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Apicite eiciis alit Oileld drilling equipment

Drilling Technologies
Mud pumps, drawworks and rotary tables

About us Drilling equipment

About us

Aker Solutions delivers oileld products, systems and services throughout the major oil and gas producing regions across the world. Progressive technology has fostered and supported the on-going successful relationship with the industry.

For nearly 120 years, we have been successfully supplying drilling framework components, developing core competency in the production of drawworks, mud pumps, rotary tables and rotary swivels for onshore and offshore operation. The equipment is installed on numerous drilling vessels and fixed offshore installations.

Product portfolio Drilling equipment

Classic and premium line

Drawworks and mud pumps are available in two different product lines. The exact specifications of the products will depend on the customers requirements. Proven, standardized products characterize the classic line, mainly used for onshore applications. The products of the premium line guarantee the highest quality and provide tailor-made solutions to accommodate all offshore requirements. Classic line n State-of-the-art equipment n Complies with onshore standards n 100% standardized products n Optional features available n Quality suited to the job Premium line n State-of-the-art equipment n Complies with the highest offshore standards n Tailor-made to best suit customer requirements n Includes all features and functions to provide a superior product n Best possible solution

Aker Solutions is well known for maximum reliability, professional customer support and state-of-the-art equipment. The ongoing transfer of technology from over 50 projects in recent years is a guarantee for continuous improvement and provides additional benefits for all our customers. We comply with API requirements for oilfield equipment and is also certified in accordance with DIN EN ISO 9001 and ISO 14001. Aker Solutions cares about the environment and designed all products to comply to the latest HSE requirements and beyond: n Reduced noise and vibration pressures n Use of environment friendly coatings, grease, oils and lubricants n Easy and safe maintenance (e.g. mud pump hydraulic quick release system) n Non-leaking connections n Energy efficient motors n Easy accessibility to all interfaces n  Strict accordance to international codes and standards

High pressure triplex mud pumps

High pressure triplex mud pumps Drilling equipment

To meet your requirements from desert to arctic environmental conditions, Aker Solutions provides full line of triplex, high pressure mud pumps. They can handle any drilling requirements for onshore or offshore applications.
The Wirth TPK series by Aker Solutions of tough, field proven models for high operating pressure and large flow include: Ratings from 800 to 2200 input hp Rear or top-mounted skid arrangement n Belt, chain or gear-driven configurations n AC or DC drive motor configurations n Operating pressure from 5000 to 10000 PSI
n n

Main features of Wirth mud pumps: Optimal smoothness of operation n Compact design, less weight n Pump drive units for permanent load operation, with a high degree of stability n Gear wheels and drive shaft of wear-resistant, heat treated steel n Hydraulic Quick Release System n Independent lubrication system n Long lifespan of consumables items n Surveillance and control elements for early recognition of failures n Full material traceability as standard n Fluid ends in stainless steel (optional) for increased life
n

Aker Solutions has manufactured pumps since 1905, the first pump bigger than 1000 hp in 1961, followed by the 2000 hp milestone in 1974. Reducing downtime and maintenance costs is one of our major goals. Experience shows that Aker Wirth mud pumps, designed for longevity, are the most reliable, field proven and innovative units on the market. Constant improvements and new ideas reflect this. Two independent in-house test stands demonstrate mud pump performance under full load conditions with high pressure testing up to 10000 PSI. This assures highest possible quality control. Aker Solutions also offers additional fluid end consum-ables suitable for various mud pumps, such as different type of valves, liners and pistons for each individual application.

Wirth triplex pumps are extremely compact and occupy a minimum of space yet provide the high volume and high pressure capabilities necessary for todays competitive drilling practices. Wirth triplex pumps are engineered to produce a very high work capacity with the minimum RPM, reducing stress and wear to vital components. The long stroke design reduces the number of load reversals in heavily stressed components and increases the life of the fluid end parts through reduced speeds and valve operation. The fluid end has practical separate suction and discharge modules including the hydraulic valve closure system. The hydraulic quick release system offers minimal downtime when replacing fluid end parts.

High pressure triplex mud pumps Drilling equipment

Technical data
Mud pumps TPK 7 1/4 x 8 1/2 800-1000 l/min US gall. p.m. bar psi kW hp min-1 min kg lbs L W H mm inch mm inch mm inch
-1

TPK 7 x 10 1300 2838 750 345 5000 969 1300 594 150 21000 46305 4280 168.5 2645 104.1 2410 94.9

TPK 7 1/2 x 12 1600 3127 826 345 5000 1193 1600 484 120 23500 51817 4610 181.5 2860 112.6 2440 96.1

TPK 7 1/2 x 12 1600 3127 826 517 7500 1193 1600 484 120 24500 54013 4610 182.6 2873 113.1 2500 98.4

TPK 7 1/2 x 12 2000 3127 826 517 7500 1491 2000 475 120 33000 72765 4910 193.3 2925 115.2 2745 108.1

TPK 7 1/2 x 14 2200 3348 885 517 7500 1640 2200 436 110 36000 79380 5220 205.5 2925 115.2 2745 108.1

TPK 7 1/2 x 14 2200 3348 885 690 10000 1640 2200 436 110 40000 89600 5253 206.8 3377 132.9 2758 108.6

Discharge flow max. Operating pressure max. Input power requirement Input number of revolution No. of strokes max. Dry weight excluding drive Dimensions

2761 730 345 5000 597/746 800/1000 626 160 17500 38587 3810 150 2414 95.0 2300 90.6

High pressure triplex mud pumps Drilling equipment

Hydraulic quick release system

The hydraulic quick release system allows the maintenance crew to carry out routine operational piston / liner changes and fluid end maintenance with ease and a minimum of tools in complete safety. This system ensures the highest possible degree of safety during maintenance procedures and therefore complies with current HSE requirements. This hydraulic system is a significant factor with regards to our philosophy concerning safe, effective and easy maintenance. The unique hydraulic tensioning system employs a hydraulic hand pump or a hydraulic power pack with connection hose and snap connector. Once the correct pressure is applied to relevant components, retaining nuts can be removed by hand. This system ensures that an equal and correct, precalculated torque, which cannot be exceeded, is applied to all bolting, thus substantially increasing equipment lifespan when compared to traditional mechanical maintenance routines.

