Kohler - 6ekod, 9-11ekozd, 5efkod, 7-9efozd, Parts

Service Parts
Marine Generator Sets
Models:
6EKOD/5EFKOD
9EKOZD/7EFKOZD
11EKOZD/9EFKOZD
TP-6775 11/11
Table of Contents
Description
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification Number Index . . . . . . . . . . . . . . . . . . . . . 5
Group 10: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 11: Connecting Rod And Piston Set . . . . . . . 8
Group 12: Flywheel With Crown Gear . . . . . . . . . . 10
Group 14: Drive Pulley And Belt For Alternator . . . 11
Group 20: Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 21: Cylinder Head And
Precombustion Chamber . . . . . . . . . . . . . . . . . . 14
Group 22: Rocker Arms Cover And Oil Filler . . . . . 16
Group 23: Crankshaft Flange (Flywheel Side) . . . . 18
Group 30: Fuel System -- Injection Pump
And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 35: Camshaft -- Push Rod . . . . . . . . . . . . . . . 21
Group 36: Rocker Arm And Valves . . . . . . . . . . . . . 23
Group 38: Timing Pulley -- Belt -- Jockey Pulley . . 25
Group 40: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 41: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 42: Oil Filtering . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 43: Oil Dipstick . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 45: Breather System . . . . . . . . . . . . . . . . . . . 33
Group 47: Plug For Oil Cooler Fitting . . . . . . . . . . . 34
Group 50: Speed Governor -Injection Pump Drive Rod . . . . . . . . . . . . . . . . . . 35
Group 51: Accelerator Control -- Extra Fuel Device 37
Group 52: Control Stop 12V Electrovalve . . . . . . . 38
Group 61: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group 62: Cover For Fuel Feed Pump Fitting . . . . 40
Group 64: Fuel Hoses . . . . . . . . . . . . . . . . . . . . . . . . 41
Group 68: Water Hoses . . . . . . . . . . . . . . . . . . . . . . . 42
Group 73: Water Cooler . . . . . . . . . . . . . . . . . . . . . . 44
Group 74: Thermostat Assy. -- Thermal Exp. Valve 46
Group 75: Water Inlet Flange . . . . . . . . . . . . . . . . . . 47
Group 77: Water Pump . . . . . . . . . . . . . . . . . . . . . . . 48
Group 79: Plug On Head For Heating Cab Fitting 50
Group 80: Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . 51
Group 82: Inlet Flange . . . . . . . . . . . . . . . . . . . . . . . . 53
Group 87: Exhaust Manifold . . . . . . . . . . . . . . . . . . . 54
Group 100: Cover For External Voltage
Alternator Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Group 101: Starter Motor 12V -- 2.5KW . . . . . . . . . 56
Group 102: Fitting For Pressure Oil Switch . . . . . . 57
Group 106: Pre--Heating Glow Plug
And Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Group 140: Camshaft Flange On 3rd PTO . . . . . . 60
Group 160: Flanging Plate . . . . . . . . . . . . . . . . . . . . 61
Group 171: Pulley Guard . . . . . . . . . . . . . . . . . . . . . 62
Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Description
Page
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . 64
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . 65
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . 66
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Group 107: Nameplate and Decals . . . . . . . . . . . . . 70
Group 109: Skid and Mounting . . . . . . . . . . . . . . . . 71
Group 201: Generator and Mounting . . . . . . . . . . . 72
Group 301: Controller . . . . . . . . . . . . . . . . . . . . . . . . 76
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . 77
Paint and Miscellaneous Parts . . . . . . . . . . . . . . . . . 77
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Appendix A Glossary of Abbreviations . . . . . . . . . . 83
Appendix B Common Hardware
Application Guidelines . . . . . . . . . . . . . . . . . . . . . 85
Appendix C General Torque Specifications . . . . . . 86
Appendix D Common Hardware Identification . . . . 87
Appendix E Common Hardware List . . . . . . . . . . . . 88
Introduction
This manual lists service replacement parts for 5--11 kW
diesel-powered generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Index. Lists the generator set specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Kit Sections. List modules and accessories and their
parts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
x:in:004:002
Numbering System Significance

This manual uses the following numbering systems:
Specification Number. A six-digit number with a PAprefix. The Specification Number Index does not show
the prefix. Spec numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and 60 Hz generator alternator
both perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
x:in:004:004a
How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the
service part number.
5. Find the group variation number at the
intersection of the spec number row and the group
column. Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
x:in:004:005
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as Hardware,
3/8-16 in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006
TP-6775 11/11
4
Specification Number Index
Group Description
6EKOD/
5EFKOD
GM77898-GA1
Group 10: Crankshaft

Group 11: Connecting Rod And Piston Set
Group 12: Flywheel With Crown Gear
Group 14: Drive Pulley And Belt For Alternator
Group 20: Crankcase
Group 21: Cylinder Head And Precombustion Chamber
Group 22: Rocker Arms Cover And Oil Filler
Group 23: Crankshaft Flange (Flywheel Side)
Group 30: Fuel System -- Injection Pump And Hoses
Group 35: Camshaft -- Push Rod
Group 36: Rocker Arm And Valves
Group 38: Timing Pulley -- Belt -- Jockey Pulley
Group 40: Oil Pump
Group 41: Oil Pan
Group 42: Oil Filtering
Group 43: Oil Dipstick
Group 45: Breather System
Group 47: Plug For Oil Cooler Fitting
Group 50: Speed Governor -- Injection Pump Drive Rod
Group 51: Accelerator Control -- Extra Fuel Device
Group 52: Control Stop 12V Electrovalve
Group 61: Fuel Filter
Group 62: Cover For Fuel Feed Pump Fitting
Group 64: Fuel Hoses
Group 68: Water Hoses
Group 73: Water Cooler
Group 74: Thermostat Assy. -- Thermal Exp. Valve
Group 75: Water Inlet Flange
Group 77: Water Pump
Group 79: Plug On Head For Heating Cab Fitting
Group 80: Inlet Manifold
Group 82: Inlet Flange
Group 87: Exhaust Manifold
Group 100: Cover For External Voltage Alternator Fitting
Group 101: Starter Motor 12V -- 2.5KW
Group 102: Fitting For Pressure Oil Switch
Group 106: Pre--Heating Glow Plug And Control Box
Group 140: Camshaft Flange On 3rd PTO
Group 160: Flanging Plate
Group 171: Pulley Guard
Gasket Set
Group 101: Air Intake
Group 103: Fuel System
Group 104: Cooling System
Group 105: Engine
Group 107: Nameplate and Decals
Group 109: Skid and Mounting
Group 201: Alternator and Mounting
Group 301: Controller and Mounting
Group 701: Literature
006
059
108
115
058
088
088
003
024
074
004
002
004
082
049
090
002
015
119
196
023
128
001
157a
073
127
073
004
001
004
126
017
065
001
056
001
040
004
089
011
1003
GM77379-GR1
GM74543-GR1
GM75706-GR1
GM77080-GR1
GM77911-GR1
GM75627-GR1
GM73473-GR1
GM76137-GR1
701-197-3
TP-6775 11/11
Variation
Specification Number
9EKOZD/
11EKOZD/
7EFKOZD
9EFKOZD
GM77898-GA2
GM77898-GA3
GM77898-GA4
006
059
108
115
058
088
088
003
024
074
004
002
004
082
049
090
002
015
119
196
023
128
001
157a
073
127
073
004
001
004
126
017
065
001
056
001
040
004
089
011
1003
GM77379-GR1
GM74543-GR1
GM75706-GR1
GM77080-GR1
GM77911-GR1
GM75627-GR2
GM73474-GR1
GM76137-GR1
701-197-4
008
054
108
115
059
089
089
003
025
075
010
002
005
083
050
090
002
015
117
196
023
128
001
157b
072
126
073
004
002
004
118
017
065
001
056
001
041
004
089
011
1404
GM77379-GR1
GM74543-GR2
GM75706-GR2
GM77080-GR2
GM77911-GR1
GM75627-GR3
GM73474-GR2
GM76137-GR1
701-197-5
008
054
108
115
059
089
089
003
025
075
010
002
005
083
050
090
002
015
117
196
023
128
001
157b
072
126
073
004
002
004
118
017
065
001
056
001
041
004
089
011
1404
GM77379-GR1
GM74543-GR2
GM75706-GR2
GM77080-GR2
GM77911-GR2
GM75627-GR3
GM73474-GR3
GM76137-GR1
701-197-6

Variation 006
Item B6: See Group 11

Item E24: See Group 20
Item
Part No.
Description
C1
C3
C10
C11
C12
ED0022801190-S
ED0090801320-S
ED0022801490-S
ED0084300040-S
ED0010511050-S
Key
Plug, Diam. 6
Key (8mm)
Tapper Pin
Crankshaft Assy
Qty.
1
3
1
1
1
TP-6775
11/11

Variation 008
Item B6: See Group 11

Item
Part No.
Description
C1
C3
C10
C11
C13
ED0022801190-S
ED0090801320-S
ED0022801500-S
ED0084300040-S
ED0010509610-S
Key
Plug, Diam. 6
Key (12 mm)
Tapper Pin
Crankshaft Assy
TP-6775
11/11
Qty.
1
4
1
1
1

Variation 054
Item
Part No.
Description
B1
B2
B3
B4
B5
B6
B6
B6
B7
B8
ED0082112480-S
ED0065025570-S
ED0016300380-S
ED0084800810-S
ED0012610990-S
ED0016401160-S
ED0016401170-S
ED0016401180-S
ED0015262260-S
ED0017701010-S
Ring Set, Std.

Piston Set, Std.
Small End Bushing
Piston Pin (Diam.20)
Circlip
Big End Bushing Std.
Big End Bushing, -0.25
Connecting Rod
Bolt, M8 x 1 x 42
Qty.
4
4
4
4
8
4
4
4
4
8
TP-6775
11/11

Variation 059
Item
Part No.
Description
B1
B2
B3
B4
B5
B6
B6
B6
B7
B8
ED0082112480-S
ED0065025570-S
ED0016300380-S
ED0084800810-S
ED0012610990-S
ED0016401160-S
ED0016401170-S
ED0016401180-S
ED0015262260-S
ED0017701010-S
Ring Set, Std.

