-0.75AA
-1AA
.079 - .089
.030 - .039
.039 - .049
-2.25AA
-1AA
-1.25AA
.089 - .098
.039 - .049
.049 - .059
-2.5AA
-1.25AA
-1.5AA
.098 - .108
.049 - .059
.059 - .069
-2.75AA
-1.5AA
-1.75AA
.108 - .118
.059 - .069
.069 - .079
-3AA
-1.75AA
-2AA
.069 - .079
.079 - .089
-3.175AA .115 - .125
-2AA
-2.25AA
.118 - .138
.079 - .089
.089 - .098
-3.5AA
-2.25AA
-2.5AA
.138 - .157
.089 - .098
.098 - .108
-4AA
-2.5AA
-2.75AA
.157 - .177
.098 - .108
.108 - .118
-4.5AA
-2.75AA
-3AA
.177 - .197
.108 - .118
-5AA
-3AA
-3.175AA .115 - .125
.197 - .217
.118 - .138
-5.5AA
-3.175AA .115 - .125
-3.5AA
.217 - .236
.118 - .128
.138 - .157
-6AA
-3.25AA
-4AA
.236 - .256
.128 - .138
.157 - .177
-6.5AA
-3.5AA
-4.5AA
.256 - .276
.138 - .148
.177 - .197
-7AA
-3.75AA
-5AA
The New Baby Collet is world
.276 - .295
.148 - .157
.197 - .217
-7.5AA
-4AA
-5.5AA
renowned for its unmatched
.295 - .315
.157 - .167
.217 - .236
-8AA
-4.25AA
-6AA
.315 - .335
.167 - .177
.236 - .256
-8.5AA
-4.5AA
-6.5AA
accuracy and precision. It offers
.335 - .354
.177 - .187
.256 - .276
-9AA
-4.75AA
-7AA
runout accuracy of .00004" T.I.R. at
.354 - .375
.187 - .197
.276 - .295
-9.5AA
-5AA
-7.5AA
the collet nose.
.376 - .394
.197 - .207
.295 - .315
-10AA
-5.25AA
-8AA
.207 - .217
A= .650 B= 1.063
A= .492 B= .709
-5.5AA
.217 - .226
-5.75AA
B
.226 - .236
-6AA
MEGA20N
A= .374 B= .551
Clamping Range d
Model
.098 - .118
NBC20-3AA
MEGA13N
MEGA16N
.118 - .138
-3.5AA
Clamping Range d
Clamping Range d
Model
Model
.138 - .157
-4AA
.098 - .118
.098 - .118
.157 - .177
-4.5AA
NBC13-3AA
NBC16-3AA
.118 - .138
.177 - .197
-5AA
-3.5AA
-3.175AA .115 - .125
.118 - .138
.138 - .157
.197 - .217
-5.5AA
-4AA
-3.5AA
.138 - .157
.157 - .177
.217 - .236
-6AA
-4.5AA
-4AA
.157 - .177
.177 - .197
.236 - .256
-6.5AA
-5AA
-4.5AA
.177 - .197
.197 - .217
.256 - .276
-7AA
-5.5AA
-5AA
.00004" .00012"
.197 - .217
.217 - .236
-7.5AA
.276 - .295
-6AA
-5.5AA
.217 - .236
.236 - .256
-8AA
.295 - .315
-6.5AA
-6AA
4d
.236 - .256
.256 - .276
-8.5AA
.315 - .335
-7AA
-6.5AA
.256 - .276
.276 - .295
-9AA
-7.5AA
.335 - .354
-7AA
.276 - .295
.295 - .315
-9.5AA
-8AA
.354 - .375
-7.5AA
.295 - .315
.315 - .335
-10AA
-8.5AA
.376 - .394
-8AA
.315 - .335
.335 - .354
-10.5AA .394 - .413
-9AA
-8.5AA
.335 - .354
.354 - .375
-11AA
-9.5AA
.413 - .433
-9AA
.354 - .375
.376 - .394
-11.5AA .433 - .453
-10AA
-9.5AA
.376 - .394
.394 - .413
-12AA
-10.5AA
.453 - .472
-10AA
.394 - .413
.413 - .433
-12.5AA .472 - .492
-11AA
-10.5AA
.413 - .433
.433 - .453
-13AA
-11.5AA
.492 - .512
-11AA
.433 - .453
.453 - .472
-13.5AA .512 - .531
-12AA
-11.5AA
.453 - .472
.472 - .492
-14AA
-12.5AA
.531 - .551
-12AA
.472 - .492
.492 - .512
-14.5AA .551 - .571
-13AA
-12.5AA
.492 - .512
.512 - .531
-15AA
-13.5AA
.571 - .591
-13AA
.531 - .551
-15.5AA .591 - .610
-14AA
A= .807 B= 1.220
.551 - .571
-16AA
-14.5AA
.610 - .630
.571 - .591
-16.5AA .630 - .650
-15AA
.591 - .610
-17AA
-15.5AA
.650 - .669
.610 - .630
-17.5AA .669 - .689
-16AA
-18AA
A= 1.004 B= 1.378
.689 - .709
-18.5AA .709 - .728
-19AA
.728 - .750
-19.5AA .751 - .768
NEW BABY END MILL COLLET
-20AA
.768 - .787
d
Model
A= 1.122
MEGA8N
MEGA6N
LL
D MI
N
For E
Model
NBC6-1/8EAA
-3/16EAA
A= .362
d
.125
.187
B= .669
Model
NBC8-1/8EAA
-3/16EAA
-1/4 EAA
A= .472
MEGA10N
d
.125
.187
.250
B= .787
Model
NBC10-1/8EAA
-3/16EAA
-1/4EAA
-3/8EAA
A= .630
MEGA16N
MEGA13N
Model
NBC13-1/8EAA
-3/16EAA
-1/4EAA
-3/8EAA
-1/2EAA
A= .787
d
.125
.187
.250
.375
.500
B= 1.496
The tolerance of the cutting tool shank

must be within h7.
Model
NBC16-1/8EAA
-3/16EAA
-1/4EAA
-3/8EAA
-1/2EAA
-5/8EAA
A= .984
B= 1.654
B= 1.496
d
.125
.187
.250
.375
B= 1.260
MEGA20N
d
.125
.187
.250
.375
.500
.625
Model
NBC20-1/8EAA
-3/16EAA
-1/4EAA
-3/8EAA
-1/2EAA
-5/8EAA
-3/4EAA
A= 1.102
d
.125
.187
.250
.375
.500
.625
.750
B= 1.772
12
Form A
for high speed
MEGA PERFECT SEAL PAT.