Wirth mud pumps premium line products are equipped with a fully integrated, patented hydraulic quick release system. This enables safe and easy maintenance of uid end parts, i.e. fast-change tensioning system for uid ends, for liner retention, changing valves and easy opening of valve covers.

High pressure triplex mud pumps Drilling equipment

Wirth gear-driven mud pumps state-of-the-art The Wirth gear-driven mud pump completes the existing product range of Wirth triplex high pressure mud pumps and replaces chain or belt drive conguration.
The gear-driven features: n Increased service life n Reduced maintenance work n Lower service costs n Less vibration n Lower noise emission n Weight reduction

This unit is a significant development that improves performance and reliability by reducing downtime and maintenance cost during operation. It is powered by a single top-mounted, closed air closed water cooled AC motor.

High pressure triplex mud pumps Drilling equipment

Wirth gear-driven mup pumps water jacket motor solution

The Wirth gear-driven high pressure mud pump (type TPK) is the most compact design, powered by a state-of-the-art AC water jacket motor solution for offshore and onshore applications for tight mud module layouts. In addition, it is also suitable for the upgrade market.

The water jacket motor solution is the latest technology development on the Wirth gear-driven mud pump.
The water jacket motor features: n Lower noise emission (< 85 dBa) n Protection against corrosion n Reduced height (approximately 400 mm) n IP 56 and Ex-d as standard, ATEX as option It is available as: n Rear or top-mounted skid arrangement Replacing chain or belt-driven dual AC main drivemotor types n Powered by a 100% direct water cooled single AC motor

Drawworks

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Drawworks Drilling equipment

Wirth drawworks by Aker Solutions are eld proven, designed for the highest level of performance and convince in operations throughout the world both in onshore and in offshore applications.

Drive options: DC or AC Fully interchangeable to chain-driven drawworks (footprint and installation area)
n n

Aker Solutions has developed a gear-driven drawworks for refurbishment of existing installations on- and offshore. This version permits replacement of the existing chain-driven drawworks without major modifications on the drill floor. Aker Solutions offers three basic gear-driven drawworks concepts for different applications to suit various performance requirements. Multi gear drawworks Two gear drawworks n Single gear drawworks Conventional compensated type Heave compensated type
n n
n n

Wirth gear-driven drawworks technology is supplied as stateof-the-art to the oil industry for on- and offshore applications to meet requirements from desert to arctic environmental conditions. It combines the different performance characteristics of a dynamic brake and a regenerative brake via the drive motors with an intelligent, automated drawworks control system. A couple of years of successful operation have indicated the following advantages of the gear-driven design: n High performance n High availability n Less weight n Less noise n Less vibration n Four quadrant drive mode for regenerative braking n Greater safety n Longer service life and endurance n Integrated autodriller n Compact construction n Less expensive than chain-driven drawworks n Less maintenance than chain-driven drawworks

Available in a range from 1000 to 13000 hp for hoisting capacities up to 1500 sh.tons in conjunction with optimised hook speed. Main features of the Wirth drawworks: n Gear-driven design n AC or DC main drive configuration n Short or long version to suit every drill floor layout n All necessary control systems In addition to the standard solutions, Aker Solutions manufactures customized drawworks in accordance with project requirements.

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Drawworks for offshore applications Drilling equipment

Drawworks for offshore applications

Aker Solutions supplies three basic gear-driven drawworks concepts applicable for shallow up to ultra-deep water for different applications, such as tender barges, jack-ups, semi-submersibles and drillships. In addition, a range of active heave compensated drawworks complements our state-of-the-art drawworks portfolio.
Multi gear drawworks n Wirth GH 2000-3000 EG n Wirth GH 4000-4500 EG n Wirth GH 6000 EG Single gear drawworks n Wirth GH 2000 EG AC-1G n Wirth GH 3000 EG AC-1G n Wirth GH 4500 EG AC-1G n Wirth GH 6000 EG AC-1G n Wirth GH 9000 EG AC-1G n Wirth GH 11000 EG AC-1G Heave-compensated drawworks n Wirth HCGH 4500 EG AC-1G n Wirth HCGH 6000 EG AC-1G n Wirth HCGH 9000 EG AC-1G n Wirth HCGH 11000 EG AC-1G n Wirth HCGH 13000 EG AC-1G

Our drawworks for offshore applications guarantee the highest quality and a tailormade solution to suit all customer requirements. These drawworks are available in a range from 2000 to 13000 hp for hoisting capacities from 350 up to 1500 short tons in conjunction with optimal hook speed.