Piston Set, Std.
Small End Bushing
Piston Pin (Diam.20)
Circlip
Big End Bushing Std.
Connecting Rod
Bolt, M8 x 1 x 42
TP-6775
11/11
Qty.
3
3
3
3
6
3
3
3
3
6
Group 12: Flywheel With Crown Gear

Variation 108
Item
Part No.
Description
C5
C6
C7
ED0028162410-S
ED0098816570-S
ED0017801050-S
Crown Gear (Z = 92)

Flywheel With Crown (Z = 92)
Bolt, M10 x 35
10
Qty.
1
1
5
TP-6775
11/11
Group 14: Drive Pulley And Belt For Alternator

Variation 115
Item
Part No.
Description
C8
G38
G39
ED0098653190-S
ED0097320160-S
ED0070511590-S
Screw, M16 x 1.5 Left Rotation

Screw, M6 x 40
Pulley, 1 Groove
TP-6775
11/11
Qty.
1
4
1
11
Group 20: Crankcase

Variation 058
Item
Part No.
Description
E3
E15
E16
E20
E21
E24
E24
E24
E25
E26a
E27a
E29
E31
E31
E31
E39
E54
ED0019701400-S
ED0090802400-S
ED0089900220-S
ED0098201200-S
ED0019701400-S
ED0012571580-S
ED0012571590-S
ED0012571600-S
ED0084001080-S
ED0046700590-S
ED0089650480-S
ED0044000540-S
ED0016111930-S
ED0016111940-S
ED0016111950-S
ED0015112700-S
ED0084301050-S
Sleeve
Plug, D.12
Plug, Diam. 30
Screw
Sleeve
Thrust Washer, Std
Thrust Washer, +0.10
Lockpin, 10 x 20
Copper Gasket, D.10
Plug, M10
Gasket
Bearing, Std.
Bearing, -0.25
Bearing, -0.50
Crankcase Assy.
Taper Pin, 8 x 16
12
Qty.
2
1
4
8
2
2
2
2
2
1
1
4
4
4
4
1
1
TP-6775
11/11
Group 20: Crankcase

Variation 059
Item
Part No.
Description
E3
E15
E16
E20
E21
E24
E24
E24
E25
E26a
E27a
E29
E31
E31
E31
E39
E54
ED0019701400-S
ED0090802400-S
ED0089900220-S
ED0098201200-S
ED0019701400-S
ED0012571580-S
ED0012571590-S
ED0012571600-S
ED0084001080-S
ED0046700590-S
ED0089650480-S
ED0044000540-S
ED0016111930-S
ED0016111940-S
ED0016111950-S
ED0015112690-S
ED0084301050-S
Sleeve
Plug, D.12
Plug, Diam. 30
Screw
Sleeve
Thrust Washer, Std
Lockpin, 10 x 20
Copper Gasket, D.10
Plug, M10
Gasket
Bearing, Std.
Bearing, -0.25
Bearing, -0.50
Crankcase Assy.
Taper Pin, 8 x 16
TP-6775
11/11
Qty.
2
1
6
10
2
2
2
2
2
1
1
4
5
5
5
1
1
13

Variation 088
Item
Part No.
Description
F40
L5
L20
L20
L24
L25
L26
L34
L36
L37
L48
L49
L50
L51
L59
L60
ED0059890130-S
ED0085451900-S
ED0048452000-S
ED0048452200-S
ED0076251300-S
ED0089900470-S
ED0098202220-S
ED0067251210-S
ED0080001970-S
ED0080002110-S
ED0055700190-S
ED0076250100-S
ED0012000810-S
ED0017701270-S
ED0092011380-S
ED0047309910-S
L60
ED0047309920-S
L60
ED0047309930-S
L62
ED0017700020-S
Spark Arrestor
Lifting Brace
Valve Guide, Std.
Valve Guide, +0.50
Washer, Diam. 10.2
Plug, Diam.18
Screw
Precombustion Chamber
Inlet Valve Seat
Exhaust Valve Seat
Retainer
Washer, Diam. 8
O-Ring
Bolt, M8 x 14
Cylinder Head
Head Gasket, 0.63
(0.63 mm piston clearance)
Head Gasket, 0.73
Head Gasket, 0.83
Bolt, M8 x 1.25 x 16
14
Qty.
3
2
6
6
8
2
8
3
3
3
1
1
1
1
1
1
1
1
1
TP-6775
11/11

Variation 089
Item
Part No.
Description
F40
L5
L20
L20
L24
L25
L26
L34
L36
L37
L48
L49
L50
L51
L59
L61
ED0059890130-S
ED0085451900-S
ED0048452000-S
ED0048452200-S
ED0076251300-S
ED0089900470-S
ED0098202220-S
ED0067251210-S
ED0080001970-S
ED0080002110-S
ED0055700190-S
ED0076250100-S
ED0012000810-S
ED0017701270-S
ED0092012160-S
ED0047309940-S
L61
ED0047309950-S
L61
ED0047309960-S
L62
ED0017700020-S
Spark Arrestor
Lifting Brace
Valve Guide, Std.
Valve Guide, +0.50
Washer, Diam. 10.2
Plug, Diam.18
Screw
Precombustion Chamber
Inlet Valve Seat
Exhaust Valve Seat
Retainer
Washer, Diam. 8
O-Ring
Bolt, M8 x 14
Cylinder Head
Head Gasket, 0.63
Head Gasket, 0.73
Head Gasket, 0.83
Bolt, M8 x 1.25 x 16
TP-6775
11/11
Qty.
4
2
8
8
10
6
10
4
4
4
1
1
1
1
1
1
1
1
1
15

Variation 088
Item
Part No.
Description
L3a
L4
L4a
L9
L52
L57
L55
L77
ED0090321290-S
ED0097304160-S
ED0097660010-S
ED0053651220-S
ED0021257260-S
ED0044001020-S
ED0050662220-S
ED0012000820-S
Filler Oil Cap

Screw, M6 x 20
Screw, Torx M6 x 20
Connection
Rocker Arm Cover
Gasket
Separator
O-Ring 3106
16
Qty.
1
10
2
1
1
1
1
1
TP-6775
11/11

Variation 089
Item
Part No.
Description
L3a
L4
L4a
L9
L53
L57
L58
L77
ED0090321290-S
ED0097304160-S
ED0097660010-S
ED0053651220-S
ED0021257480-S
ED0044001010-S
ED0050662650-S
ED0012000820-S
Filler Oil Cap

Screw, M6 x 20
Screw, Torx M6 x 20
Connection
Rocker Arm Cover
Gasket
Separator
O-Ring 3106
TP-6775
11/11
Qty.
1
12
2
1
1
1
1
1
17
Group 23: Crankshaft Flange (Flywheel Side)

Variation 003
Item
Part No.
Description
E13
E17
E18
E19
ED0097300100-S
ED0045011560-S
ED0037900780-S
ED0012133470-S
Screw, M6 x 16
Gasket
Engine Flange Assy
Seal Ring, 70 x 88 x 8
18
Qty.
6
1
1
1
TP-6775
11/11

Variation 024
Item
Part No.
Description
F2
F3
F10
F11
F12
F14
F16
F17
F18
F20
ED0097303130-S
ED0047500140-S
ED0012002860-S
ED0032401640-S
ED0067801350-S
ED0096800410-S
ED0058012740-S
ED0096721070-S
-
F23
F24
F25
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F28
F29
F30
F31
F32
F35
F36
F37
F39
F40
F41
F43
F62
F63
F65
I57
ED0057551130-S
ED0065902900-S
ED0083351420-S
ED0083351430-S
ED0083351440-S
ED0083351450-S
ED0083351460-S
ED0083351470-S
ED0083351480-S
ED0083351490-S
ED0083351500-S
ED0083351510-S
ED0083351520-S
ED0014200480-S
ED0035272200-S
ED0047600150-S
ED0012002770-S
ED0053750170-S
ED0097302060-S
ED0012410090-S
ED0012002130-S
ED0065314360-S
ED0012002870-S
ED0047600380-S
ED0093759950-S
ED0063703310-S
Screw
Delivery Pipe Seal
Seal Ring, 9.25 x 1.78
Nut, M8
Stud
Tappet (See Group 35)
Bleeding Valve
Delivery Valve Spring
Delivery Valve
Injection Plunger
(See item F25)
Tappet Spring
Push Rod (See item F25)
Injection Pump Assy.
Shim, 2.00
Shim, 1.90
Shim. 1.80
Shim. 1.70
Shim. 1.60
Shim. 1.50
Shim. 1.40
Shim. 1.30
Shim, 1.20
Shim. 1.10
Shim. 1.00
Pressure Spring (See item F25)
Drive Rod
Spacer
Filler (See item F25)
Valve Gasket
Seal Ring, 20.35 x 1.78
Governor Sleeve
Screw, TCEI M4 x 12
Circlip, Diam. 19
Spark Arrestor (See Group 21)
O-Ring, 26.70 x 1.78
Nozzle
O-Ring, 25.12 x 1.78
Gasket
Delivery Pipe
Locking Plate
TP-6775
11/11
Qty.
3
1
6
6
6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
12
3
3
3
3
3
1
1
19

Variation 025
Item
Part No.
Description
F2
F3
F10
F11
F12
F14
F16
F17
F18
F20
ED0097303130-S
ED0047500140-S
ED0012002860-S
ED0032401640-S
ED0067801350-S
ED0096800410-S
ED0058012740-S
ED0096721070-S
-
F23
F24
F25
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F27
F28
F29
F30
F31
F32
F35
F36
F37
F39
F40
F41
F43
F62
F63
F65
I57
ED0057551130-S
ED0065902900-S
ED0083351420-S
ED0083351430-S
ED0083351440-S
ED0083351450-S
ED0083351460-S
ED0083351470-S
ED0083351480-S
ED0083351490-S
ED0083351500-S
ED0083351510-S
ED0083351520-S
ED0014200480-S
ED0035272200-S
ED0047600150-S
ED0012002770-S
ED0053750170-S
ED0097302060-S
ED0012410090-S
ED0012002130-S
ED0065314360-S
ED0012002870-S
ED0047600380-S
ED0093759880-S
ED0063703310-S
Screw
Delivery Pipe Seal
Seal Ring, 9.25 x 1.78
Nut, M8
Stud
Tappet (See Group 35)
Bleeding Valve
Delivery Valve Spring
Delivery Valve
Injection Plunger (See Item
F25)
Tappet Spring
Push Rod (See Item F25)
Injection Pump Assy.
Shim, 2.00
Shim, 1.90
Shim. 1.80
Shim. 1.70
Shim. 1.60
Shim. 1.50
Shim. 1.40
Shim. 1.30
Shim, 1.20
Shim. 1.10
Shim. 1.00
Pressure Spring (See Item F25)
Drive Rod
Spacer
Filler (See Item F25)
Valve Gasket
Seal Ring, 20.35 x 1.78
Governor Sleeve
Screw, TCEI M4 x 12
Circlip, Diam. 19
Spark Arrestor (See Group 21)
O-Ring, 26.70 x 1.78
Nozzle
O-Ring, 25.12 x 1.78
Gasket
Delivery Pipe
Locking Plate
20
Qty.
4
1
8
8
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
16
4
4
4
4
4
1
1
TP-6775
11/11

Variation 074
Item
Part No.
Description
D48
F14
ED0010116320-S
ED0014101120-S
Camshaft
Tappet
TP-6775
11/11
Qty.
1
3
21

Variation 075
Item
Part No.
Description
D48
F14
ED0010116340-S
ED0014101120-S
Camshaft
Tappet
22
Qty.
1
4
TP-6775
11/11

Variation 004
Item
Part No.
Description
D1
D1a
D2
D3
D4
D5
D6
D7
D8
D9
D10
D12
D13
D16
D45
L16
L18
L27
L28
L29
L44
ED0060451110-S
ED0015411930-S
ED0098500880-S
ED0032400080-S
ED0098501100-S
ED0032401510-S
ED0015412200-S
ED0086151050-S
ED0076251300-S
ED0032400330-S
ED0068000880-S
ED0084300610-S
ED0090001480-S
ED0015411930-S
ED0060450870-S
ED0057551370-S
ED0064100170-S
ED0076251850-S
ED0096851500-S
ED0096521570-S
ED0045350150-S
Rocker Arm Assy.