L1
URE
ANT PRESS
MAX. COOL PSI
Thrust
Ball
1,000
TiN Coating
Seal (PS RING)
NBC Collet
Replaceable Seal
Standard NBC Collet
Model
MPS6-03035
-0304
-04045
-0405
-05055
-0506
MPS8-03035
-0304
-04045
-0405
-05055
-0506
-06065
-0607
-07075
-0708
MPS10-03035
-0304
-04045
-0405
-05055
-0506
-06065
-0607
-07075
-0708
-08085
-0809
-09095
-0910
MPS13-03035
-0304
-04045
-0405
-05055
-0506
-06065
-0607
-07075
-0708
-08085
-0809
-09095
-0910
-10105
-1011
-11115
-1112
-12125
-1213
Reliable coolant supply to

the tool tip!
Unique design increases sealing
performance with higher coolant
pressure to create a "perfect
seal".
Remove the PS Ring to supply
coolant to the cutting tool
periphery.
2-Way Coolant
Through Tools
With PS Ring
PS RING
Jet Through
Without PS Ring
L1
.091
.154
.134
.154
.169
.138
.169
.181
.193
.165
Collet Model
NBC6-3-3.75
-3-4.25
-4-4.75
-4-5.25
-5-5.75
-5-6
NBC8-3-4
-3-4.5
-4-5
-4-5.5
-5-6
-5-6.5
-6-7
-6-7.5
-7-8
-7-8
NBC10-3-4
-3-4.5
-4-5
-4-5.5
-5-6
-5-6.5
-6-7
-6-7.5
-7-8
-7-8.5
-8-9
-8-9.5
-9-10
-9-10
NBC13-3-4
-3-4.5
-4-5
-4-5.5
-5-6
-5-6.5
-6-7
-6-7.5
-7-8
-7-8.5
-8-9
-8-9.5
-9-10
-9-10.5
-10-11
-10-11.5
-11-12
-11-12.5
-12-13
-12-13
Model
MPS16-03035
-0304
-04045
-0405
-05055
-0506
-06065
-0607
-07075
-0708
-08085
-0809
-09095
-0910
-10105
-1011
-11115
-1112
-12125
-1213
-1314
-1415
-1516
MPS20-03035
-0304
-04045
-0405
-05055
-0506
-06065
-0607
-07075
-0708
-08085
-0809
-09095
-0910
-10105
-1011
-11115
-1112
-12125
-1213
-1314
-1415
-1516
-1617
-1718
-1819
-1920
Cutter
Shank Dia.
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.236 - .256
.236 - .276
.276 - .295
.276 - .315
.315 - .335
.315 - .354
.354 - .375
.354 - .394
.394 - .413
.394 - .433
.433 - .453
.433 - .472
.472 - .492
.472 - .512
.512 - .551
.551 - .591
.591 - .630
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.236 - .256
.236 - .276
.276 - .295
.276 - .315
.315 - .335
.315 - .354
.354 - .375
.354 - .394
.394 - .413
.394 - .433
.433 - .453
.433 - .472
.472 - .492
.472 - .512
.512 - .551
.551 - .591
.591 - .630
.630 - .669
.669 - .709
.709 - .750
.751 - .787
L1
.157
.169
.181
.201
.161
.157
.169
.181
.201
.205
.181
Collet Model
NBC16-3-4
-3-4.5
-4-5
-4-5.5
-5-6
-5-6.5
-6-7
-6-7.5
-7-8
-7-8.5
-8-9
-8-9.5
-9-10
-9-10.5
-10-11
-10-11.5
-11-12
-11-12.5
-12-13
-12-13.5
-13-14.5
-14-15.5
-15-16
NBC20-3-4
-3-4.5
-4-5
-4-5.5
-5-6
-5-6.5
-6-7
-6-7.5
-7-8
-7-8.5
-8-9
-8-9.5
-9-10
-9-10.5
-10-11
-10-11.5
-11-12
-11-12.5
-12-13
-12-13.5
-13-14.5
-14-15.5
-15-16.5
-16-17.5
-17-18.5
-18-19.5
-19-20
1. 1 pc. of PS Ring is included.

2. To supply coolant to the periphery of the cutting tool, Adjusting Screw should not be mounted.
PAT.
Replaceable seal used in

Mega Perfect Seal
Spare seal is recommended when coolant
leaks due to damage of PS Ring.
1 package contains
5 pcs. (1 size)
13
Cutter
Shank Dia.
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.236 - .256
.236 - .276
.276 - .295
.276 - .315
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.236 - .256
.236 - .276
.276 - .295
.276 - .315
.315 - .335
.315 - .354
.354 - .375
.354 - .394
.118 - .138
.118 - .157
.157 - .177
.157 - .197
.197 - .217
.197 - .236
.236 - .256
.236 - .276
.276 - .295
.276 - .315
.315 - .335
.315 - .354
.354 - .375
.354 - .394
.394 - .413
.394 - .433
.433 - .453
.433 - .472
.472 - .492
.472 - .512
Model
MPS Model
Model
MPS Model
Model
MPS Model
PS-0304
0405
0506
0607
0708
MPSo-03035, 0304
04045, 0405
05055, 0506
06065, 0607
07075, 0708
PS-0809
0910
1011
1112
1213
MPSo-08085, 0809
09095, 0910
10105, 1011
11115, 1112
12125, 1213
PS-1314
1415
1516
1617
1718
1819
1920
MPSo-1314
1415
1516
1617
1718
1819
1920
Form A
for high speed

Collet chuck designed exclusively for end milling with high
concentricity and rigidity.
L
L1
Manual
Clamping Hole
MAX.
RPM
D1
35,000
Form A
Adjusting Screw
(optional) PG. 14
Coolant Pipe
(optional) PG. 17
(DIN 69893-1) (ISO 12164)

Model
HSK-A40-MEGA6E-60
-75
-90
-MEGA8E-65
-75
-90
-MEGA10E-70
-90
-MEGA13E-70
-90
HSK-A50-MEGA6E-75
-100
-MEGA8E-75
-100
-MEGA10E-75
-100
-MEGA13E-75
-100
HSK-A63-MEGA6E-65
-90
-105
-120
-135
-MEGA8E-67
-90
-105
-120
-135
-MEGA10E-75
-90
-105
-120
-135
-MEGA13E-75
-90
-105
-120
-135
D1
.125 - .250
.984
1.008
1.110
1.114
.125 - .250
1.181
1.323
.125 - .375
1.378
1.378
.125 - .500
1.654
1.654
.125 - .250
.984
.125 - .250
1.181
.125 - .375
1.378
.125 - .500
1.654
.125 - .250
.984
.125 - .250
1.181
.125 - .375
1.378
.125 - .500
1.654
1.122
1.291
1.307
1.425
1.500
1.567
1.031
1.181
1.283
1.390
1.492
1.232
1.370
1.480
1.591
1.701
1.472
1.575
1.685
1.705
1.685
1.693
1.764
1.799
1.862
1.835
L1
Max.
RPM
2.36
.94
1.61
2.95
1.54
2.17
3.54
2.13
1.46 - 1.77
2.56
1.18
1.73
2.95
1.57
2.13
3.54
2.17
1.65 - 2.01
2.76
1.38
1.89
3.54
2.17
1.89 - 2.05
2.76
1.38
1.97
3.54
2.17
2.64
2.95
1.38
1.46 - 1.69
3.94
2.48
1.46 - 1.77
2.95
1.50
1.65
3.94
2.20
1.65 - 2.01
2.95
1.56
1.89
3.94
2.20
1.89 - 2.28
2.95
1.93
1.97
3.94
2.91
1.97 - 2.17
2.56
1.10
1.77
3.54
1.97
4.13
2.56
1.46 - 1.77
4.72
3.15
5.31
3.74
2.64
1.18
1.77
1.46 - 1.77
3.54
1.97
4.13
2.60
1.65 - 2.01
4.72
3.23
3.86
1 5.31
pc. of PS Ring
is included.
1.89
2.95
1.46
2.52
3.54
2.05
4.13
2.68
1.89 - 2.28
4.72
3.27
5.31
3.86
1.93
2.95
1.22
2.52
3.54
1.77
4.13
2.36
1.97 - 2.24
4.72
2.99
5.31
3.58
35,000
25,000
35,000
30,000
25,000
30,000
25,000
30,000
25,000
30,000
28,000
30,000
28,000
30,000
25,000
30,000
25,000
Collet
MEC6-o
MEC8-o
MEC10-o
MEC13-o
MEC6-o
MEC8-o
MEC10-o
MEC13-o
30,000
29,000
MEC6-o
27,000
30,000
29,000
28,000
27,000
MEC8-o
30,000
29,000
28,000
27,000
MEC10-o
30,000
29,000
28,000
26,000
MEC13-o
Weight
(lbs)
.86
.99
1.15
1.01
1.12
1.34
1.15
1.48
1.37
1.78
1.32
1.76
1.54
1.98
1.76
1.98
1.98
2.42
1.98
2.20
2.42
2.64
3.08
1.98
2.42
2.64
3.08
3.52
2.42
2.64
3.08
3.30
3.74
2.64
3.08
3.52
3.96
4.19
Accessories
Spare Parts
Mega Wrench
Collet
Adjusting Screw
PG. 15
Mega E Nut
Rubber Seal
L
G
Mega E Chuck
Model
Model
MEGA6E
MEGA8E
MEGA10E
MEGA13E
MGR25
MGR30
MGR35
MGR42
MEC6-o
MEC8-o
MEC10-o
MEC13-o
Model
NBA6B
NBA8B
NBA10B
NBA13B
B (mm)
Model
M7
M9
M11
M14
.47
.51
.63
.79
2
2.5
3
4
MEN6
MEN8
MEN10
MEN13
14
Form A
for high speed
L
L1
Manual
Clamping Hole
MAX.
24,000
(HSK-A100)
D1
RPM
Adjusting Screw
(optional) PG. 14
Coolant Pipe
(optional) PG. 17
Form A
(DIN 69893-1) (ISO 12164)