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Drawworks for offshore applications Drilling equipment

Wirth drawworks multi gear-driven

and, optionally, an integrated auto-driller. It is completely equipped with all necessary hydraulics, lubrication, cooling, instrumentation and controls. The drawworks will be fully operational from remote location. Standard features: n Highest degree of performance and efficiency n Three independent braking systems for highest safety n Redundant disk brake system n Joystick operation with 4Q drive mode n Modular, compact design in long or short version n Interchangeable with chain-driven drawworks n Less noise and vibration n DNV or ABS certified Optional: n Integrated Auto-Driller as independent system Optimises rate of penetration Maximises drilling efficiency Provides redundancy for the main drives Automatic drilling operation n ATEX certified
n n n n

Our standard Wirth multi geardriven drawworks is designed for the highest level of performance to fulll the latest requirements of offshore drilling technology.

Drive configurations are available in AC or DC with a range of 2000 hp to 6000 hp. The Wirth gear-driven drawworks package consists of the following items: main frame, hoisting drum with Lebus system for any wireline size, compound gear-box, 3-speed-shift gearboxes, drive motors, disc brake, Eddy Current Brake

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Drawworks for offshore applications Drilling equipment

Technical data
Multi gear-driven drawworks Drawworks with 4Q drive Power rating approx. Eddy current brake Max. hook load 1st layer Max. hook speed Auto-driller hook load Auto-driller speed type hp type kN Ibs x 1000 ft/min m/s kN Ibs x 1000 m/h ft/h GH 2000 EG AC 2000 GH 2500/3000 EG-AC 2500 WN72 5189 1166 14-lines 258 1.32 3138 705 3138 705 Short version 7800 3500 2400 7800 3500 2400 57 9350 3660 2400 62,5 10670 3540 3145 86 5248 1179 12-lines 300 1.54 12-lines 2742 616 63 206 6004 1349 14-lines 258 1.32 14-lines 3138 705 53 174 GH 3000 EG-AC-01 3000 WN72 6638 1505 12-lines 302 1.54 12-lines 2742 616 63 206 7663 1722 14-lines 259 1.32 14-lines 3138 705 53 174 GH 4500 EG-AC 4500 WN72 8892 1998 12-lines 344 1.75 12 -lines 3839 862 71 233 10173 2286 14-lines 295 1.5 14-lines 4392 987 61 200 11410 2564 16-lines 258 1.31 16-lines 4927 1107 53 174

WN72 4536 1019 12-lines 300 1.54 2742 616 2742 616 Long version

Dimensions approx. Weight approx.

length mm width mm height mm t

9500 3000 2450 55/57

Technical data
Multi gear-driven drawworks Drawworks with 4Q drive Power rating approx. Eddy current brake Max. hook load 1st layer Max. hook speed Auto-driller hook load Auto-driller speed Dimensions approx. Weight approx. type hp type kN Ibs x 1000 ft/min m/s kN Ibs x 1000 m/h ft/h length mm width mm height mm t GH 6000 EG-AC 6000 WN72 10021 2525 12-lines 344 1.75 12-lines 5118 1150 71 233 10770 5270 3145 117 11465 2576 14-lines 295 1.5 14-lines 5856 1316 59 194 12859 2890 16-lines 258 1.31 16-lines 6565 1475 53 174 GH 6000 EG-AC-01 6000

WN72 11856 2664 12-lines 295 1.5 5118 1150 71 233 11640 5430 3200 122 13564 3048 14-lines 252 1.28 5856 1316 59 194 15214 3419 16-lines 220 1.12 6565 1475 53 174

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Drawworks for offshore applications Drilling equipment

Wirth drawworks single gear-driven

This type of drawworks combines a modularized design with few mechanical parts and a small footprint. A further advantage is the minimized maintenance work. The Wirth gear-driven drawworks package consists of the following items: main frame, hoisting drum with Lebus system for any wireline size, compound gearbox, drive motors, disc brake. It is completely equipped with all necessary hydraulics, lubrication, cooling, instrumentation and controls. The drawworks will be fully operational from a remote location. Standard features: n Modular simplified design with improved maintainability n High efficiency n Compact design n Minimal maintenance requirements n Independent braking systems for maximum safety n Joystick operation with 4Q drive mode n Less noise and vibration n DNV or ABS certified Additional features for mid/deepwater application: n Redundant Disk Brake System n Drive arrangement by AC water jacket main motors, replacing forced ventilated or closed loop with cooling blower types, offering the following features: Interchangeable with mud pump motors  Increased bearing service life due to enclosed motor execution No corrosion because no air is blown over motor shaft and windings High IP 56 protection degree guarantees safe and long operation Reduced cost and realization time because no additional system certification is needed (as for Ex systems) Sea water cooling possible, already DNV and ABS certified Reduced cost because no titan cooler is needed Low noise level (less than 85 dBA, waterjacket as noise dumper)
n n n n n n n n

The AC powered Wirth single gear-driven drawworks offers a design unique to the industry, available in a range of 2 000 hp to 11 000 hp.

Optional: n Auto-Driller via main motors n ATEX certified

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Drawworks for offshore applications Drilling equipment

Technical data for shallow water

Single gear-driven drawworks Drawworks with 4Q drive Power rating approx. Max. hook load 1st layer Max. hook speed Dimensions approx. Weight approx. type hp kN Ibs wx 1000 ft/min m/s length mm width mm height mm t GH 2000 EG AC -1G 2300 3942 886 10-lines 246 1.25 10-lines 5360 2800 2350 31 4641 1 043 12-lines 205 1.04 12-lines GH 3000 EG AC -1G 3000 3476 781 10-lines 155 0.79 10-lines 6250 3300 2500 32 4092 920 12-lines 128 0.65 12-lines