Rocker Arm (Inlet/Exhaust)
Adj.Screw
Nut, M6
Adj.Screw
Nut
Injection Pump Rocker Arm
Rocker Arm Shaft Support
Washer, Diam. 10.2
Nut, M10
Stud, M10 x 45
Lockpin, 4 x 14
Plug, Diam.11
Rocker Arm Shaft
Valve Spring
Retainer With Half-Collets
Washer
Exhaust Valve
Intake Valve
Valve Retainer
TP-6775
11/11
Qty.
1
3
6
6
3
3
3
3
4
4
4
1
2
3
1
6
6
6
3
3
6
23

Variation 010
Item
Part No.
Description
D1
D1a
D2
D3
D4
D5
D6
D7
D8
D9
D10
D12
D13
D16
D46
L16
L18
L27
L28
L29
L44
ED0060451120-S
ED0015411930-S
ED0098500880-S
ED0032400080-S
ED0098501100-S
ED0032401510-S
ED0015412200-S
ED0086151050-S
ED0076251300-S
ED0032400330-S
ED0068000880-S
ED0084300610-S
ED0090001480-S
ED0015411930-S
ED0060450830-S
ED0057551370-S
ED0064100170-S
ED0076251850-S
ED0096851500-S
ED0096521570-S
ED0045350150-S
Rocker Arm Assy.

Adj.Screw
Nut, M6
Adj.Screw
Nut
Injection Pump Rocker Arm
Rocker Arm Shaft Support
Washer, Diam. 10.2
Nut, M10
Stud, M10 x 45
Lockpin, 4 x 14
Plug, Diam.11
Rocker Arm Shaft
Valve Spring
Retainer With Half-Collets
Washer
Exhaust Valve
Intake Valve
Valve Retainer
24
Qty.
1
4
8
8
4
4
4
5
5
5
5
1
2
4
1
8
8
8
4
4
8
TP-6775
11/11
Group 38: Timing Pulley -- Belt -- Jockey Pulley

Variation 002
Item
Part No.
Description
D23
D24
D38
D39
D41
D42
D43
D44
H1
ED0070900120-S
ED0024403380-S
ED0098201420-S
ED0076250450-S
ED0032400330-S
ED0074950100-S
ED0068000900-S
ED0041100090-S
ED0069752920-S
Gear Pulley
Timing Belt Z=113
Screw
Washer, D.11
Nut, M10
Washer
Stud
Jockey Pulley
Driving Pulley
TP-6775
11/11
Qty.
1
1
1
1
1
1
1
1
1
25
Group 40: Oil Pump

Variation 004
Item
Part No.
Description
H1
H2
H3
H4
H5
H6
H9
H11
H14
H17
H18
H19
H20
H21
H35
H49
ED0012133430-S
ED0046700600-S
ED0090150050-S
ED0056250080-S
ED0064950450-S
ED0098000610-S
ED0077501050-S
ED0017700070-S
ED0097320740-S
ED0066050960-S
ED0012002920-S
ED0045802160-S
ED0098651740-S
Driving Pulley (See Group 38)

Copper Gasket, Diam.12
Plug
Pressure Valve Spring
Drive Rod
Screw, M6 x 16
Oil Pump Rotors
Bolt, M8 x 1.25 x 30
Screw, M8 x 20
Oil Pump
O-Ring
See Item H18
Gasket
Key (See Group 10)
Screw
26
Qty.
1
1
1
1
1
3
1
1
6
1
1
1
2
TP-6775
11/11
Group 40: Oil Pump

Variation 005
Item
Part No.
Description
H1
H2
H3
H4
H5
H6
H9
H11
H14
H17
H18
H19
H20
H21
H35
H49
ED0012133430-S
ED0046700600-S
ED0090150050-S
ED0056250080-S
ED0064950450-S
ED0098000610-S
ED0077501080-S
ED0017700070-S
ED0097320740-S
ED0066050990-S
ED0012002920-S
ED0045802160-S
ED0098651740-S
Driving Pulley (See Group 38)

Plug
Pressure Valve Spring
Drive Rod
Screw, M6 x 16
Oil Pump Rotors
Bolt, M8 x 1.25 x 30
Screw, M8 x 20
Oil Pump Assy.
O-Ring
See Item H18
Gasket
Key (See Group 10)
Screw
TP-6775
11/11
Qty.
1
1
1
1
1
3
1
1
6
1
1
1
2
27
Group 41: Oil Pan

Variation 082
Item
Part No.
Description
H12
H15
H25
H28
H29
H57a
H58
H65
H127
H128
H129
ED0012000300-S
ED0012002740-S
ED0017601300-S
ED0012002670-S
ED0090400170-S
ED0094852720-S
ED0047755600-S
ED0066458560-S
ED0090321240-S
ED0012000150-S
ED0089800310-S
Rubber Oil Seal

Oil Seal, Diam. 8.00
Bolt, M6 x 12
O-Ring
Plug
Discharging Oil Pipe
Gasket
Oil Pan
Oil Charging Plug
O-Ring
Conical Plug, 3/8
28
Qty.
1
1
19
1
1
1
1
1
1
1
1
TP-6775
11/11
Group 41: Oil Pan

Variation 083
Item
Part No.
Description
H12
H15
H25
H28
H29
H57a
H58
H65
H127
H128
H129
ED0012000300-S
ED0012002740-S
ED0017601300-S
ED0012002670-S
ED0090400170-S
ED0094852700-S
ED0047755610-S
ED0066458570-S
ED0090321240-S
ED0012000150-S
ED0089800310-S
Rubber Oil Seal

Oil Seal, Diam. 8.00
Bolt, M6 x 12
O-Ring
Plug
Discharging Oil Pipe
Gasket
Oil Pan
Oil Charging Plug
O-Ring
Conical Plug, 3/8
TP-6775
11/11
Qty.
1
1
23
1
1
1
1
1
1
1
1
29

Variation 049
Item
Part No.
Description
H32
H33
H101
H102
H103
H104
H105
H106
H107
H111
H111a
H112
ED0072650360-S
ED0021752850-S
ED0012020360-S
ED0038551350-S
ED0012000420-S
ED0059530480-S
ED0046700610-S
ED0048963200-S
ED0073302780-S
ED0094853850-S
ED0094853850-S
ED0019011550-S
Union
Oil Filter Cartridge
O-Ring
Oil Flange
Rubber Oil Seal
Nipple
Copper Gasket, D. 14
Oil Flange
Head Filter Oil Conn.
Oil Hose (1070mm)
Oil Hose (1070mm)
Union Bolt, M14
30
Qty.
1
1
1
1
1
2
5
1
1
1
1
2
TP-6775
11/11

Variation 050
Item
Part No.
Description
H32
H33
H101
H102
H103
H104
H105
H106
H107
H111
H111a
H112
ED0072650360-S
ED0021752850-S
ED0012020360-S
ED0038551350-S
ED0012000420-S
ED0059530480-S
ED0046700610-S
ED0048963200-S
ED0073302780-S
ED0094853840-S
ED0094853840-S
ED0019011550-S
Union
Oil Filter Cartridge
O-Ring
Oil Flange
Rubber Oil Seal
Nipple
Oil Flange
Head Filter Oil Conn.
Oil Hose (1220mm)
Oil Hose (1220mm)
Union Bolt, M14
TP-6775
11/11
Qty.
1
1
1
1
1
2
5
1
1
1
1
2
31
Group 43: Oil Dipstick

Variation 090
Item
Part No.
Description
H43
ED0014005490-S
Oil Dipstick
32
Qty.
1
TP-6775
11/11
Group 45: Breather System

Variation 002
Item
Part No.
Description
L6
L7
L13
L38
ED0094000980-S
ED0036301470-S
ED0036301470-S
ED0096800340-S
Drain Pipe
Clamp, Diam.12-22
Clamp, Diam.12-22
Suction Valve
TP-6775
11/11
Qty.
1
1
1
1
33
Group 47: Plug For Oil Cooler Fitting

Variation 015
Item
Part No.
Description
E60
E61
ED0046700190-S
ED0090400310-S
Copper Gasket, D.16

Plug, M16 x 15
34
Qty.
1
1
TP-6775
11/11

Variation 117
Item
Part No.
Description
D25
D26
D27
D28
D29
D30
D31
D32
D34
D34c
D35
D36
I8
I8a
I9
I19
I23
I24
I29
I30
I53
I54
I55
I58
ED0012133030-S
ED0097300100-S
ED0026902940-S
ED0012020370-S
ED0030010660-S
ED0062751660-S
ED0098000610-S
ED0088050480-S
ED0054012500-S
ED0073520630-S
ED0015850850-S
ED0031101650-S
ED0063200730-S
ED0097320960-S
ED0056552570-S
ED0076260370-S
ED0056554070-S
ED0098652020-S
ED0012000370-S
ED0013801020-S
ED0063200730-S
ED0048963300-S
Screw, M6 x 16
Governor Cover
Rubber Oil Seal
Ball Bearing
Plate
Screw, M6 x 16
Weight Support
Contro Sleeve
Thrust Washer
Sleeve
Thrust Roller
Plate
See Item I53
Screw, M3 x 6
Extra-Fuel Spring
Washer
Governor Spring
Screw, M3 x 10
Rubber Oil Seal
Injection Pump Rack
Plate
See Item I53
Governor Assy.
TP-6775
11/11
Qty.
1
3
1
1
1
1
3
1
1
1
1
1
1
6
1
2
1
4
1
1
2
1
35

Variation 119
Item
Part No.
Description
D25
D26
D27
D28
D29
D30
D31
D32
D34
D34c
D35
D36
I8
I8a
I9
I19
I23
I24
I29
I30
I52
I54
I55
I58
ED0012133030-S
ED0097300100-S
ED0026902940-S
ED0012020370-S
ED0030010660-S
ED0062751660-S
ED0098000610-S
ED0088050480-S
ED0054012500-S
ED0073520630-S
ED0015850850-S
ED0031101650-S
ED0063200730-S
ED0097320960-S
ED0056552570-S
ED0076260370-S
ED0056554070-S
ED0098652020-S
ED0012000370-S
ED0013801040-S
ED0063200730-S
ED0048963300-S
Screw, M6 x 16
Governor Cover
Rubber Oil Seal
Ball Bearing
Plate
Screw, M6 x 16
Weight Support
Contro Sleeve
Thrust Washer
Sleeve
Thrust Roller
Plate
See Item I52
Screw, M3 x 6
Extra-Fuel Spring
Washer
Governor Spring
Screw, M3 x 10
Rubber Oil Seal
Injection Pump Rack
Plate
See Item I52
Governor Assy.
36
Qty.
1
3
1
1
1
1
3
1
1
1
1
1
1
4
1
2
1
3
1
1
1
1
TP-6775
11/11
Group 51: Accelerator Control -- Extra Fuel Device