Model
HSK-A100-MEGA6E-75
-90
-105
-120
-135
-165
-MEGA8E-75
-90
-105
-120
-135
-165
-MEGA10E-80
-90
-105
-120
-135
-165
-MEGA13E-82
-90
-105
-120
-135
-165
.984
.125 - .250
.125 - .250
.125 - .375
.125 - .500
1.181
1.378
1.654
MEGA E COLLET
1.079
1.161
1.264
1.366
1.472
1.677
1.264
1.346
1.453
1.555
1.657
1.866
1.472
1.539
1.646
1.748
1.850
2.059
1.748
1.803
1.909
2.012
2.114
2.323
INCH
SIZE
METRIC
SIZE
.125
.187
.250
.312
.375
.437
.500
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
Max.
RPM
1.30
1.89
2.48
3.07
3.66
4.80
1.30
1.89
2.48
3.07
3.66
4.84
1.50
1.89
2.48
3.07
3.66
4.84
1.57
1.89
2.48
3.07
3.66
4.84
1.81
24,000
5.51
5.73
5.95
6.17
6.39
7.05
5.51
5.73
6.17
6.39
6.83
7.49
5.73
5.95
6.39
6.83
7.27
8.15
6.17
6.39
6.83
7.27
7.93
9.25
20,000
1.46 - 1.77
18,000
MEC6-o
14,000
24,000
1.81
20,000
1.65 - 2.01
18,000
MEC8-o
16,000
2.01
2.40
22,000
20,000
1.89 - 2.28
18,000
MEC10-o
16,000
20,000
2.09
2.40
18,000
1.97 - 2.68
16,000
MEC13-o
14,000
B=1.374
Model
MEGA8E
A= .555
B=1.551
Model
MEGA10E
A= .673
B=1.799
Model
MEC6-1/8AA
-3/16AA
-1/4AA
MEC8-1/8AA
-3/16AA
-1/4AA
MEC10-1/8AA
-3/16AA
-1/4AA
-5/16AA
-3/8AA
MEC6-3AA
-4AA
-5AA
-6AA
MEC8-3AA
-4AA
-5AA
-6AA
-7AA
-8AA
MEC10-3AA
-4AA
-5AA
-6AA
-7AA
-8AA
-9AA
-10AA
14
MEGA13E
A= .811
B=1.886
Model
MEC13-1/8AA
-3/16AA
-1/4AA
-5/16AA
-3/8AA
-7/16AA
-1/2AA
MEC13-3AA
-4AA
-5AA
-6AA
-7AA
-8AA
-9AA
-10AA
-12AA
1. Use only a cutting tool shank with exactly the same diameter as collet bore diameter. The tolerance of the cutting tool shank must be h7.
15
Weight
(lbs)
Collet
MEGA6E
d
4d
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
3.15
3.54
4.13
4.72
5.31
6.50
3.23
3.54
4.13
4.72
5.31
6.50
L1
A= .445
.00004" .00012"
D1
Form A
for high speed

Simultaneous fit is achieved on the nut
as well as the taper shank to obtain
rigidity close to an integral body.
Manual
Clamping Hole
MAX.
28,000
d
D
D1
RPM
For coolant to
cutting tool periphery
Form A
Min.
Clamping
Length
E
H
Coolant Pipe
(optional) PG. 17
(DIN 69893-1) (ISO 12164)

Model
D1
Min. Clamping Length

E
Max.
RPM
Weight
(lbs)
1.811
2.165
2.165
2.193
1.000
1.250
.750
1.000
1.250
2.441
2.756
2.362
2.756
3.150
2.469
2.783
2.717
3.031
3.386
2.61
2.61
3.44
3.11
3.61
2.85
2.87
3.35
2.1
.750
3.59
3.59
5.09
4.09
4.59
4.09
4.09
4.59
28,000
28,000
25,000
24,000
24,000
18,000
18,000
16,000
3.39
3.74
4.85
4.41
4.85
9.03
9.91
11.01
HSK-A63-MEGA.625DS-3.5
-MEGA.750DS-3.5
-MEGA.750DS-5
-MEGA1.000DS-4
-MEGA1.250DS-4.5
HSK-A100-MEGA.750DS-4
-MEGA1.000DS-4
-MEGA1.250DS-4.5
2.3
2.3
2.7
2.3
2.4
2.9
1. Wrench must be ordered separately.

Accessories
Mega Double
Power Chuck
HSK-A63-MEGA.625DS
-MEGA.750DS
-MEGA1.000DS
-MEGA1.250DS
Mega Wrench
PSC COLLET
High Precision
PAT.
Mega Double
Power Chuck
Model
HSK-A100-MEGA.750DS
-MEGA1.000DS
-MEGA1.250DS
MGR60
MGR70
MGR80
Model
MGR46
MGR55
MGR62
MGR70
US Patent No.6746023
For coolant-through tools

OIL HOLE COLLET
Model
PSC.75-1/4, 3/8, 1/2, 5/8

PSC1.25-1/2, 5/8, 3/4, 7/8, 1
Mega DS
Chuck Model
MEGA.750DS
MEGA1.250DS
STRAIGHT COLLET (Type "C")

Reduction sleeve for smaller diameter cutters.
Model
INCH
SIZE
METRIC
SIZE
C.75-1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8

C1.00-1/4, 3/8, 1/2, 5/8, 3/4
C1.25-1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8,
11/16, 3/4, 13/16, 7/8, 15/16, 1
C.75-6, 8, 9, 10, 12, 16
C1.25-12, 14, 16, 20, 25
Mega DS
Chuck Model
MEGA.750DS
MEGA1.000DS
MEGA1.250DS
MEGA.750DS
MEGA1.250DS
16
Form A
For roughing, finish boring and rigid tapping.