Technical data for mid/deepwater

Single gear-driven drawworks Drawworks with 4Q drive Power rating approx. Max. hook load 2nd layer Max. hook speed Dimensions approx. Weight approx. type hp kN Ibs x 1000 ft/min m/s length mm width mm height mm t GH 4500 EG AC-1G 4500 6541 1470 12-lines 225 1.15 12-lines 8800 3900 3720 66 7483 1682 14-lines 193 0.98 14-lines 8393 1886 16-lines 169 0.86 16-lines GH 6000 EG AC -1G 6000 9102 2046 14-lines 238 1.21 14-lines 9550 3950 3720 97 10209 2295 16-lines 208 1.06 16-lines GH 9000 EG AC -1G 9000 10914 2454 14-lines 265 1.35 14-lines 10150 3890 3720 112 12242 2752 16-lines 231 1.18 16-lines GH 11000 EG AC -1G 11000 13643 3067 14-lines 265 1.35 14-lines 10400 4100 4400 132 15303 3440 16-lines 232 1.18 16-lines

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Drawworks for offshore applications Drilling equipment

Wirth active heave compensated drawworks

The Wirth heave compensated drawworks control system is designed with an anti-collision system as an integral part of the control system to prevent the main hoisting equipment (travelling block or top drive) from being run into the crown block or drill floor, as operating conditions may be as follows: Hoisting/lowering and related operations are automated The speed of the operation involved is too high for the operator to react in time n The driller and other personnel operating the systems do not have an adequate overview of the operation from the operating station
n n

The AC powered Wirth heave compensated drawworks are based on the conventional single gear system and offer a design unique to the industry, available in a range from 4 500 hp to 13 000 hp.

The Wirth heave compensated drawworks is equipped with the required system condition monitoring system which is available on the drilling console to facilitate detection of abnormal conditions which may lead to critical malfunctions. Alarms are triggered in the event of abnormal conditions arising. These alarms include: n Anti-collision n Slack-wire detection n Failure in the hoisting system n Fluid systems: temperature, flow and level n UPS status and charge condition of batteries n Primary power supply status n Activation of emergency stop

The heave compensated drawworks embodies the same basic principle as any other drawworks. A wire rope runs from a deadline anchor over a crown block and a travelling block to a rotating drum powered by several motors. The heave compensated drawworks is used in normal drawworks operation to raise and lower drill string, liner and casing assemblies. The heave compensated drawworks is used in heave compensation mode when connecting the BOP, drilling, testing, etc, during fixed-to-bottom operations. Heave compensation is realised by measuring the vessel movements in the vertical plane and dynamically adjusting the position of the traveling assembly accordingly. The primary goals of the heave compensated drawworks are improved safety, optimum performance and control, and high reliability. The drawworks package is delivered complete with all necessary hydraulics, lubrication systems, cooling systems, instrumentation and controls and is fully operational from a remote location. The following are the essential functions of the Wirth heave compensated drawworks: n Normal operation to raise and lower the drill string, liner and casing assemblies n Heave compensation function during fixed-to-bottom operations n Hoisting and lowering functions when facilitating disconnection from well

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Drawworks for offshore applications Drilling equipment

Technical data
Active heave compensated gear-driven drawworks Drawworks with 4Q drive Power rating type hp HCGH 4500 EG-AC-1G 4500 4574 1028 14-lines 269 1.37 14-lines 8100 3600 4000 87 5131 1153 16-lines 236 1.20 16-lines HCGH 6000 EG-AC-1G 6000 6862 1542 14-lines 269 1.37 14-lines 9670 3910 3730 110 7697 1730 16-lines 236 1.20 16-lines HCGH 9000 EG-AC-1G 9000 9149 2056 14-lines 269 1.37 14-lines 10160 3910 3730 109 10262 2307 16-lines 236 1.20 16-lines HCGH 11000 EG-AC-1G 11000 11169 2501 14-lines 269 1.37 14-lines 10700 4100 4400 135 12530 2816 16-lines 236 1.20 16-lines HCGH 13000 EG-AC-1G 13000 14373 3230 14-lines 269 1.37 14-lines 13600 4000 3800 160 16126 3624 16-lines 236 1.2 16-lines

Max. hook kN load 2nd layer Ibs x 1000 Max. hook speed Dimensions approx. ft/min m/s length mm width mm height mm

Weight approx. t

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Drawworks for onshore applications Drilling equipment

Drawworks for onshore applications

Aker Solutions supplies three basic gear-driven drawworks concepts to meet requirements from desert to arctic environmental conditions:
Multi gear drawworks n Wirth GH 1250 -1500 EG n Wirth GH 2000 - 3000 EG n Wirth GH 4000 DC Two gear drawworks n Wirth GH 1500-2000 EG -2G n Wirth GH 3300 EG-2G Single gear drawworks n Wirth GH 1000 EG -1G n Wirth GH 2000 EG -1G n Wirth GH 3000 EG -1G

These drawworks are available in a range from 1000 to 4000 hp, for hoisting capacities from 250 up to 750 short tons in conjunction with optimal hook speed.

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Drawworks for onshore applications Drilling equipment

Wirth drawworks multi gear-driven

3-speed-shift gearboxes, drive motors, disc brake, Eddy Current Brake and, optionally, an integrated auto-driller. It is completely equipped with all necessary hydraulics, lubrication, cooling, instrumentation and controls. The drawworks will be fully operational from remote location. Standard features: n Highest degree of performance and efficiency n Three independent braking systems for highest safety n Joystick operation with 4Q drive mode n Modular, compact design in long or short version n Interchangeable with chain-driven drawworks n Less noise and vibration Optional: n Integrated Auto-Driller as independent system Optimises rate of penetration Maximises drilling efficiency Provides redundancy for the main drives Automatic drilling operation n DNV or ABS certified n ATEX certified
n n n n

Our standard Wirth multi geardriven drawworks is designed for the highest level of performance to fulll the latest requirements of onshore drilling technology.