Variation 196
Item
Part No.
Description
I1a
I2
ED0033002730-S
ED0046700620-S
I2a
I11
I12
I18
I69
I106
I107
I111
ED0076701290-S
ED0044800460-S
ED0085760860-S
ED0091801910-S
ED0017600010-S
ED0033002370-S
ED0097651220-S
ED0017600010-S
Nut
Copper Gasket, D. 6.2 x 10 x
1.5
Washer
Gasket, 16 x 20
Extra Fuel Device
Wire End
Bolt, M6 x 1 x 10
Nut (EPA Type)
Screw, M6 x 30
Bolt, M6 x 1 x 10
TP-6775
11/11
Qty.
1
2
1
1
1
1
1
1
1
1
37
Group 52: Control Stop 12V Electrovalve

Variation 023
Item
Part No.
Description
F49
F141
ED0035872090-S
ED0024710060-S
12V Electro-Valve
Collar
38
Qty.
1
1
TP-6775
11/11
Group 61: Fuel Filter

Variation 128
Item
Part No.
Description
F51
F56
F60
F61
F135
F136
F146
ED0037302020-S
ED0021752880-S
ED0046700610-S
ED0019010320-S
ED0090800370-S
ED0046700620-S
ED0090400120-S
Fuel Filter
Fuel Filter Cartridge
Union Bolt, M14
Union Bolt, M6
Copper Gasket, D 6
Plug, M14
TP-6775
11/11
Qty.
1
1
5
2
1
2
1
39
Group 62: Cover For Fuel Feed Pump Fitting

Variation 001
Item
Part No.
Description
Qty.
F4
F6
F157
F158
ED0032401640-S
ED0067800080-S
ED0038000370-S
ED0044000750-S
Nut, M8
Stud, M8 x 20
Flange
Gasket
2
2
1
1
40
TP-6775
11/11
Group 64: Fuel Hoses

Variation 157
F48
F53
F54
F55
Variation 157a
Item
Part No.
Description
F48
F53
F54
F55
F134a
ED0019011930-S
ED0046700590-S
ED0093763980-S
ED0093763970-S
ED0036302170-S
Union, M10
Copper Gasket, D.10
Delivery Pipe, 545mm
Fuel Pipe 440mm
Clamp, D.11-13 (not shown)
Qty.
1
2
1
1
1
Variation 157b
Item
Part No.
Description
F48
F53
F54
F55
F134a
ED0019011930-S
ED0046700590-S
ED0093763990-S
ED0093763970-S
ED0036302170-S
Union, M10
Copper Gasket, D.10
Delivery Pipe, 670mm
Fuel Pipe 440mm
Clamp, D.11-13 (not shown)
TP-6775
11/11
Qty.
1
2
1
1
1
41

Variation 072
Item
Part No.
Description
G196
G197
G199
G200
G201
G202
ED0036301280-S
ED0093400210-S
ED0036301290-S
ED0093051010-S
ED0019011870-S
ED0046700610-S
Clamp
Tube
Clamp
Recycling Tube
Union, M14
42
Qty.
2
1
1
1
1
2
TP-6775
11/11

Variation 073
Item
Part No.
Description
G196
G197
G199
G200
G201
G202
ED0036301280-S
ED0093400170-S
ED0036301290-S
ED0093051000-S
ED0019011190-S
ED0046700610-S
Clamp
Tube
Clamp
Recycling Tube
Union, M14
TP-6775
11/11
Qty.
2
1
1
1
1
2
43

Variation 126
Item
Part No.
Description
A5
A7
A193
A205
A206
A207
A208
A210
G196
G198
G203
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220
ED0044200700-S
ED0097302210-S
ED0045001020-S
ED0090400370-S
ED0090802200-S
ED0046700610-S
ED0067801420-S
ED0046700590-S
ED0036301280-S
ED0096020720-S
ED0073504050-S
ED0090001840-S
ED0012002650-S
ED0026550300-S
ED0012002650-S
ED0035275700-S
ED0097302110-S
ED0027504600-S
ED0093400350-S
ED0090802150-S
ED0097302110-S
Gasket
Screw, M8 x 100
Gasket
Plug, M14
Plug, 1/8
Stud, M8 x 20
Copper Gasket, D.10
Clamp
Tube
Radiator Assy.
Radiator Cap
O-Ring
Front Cover
O-Ring
Spacer
Screw, M6 x 16
Rear Cover
Tube Nest
Plug (Zinc Anode)
Screw, M6 x 16
44
Qty.
4
8
1
1
2
1
2
2
2
1
1
1
1
1
1
1
3
1
1
1
3
TP-6775
11/11

Variation 127
Item
Part No.
Description
A5
A7
A193
A205
A206
A207
A208
A210
G196
G198
G203
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220
ED0044200700-S
ED0097302210-S
ED0045001020-S
ED0090400370-S
ED0090802200-S
ED0046700610-S
ED0067801420-S
ED0046700590-S
ED0036301280-S
ED0096020720-S
ED0073504070-S
ED0090001840-S
ED0012002650-S
ED0026550300-S
ED0012002650-S
ED0035275700-S
ED0097302110-S
ED0027504600-S
ED0093400340-S
ED0090802150-S
ED0097302110-S
Gasket
Screw, M8 x 100
Gasket
Plug, M14
Plug, 1/8
Stud, M8 x 20
Copper Gasket, D.10
Clamp
Tube
Radiator Assy.
Radiator Cap
O-Ring
Front Cover
O-Ring
Spacer
Screw, M6 x 16
Rear Cover
Tube Nest
Plug (Zinc Anode)
Screw, M6 x 16
TP-6775
11/11
Qty.
4
8
1
1
2
1
2
2
2
1
1
1
1
1
1
1
3
1
1
1
3
45
Group 74: Thermostat Assy. -- Thermal Exp. Valve

Variation 073
Item
Part No.
Description
G29
G30
G31
G32
G32a
G33
G43
G44
G45
G47
G68
G73
G191
G192
G193
G194
G195
ED0027502790-S
ED0012000910-S
ED0091951240-S
ED0048967270-S
ED0028712840-S
ED0097320740-S
ED0044600370-S
ED0046700190-S
ED0025012370-S
ED0097320640-S
ED0090400120-S
ED0046700610-S
ED0046700590-S
ED0072702380-S
ED0019011930-S
ED0046700580-S
ED0017700010-S
Thermostat Cover
O-Ring
Thermostat
Thermostat Assy.
Thermostat
Screw, M8 x 20
Gasket
Copper Gasket, D.16
Stud, M16
Screw, M8 x 30
Plug, M14
Copper Gasket, D.10
Union, D.10
Union Screw, M10
Copper Gasket, D.8
Screw, M8 x 12
46
Qty.
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
TP-6775
11/11
Group 75: Water Inlet Flange

Variation 004
Item
Part No.
Description
G16
G17
G23
G186a
G187
ED0097300180-S
ED0045011580-S
ED0073302860-S
ED0089650050-S
ED0046700610-S
Screw, M6 x 45
Gasket
Flange
Plug, M14
TP-6775
11/11
Qty.
2
1
1
1
1
47

Variation 001
Item
Part No.
Description
G18
G19
G24
G42
ED0065844380-S
ED0045802150-S
ED0017701780-S
ED0017701600-S
Water Pump Assy.

Pump Body Gasket
Screw, M8 x 1.25 x 35
Screw, M8 x 1.25 x 16
48
Qty.
1
1
2
2
TP-6775
11/11

Variation 002
Item
Part No.
Description
G18
G19
G24
G42
ED0065844390-S
ED0045802150-S
ED0017701780-S
ED0017701600-S
Water Pump Assy.

Pump Body Gasket
Screw, M8 x 1.25 x 35
Screw, M8 x 1.25 x 16
TP-6775
11/11
Qty.
1
1
2
2
49
Group 79: Plug On Head For Heating Cab Fitting

Variation 004
Item
Part No.
Description
L31
ED0090650070-S
Plug
50
Qty.
1
TP-6775
11/11

Variation 118
Item
Part No.
Description
A2
A3
A12
A34
A36
A128
A129
I4
I5
I16
I25
I26
I41
I42
I44
I127
I128
I129
I130
ED0097300320-S
ED0097320640-S
ED0095991570-S
ED0024864930-S
ED0044200820-S
ED0097300350-S
ED0097300310-S
ED0058301190-S
ED0052013390-S
ED0012000520-S
ED0032400080-S
ED0017600290-S
ED0056600650-S
ED0019570140-S
ED0052006740-S
ED0017550010-S
ED0076252850-S
ED0061405500-S
ED0032030500-S
Screw, M8 x 45
Screw, M8 x 30
Pipe
Inlet Manifold
Intake Manifold Gasket
Screw, M8 x 65
Screw, M8 x 40
Nut
External Lever
O-Ring
Nut, M6
Adjusting Bolt, M6 x 30
Recovery Spring
Sleeve
Internal Lever
Screw, M5 x 8
Washer Diam. 5.3
Lever Shaft
Selflock Nut, M6
TP-6775
11/11
Qty.
5
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
51

Variation 126
Item
Part No.
Description
A2
A3
A12
A32
A43
A128
A129
I4
I5
I16
I25
I26
I41
I42
I44
I127
I128
I129
I130
ED0097300320-S
ED0097320640-S
ED0095991570-S
ED0044200810-S
ED0024862660-S
ED0097300350-S
ED0097320630-S
ED0058301190-S
ED0052013390-S
ED0012000520-S
ED0032400080-S
ED0017600290-S
ED0056600650-S
ED0019570140-S
ED0052006740-S
ED0017550010-S
ED0076252850-S
ED0061405500-S
ED0032030500-S
Screw, M8 x 45
Screw, M8 x 30
Pipe
Intake Manifold Gasket
Inlet Manifold
Screw, M8 x 65
Screw, M8 x 35
Nut
External Lever
O-Ring
Nut, M6
Adjusting Bolt, M6 x 30
Recovery Spring
Sleeve
Internal Lever
Screw, M5 x 8
Washer, Diam. 5.3
Lever Shaft
Selflock Nut, M6
52
Qty.
4
3
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
TP-6775
11/11
Group 82: Inlet Flange

Variation 017
See Group 105 for view of mounting bracket
Item
Part No.
Description
A68
A70a
A141
A142
ED0045010810-S
ED0038660830-S
ED0017700050-S
ED0075550290-S
Gasket
Inlet Flange
Screw, M8 x 22
Washer, Diam. 8
TP-6775
11/11
Qty.
2
1
2
2
53
Group 87: Exhaust Manifold

Variation 065
Item
Part No.
Description
A211
A212
A213
A214
A215
A216
ED0038151300-S
ED0097302130-S
ED0045011680-S
ED0095431840-S
ED0085451900-S
ED0032401650-S
Adaptor Flange
Screw, M8 x 25
Gasket
Exhaust Tube
Engine Lifting Bracket
Nut, M8
54
Qty.
1
2
1
1
1
2
TP-6775
11/11
Group 100: Cover For External Voltage Alternator Fitting