D
(Bore Depth)
Manual
Clamping Hole
Coolant Pipe
(optional) PG. 17
Form A
(DIN 69893-1) (ISO 12164)
Catalog
Number
Model
10.324.331
10.324.332
10.324.341
10.324.342
10.324.352
10.324.353
10.324.361
10.324.362
10.324.551
10.324.561
10.324.563
10.324.571
10.324.572
HSK-A63xKA3 xD3.15
xD5.12
xKA4 xD4.33
xD5.12
xKA5 xD3.35
xD4.53
xKA6 xD4.33
xD5.51
HSK-A100xKA5 xD5.12
xKA6 xD4.53
xD5.71
xKA7 xD6.69
xD8.27
KAB3
1.220
KAB4
1.535
KAB5
1.968
KAB6
2.520
KAB5
1.968
KAB6
2.520
KAB7
3.543
Weight
(lbs)
2.795
4.764
3.700
4.488
2.322
3.504
2.756
3.937
4.213
3.071
4.252
3.452
5.000
3.149
5.118
4.331
5.118
3.346
4.527
4.331
5.512
5.118
4.528
5.709
6.693
8.268
1.9
2.3
2.5
2.6
2.1
2.9
2.8
4.0
5.8
6.4
7.6
8.9
12.8
1. Dimension "D" with boring head length included.

For KAB system details,

COOLANT PIPE for Form A and Form E
For machines capable of supplying coolant through the
Caution spindle, the Coolant Pipe should be fitted to all HSK

holders to protect against accidental selection of coolant.
Mono Block Type

SW
Model
1 Swing Type
Model
17
HSK25-CP
32-CP
40-CP
50-CP
63-CP
80-CP
100-CP
HSK40-CPM
50-CPM
63-CPM
80-CPM
100-CPM
.197
.236
.315
.394
.472
.551
.630
M8xP1
M10xP1
M12xP1
M16xP1
M18xP1
M20xP1.5
M24xP1.5
.315
.394
.472
.551
.630
M12xP1
M16xP1
M18xP1
M20xP1.5
M24xP1.5
SW (mm)
2.5
3
4
5
6
8
8
Wrench (Optional)
CPW40
CPW50
CPW63
CPW80
CPW100
NO.
308
Form A
MEGA SYNCHRO Tapping Holder
Tapping Range: No.2
Unique feature to compensate for synchronization errors.
AU3/4
License
Tap
Tap Holder
Body
L
L1
L2
D1
Manual
Clamping Hole
Coolant Pipe
(optional) PG. 17
Form A
HSK
No.
(DIN 69893-1) (ISO 12164)

Model
HSK-A40-MGT6-80
HSK-A40
-MGT12-85
HSK-A50-MGT6-85
HSK-A50
-MGT12-85
-MGT20-125
HSK-A63-MGT6-85
HSK-A63
-MGT12-85
-MGT20-110
HSK-A100-MGT6-95
HSK-A100
-MGT12-95
-MGT20-115
1. Tap holder and wrench must be ordered separately.

2. Rigid tapping function is required on the machine tool.
AU3/8 is included in the MGT20 series.
Tap Holder Model

MGT6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
MGT6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
MGT6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
Tapping Range
d
D1
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
L
4.40
6.15
7.15
4.59
6.34
7.34
4.59
6.34
7.34
4.59
6.34
7.34
6.42
8.42
9.42
4.59
6.34
7.34
4.59
6.34
7.34
5.83
7.83
9.83
4.99
6.74
7.74
4.99
6.74
7.74
6.02
8.02
9.02
L1
3.150
(80mm)
3.346
(85mm)
3.346
(85mm)
3.346
(85mm)
4.921
(125mm)
3.346
(85mm)
3.346
(85mm)
4.331
(110mm)
3.740
(95mm)
3.740
(95mm)
4.528
(115mm)
L2
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
For TAP HOLDER PG.
19
For MEGA WRENCH PG.
20
18
Form A
MEGA SYNCHRO Tapping Holder
TAP HOLDER (MGT6, MGT12, MGT20)
MGT Type
MGT6
(D=.472)
Synchro
Adjuster
d
E
d1
MGT12
(D=.787)
MGT20
(D=1.181)
Tap Holder Model
MGT6-No.6-1.25S
-3S
-4S
-No.8-1.25S
-3S
-4S
-No.10-1.25S
-3S
-4S
-No.12-1.25S
-3S
-4S
MGT12-AU1/4-1.25
-3
-4
-AU5/16-1.25
-3
-4
-AU7/16-1.25
-3
-4
MGT20-AU1/2-1.5
-3.5
-4.5
-AU3/8-1.5
-3.5
-4.5
-AU9/16-1.5
-3.5
-4.5
-AU5/8-1.5
-3.5
-4.5
-AU11/16-1.5
-3.5
-4.5
-AU3/4-1.5
-3.5
-4.5
-AP1/8-1.5
-3.5
-4.5
-AP1/4-1.5
-3.5
-4.5
Tapping
Range d
d1
oE
No.2-6
.141
.110
No.8
.168
.131
No.10
.194
.152
No.12
.220
.165
AU1/4
.255
.191
AU5/16
.318
.238
AU7/16
.323
.242
AU1/2
.367
.275
AU3/8
.381
.286
AU9/16
.429
.322
AU5/8
.480
.360
AU11/16
.542
.406
AU3/4
.590
.442
AP1/8
.4375
.328
AP1/4
.5625
.421
L
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1. Nut is included. Wrench must be ordered separately.
Tap Holders with other standards such as JIS or DIN are available from stock upon request.
Please contact us for order information.
19
Clamping Range: No.2
AU3/4
License
Accessories
MGT SET SCREW (Made of high-strength material)
Hex Socket
Secures the Tap Holder into body.

L
Model
Hex Socket
Size
Body
MGT6SS
MGT12SS
MGT20SS
4mm
4mm
5mm
35mm
40mm
53mm
MGT6
MGT12
MGT20
Model
Body
MGT6SA
MGT12SA
MGT20SA
9mm
10mm
14mm
11mm
15mm
24mm
MGT6
MGT12
MGT20
SYNCHRO ADJUSTER (Made of special material)

Replaceable bushing in Tap Holder
1. Sold in packages of 5 pcs.
O RING SET
Set includes 1 small, 1 large, 2 middle sizes
Middle
Size
Large
Size
Small
Size
Set Model
Tap Holder
MGT6SOR
MGT12OR
MGT20OR
MGT6-d-oS
MGT12-d-o
MGT20-d-o
MGT NUT
Model
MGN6TS
MGN12T
MGN20T
14mm
20mm
30mm
19mm
21mm
24mm
Tap Holder
MGT6-d-oS
MGT12-d-o
MGT20-d-o
MEGA WRENCH
L OC K
Model
Nut
MGR14
MGR20L
MGR30L
14mm
20mm
30mm
3.54
6.30
8.66
MGN6TS
MGN12T
MGN20T
20
Form A
FULLCUT MILL Type FCM