Drive configurations are available in AC or DC with a range of 1000 hp to 4000 hp. The Wirth gear-driven drawworks package consists of the following items: main frame, hoisting drum with Lebus system for any wireline size, com-pound gear-box,

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Drawworks for onshore applications Drilling equipment

Technical data
Multi gear-driven drawworks Drawworks with 4Q drive Power rating approx. Eddy current brake Hook load type hp type kN Ibs x 1000 ft/min m/s kN Ibs x 1000 m/h ft/h GH 1250 EG DC-LV 1250 WN55 2776 624 8-lines 354 1.81 1447 325 95 311 GH 1500 EG AC-SV 1500 WN55 2953 608 8-lines 354 1.81 1447 325 95 311 GH 2000 EG AC 2000 WN64/WN72 4536 1019 12-lines 300 1.54 2742 616 63 206 Long version Dimensions approx. length mm width mm height mm t 8200 2500 2400 35 6000 3500 2600 38 9500 3000 2450 55/57 5189 1166 14-lines 258 1.32 3138 705 53 174 Short version 7800 3500 2400 7800 3500 2400 57 10670 4400 3300 87 GH 2500/3000 EG AC or DC 2500 WN72 5248 1179 12-lines 300 1.54 2742 616 63 206 6004 1349 14-lines 258 1.32 3138 705 53 174 GH 4000 EG DC 3750 WN72 6940 1560 12-lines 342 1.75 3607 810 71 233 7940 1787 14-lines 294 1.50 4127 927 60 197

Max. hook speed Auto-driller hook load Auto-driller speed

Weight approx.

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Drawworks for onshore applications Drilling equipment

Wirth drawworks two gear-driven

This type of drawworks combines high performance with a space saving footprint to accommodate tight drill floor layouts, available from 1500 hp to 3300 hp. The Wirth gear-driven drawworks package consists of the following items: main frame, hoisting drum with Lebus system for any wireline size, two-speed compound gearbox, drive motors, disc brake, Eddy Current Brake. It is completely equipped with all necessary hydraulics, lubrication, cooling, instrumentation and controls. The drawworks will be fully operational from a remote location. Standard features: n High performance and efficiency n Light-weight concept n Independent braking systems for high safety n Joystick operation with 4Q drive mode n Modular, compact design in long or short version n Interchangeable with chain-driven drawworks n Less noise and vibration Optional: n Integrated Auto-Driller as independent system Optimises rate of penetration Maximises drilling efficiency Provides redundancy for the main drives Automatic drilling operation n DNV or ABS certified n ATEX certified
n n n n

The Wirth two-speed drawworks completes our range of single and multi gear drawworks. It is powered by one or two drive motors and available in either AC or DC conguration.

Technical data
Two gear-driven drawworks Drawworks with 4Q drive Power rating approx. Eddy current brake Hook load type hp type kN Ibs x 1000 ft/min m/s length mm width mm height mm t GH 1500 EG-DC-2G 1500 WN64 3500 786 10-lines 293 1.49 7800 3000 2525 44.5 4113 924 12-lines 244 1.24 GH 2000 EG DC-2G 2000 WN64 4905 1100 12-lines 244 1.24 8334 3119 3173 51 5611 1260 14-lines 210 1.06 GH 2000/3000 EG AC-2G 2000 WN64 6170 1386 12-lines 244 1.24 8334 3000 3173 51 7059 1586 14-lines 210 1.06 GH 3300 EG-AC-2G 3300 WN72 7920 1780 14-lines 200 1.02 8750 3150 3250 56 8890 1998 16-lines 175 0.89

Max. hook speed Dimensions approx.

Weight approx.

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Drawworks for onshore applications Drilling equipment

Wirth drawworks single gear-driven

This type of drawworks combines a modularized design with few mechanical parts, a small footprint and a light weight. A further advantage is the minimized maintenance work. The Wirth gear-driven drawworks package consists of the following items: main frame, hoisting drum with Lebus system for any wireline size, compound gearbox, drive motors, disc brake, optional Eddy Current Brake. It is completely equipped with all necessary hydraulics, lubrication, cooling, instrumentation and controls. The drawworks will be fully operational from a remote location. Features: n High efficiency n Compact design n Minimal maintenance requirements n Independent braking systems for high safety n Joystick operation with 4Q drive mode n Less noise and vibration Optional: n DNV or ABS certified n Auto-Driller via main motors

The AC powered Wirth single gear-driven drawworks offers a design unique to the industry, available in a range of 1 000 hp to 3 000 hp.

Technical data
Single gear-driven drawworks Drawworks with 4Q drive Power rating approx. Max. hook load 1st layer Max. hook speed type hp kN Ibs x 1000 ft/min m/s length mm width mm height mm t GH 1000 EG-1G 1000 1666 374 8-lines 297 1.51 8-lines 5360 2800 2350 27 1967 442 10-lines 238 1.208 10-lines GH 1500 EG-AC-1G 1500 2562 575 10-lines 198 1.01 10-lines 5350 3300 2750 27 3016 678 12-lines 165 0.84 12-lines GH 2000 EG-AC-1G 2300 3942 886 10-lines 246 1.25 10-lines 5360 2800 2350 31 4641 1043 12-lines 205 1.04 12-lines GH 3000 EG-AC-1G 3000 3476 781 10-lines 155 0.79 10-lines 6250 3300 2500 32 4092 920 12-lines 128 0.65 12-lines

Dimensions approx.