Variation 001
Item
Part No.
Description
M3
M35
ED0097320640-S
ED0038000350-S
Screw, M8 x 30
Flange
TP-6775
11/11
Qty.
2
1
55
Group 101: Starter Motor 12V -- 2.5KW

Variation 056
Item
Part No.
Description
M12
M13
M22
M23
ED0058402610-S
ED0017900300-S
ED0032400200-S
ED0075650070-S
Starting Motor 12V 2.5KW

Screw, M12 x 25
Nut, M8
Washer, Diam. 8
56
Qty.
1
2
1
1
TP-6775
11/11
Group 102: Fitting For Pressure Oil Switch

Variation 001
Item
Part No.
Description
M15
M100
ED0046700600-S
ED0089650030-S

Plug, M12
TP-6775
11/11
Qty.
1
1
57

Variation 040
Item
Part No.
Description
M6
M7
M20
M21
M85
ED0021001180-S
ED0021855480-S
ED0032400050-S
ED0076260660-S
ED0024710190-S
Preheating Glow Plug 12 V

Glow Plug Wire
Nut, M5
Washer
Collar 175mm
58
Qty.
3
2
3
3
1
TP-6775
11/11

Variation 041
Item
Part No.
Description
M6
M7
M20
M21
M85
ED0021001180-S
ED0021855480-S
ED0032400050-S
ED0076260660-S
ED0024710190-S
Preheating Glow Plug 12 V

Glow Plug Wire
Nut, M5
Washer
Collar 175mm
TP-6775
11/11
Qty.
4
3
4
4
1
59
Group 140: Camshaft Flange On 3rd PTO

Variation 004
Item
Part No.
Description
D20
D21
D22
ED0012002330-S
ED0038000260-S
ED0097304160-S
O-Ring, 40.95 x 2.62

Flange
Screw, M6 x 20
60
Qty.
1
1
3
TP-6775
11/11
Group 160: Flanging Plate

Variation 089
Item
Part No.
Description
E10
ED0063707340-S
E10a
E26
E26a
ED0063707350-S
ED0017700560-S
ED0017701110-S
Flanging Plate
(Thickness 7 mm)
Centering Plate
Bolt, M8 x 18
Bolt, M8 x 18
TP-6775
11/11
Qty.
1
1
7
4
61
Group 171: Pulley Guard

Variation 011
Item
Part No.
Description
G1
G2
G27
G27a
G105
G116
ED0097302310-S
ED0069277070-S
ED0097302790-S
ED0097302790-S
ED0090000780-S
ED0090001340-S
Screw, M6 x 30
Belt Guard
Screw, M6 x 40
Screw, M6 x 40
Plug
Cap, Diam. 60
62
Qty.
1
1
2
2
1
1
TP-6775
11/11
Gasket Set
Variation 1003
Item
Part No.
Description
N1a
N1b
ED0082051080-S
ED0082051090-S
Head/Fuel System Gasket Set

Crankcase Gasket Set
Qty.
1
1
Variation1404
Item
Part No.
Description
N1a
N1b
ED0082051100-S
ED0082051110-S
Head/Fuel System Gasket Set

Crankcase Gasket Set
TP-6775
11/11
Qty.
1
1
63
Group 101: Air Intake

Variation GM77379--GR1
1
3
4
6
7
5
2
GM77379_B
Item
1
2
3
4
5
6
7
64
Part No.
Description
GM74557
GM77378
M125A--06--80
M933--06016--60
X-284-26
X-426-16
X-426-19
Resonator, Intake
Hose, Molded Air Intake
Washer, Plain
Screw, hex cap, M6x16mm
Grommet, Round
Clamp, Hose, 1.81/2.75 In.
Clamp, Hose, 1.00/2.00 In.
Qty.
1
1
2
2
1
1
1
TP-6775
11/11
Group 103: Fuel System

Variation GM74543--GR1, GR2
17
15
3
19
9
11
14
13
15
20
23
22
21
24
20
21
16
10
12
22
18 16
5
GM74543_C
6
Item
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Description
X-6003-5
X-6003-36
X-6003-52
229051
229168
GM75726
M125A-08-80
M125A-10-80
M6923-06-80
M6923-10-80
M933-06020-60
M933-08020-60
M933-10035-60
X-25-40
X-75-2
X-101-25
X-216-29
X-284-39
X-426-9
X-555-1
X-582-41
X-672-7
See Chart
Conduit, convoluted
Conduit, convoluted
Conduit, convoluted
Pump, Fuel
Lead Assembly
Bracket, Fuel Filter Mounting
Washer, Plain, 8.4 ID x 16.0 OD
Nut, Hex 6mm
Nut, Hex 10mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Washer, Plain, .281 ID x .625 In. OD
Plug, Pipe (1/4 NPTF)
Nut, Hex Elastic Stop, M6-1
40acoupling, Pipe
Grommet, Round
Clamp, Hose, .25/.70 In.
Elbow, Street (90 Deg x 1/4 NPTF)
Fitting, Hose Connector
Clamp, insulated, .44 in.
Line, Flex Fuel
Variation No.
GM74543-GR1
GM74543-GR2
TP-6775
11/11
Qty.
1
1
1
1
1
1
6
2
1
2
1
2
2
6
2
3
1
3
3
2
2
1
1
Item 24,
Fuel Line
X-6251-34
X-6251-35
65

28
30
6
12
28
26
29
15
16
20
3
4
16
19
27
21
7
8
2
24
25
13
22
15
15 17
11
25 24 4
14
19
27
29
21
10
15
9
61
62
63
64
68
23
69
18
70
GM75706_B
66
TP-6775
11/11

Item
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
61
62
63
64
68
69
70
Part No.
Description
X-6003-6
229125
229330
359037
GM41987
GM46936
GM69828
GM74529
GM75641
GM75676
GM77653
GM82746
M125A-06-80
M125A-08-80
M6923-06-80
M6923-08-80
M6923-12-80
M933-06016-60
M933-06020-60
M933-08020-60
M933-08025-60
M933-12025-60
X-25-40
X-284-39
X-386-36
X-391-23
X-426-12
X-426-9
See Chart
344306
344584
229826
344043
GM16865
GM22995
GM17702
Conduit, Convoluted
Belt, V ( 27 in.) (B)
Screw, Wing
Bottle, Overflow
Tube, Seawater
Pump, Sea Water
Bracket, Water Bottle
Bracket, Seawater Pump
Guard, Belt
Bracket, Belt Guard
Switch, Pressure
Guard, Belt
Washer, Plain
Nut, Hex 6mm
Nut, Hex 8mm
Nut, Hex
Screw, Hex Cap, M6x16mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Screw, H.C.
Grommet, Round
Coolant Overflow Hose
Connector, 90 Deg. ( 3/4 ID Hose)
Clamp, Hose, .69/1.25 In.
Clamp, Hose, .25/.70 In.
Hose, Molded Seawater
Plate, Cover
Gasket
Kit, Impeller (Includes Gasket)
Bearing, Ball
Seal
Seat, Ceramic
Key
Variation No.
GM75706-GR1
GM75706-GR2
TP-6775
11/11
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
2
5
3
1
1
4
1
3
1
1
2
2
1
2
4
2
1
1
1
1
1
1
1
1
Item 30,
Seawater Hose
GM75707
GM75708
67
Group 105: Engine

5
15
19
24
26
11
16
25
13
30
4
30
28
22
29
23
12
17
20
14
15
18
21
10
GM77080_D
68
TP-6775
11/11
Group 105: Engine

Item
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31
Part No.
Description
X-6003-14
X-6003-14
238915
249872
343473
359653
365220
GM28823
GM66090
GM74501
GM74526
GM81954
M125A-04-80
M125A-08-80
M6921-08060-60
M6923-10-80
M7985A-04006-20
M933-08016-60
M933-10030-60
M934-08-60
X-25-40
X-67-113
X-391-23
X-400-191
X-426-12
X-672-20
X-6210-2
M933-08020-60
See Chart
Conduit, Convoluted
Conduit, Convoluted
Boot
Switch, High Temperature Shutoff
Sender, Oil Pressure
Valve, Oil Drain (3/8-18 NPT)
Adapter, Bushing
Sensor, Temperature
Bushing, Adapter
Hose, Molded Seawater
Guard, Starter
Bracket, Fuel Filter Mounting
Washer, Plain
Screw, Hex Flange
Nut, Hex 10mm
Screw, Pan Head
Screw, Hex Cap
Screw, Hex Cap
Nut, Hex
Washer, plain, .281 ID x .625 in.OD
Screw, Hex Washer, Thread-Forming
Connector, 90 Deg. ( 3/4 ID Hose)
Spacer, .384 ID x .5 OD x .25 in.
Clamp, Hose, .69/1.25 In.
Clamp, Insulated, .75 In.
Nut, flange spiralock, 1/4-20
Screw, Hex Cap
Engine Assembly
Variation No.
GM77080-GR1
GM77080-GR2
TP-6775
11/11
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
2
2
1
2
2
2
2
2
1
Item 31,
Engine
Assembly
GM74469
GM74470
69
Group 107: Nameplate and Decals

Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Description
224233
226917
238162
249808
249809
249810
294520
344295
344486
GM14167
GM35838
GM77652
Decal, 1-800 Number

Decal, Negative Battery Conn.
Decal, Pos. Battery Connection
Decal, Warning Rotating Parts
Decal, Caution Hot Engine
Decal, Warning Hot Coolant
Decal, Danger, High Voltage
Decal, Equipment Grd
Decal, CE
Decal, Drain
Decal, 4 Wire Reconnection
Decal, Fuse Panel
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
Item
1
2
3
4
5
6
7
8
9
10
11
12
70
Part No.
Description
224233
226917
238162
249808
249809
249810
294520
344295
344486
GM14167
229883
GM77652
Decal, 1-800 Number

Decal, Negative Battery Conn.
Decal, Pos. Battery Connection
Decal, Warning Rotating Parts
Decal, Caution Hot Engine
Decal, Warning Hot Coolant
Decal, Danger, High Voltage
Decal, Equipment Grd
Decal, CE
Decal, Drain
Decal, 12 Wire Reconnection
Decal, Fuse Panel
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
TP-6775
11/11
Group 109: Skid and Mounting

Variation GM75627--GR1, GR2, GR3
12
4
10
17
7
14
13
9
3
6
8
11
5
15
9
3
6
13
16
1
GM75627
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Description
GM74528
LK-0606-1515
M125A-06-80
M125A-08-80
M125A-12-80
M6923-06-80
M6923-08-80
M931-08055-60
M933-06025-60
M933-08020-60
M933-12025-60
M982-08-80
X-22-12
X-25-96
See Chart
See Chart
See Chart
Support, Engine
Lead
Washer, Plain
Washer, Plain
Nut, Hex 6mm
Nut, Hex 8mm
Screw, Hex Cap
Screw, Hex Cap
Screw, Hex Cap
Screw, H.C.
Nut, Hex Elastic Stop, 8MM
Washer, Lock, .262 ID x .743 In. OD
Washer, Plain, .406 ID x 2 in. OD
Tray, Drip
Vibromount
Vibromount
Module No.
GM75627-GR1
GM75627-GR2
GM75627-GR3
TP-6775
11/11
Item 15, Tray