The indexable end mill that combines sharpness and
rigidity for smooth, chatter-free cutting.
L
Manual
Clamping Hole
L2
L2
Shoulder
Milling
L1
ap
ap
Coolant Pipe
(optional) PG. 17
Standard Type
Cutter Dia.
D (inch)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
Form A
20mm (.787)
25mm (.984)
32mm (1.260)
21
.91
1.10
.354
1
2.56
.433
2.95
.433
.354
.354
.354
1
.433
.433
.433
L2
No. of
Inserts
2
1.46
1.38
4
5
2
1.77
.354
1
L1
.91
1.10
1.30
1.54
1.61
.91
1.18
.98
.98
1.10
1.38
1.18
1.18
1.30
1.77
1.58
1.58
1.45
2.36
1.97
1.58
1.69
2.56
2.36
1.97
1.10
3.07
3.66
4.84
ARG40
ARG16
ARG20
ARG25
ARG32
4
5
ARG40
ARG16
ARG20
ARG25
ARG32
ARG40
ARG40
No. of
Inserts
Insert
Size
ARG16
ARG20
ARG25
ARG32
1.89
3.35
4.13
4.72
5.91
3.35
4.13
4.72
5.91
3.35
4.72
5.32
6.50
3.35
4.72
5.32
6.50
3.35
4.72
5.32
6.50
2.75
4.72
5.32
6.50
Insert
Size
ARG16
ARG20
ARG25
ARG32
2.01
2.80
3.39
4.57
2.01
2.80
3.39
4.57
2.01
3.39
3.98
5.16
2.01
3.39
3.98
5.16
2.01
3.39
3.98
5.16
1.10
3.07
3.66
4.84
Weight
(Ibs)
.7
.7
.9
1.1
1.3
1.5
1.3
1.3
1.3
1.5
2.0
2.2
2.0
2.2
2.4
2.9
2.2
2.4
2.6
3.1
2.2
2.6
2.9
3.3
2.4
2.9
3.1
3.7
2.9
3.3
3.7
4.6
2.9
4.2
4.8
6.2
3. ap= Length of effective cutting edge.
(DIN 69893-1) (ISO 12164)
Model
Fig.
HSK-A63-FCM16092L-85
-120
-FCM20092L-105
-120
-FCM25092L-105
-120
-FCM32112L-120
-135
ap
2. Inserts must be ordered separately.
Form A
Cutter Dia.
D (inch)
16mm (.630)
Fig.
HSK-A40-FCM16092-65
-FCM20093-65
-FCM25093-65
-FCM32113-65
-FCM40114-65
-FCM50115-65
HSK-A50-FCM16092-75
-FCM20093-75
-FCM25093-75
-FCM32113-75
-FCM40114-75
-FCM50115-75
HSK-A63-FCM16092-85
-105
-120
-150
-FCM20093-85
-105
-120
-150
-FCM25093-85
-120
-135
-165
-FCM32113-85
-120
-135
-165
-FCM40114-85
-120
-135
-165
-FCM50115-70
-120
-135
-165
Long Nose Type
Fig. 2 Long Nose Type
Fig. 1 Standard Type
(DIN 69893-1) (ISO 12164)
Model
L1
ap
.354
.354
2
.354
.433
L1
L2
3.35
4.72
4.13
4.72
4.13
4.72
4.72
5.32
1.57
1.77
1.97
2.36
2.17
2.56
2.76
3.15
2.01
3.39
2.80
3.39
2.80
3.39
3.39
3.98
Weight
(Ibs)
2.0
2.2
2.4
2.6
2.4
2.6
2.9
3.1
Cutter Dia: .630
1.969
INDEXABLE INSERTS
Marking Description
1: ACZ310
2: DC20/DS20
P2: ACP200
Grade P3: ACP300
5S: ACZ350S
Insert Size
32
1
Insert
Model
Cutter Dia.
D (inch)
ARG160902
ARG160904
ARG200902
ARG200904
ARG250902
ARG250904
ARG321102
ARG321104
ARG401102
ARG401104
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
.354
.354
.354
.433
.433
Nose
Radius
(inch)
ap
ACP200
ACP300
ACZ350S
ACZ310
N
DC20
DS20
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
1. Inserts are available in packets of 10 pcs.

2. Please clarify the insert type and grade when ordering.
For example, use ordering code: ARG160902ACP200.
Caution
Fullcut Mill uses a different insert for each cutter diameter
(except for dia. 40mm and 50mm).
If an incorrect insert is used, a problem will result.
There is no compatibility with those of FCR Type.
Insert Classifications
ISO
Material
Grade
Material
P20
P30
M30
K10
ACP200
ACP300
ACZ350S
ACZ310
DC20
DS20
Prehardened Steel
General Steel
Stainless Steel
Cast Iron
N20
Coating
Selection between ACP300 and ACP200 for steel.

TiAlN / AlCrN
TiAlN / TiCN
Aluminum
DLC
ACP200 is superior in anti-wear resistance, while ACP300 is superior

in its anti-chipping property. ACP300 is the first recommendation for
cutting steel.
Choose ACP200 over ACP300 in cases where further speed or
wear-resistance is needed. ACP200 is not, however, recommended
for either heavily-interrupted or heavy-duty cutting.
SPARE PARTS
Insert Clamping Screw Set
Wrench
(10) screws &

(1) wrench
Cutter Dia. (inch)
Insert
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
40mm (1.575)
50mm (1.969)
ARG1609oo
ARG2009oo
ARG2509oo
ARG3211oo
Note
ARG4011oo
Anti-Seizure Lubricant
5g included
Model
Model
S2506DS
DA-T8
Model
BN-5
S3508DS
DA-T15
It is recommended to regularly replace clamping screws and wrench to

ensure the correct clamping force is maintained.
22
Form A
FULLCUT MILL Type FCR

Unique inserts designed for ramping make
multi-functional cutting possible.
Shoulder
Milling
Ramping
Manual
Clamping Hole
Helical
Milling
Plunge
Milling
L
L2
L2
L1
L1
ap
ap
Coolant Pipe
(optional) PG. 17
Fig. 2 Long Nose Type
Fig. 1 Standard Type
Standard Type
Form A
(DIN 69893-1) (ISO 12164)
Cutter Dia.
D (inch)
Model
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
HSK-A50-FCR16082-75
-FCR20083-75
-FCR25083-75
-FCR32103-75
HSK-A63-FCR16082-85
-120
-135
-FCR20083-85
-120
-135
-FCR25083-85
-120
-135
-FCR32103-85
-120
-135
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
Fig.
ap
.315
.315
1
.315
.394
L2
No. of
Inserts
Insert
Size
Weight
(Ibs)
1.61
2
3
3
3
BRG16
BRG20
BRG25
BRG32
BRG16
BRG20
BRG25
BRG32
1.1
1.3
1.3
1.5
2.0
2.4
2.6
2.2
2.6
2.9
2.2
2.6
3.1
2.4
3.1
3.3
No. of
Inserts
Insert
Size
BRG16
BRG20
BRG25
BRG32
3.35
4.72
5.32
3.35
4.72
5.32
3.35
4.72
5.32
3.35
4.72
5.32
1.06
1.10
1.30
1.54
.98
1.18
.98
1.26
1.18
1.18
1.38
1.77
1.38
1.58
1.97
1.58
L1
L2
3.35
4.72
4.13
4.72
4.13
4.72
4.72
5.32
1.57
1.77
1.97
2.36
2.17
2.56
2.76
3.15
2.01
3.39
2.80
3.39
2.80
3.39
3.39
3.98
2.95
.394
.315
L1
2.01
3.39
3.98
2.01
3.39
3.98
2.01
3.39
3.98
2.01
3.39
3.98