Weight approx.

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Drawworks Drilling equipment

Wirth multi/two-gear drawworks braking systems

two independent disc brake systems to achieve maximum safety. In the event of a reduction or loss of braking force of the master brake, the second brake system will engage accordingly to compensate for the loss. Thus permitting full and continual operation of the drawworks until remedial work can be performed on the master brake. Control of the drawworks disc brake, gear selection and operation of the auxiliary drives are controlled by the programmable logic controller (PLC) within the drawworks interface control system (DICS). Braking requirements are determined by the ZPS programmable logic controller which obtains information from the drawworks sensors, the DCS and the VFD. The ZPS PLC algorithm calculates the degree of braking required and transmits the relevant signals to the braking systems (VFD and ECB). The main regenerative braking system is the primary braking system. It is supplemented by the eddy current brake if necessary. The third braking system operates in combination with the primary and secondary braking systems.

The drawworks in our standard conguration includes independent braking systems.

Primary active braking system: The drawworks main drive motors, supplied by Aker Solutions, not only have a driving function but are also used for regenerative braking. For braking, the drawworks motors will operate in generator mode and feedback the braking energy into a resistor bank or to the mains until the load is stopped. Regenerative braking can preferably manage braking at low speed or no speed conditions, and can stop the load at predetermined positions. Secondary active braking system: The second braking system is an Eddy current brake, which is a dynamic electromagnetic braking devicee. This brake is a high energy absorption device thus maintaining appropriate braking torque at higher drawworks speeds. Under lowspeed or nospeed conditions the eddy current brake can only produce low or no braking torque. Under these conditions the regenerative brake takes on most of the load. The eddy current braking energy is dis- sipated by water cooling. Emergency and parking brake system: The disc brake represents the third braking system and is used for emergency braking and parking only. The disc brake and the associated callipers are kept open by a hydraulic system thereby providing a fail-safe mechanism. In case of an emergency such as loss of power, hydraulic failure or system failures of the drives, all callipers will be applied. Under normal operation conditions the callipers are only applied for parking, holding the load in a static condition and thus preventing its uninten- tional lowering or raising. Wirth offhore multi and two gear drawworks are equipped with the Wirth Dual Brake System (DBS) which is an intelligent redundant PLC controlled system incorporating

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Drawworks Drilling equipment

Wirth single gear drawworks braking systems

Under normal operation conditions the callipers are only applied for parking, holding the load in a static condition and thus preventing its uninten- tional lowering or raising. All offhore Wirth single gear drawworks for mid- and deepwater application are equipped with two redundant PLC controlled disk brakes to achieve maximum safety. In the event of a reduction or loss of braking force of the master brake, the second brake will engage accordingly to compensate for the loss. Thus permitting full and continual operation of the drawworks until remedial work can be performed on the master brake. Control of the drawworks disc brakes and operation of the auxiliary drives are controlled by the programmable logic controller (PLC) within the drawworks interface control system (DICS). Braking requirements are determined by the ZPS programmable logic controller which obtains information from the drawworks sensors, the DCS and the VFD. The ZPS PLC algorithm calculates the degree of braking required and transmits the relevant signals to the braking systems (VFD). The main regenerative braking system is the primary braking system. The second braking system operates in combination with the primary braking systems.

The drawworks in our standard conguration includes independent braking systems.

Primary active braking system: The drawworks main drive motors, supplied by Aker Solutions, not only have a driving function but are also used for regenerative braking. For braking, the drawworks motors will operate in generator mode and feed-back the braking energy into a resistor bank or to the mains until the load is stopped. Re generative braking can stop the load at predetermined positions. Emergency and parking brake system: The disc brake represents the second braking system and is used for emergency braking and parking only. The disc brake and the associated callipers are kept open by a hydraulic system thereby providing a fail-safe mechanism. In case of an emergency such as loss of power, hydraulic failure or system failures of the drives, all calipers of the disc will be applied.

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Drawworks Drilling equipment

Drawworks control systems

All control systems are based on Siemens S7 programmable logic controls

Aker Solutions offers a complete state-of-the-art drawworks control package (DCP) consisting of
DICS Drawworks interface and control system ZPS Zone positioning system including dynamic anti-collision system functions n ECS Eddy current brake control system n BBS Battery back up system n ADS Auto-driller system n WPS Wireline protection system n DBS Dual brake system n RODS Remote online diagnostic system
n n

DICS Drawworks interface and control system

The DICS is the drawworks control interface to all communication partners such as driller interface HMI, VFD system, MCC system, zone management system, etc. The DICS comprises also the drawworks control functions for the gear, lube and brake control system. Your benets: n Single interface for all communication partners n Full drawworks control of all mechanical functions n Simple integration into any HMI system n Communication protocols: Profibus DP, S7, Ethernet The system is also capable of positioning the drawworks to driller defined work points to assist the drilling operation. The ZPS is ready to interface to the Zone management systems via the DICS. The state-of-the-art PLC of the Wirth ZPS is based on fail-safe hardware components. This design is suitable for fulfilling the requirements of SIL 3. Your benets: n Safe and collision-free movement of the travelling block n Protection against personal injury and damage to drilling equipment n Auto-correlation of the brake capacity and the hook load (kinetic energy monitoring) n Fail-safe design n Easy retrofit; integration of existing protection systems n Work point positioning to ease drilling operation

ZPS Zone positioning system

The zone positioning system (ZPS) or so called anti-collision system is designed to protect the travelling assembly when approaching the natural limits of the drilling derrick. It will slow down and stop the drawworks when the travelling assembly reaches dedicated positions in the derrick to prevent collisions with the derrick crown or the drill floor. In addition the system calculates the safe braking distance at any time based on the actual load and speed (kinetic energy monitoring).