GM74111
GM77515
GM74112
Item 16,
Vibromount
229127
229127
229127
Qty.
1
1
2
3
4
2
6
3
2
6
4
3
4
3
1
1
2
Item 17,
Vibromount
229127
225125
225125
71
Group 201: Generator and Mounting

21
22
29
8
12
51 55
52
50
43
1
23
45
55
48
23
24
25
53
30
10
31
26
44
11
19
18
20
14
30
47
42
54
49
13
46
27
17
28
16
GM73473_B
72
TP-6775
11/11

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
42
43
44
45
46
47
48
49
50
51
52
53
54
55
TP-6775
Part No.
Description
278427
GM29354
GM38784-2
GM71812
GM71834
GM71976
GM73374
GM73477
GM74612
GM76166
GM77897
GM78224
LK-0611-1515
M125A-06-80
M6923-08-80
M931-08300-60
M933-06010-60
M933-10025-82
X-22-12
X-22-6
X-49-2
X-67-133
X-67-64
X-634-27
X-801-3
X-801-4
X-6054-17
X-6210-3
X-6216-1
X-6266-1
229335
238247
238248
239247
239282
256466
GM60538
GM79114
X-22-6
X-468-3
X-49-1
X-634-27
X-67-113
X-67-64
Gasket, Cover
Cover, Brush Holder
Vibromount, Controller
Disc, Drive
Rotor Assembly
Fan, Alternator
Stator Assembly
Box, Junction
Plate, Cover
Panel, Junction Box Controller
Guard, Alternator Air Outlet
Bracket, Assembly End
Lead
Washer, Plain
Nut, Hex 8mm
Screw, Hex Cap (Metric)
Screw, Hex Cap
Screw, Hex Cap
Screw, Machine
Screw, Self-Tapping
Bushing
Washer, Hardened, .406 ID x .812 In. OD
Stud (Metric)
Nut, Flange Whiz, 6-32
Screw, Phillips Hex Crimptite
Connector, Cable
Bracket, Brush Holder
Retainer, Wire
Shim, Brush Holder
Holder, Brush
Brush
O-Ring (2.050 ID)
Spring
Bracket, End
Cable Tie, Nylon
Screw, Machine
Bushing
Screw, Self-Tapping
11/11
Qty.
1
1
4
2
1
1
1
1
1
1
1
1
1
5
6
4
5
6
6
6
6
2
2
1
6
4
6
6
6
1
1
1
2
1
2
1
2
1
2
1
2
1
2
3
73

24
28
40
9
11
35
5
41
34
37
20
16
23
32
1
21
14
41
12
43
15
44
25
30
33
45
18
39
38
3
19
36
22
31
6
27 10
29
42
26
13
41
74
GM73474_B
TP-6775
11/11

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part No.
Description
229110
344567
A-229152
GM30341
GM38784-2
GM71791
GM71812
GM71976
GM73477
GM74038
GM74612
GM76166
GM76195
GM77897
LK-0611-1515
M125A-06-80
M6923-08-80
M931-08385-60
M933-06010-60
M933-10025-82
X-22-1
X-22-12
X-22-6
X-22-7
X-25-129
X-25-36
X-49-2
X-50-13
X-51-8
X-67-135
X-97-15
X-283-3
X-468-3
X-634-27
X-712-17
X-801-3
X-801-4
X-6054-17
X-6210-3
X-6216-1
X-6238-3
X-6266-1
See Chart
See Chart
O-Ring (2.859 ID)

Exciter Armature
PCB Assembly
Field Assembly, Exciter
Vibromount, Controller
Bracket, End
Disc, Drive
Fan, Alternator
Box, Junction
Panel, End Bracket
Plate, Cover
Panel, Junction Box Controller
Guard, End Bracket Air Inlet
Guard, Alternator Air Outlet
Lead
Washer, Plain
Nut, Hex 8mm
Screw, Hex Cap (Metric)
Screw, Hex Cap
Screw, Hex Cap
Washer, Lock
Washer, lock, .172 ID x .333 In. OD
Washer, Plain, .384 ID x 1.628 In. OD
Screw, Machine
Screw, Machine
Screw, Machine
Screw, Hex Head Machine
Terminal, Ring, Male, 16-14 AWG
Cable Tie, Nylon
Bushing
Spacer, .312 OD, .56 In.
Stud (Metric)
Nut, Flange Whiz, 6-32
Screw, Phillips Hex Crimptite
Bolt, Hex Cap
Connector, Cable
Rotor Assembly
Stator Assembly
Module No.
GM73474-GR1
GM73474-GR2
GM73474-GR3
TP-6775
11/11
Item 44, Rotor

Assembly
Item 45, Stator

Assembly
GM72453
GM72454
GM72454
GM73375
GM73376
GM74037
Qty.
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
5
6
4
5
6
1
6
6
5
1
4
6
4
5
3
4
3
1
1
3
6
4
6
6
8
1
1
1
1
75
Group 301: Controller

20
18
21
14
15
5
3
12
13
21
16
21
14
19
11
16
21
17
17
LO & Ground Lead
Connection View
Items not shown: 1, 2

GM76137_B
Item
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
76
Part No.
Description
201620-152
201621-84
238426
239298
358337
GM39266
GM49746
GM77306
GM77373
GM82832
M125A-05-80
M7500D-05010-85
M7985A-05016-20
M934-05-50
X-22-11
X-22-12
X-25-40
X-81-8
X-672-10
X-6210-2
Tab ID Grd
Marker, Lead
Fuse Holder, .25 X 1.25 In.
Fuse, 5A, 250V, .25 X 1.25, Fast Acting
Fuse, 10 A, 250 V
Fuse, 20A 250V Fast Acting
Relay, 12 VDC
Harness, Engine 6-11 kW Marine
Assembly, Battery Charger
Controller, ADC IId
Washer, Plain
crew, Metric Thread Forming
Screw, Pan Head Mach.
Nut, Hex 5mm
Washer, Lock, .262 ID X .469 OD
Nut, Hex, 1/4-20
Clamp, Insulated, .5 In.
Nut, Flange Spiralock, 1/4-20
Qty.
1
1
3
1
1
1
2
1
1
1
4
3
6
2
2
2
1
1
1
4
TP-6775
11/11
Group 701: Literature

Variation 701--197--3, 701--197--4, 701--197--5, 701--197--6
Item
Part No.
Description
1
2
3
4
5
6
7
TP-5620
TP-6691
TP-6772
TP-6773
TP-6774
TP-6775
TP-6776
TP-6701
Safety Precautions, Marine

Warranty, Marine (32 kW & Below)
O/M 5--11 kW Lombardini Diesel Marine
I/M 5--11 kW Lombardini Diesel Marine
S/M 5--11 kW Lombardini Diesel Marine
P/M 5--11 kW Lombardini Diesel Marine
S/M Lombardini Workshop Manual FOCS
Engine Series
O/M SiteTech Software
Qty.
1
1
1
1
1
1
1
1
Paint and Miscellaneous Parts

Part
Number
Item
1
GM48126
TP-6775
11/11
Description
White paint, spray can (Matterhorn White)
77
Accessories
Qty.
Description
Part No.
Circuit Breaker Kits

LCB, 25A, 2P, 250V
1
1
Breaker, Circuit
Plate, Cover
LCB, 42A, 2P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 50A, 2P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 50A, 1P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 27A, 1P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 85A, 1P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 35A, 1P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 30A, 1P, 250V

1
1
GM77889-KA(KP)1
X-506-40
229183
GM77889-KA(KP)2
X-506-43
229183
GM77889-KA(KP)3
X-506-38
229183
GM77889-KA(KP)4
X-506-78
229183
GM77889-KA(KP)5
X-506-58
229183
GM77889-KA(KP)6
X-506-70
229183
GM77889-KA(KP)7
X-506-46
229183
GM77889-KA(KP)8
X-506-49
229183
LCB, 100A, 1P, 250V
GM77889-KA(KP)9
Breaker, Circuit
Plate, Cover
LCB, 40A, 1P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 22A, 2P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 35A, 2P, 250V

1
1
Breaker, Circuit
Plate, Cover
LCB, 18A, 3P, 480V

1
Breaker, Circuit
LCB, 35A, 3P, 480V

1
Breaker, Circuit
LCB, 40A, 3P, 480V

1
Breaker, Circuit
LCB, 23A, 3P, 480V

1
Breaker, Circuit
LCB, 20A, 3P, 480V

1
78
Breaker, Circuit
Description
LCB, 25A, 2P, 250V
Breaker, Circuit
Plate, Cover
1
1
Qty.
X-506-80
229183
GM77889-KA(KP)10
X-506-50
229183
GM77889-KA(KP)11
X-506-57
229183
GM77889-KA(KP)12
1
1
1
X-506-40
229183
249956
GM77889-KA(KP)19
Breaker, Circuit
Plate, Cover
Terminal, Jumper
LCB, 50A, 2P, 250V

1
1
1
GM77889-KA(KP)18
Breaker, Circuit
Plate, Cover
Terminal, Jumper
LCB, 42A, 2P, 250V

1
1
1
Part No.
X-506-43
229183
249956
GM77889-KA(KP)20
Breaker, Circuit
Plate, Cover
Terminal, Jumper
X-506-38
229183
249956
Electrical System Kits

Harness, 12 In. Pigtail
1
Harness, pigtail
Harness, 15 Ft., Remote Panel

1
Harness, extension

1
Harness, extension

1
Harness, extension

1
Harness, extension
Harness, Y Connection
1
Harness, Y remote gauge
Harness, Y Connection
1
Harness, Y remote gauge
Remote Digital Gauge

1
1
1
1
1
Decal, warning
Gauge, digital
Harness, remote
Installation Instructions
ADC 2100 Controller Replacement
Installation Instructions,
Remote Digital Gauge
GM32332-KP1
GM32324
GM32333-KP1
GM30248
GM32333-KP2
GM32323
GM32333-KP3
GM45889
GM32333-KP4
GM47391
GM32333-KP5
GM49054
GM32333-KP6
GM62759
GM32337-KP1
249494
GM30565
GM32325
TT-1364
TT-1379
X-506-42
229183
GM77889-KA(KP)13
X-506-63
GM77889-KA(KP)14
X-506-67
GM77889-KA(KP)15
X-506-81
GM77889-KA(KP)16
X-506-64
GM77889-KA(KP)17
X-506-10
TP-6775
11/11
Accessories
Qty.
Description
Part No.
Remote Start Panel, 12V

1
1
1
1
1
1
1
2
2
2
GM32335-KP1
TT Rmt Start Panel

TT-1378
Decal, warning
249494
Panel assy, control 12V
(includes the following)
GM33848-1
Meter, run time, 10000 hour
238736
Panel, control
GM33847
Switch, rocker, 12V
GM33849
Harness, wiring panel assy, control
GM33851
Screw, pan head M3 x 12
M7985A-03012-20
Nut, hex, 3 mm
M934-03-50
Washer, lock.146 ID x .285 in. OD
X-22-6
Ship to Shore Switch, 3 Wire