Long Nose Type
Form A
Cutter Dia.
D (inch)
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
Model
HSK-A63-FCR16082L-85
-120
-FCR20082L-105
-120
-FCR25082L-105
-120
-FCR32102L-120
-135

23
(DIN 69893-1) (ISO 12164)

Fig.
ap
.315
.315
2
.315
.394
Weight
(Ibs)
2.0
2.2
2.4
2.6
2.4
2.4
3.1
3.1
Cutter Dia: .630
1.260
INDEXABLE INSERTS
Marking Description
Insert Size
25
5S
Cutter Dia.
D (inch)
Insert
Model
ap
Nose
Radius
(inch)
16mm (.630)
20mm (.787)
25mm (.984)
BRG160808
BRG200808
BRG250808
BRG321008
BRG321032
.315
.315
.315
.394
.394
R0.8 (.031)
R0.8 (.031)
R0.8 (.031)
R0.8 (.031)
R3.2 (.125)
32mm (1.260)
1. Inserts are available in packets of 10 pcs.

2. Please clarify the insert type and grade when ordering.
For example, use ordering code: BRG160808ACZ350S.
ACZ350S
1: ACZ310
5S: ACZ350S
2: DC20/DS20
Grade
ACZ310
DC20
DS20
Caution
Fullcut Mill uses a different insert for each cutter diameter. If an incorrect
insert is used, a problem will result.
There is no compatibility with those of FCM Type.
Insert Classifications
ISO
Material
P30
M30
K10
Grade
ACZ350S
N20
ACZ310
DC20
DS20
Material
Coating
General Steel
Stainless Steel
Cast Iron
TiAlN / TiCN
Aluminum
DLC
SPARE PARTS
Insert Clamping Screw Set
Wrench
(10) screws & (1) wrench

Cutter Dia. (inch)
Insert
16mm (.630)
20mm (.787)
25mm (.984)
32mm (1.260)
BRG1608oo
BRG2008oo
BRG2508oo
BRG3210oo
Note
Anti-Seizure Lubricant
5g included
Model
Model
S2506DS
DA-T8
S3508DS
DA-T15
Model
BN-5
It is recommended to regularly replace clamping screws and wrench to ensure

the correct clamping force is maintained.
24
Form E
for high speed

Extremely slim design of nut and tapered body provides superior balance
and concentricity and is ideal for reaching into confined areas.
MAX.
Coolant Pipe
(optional) PG. 17
50,000
H2
H1
RPM
L1
L
Type T Form
E (DIN V 69893-5)
Model
HSK-E25-MEGA3S-45T
-60T
-MEGA4S-45T
-60T
-MEGA6S-45T
-60T
HSK-E32-MEGA3S-60T
-75T
-MEGA4S-45T
-60T
-MEGA6S-45T
-60T
HSK-E40-MEGA3S-60T
-75T
-MEGA4S-60T
-75T
-MEGA6S-60T
-75T
-90T
HSK-E50-MEGA3S-80T
-MEGA4S-80T
-MEGA6S-80T
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.018 - .159
.018 - .238
.394
.472
.551
L1
1.77
2.36
1.77
2.36
1.77
2.36
2.36
2.95
1.77
2.36
1.77
2.36
2.36
2.95
2.36
2.95
2.36
2.95
3.54
3.15
3.15
3.15
1.26
1.89
1.26
1.89
1.26
1.89
1.34
1.93
.91
1.34
.91
1.38
1.34
1.93
1.34
1.93
1.34
1.93
2.52
1.89
1.89
1.89

25
H1
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
H2
Max.
RPM
(1.26)
1.50
(1.26)
1.61
(1.22)
1.57
50,000
40,000
50,000
40,000
50,000
40,000
NBC4S-o
1.50
40,000
NBC3S-o
(1.02)
1.81
(1.10)
1.50
1.54
1.50
1.73
1.85
(1.10)
50,000
40,000
50,000
40,000
NBC4S-o
40,000
NBC3S-o
40,000
NBC4S-o
40,000
NBC6S-o
40,000
40,000
40,000
NBC3S-o
NBC4S-o
NBC6S-o
1.93
1.50
1.85
1.93
Collet
NBC3S-o
NBC6S-o
NBC6S-o
Weight
(lbs)
.13
.18
.15
.22
.18
.22
.33
.37
.31
.35
.31
.37
.51
.55
.53
.59
.53
.62
.70
1.01
1.04
1.06
MAX.
Coolant Pipe
(optional) PG. 17
50,000
H2
RPM
H1
L1
L
Type S Form
E (DIN V 69893-5)
Model
HSK-E25-MEGA3S-35
-MEGA4S-35
-45
-60
-MEGA6S-45
-60
HSK-E32-MEGA3S-45
-MEGA4S-45
-60
-MEGA6S-45
-60
HSK-E40-MEGA3S-40
-MEGA4S-40
-60
-MEGA6S-45
-60
HSK-E50-MEGA3S-50
-MEGA4S-50
-80
-MEGA6S-55
-80
L1
H1
H2
Max.
RPM
Collet
Weight
(lbs)
.018 - .128
.394
.94
(1.02)
(1.26)
1.85
(1.22)
1.61
(1.22)
1.22
1.81
(1.10)
1.50
(.94)
1.06
1.73
(1.06)
1.10
(1.38)
(1.18)
1.85
(1.38)
1.93
50,000
NBC3S-o
.472
.87
.87
1.18
1.77
1.26
1.81
.87
.87
1.30
.87
1.34
.75
.75
1.30
.91
1.34
.79
.83
1.69
1.02
1.69
.87
1.02
.018 - .159
1.38
1.38
1.77
2.36
1.77
2.36
1.77
1.77
2.36
1.77
2.36
1.57
1.57
2.36
1.77
2.36
1.97
1.97
3.15
2.17
3.15
50,000
NBC4S-o
.11
.13
.13
.18
.15
.18
.29
.31
.33
.31
.33
.46
.46
.51
.48
.51
.93
.95
.99
.95
1.01
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551

5. Coolant pipe cannot be used with models marked .
1.04
1.10
1.12
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
40,000
50,000
40,000
50,000
50,000
40,000
50,000
40,000
50,000
50,000
40,000
50,000
40,000
45,000
45,000
40,000
45,000
40,000
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
NBC3S-o
NBC4S-o
NBC6S-o
26
. .787.
Form E
Clamping Range: .010
for high speed