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Drawworks Drilling equipment

ECS Eddy current brake control system

The ECS is designed to improve the performance and reliability of the eddy current brake while at the same time providing a degree of redundancy by providing independent control of the coils. Your benets: n Brake current control n Coil resistance and temperature measurement n Separate SCR for each pair of brake coils n Alarm indication n Water volume and temperature control n Drawworks drum speed control

BBS Battery back up system

Stand-by battery pack to energise the eddy current brake at full power in the event of main power loss. Your benets: n Constantly charged battery pack n Battery condition monitoring n 100 % brake performance even in power loss situation n Additional safety in emergency situations n Maintenance free battery type

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Drawworks Drilling equipment

ADS Auto-driller system

The integrated auto-driller as an independent system confirms redundancy to the main drive system. AC frequency controlled independent drive arrangement Maximized drilling efficiency n Automatic drilling operation n Minimized downtime n Smooth block control
n n

WPS Wireline protection

This unique system smoothes emergency stops. It avoids birds nest effects, thereby optimising protection for personnel and equipment. The system controls the speed and load of the drawworks drum and the attached wireline. Depending on load and speed, WPS will smooth sudden stops to prevent the birds nest effect due to the installation of a combined hydraulicelectronic system controlled by the PLC. Your benets: n Protects your drawworks against the birds nest effect n Smoothes emergency stops during hoisting operations n Fail-safe system n Reduces downtime and equipment damage to save costs n Extends the wireline lifetime n Increases availability n Optimises number of roundtrips n Easy to retrofit on existing Wirth drawworks

The capability to build in an auto-driller is easily given by adding an extra AC drive arrangement, independent from the main drive system. This auto-driller system is able to control the ROP triggered by various interactively set parameters and can also be used as an emergency back-up for the main drive. In case of a major failure of the drawworks main drive, the drill string can be secured from the bottom into cased hole at a reduced speed. During drilling, automatic operation control is possible on any of the following parameters: constant speed, constant weight on bit, constant standpipe mud pressure and constant DDM or top-drive torque. Additionally the operator can interactively set limits to the drilling parameters. A high degree of sensitivity and accuracy of control can be achieved. This allows maximum service life of the drilling tools and a reduced workload for the drilling crew while providing maximum adherence to the desired drilling parameters. Your benets: n Continuous, automatic weight-on-bit, DDM torque, rate of penetration or pump pressure control n Emergency lifting and lowering capacity n Easy operation with simple handling n Complete monitoring of the drilling process n Enhanced safety and equipment protection n Maximised drilling efficiency n Automatic drilling operation n Minimized downtime n Smooth block control

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Drawworks Drilling equipment

DBS Dual brake system

The Wirth DBS solution provides redundant safety. The second disc brake system is installed directly on the drive motor, thoroughly protected against any spillage. This system is patented. Your benets: n Double safety by double disc brake system n Fail-safe spring operated configuration n Intelligent, redundant PLC controlled set-up n Extended availability of drawworks n Constant maximum brake power n  Adaptation of required brake torque in conjunction with the respective hook load and speed n Comply with latest offshore regulations as per ABS and DNV

RODS - Remote online diagnostic system

Aker Solutions supplies the RODS as an integrated part of drawworks in the form of a DICS cubicle component. By setting up a remote access PC station, Aker Solutions connects to a rig via a remote diagnostic PC by using the same firewall on the rig. Each RDPC has its own administrator rights and can only be accessed by the respective company. The RODS consists of n Hardware, PC incl. software n Configuration works n Assembly in cubicle n Cables and connectors The documentation comprises implementation in schematics, termination diagrams, block diagrams, network topology and a functional description. Your benets: n Aker Solutions has direct access to the remote diagnostic PC at any time. Software handling on the remote diagnostic PC can be governed by separate rules / philosophies n Parties can work remotely together at the same time on the same problem and in their own systems. No additional resources are required to establish a separate link n Troubleshooting assistance n Archiving process data n Time saving n Cost saving

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Drawworks Drilling equipment

Drawworks test rig

The drawworks test can be carried out with the original project equipment or optionally with our in-house equipment. Our test rig has a capacity of up to 500 metric tons. Your benets n Minimising HSE risks during commissioning on site n Reduction of commissioning times on site by more than 50% n  Verification of the results for the test rig at the platform instead of complete test n  Testing both for new and upgrade projects as well as in the development of new products

Aker Solutions is the only drilling equipment provider capable of testing a complete system and all interfaces under realistic conditions.

Rotary tables

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Rotary tables Drilling equipment

Rotary tables hydraulic-driven Wirth rotary tables are eld proven, efcient and reliable. Two major model ranges are available: the traditional, independent electric rotary tables for conventional applications, and the more common hydraulic rotary tables for rigs tted with topdrives.