1
1
Isolated Standoff
2
2
1
TP-6775
GM38314--KA1
M934-06-60
X--6054--23
X--6128--35
GM78414-KA(KP)1
Relay, 12VDC
Switch, High Temp. Cut--Out
Relay, 12 VDC
Bus, Isolated Ground
Bracket, Bus Support
Sender, Pressure, 0--150psi, 1/8--27
Harness, Engine 6--11KW Marine
Spacer,.406 ID x .625 OD x .297 in.
Cable, Battery (Black)
Cable, Battery
Stud (Metric)
Isulator, Standoff
Isolated Ground, 12V

1
1
1
1
1
1
1
1
1
1
1
2
5
1
A-246617
TT-535
Nut, hex, 6 mm
Stud (Metric)
Isulator, Standoff
Isolated Ground, 12V

1
1
1
1
1
1
1
1
1
1
2
5
1
PAA-246617
Switch, transfer, 3 pole

Instructions, installation
GM78414-KA(KP)3
Relay, 12VDC
Switch, High Temp. Cut--Out
Bus, Isolated Ground
Relay, 12 VDC
Bracket, Bus Support
Sender, Pressure, 0--150psi, 1/8--27
Harness, Engine 6--11KW Marine
Spacer,.406 ID x .625 OD x .297 in.
Cable, Battery (Black)
Cable, Battery
Cable, Battery
Stud (Metric)
Isulator, Standoff
11/11
233442
GM29289
GM49746
GM31868
GM78415
GM70917--1
GM79007
X--400--75
X--545--178
X--545--228
X--6054--23
X--6128--35
TT--1581
233442
GM29289
GM31868
GM49746
GM78415
GM70917--1
GM79007
X--400--75
X--545--178
X--545--228
X--545--233
X--6054--23
X--6128--35
TT--1581
Qty.
Description
Part No.
Sound Shield Kits

Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
1
26
9
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
5
1
1
2
1
GM77876-KA(KP)1
Grommet, round
243488
Hose (2.0 in. ID x 5 in.)
GM32052
Tube, exhaust (8.0 in.)
GM46007
Corner, sound shield
GM74137
Rail, sound shield (17.4 in.)
GM74140
GM74141
GM74142
Panel, sound shield (RH)(18.3 x 10.1 in.) GM74437
Door, sound shield (RH)(18.3 x 17.8 in.)
GM74439
Door, sound shield (front) (18.3 x 14.1 in.) GM74444
Door, sound shield (LH) (18.3 x 28.2 in.)
GM74446
Door, sound shield (rear) (18.3 x 18.3 in.) GM74454
Roof, sound shield (18.3 x 28.2 in.)
GM74456
Bracket, sound shield corner (1 x 1.6 in.) GM74790
Insulation, acoustic foam (2 x 5.8 in.) GM74924--21
Insulation, acoustic foam (4.8 x 6.3 in.) GM74924--23
Plate, end bracket (8.5 in.)
GM76135
Bracket, sound shield mounting (side)
(2.3 x 30.7 in.)
GM77145
Bracket, sound shield mounting (rear)
(2.3 x 16.8 in.)
GM77147
Bracket, sound shield rail (1 x 1.7 in.)
GM77148
Bracket, sound shield panel mounting
(1.1 x 1.8 in.)
GM77222
Hose, molded seawater inlet (9 in.)
GM77366
Panel, terminal block (18.3 x 4 in.)
GM77369
Baffle, junction box air intake (rear)
(5.7 x 6.25 in.)
GM77386
Hose, molded air intake (11.6 in.)
GM77879
Bulkhead, sound shield (front)
(2.3 x 19 in.)
GM77883
Bracket, sound shield RH door mtg.
(2.3 x 29.7 in.)
GM79138
Extension harness
GM80502
Bracket, terminal block panel mounting
GM82181
Lead, ground
LK--0611--1515
Nut, wing (1/4--20)
X--276--9
Clamp, hose (0.69/1.25 in.)
X--426--12
X--426--16
X--426--9
Cable, battery (positive, red)
X--545--137
Cable, battery (negative, black)
X--545--190
Conduit, convoluted (13 in.)
X--6003--13
X--6003--37
X--6003--5
Screw, Phillips hex crimptite
X--6216--1
Line, flex fuel (14.5 in.)
X--6251--33
Connector, hose
X--652--3
Screw, self tapping (10--32)
X--67--64
TT--1571
79
Accessories, continued
Qty.
Description
Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
26
1
9
1
1
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
5
1
1
1
80
Part No.
GM77877-KA(KP)1
Grommet, round
243488
Hose (2.0 in. ID x 7.5 in.)
GM32053
GM46007
GM74137
GM74140
GM74141
GM74143
Door, sound shield (RH) (18.3 x 21.2 in.) GM74440
GM74447
GM74457
Panel, sound shield (RH) (18.3 x 10.1 in.) GM74464
Insulation, acoustic foam
(10.75 in. diameter)
GM74924--20
(2.3 x 16.8 in.)
GM77147
GM77148
(2.3 x 34 in.)
GM77194
(1.1 x 1.8 in.)
GM77222
GM77366
GM77369
(5.7 x 6.25 in.)
GM77386
Panel, end bracket (10.75 in. diameter)
GM77823
Panel, end bracket foam
(9.25 in. ID x 10.75 in. OD)
GM77824
GM77879
(2.3 x 19 in.)
GM77883
(2.3 x 33.1 in.)
GM79139
Extension harness
GM80502
GM82181
Lead, ground
LK--0611--1515
Nut, wing (1/4--20)
X--276--9
X--426--12
X--426--16
X--426--9
X--545--137
X--545--190
X--6003--13
X--6003--37
X--6003--5
X--6216--1
Connector, hose
X--652--3
Line, flex fuel (14.5 in.)
X--6251--33
TT--1572
Qty.
Description
Sound Shield
2
1
1
4
2
4
2
1
1
1
1
1
1
4
1
1
1
1
1
26
1
9
1
1
1
1
1
1
1
1
1
1
1
2
2
4
3
1
1
1
1
1
1
5
1
1
Part No.
GM77877-KA(KP)2
Grommet, round
243488
Hose (2.0 in. ID x 7.5 in.)
GM32053
GM46007
GM74137
GM74140
GM74141
GM74144
Door, sound shield (RH) (18.3 x 24.9 in.) GM74441
GM74448
GM74458
Panel, sound shield (RH) (18.3 x 10.1 in.) GM74464
Insulation, acoustic foam
(10.75 in. diameter)
GM74924--20
(2.3 x 16.8 in.)
GM77147
GM77148
(2.3 x 37.8 in.)
GM77195
(1.1 x 1.8 in.)
GM77222
GM77366
GM77369
(5.7 x 6.25 in.)
GM77386
Panel, end bracket (10.75 in. diameter)
GM77823
Panel, end bracket foam
(9.25 in. ID x 10.75 in. OD)
GM77824
GM77879
(2.3 x 19 in.)
GM77883
(2.3 x 36.8 in.)
GM79140
Extension harness
GM80502
GM82181
Lead, ground
LK--0611--1515
Nut, wing (1/4--20)
X--276--9
X--426--12
X--426--16
X--426--9
X--545--137
X--545--190
X--6003--13
X--6003--37
X--6003--5
Connector, hose
X--652--3
X--6216--1
Line, flex fuel (18 in.)
X--6251--32
TT--1573
TP-6775
11/11
Accessories, continued
Qty.
Description
Part No.
Qty.
Description
Part No.
Miscellaneous Kits
Keel Cooling Conversion
1
1
2
1
Keel Cooling Conversion

1
1
2
1
Tray, Stainless Steel Drip
Stainless Steel Drip Tray

1

1
GM78587--KA(KP)2
GM78586
GM78775
GM79490
GM82971
GM31994--KP1
TT Fuel/Water Separator
Assembly, Fuel/Water Separator Filter
1 Element, Filter

1
GM78586
GM78775
GM79490
GM82971
Flange, Exhaust Outlet

Gasket, Thermostat Housing
Cap, Rubber
Guard, Pulley
Fuel/Water Separator
1
1
GM78587--KA(KP)1
Flange, Exhaust Outlet

Gasket, Thermostat Housing
Cap, Rubber
Guard, Pulley
TT-1375
GM41013
GM41014
GM78322-KA(KP)1
GM78323
GM78322-KA(KP)2
GM78324
GM78322-KA(KP)3
GM78325
Siphon Break (for Non-Sound Shielded Units)

PA-229928
1
1
1
1
1
1
1
Clamp, hose, 0.25/0.70 in.

Tubing, clear flexible plastic
Valve assy., siphon break
(includes the following)
Valve, duct
Cap, siphon valve
Loop, siphon valve vent
Siphon Break Hose Connection

2
2
2
1
1
1
1
1
1
1
1
1
TP-6775
X-426-9
TT-1268
GM34883
GM32985
328666
GM32984
GM32988
GM78347-KA(KP)1
Connector, hose
344934
Grommet, round
X-284-42
Clamp, hose, .69/1.25 in.
X-426-12
Clamp, hose, .25/.70 in.
X-426-9
Hose
X-691-16
Hose
X-691-25
Tubing, clear flexible plastic
GM34883
Valve, siphon break (includes the following)GM32985
Valve, duct
328666
Cap, siphon valve
GM32984
Loop, siphon valve vent
GM32988
TT-1579
11/11
81
Notes
82
TP-6775
11/11
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cert.
cfh
ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audiovisual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification, certified
cubic feet per hour
TP-6775 11/11
cfm
CG
CID
CL
cm
CMOS
cubic feet per minute

center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cu. in.
cubic inch
cw.
clockwise
CWC
city water-cooled
cyl.
cylinder
D/A
digital to analog
DAC
digital to analog converter
dB
decibel
dBA
decibel (A weighted)
DC
direct current
DCR
direct current resistance
deg.,
degree
dept.
department
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge
est.
estimated
E-Stop
emergency stop
etc.
et cetera (and so forth)
exh.
exhaust
ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
g
ga.
gal.
gen.
genset
GFI
external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET
ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature,
high engine temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
Appendix 83
kA
KB
kg
kg/cm2
kiloampere
kilobyte (210 bytes)
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kilograms per cubic meter
kg/m3
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, k kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/min.
cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
MCCB
molded-case circuit breaker
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm,
m
milliohm
MOhm,
M
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure
84 Appendix
MTBO
mtg.
MW
mW
F
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
mean time between overhauls

mounting
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and Health
Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph.,
phase
PHC
Phillips head crimptite (screw)
PHH
Phillips hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent-magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)
rly.
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SPDT
SPST
spec,
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr
relay
root mean square
round
read only memory
rotate, rotating
revolutions per minute
right side
room temperature vulcanization
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international dunites,
International System of Units
side in/end out
silencer
serial number
single-pole, double-throw
single-pole, single-throw
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriters Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer
TP-6775 11/11
Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.
Steps for common hardware application:

1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
Washers and Nuts: Use split lock washers as a bolt

locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.
3. Follow these SAE washer rules after determining

exit hole type:
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance

1
b. Always use a washer under a nut (see 2 above

for exception).
c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3
3
G-585
1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1
Acceptable Bolt Lengths