High speed design utilizes ultra precision New Baby Collet which
guarantees a runout at the collet nose of less than .00004 .
MAX.
40,000
L
Form E
Adjusting Screw
(optional) PG. 10
Fig. 1
Fig. 2
(DIN V 69893-5)
Model
HSK-E25-MEGA6N-40
-MEGA8N-45
-MEGA10N-60
HSK-E32-MEGA6N-45
-60
-MEGA8N-50
-65
-MEGA10N-65
-MEGA13N-70
HSK-E40-MEGA6N-50
-60
-75
-90
-120
-MEGA8N-55
-75
-90
-MEGA10N-60
-75
-90
-MEGA13N-65
-75
-90
-120
-150
-MEGA16N-65
-75
HSK-E50-MEGA6N-55
-70
-100
-130
-MEGA8N-60
-90
-MEGA10N-60
-90
-MEGA13N-60
-70
-90
-120
-150
-MEGA16N-65
-75
-90
-MEGA20N-75
-100
-130
-160
Max.
RPM
Fig.
L1
.010 - .236
.020 - .315
.059 - .394
.787
.984
1.181
1.10
.010 - .236
.787
.020 - .315
.984
2
2
.059 - .394
.098 - .512
1.181
1.378
.010 - .236
.787
1.57
1.77
2.36
1.77
2.36
1.97
2.56
2.56
2.76
1.97
2.36
2.95
3.54
4.72
2.17
2.95
3.54
2.36
2.95
3.54
2.56
2.95
3.54
4.72
5.91
2.56
2.95
2.17
2.76
3.94
5.12
2.36
3.54
2.36
3.54
2.36
2.76
3.54
4.72
5.91
2.56
2.95
3.54
2.95
3.94
5.12
6.30
1.10
1.26
1.38
1.18
.91 - 1.18
1.46
1.02 - 1.38
1.97
1.73
1.38
.91 - 1.30
.91 - 1.62
.020 - .315
.984
.059 - .394
1.181
.098 - .512
1.378
.098 - .630
.010 - .236
1.654
.787
.020 - .315
.984
.059 - .394
1.181
.098 - .512
1.378
.098 - .630
1.654
.098 - .787
1.811
5. Coolant pipe cannot be used with models marked .
27
Coolant Pipe
(optional) PG. 17
Coolant Pipe
(optional) PG. 17
L1
RPM
.94
1.42
1.14
1.69
1.77
1.77
1.02
1.30
1.89
2.48
3.66
1.22
1.97
2.56
1.42
2.01
2.60
1.69
2.09
2.68
3.86
5.04
1.06
1.46
2.48
3.66
1.18
2.17
1.18
2.24
1.22
1.57
2.32
3.50
4.69
1.54
1.89
2.44
.91 - 1.69
1.57
1.02 - 1.77
1.77
2.24
1.50 - 1.89
1.73
2.28
1.73 - 2.09
1.73 - 2.48
1.81
1.89
1.38
.91 - 1.54
.91 - 1.69
1.47
1.02 - 1.69
1.38
1.50-1.89
1.73
1.77
1.73 - 2.64
1.73 - 2.48
1.89
2.05
2.56
1.93
2.01 - 2.13
2.01 - 2.68
30,000
25,000
20,000
40,000
35,000
40,000
35,000
30,000
25,000
40,000
35,000
30,000
28,000
25,000
40,000
30,000
28,000
35,000
30,000
28,000
30,000
25,000
20,000
15,000
25,000
20,000
40,000
30,000
25,000
20,000
40,000
30,000
35,000
30,000
30,000
28,000
25,000
20,000
15,000
30,000
28,000
25,000
25,000
20,000
18,000
15,000
Collet
NBC6-o
NBC8-o
NBC10-o
NBC6-o
NBC8-o
NBC10-o
NBC13-o
NBC6-o
NBC8-o
NBC10-o
NBC13-o
NBC16-o
NBC6-o
NBC8-o
NBC10-o
NBC13-o
NBC16-o
NBC20-o
Weight
(lbs)
.22
.26
.37
.37
.44
.48
.59
.62
.68
.57
.62
.68
.77
.90
.68
.84
.95
.86
1.01
1.17
.99
1.17
1.37
1.76
2.20
.95
1.32
1.04
1.10
1.23
1.39
1.15
1.37
1.23
1.54
1.32
1.47
1.76
2.20
2.73
1.61
1.87
2.20
1.76
2.42
3.30
3.96
10
Form E
For roughing and finish boring.

D
(Bore Depth)
A
Coolant Pipe
(optional) PG. 17
Form E
(DIN V 69893-5)
Catalog
Number
Model
HSK-E40xKA4xD2.84
HSK-E50xKA5xD3.43
10.324.141
10.324.251
KAB4
KAB5
Weight
(lbs)
1.535
1.968
1.968
2.402
2.835
3.425
1.0
1.1
1. Dimension "D" with boring head length included.

Form E
NO.

308
FULLCUT MILL Type FCM
Cutter Dia: .630
L
L2
L1
Coolant Pipe
(optional) PG. 17
ap
Standard Type
Cutter Dia.
D (inch)
16mm (.630)
Form E
(DIN V 69893-5)
Model
HSK-E25-FCM16092-45
-E32-FCM16092-55
-E40-FCM16092-65

ap
L1
L2
No. of
Inserts
Insert
Size
Weight
(Ibs)
.354
1.77
2.17
2.56
.91
.91
1.10
1.38
1.38
1.77
ARG16
.4
.4
1.0
For INSERTS PG.
22
Caution
As the HSK-E type interface does not have drive key-ways, there is a possibility that it may slip in the machine tool spindle
if the cutting load exceeds the gripping force of the machine tool.
Please try to choose proper cutting conditions for the Fullcut Mill because its performance is affected by the machine tool.
28
Form F
for high speed

Extremely slim design of nut and tapered body provides superior balance
and concentricity and is ideal for reaching into confined areas.
H2
H1
H2
H1
MAX.
L1
L1
L
Form F
Fig. 1 Type T
(DIN V 69893-6)
Fig.
Model
HSK-F63-MEGA4S-75T
-MEGA6S-75T
HSK-F63-MEGA4S-75
-105
HSK-F63-MEGA6S-75
-90
-105
Fig. 2 Type S
L1
H1
H2
.018 - .159
.018 - .238
.472
.551
.472
1.69
1.69
1.50
2.68
1.50
2.13
2.68
1.04
1.12
.018 - .159
2.95
2.95
2.95
4.13
2.95
3.54
4.13
1.04
1.61
1.61
1.61
1.85
1.61
1.12
1.93
2
.551
.018 - .238
1.04

4. Models ending in T designates Taper Type.
d
D
RPM
32,000
Max.
RPM
32,000
32,000
30,000
25,000
30,000
27,000
25,000
Collet
NBC4S-o
NBC6S-o
NBC4S-o
NBC6S-o
Weight
(lbs)
1.54
1.54
1.54
1.54
1.54
1.56
1.65
Form F
for high speed

The body, collet, nut and wrench are specifically
designed for high speed operations.
L
L1
H
RPM
Form F
Adjusting Screw
(optional) PG. 10
(DIN V 69893-6)
Model
HSK-F63-MEGA6N-75
-90
-105
-135
-MEGA8N-75
-90
-105
-120
-135
-165
-MEGA10N-75
-90
-105
-120
-MEGA13N-75
-90
-105
-120
-65
-MEGA16N-75
-90
-105
-MEGA20N-75
-90
-105
.010 - .236
.787
.020 - .315
.984
.059 - .354
1.181
.098 - .512
1.378
.098 - .630
1.654
.098 - .787
1.811
L1
2.95
3.54
4.13
5.31
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
2.95
3.54
4.13
4.72
6.50
2.95
3.54
4.13
2.95
3.54
4.13
1.65
2.09
2.68
3.86
1.65
2.09
2.68
3.27
3.86
5.04
1.65
2.09
2.68
3.27
1.65
2.17
2.76
3.35
5.12
1.65
2.24
2.83
1.73
2.32
2.91
29
MAX.
35,000
H
.91 - 1.22
.91 - 1.69
1.02 - 1.50
Max.
RPM
35,000
30,000
25,000
20,000
32,000
Collet Model
NBC6-o
30,000
1.02 - 1.77
1.89
1.50 - 1.69
1.85
2.40
1.73 - 2.09
1.73 - 2.48
1.89
2.40
1.89 - 2.20
2.01
2.40
2.01 - 2.28
25,000
20,000
15,000
32,000
30,000
25,000
NBC8-o
NBC10-o
30,000
25,000
20,000
15,000
30,000
25,000
20,000
30,000
25,000
20,000
NBC13-o
NBC16-o
NBC20-o
Weight
(lbs)
1.54
1.76
1.76
1.98
1.76
1.98
1.98
1.98
2.20
2.42
1.98
1.98
2.20
2.42
1.98
2.20
2.42
2.64
3.52
2.20
2.64
2.86
2.42
2.86
3.08
10
Form F
for high speed