5
4
G-585
1.
2.
3.
4.
5.
6.
Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types
Figure 2
TP-6775 11/11
Acceptable Hardware Combinations
Appendix
85
Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications
Size
Assembled into
Aluminum
Grade 2 or 5
Assembled into Cast Iron or Steel
Torque
Measurement
Grade 2
Grade 5
Grade 8
8-32
Nm (in. lb.)
1.8
(16)
2.3
(20)
10-24
Nm (in. lb.)
2.9
(26)
3.6
(32)
10-32
Nm (in. lb.)
2.9
(26)
3.6
(32)
1/4-20
Nm (in. lb.)
6.8
(60)
10.8
(96)
14.9
(132)
1/4-28
Nm (in. lb.)
8.1
(72)
12.2
(108)
16.3
(144)
5/16-18
Nm (in. lb.)
13.6
(120)
21.7
(192)
29.8
(264)
5/16-24
Nm (in. lb.)
14.9
(132)
23.1
(204)
32.5
(288)
3/8-16
Nm (ft. lb.)
24.0
(18)
38.0
(28)
53.0
(39)
3/8-24
Nm (ft. lb.)
27.0
(20)
42.0
(31)
60.0
(44)
7/16-14
Nm (ft. lb.)
39.0
(29)
60.0
(44)
85.0
(63)
7/16-20
Nm (ft. lb.)
43.0
(32)
68.0
(50)
95.0
(70)
1/2-13
Nm (ft. lb.)
60.0
(44)
92.0
(68)
130.0
(96)
1/2-20
Nm (ft. lb.)
66.0
(49)
103.0
(76)
146.0
(108)
9/16-12
Nm (ft. lb.)
81.0
(60)
133.0
(98)
187.0
(138)
9/16-18
Nm (ft. lb.)
91.0
(67)
148.0
(109)
209.0
(154)
5/8-11
Nm (ft. lb.)
113.0
(83)
183.0
(135)
259.0
(191)
5/8-18
Nm (ft. lb.)
128.0
(94)
208.0
(153)
293.0
(216)
3/4-10
Nm (ft. lb.)
199.0
(147)
325.0
(240)
458.0
(338)
3/4-16
Nm (ft. lb.)
222.0
(164)
363.0
(268)
513.0
(378)
1-8
Nm (ft. lb.)
259.0
(191)
721.0
(532)
1109.0
(818)
1-12
Nm (ft. lb.)
283.0
(209)
789.0
(582)
1214.0
(895)
See Note 3
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8 or 8.8
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
M6
x 1.00
6.2
(4.6)
9.5
(7)
13.6
(10)
M8
x 1.25
15.0
(11)
23.0
(17)
33.0
(24)
M8
x 1.00
16.0
(11)
24.0
(18)
34.0
(25)
M10 x 1.50
30.0
(22)
45.0
(34)
65.0
(48)
M10 x 1.25
31.0
(23)
47.0
(35)
68.0
(50)
M12 x 1.75
53.0
(39)
80.0
(59)
115.0
(85)
M12 x 1.50
56.0
(41)
85.0
(63)
122.0
(90)
M14 x 2.00
83.0
(61)
126.0
(93)
180.0
(133)
M14 x 1.50
87.0
(64)
133.0
(98)
190.0
(140)
M16 x 2.00
127.0
(94)
194.0
(143)
278.0
(205)
M16 x 1.50
132.0
(97)
201.0
(148)
287.0
(212)
M18 x 2.50
179.0
(132)
273.0
(201)
390.0
(288)
M18 x 1.50
189.0
(140)
289.0
(213)
413.0
(305)
See Note 3
Notes:
1.
2.
3.
4.
86
Do not use these values when the torque values are specified on the assembly drawing.
These values are based on new plates threads. Increase values by 15% if non-plated threads are used.
Hardware threaded into aluminum must have two diameters of thread engagement or may require 30% or more reduction in the torque.
Torques are calculated as equivalent stress loading to American hardware and approximately a preload of 90% of yield strength and
friction coefficient of 0.125.
Appendix
TP-6775 11/11
Appendix D Common Hardware Identification

Screw/Bolts/Studs
Nuts
Hardness Grades
Head Styles
Nut Styles
American Standard
Hex Head or Machine Head
Hex Head
Grade 2
Hex Head or Machine Head

with Washer
Lock or Elastic
Grade 5
Flat Head (FHM)
Square
Grade 8
Round Head (RHM)
Cap or Acorn
Grade 8/9 (Hex Socket

Head)
Pan Head
Wing
Hex Socket Head Cap or

Allent Head Cap
Washers
Metric
Number stamped on
hardware; 5.8 shown
5.8
Washer Styles
Hex Socket Head or Allent

Head Shoulder Bolt
Plain
Sheet Metal Screw
Split Lock or Spring
Stud
Spring or Wave
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)
Plain Washers
9/32 x 5/8 x 1/16
Thickness
Threads Per Inch
External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size
Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)

Lock Washers
M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
5/8
Internal Dimension
Major Thread Diameter In Millimeters
TP-6775 11/11
Appendix 87
Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)
Part No.
Dimensions
Hex Head Bolts, cont.
Part No.
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
X-6238-14
X-6238-16
X-6238-21
X-6238-22
3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
X-6009-1
1-8
Standard
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
X-6210-3
X-6210-4
X-6210-5
X-6210-1
6-32
8-32
10-24
10-32
Whiz
Whiz
Whiz
Whiz
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
X-85-3
X-88-12
X-89-2
5/8-11
3/4-10
1/2-20
Standard
Standard
Standard
X-129-51
X-129-45
X-129-52
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
X-6021-9
5/8-18 x 2.50
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
X-792-1
X-792-5
X-792-8
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00
88 Appendix
Dimensions
Type
Hex Nuts
Washers
Part No.
ID
X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062
OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000
Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134
#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1
TP-6775 11/11
Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60
M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150
M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200
M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60
M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330
M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60
M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110
Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued
Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued
M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60
M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150
M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60
M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160
M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82
M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*
M931-22090-60
M931-22120-60
M931-22160-60
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M961-14025-60
M933-14025-60
M961-14050-82
M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*
M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200
M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60
M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70
M933-18035-60
M933-18050-60
M933-18060-60
M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60
M933-20050-60
M933-20055-60
M20-2.50 x 50
M20-2.50 x 55
M933-24060-60
M933-24065-60
M933-24070-60
M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70
Hex Head Bolts (Full Thread)

M933-04006-60
M4-0.70 x 6
M933-05030-60
M933-05035-60
M933-05050-60
M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50
M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60
M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50
M933-07025-60
M7-1.00 x 25
M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82
M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40
Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20
M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100
M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20
M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100
Flat Head Machine Screws

M965A-04012-SS
M4-0.70 x 12
M965A-05012-SS
M965A-05016-20
M965A-06012-20
M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12
* This metric hex bolts hardness is grade 10.9.
TP-6775 11/11
Appendix 89
Metric, continued
Part No.
Hex Nuts
Dimensions
Type
M934-03-50
M3-0.50
Standard
M934-04-50
M934-04-B
M4-0.70
M4-0.70
Standard
Brass
M934-05-50
M5-0.80
Standard
M934-06-60
M934-06-64
M6923-06-80
M982-06-80
M6-1.00
M6-1.00
M6-1.00
M6-1.00
Standard
Std. (green)
Spiralock
Elastic Stop
M934-08-60
M6923-08-80
M982-08-80
M8-1.25
M8-1.25
M8-1.25
Standard
Spiralock
Elastic Stop
M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80
M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50
Standard
Standard
Spiralock
Spiralock[
Elastic Stop
M934-12-60
M934-12-60F
M6923-12-80
M982-12-80
M12-1.75
M12-1.25
M12-1.75
M12-1.75
Standard
Standard
Spiralock
Elastic Stop
M982-14-60
M14-2.00
Elastic Stop
M6923-16-80
M982-16-80
M16-2.00
M16-2.00
Spiralock
Elastic Stop
M934-18-80
M982-18-60
M18-2.5
M18-2.50
Standard
Elastic Stop
M934-20-80
M982-20-80
M20-2.50
M20-2.50
Standard
Elastic Stop
M934-22-60
M22-2.50
Standard
M934-24-80
M982-24-60
M24-3.00
M24-3.00
Standard
Elastic Stop
M934-30-80
M30-3.50
Standard
Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80
ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0
Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0
0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
[ This metric hex nuts hardness is grade 8.
90 Appendix
TP-6775 11/11
Notes
TP-6775 11/11
Appendix 91
KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
TP-6775 11/11
E 2011 by Kohler Co. All rights reserved.
Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

Kohler - 6ekod, 9-11ekozd, 5efkod, 7-9efozd, Parts

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Service Parts

Marine Generator Sets

Numbering System Significance

How to Find Part Numbers

Specification Number Index

Group 10: Crankshaft

Group 10: Crankshaft

Item B6: See Group 11

Group 10: Crankshaft

Item B6: See Group 11

Group 11: Connecting Rod And Piston Set

Ring Set, Std.

Group 11: Connecting Rod And Piston Set

Ring Set, Std.

Group 12: Flywheel With Crown Gear

Crown Gear (Z = 92)

Group 14: Drive Pulley And Belt For Alternator

Screw, M16 x 1.5 Left Rotation

Group 20: Crankcase

Group 20: Crankcase

Group 21: Cylinder Head And Precombustion Chamber

Group 21: Cylinder Head And Precombustion Chamber

Group 22: Rocker Arms Cover And Oil Filler

Filler Oil Cap

Group 22: Rocker Arms Cover And Oil Filler

Filler Oil Cap

Group 23: Crankshaft Flange (Flywheel Side)

Group 30: Fuel System -- Injection Pump And Hoses

Group 30: Fuel System -- Injection Pump And Hoses

Group 35: Camshaft -- Push Rod

Group 35: Camshaft -- Push Rod

Group 36: Rocker Arm And Valves

Rocker Arm Assy.

Group 36: Rocker Arm And Valves

Rocker Arm Assy.

Group 38: Timing Pulley -- Belt -- Jockey Pulley

Group 40: Oil Pump

Driving Pulley (See Group 38)

Group 40: Oil Pump

Driving Pulley (See Group 38)

Group 41: Oil Pan

Rubber Oil Seal

Group 41: Oil Pan

Rubber Oil Seal

Group 42: Oil Filtering

Group 42: Oil Filtering

Group 43: Oil Dipstick

Group 45: Breather System

Group 47: Plug For Oil Cooler Fitting

Copper Gasket, D.16

Group 50: Speed Governor -- Injection Pump Drive Rod

Group 50: Speed Governor -- Injection Pump Drive Rod

Group 51: Accelerator Control -- Extra Fuel Device

Group 52: Control Stop 12V Electrovalve

Group 61: Fuel Filter

Group 62: Cover For Fuel Feed Pump Fitting

Group 64: Fuel Hoses

Group 68: Water Hoses

Group 68: Water Hoses

Group 73: Water Cooler

Group 73: Water Cooler

Group 74: Thermostat Assy. -- Thermal Exp. Valve

Group 75: Water Inlet Flange