Collet chuck designed exclusively for end milling with high
concentricity and rigidity.
L
L1
H
MAX.
RPM
Form F
Adjusting Screw
(optional) PG. 14
(DIN V 69893-6)
Model
HSK-F63-MEGA6E-65
-90
-MEGA8E-65
-90
-MEGA10E-75
-90
-105
-120
-135
-MEGA13E-75
-90
-105
-135
D
D1
L2
30,000
.125 - .250
.984
.125 - .250
1.181
.125 - .375
.125 - .500
1.378
1.654
D1
L1
1.106
1.228
1.291
1.425
1.512
1.618
1.728
1.838
1.925
1.799
1.902
2.008
2.039
2.56
3.54
2.56
3.54
2.95
3.54
4.13
4.72
5.31
2.95
3.54
4.13
5.31
1.34
2.24
1.34
2.28
1.69
2.28
2.91
3.54
4.06
1.81
2.40
3.03
4.13
1.54
1.46 - 1.77
1.61
1.65 - 1.81
1.89
2.64
1.89 - 2.28
Max.
RPM
Collet
Weight
(lbs)
30,000
MEC6-o
30,000
MEC8-o
1.76
1.98
1.76
2.20
2.20
2.64
2.86
3.52
3.96
2.42
3.08
3.52
4.41
30,000
29,000
MEC10-o
27,000
1.97
2.52
1.97 - 2.28
1.97 - 2.36
30,000
29,000
26,000
MEC13-o
14
Form F
For roughing and finish boring.

D
(Bore Depth)
Form F
(DIN V 69893-6)
Model
Weight
(lbs)
HSK-F63-CK1-78
-CK2-90
-CK3-100
-CK4-93
-CK5-83
KAB1
KAB2
KAB3
KAB4
KAB5
.750
.944
1.220
1.535
1.969
3.051
3.523
3.973
3.661
3.267
2.874
3.700
4.252
4.252
4.488
1.8
1.8
2.3
2.8
3.0
1. Dimension D with boring head length included.

NO.
308
30
Innovative two-way clutch and needle roller clamping system assures secure clamping at the tool flange periphery.
Safe design eliminates any possibility of damage to the shank taper during the tightening process.
C
M (x4)
HSK No.
D
Model
KG25R
32R
40R
50R
63R
80R
100R
HSK No.
25
32
40
50
63
80
100
1.890
2.165
2.480
2.953
3.465
4.213
5.000
3.110
3.346
3.661
4.134
4.862
5.591
6.378
H
2.56
2.76
2.95
3.54
3.94
P
2.441
2.717
3.031
3.504
4.154
4.882
5.669
M
.276
(for unc 1/4)
.354
(for unc 5/16)
Caution
Kombi Grip must be securely fixed
to a bench with 4 mounting bolts.
DYNA TEST (Test Arbor)
HSK
Form
HSK-A
.00008
.00004
L
HSK-E
Effective Test Length A
HSK-F
Model
HSK-A40-32-L180SD
-A50-32-L240SD
-A63-50-L200SD
-L350SD
HSK-A100-50-L200SD
-L350SD
HSK-E25-20-L175
-E32-20-L180
-E40-32-L180
-E50-32-L240
HSK-F63-50-L200
-L350
180mm (7.09")
240mm (9.45")
200mm (7.87")
350mm (13.78")
200mm (7.87")
350mm (13.78")
175mm (6.89")
157mm (6.18")
211mm (8.31")
171mm (6.73")
321mm (12.64")
168mm (6.61")
318mm (12.52")
163mm (6.42")
158mm (6.22")
157mm (6.18")
211mm (8.31")
171mm (6.73")
321mm (12.64")
180mm (7.09")
240mm (9.45")
200mm (7.87")
350mm (13.78")
D
32mm (1.26")
50mm (1.97")
20mm (.79")
32mm (1.26")
50mm (1.97")
Aluminum Case
An aluminum case is
provided to protect and
store the test bar.
2600 Huntington Blvd., Hoffman Estates, IL 60192

Tel: 847.228.7660 s Fax: 847.228.0881
web: www.bigkaiser.com s e-mail: bigkaiser@bigkaiser.com
CATALOG No.EXi181-3-0410-1

BIG Daishowa HSK Tooling System

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CATALOG No.

In Accordance To ISO12164 & DIN69893

HSK-A40,50,63,100 E25,32,40,50 F63

Ultra slim design eliminates any

MEGA MICRO CHUCK

Most reliable high precision

Original & No. 1 modular boring

KAB TOOL SHANKS

Unique feature to compensate for

Indexable insert end mill offering

Type FCM / FCR

Worlds first! BIG original designed

Premium Material Selection

Since HSK Form A has non-symmetric keyways, it is not balanced.

Important Tool Retention Feature

With Hole for Manual Clamping

Internal clamping of HSK tools is defined by the location of highly

With IC-Data Chip Holes

Drive Key Form

A hole (Dia.10mm) is provided on the flange for an IC data chip. Tool

High precision, high rigidity & high quality performance

Clamping Range: .010" - 1-1/4"

MEGA MICRO CHUCK

"Taper Type" For Micro End Milling

The super slim taper type of the Mega Micro

Interval of clamping dia. is .004".

For end mills, drills, taps, reamers, etc.

MEGA NEW BABY CHUCK

Guaranteed Accuracy of .00004"

For High Pressure Coolant Supply

US Patent No. 5975817

ORIGINAL DESIGN OF NOTCH-FREE NUT

EASY AND FIRM CLAMPING WITH

US Patent No. 5596913

For end mills

Clamping Range: 1/8" - 1/2"

High Clamping Force

Extended clamping area

For end mills

MEGA DOUBLE POWER CHUCK

Effective Coolant Supply

For improved surface finish

Tool holder for rigid tapping

SYNCHRO Tapping Holder

Tapping Range: No.2 - AU3/4

Wide Variation of Bodies

Unique feature to compensate for synchronization errors.

For Mega Synchro Tapping Holder,

Indexable Insert End Mill

Cutter Dia: .630" - 1.969"

Ramping & helical

Square shoulder &

For Fullcut Mill Type FCR,

Excellent surface finish

for high speed

A (DIN 69893-1) (ISO 12164)

1. Nut is included. Collet and wrench must be ordered separately.

for high speed

A (DIN 69893-1) (ISO 12164)

1. Nut is included. Collet and wrench must be ordered separately.

For ACCESSORIES and SPARE PARTS PG.

Clamping Range: .018" - .238"

STRAIGHT SHANK TYPE