Hydraulic rotary tables type Wirth RTSS-H are available with openings from 27 1/2 to 75 1/2 and static load ratings up to 1500 tons. This type uses a hydraulic motor directly connected to the rotary drive gear, thus eliminating transmission and drive train, which results in smaller, lighter and more cost-effective design. Features of the Wirth hydraulic-driven rotary tables: n  High torque and variable speed n  Designed for high load n  Combined axial roller ball-bearing n  Less weight and reduced skid size n  Lower maintenance cost n  Hydraulic locking device n  External hydraulic control station for easy maintenance n  Independent centralised lubrication system to optimise lifespan n  Suitable for installation of various power slips n Insert tools n  Optional: integrated rails for various iron roughneck types

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Rotary tables Drilling equipment

Rotary tables electric-driven

Electric rotary tables type Wirth RTSS-E are available with openings from 27 1/2 to 49 1/2 and static load ratings up to 800 tons. The independent rotary drive eliminates the necessity of selecting a drawworks transmission ratio to obtain the desired speed for both pumps and rotary. The optional installed two-speed transmission is suitable for use with either DC or AC drilling motors up to 1000 hp at 1200 rpm class with an output rating of high torque capacity.

Features of the Wirth electric-driven rotary tables: n High performance n  Designed for high torque and high load n  Double row ball thrust bearing n  Mechanical locking device n  Optional two-speed transmission design includes helical gears, spline clutches, shifter lock mechanism, roller bearing and independent lubrication system with cooling system n  For use with DC or AC drilling motors up to 1000 hp n Insert tools Additional pipe handling equipment suitable for all rotary tables, e.g. master bushings, insert bowls, split casing bushings, reducing bushings, lifting slings, etc., can be provided.

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Rotary tables Drilling equipment

Technical data

Type E = electric H = hydraulic RTSS 27 1/2-E RTSS 37 1/2-E RTSS 49 1/2-E RTSS 27 1/2-H RTSS 37 1/2-H RTSS 49 1/2-H RTSS 60 1/2-H

Static load capacitiy (metric tons) short tons (454) 500 (590) 650 (726) 800 (454) 500 (680) 750 (907) 1000 (1136) 1250 (1360) 1500

Speed max. rpm 350 274 300 50 40 40 40

Torque max. kNm 34 47 38 25 38 45 46

Size (mm) inches (698.50) 27.50 (952.50) 37.50 (1257.30) 49.50 (698,50) 27.50 (952.50) 37.50 (1257.30) 49.50 (1536.70) 60.50 (1905.00) 75.50

Insert tools

W (mm) inches (1600) 63.00 (1840) 72.44 (2150) 84.64 (1630) 64.17 (1900) 74.80 (2185) 86.00 (2540) 100.00 (3040) 119.68

L (mm) inches (2350) 92.50 (2228) 87.72 (2740) 107.87 (2050) 80.70 (2500) 98.40 (2790) 110.00 (3 230) 127.16 (3490) 137.40

H (mm) inches (705) 27.75 (755) 29.72 (835) 32.87 (790) 31.10 (790) 31.10 (790) 31.10 (965) 38.00 (1100) 43.30

Weight incl. adapter (kg) Ibs (6000) 13230 (7700) 16960 (11900) 26210 (6000) 13230 (8500) 18740 (10500) 23152 (16000) 35280

master bushing 27 1/2 master bushing 37 1/2 split adapter to 37 1/2 master bushing master bushing 27 1/2 master bushing 37 1/2 split adapter to 37 1/2 master bushing adapter 60 1/2 49 1/2 split adapter to 37 1/2 master bushing adapter 75 1/2 49 1/2 split adapter to 37 1/2 master bushing

RTSS 75 1/2-H

30

61

Rotary swivels

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Rotary swivels Drilling equipment

Rotary swivels

Wirth rotary swivels are available in four basic models with static loads between 350 and 750 tons t specic drilling and workover needs for onshore and offshore applications.
All Wirth rotary swivels meet the latest API 8C requirements. The quick change type of washpipe available for 5 000 and 7 500 PSI operating mud pressure is a consequential development to improveperformance and reliability. All current design models have the following basic design features Features of the Wirth rotary swivels: n Innovative welded design n  V arious types of washpipe available for 5 000 PSI or 7 500 PSI operating pressure, designed for increased lifespan n  Extensive experience with field proven components n Service friendly

Features of the washpipe: n  Special material composition for longer life n  Gaskets available in various materials to suit various operating conditions n  Quick change type for simplified installation

Technical data
Rotary Swivel Dead load capacity Dynamic capacity at 100 RPM Length A Width B Hook clearance Wash pipe I.D. Bail pin dia. Operating pressure rate Test pressure rate Weight (bar) psi (bar) psi kg short tons short tons (mm) inches (mm) inches (mm) inches RSS 350/400 350 350 (2490) 98.03 (1150) 45.27 (500) 19.69 3 for 5 000 psi 5 1/8 (350) 5000 (525) 7500 Approx. 2600 RSS 500 500 500 (2690) 105.91 (1448) 57.00 (500) 19.69 3 for 5 000 psi 5 1/2 (350) 5000 (525) 7500 Approx. 3200 RSS 650 650 500 (2845) 112.00 (1448) 57.00 (525) 20.67 3 for 5 000 psi or 4 for 7 500 psi 5 1/2 (525) 7500 (790) 11400 Approx. 3300 RSS 750 750 500 (2500) 98.50 (1500) 59.00 T.B.A. 4 for 7 500 psi Bolt for links 6 1/2 (525) 7500 (790) 11400 Approx. 3500

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Our service Drilling equipment

Aker Solutions service

At Aker Solutions leading-edge technology and rst-class service go hand-in-hand. To us, consistent customer orientation means: quick response time, fast implementation and awless execution.

We guarantee our customers the constant availability of all critical replacement parts delivery within 24 hours. And of course all our delivered components come with a comprehensive performance guarantee. Our customers benefit around the clock from our technical back-up. Our specialists are ready and available to support you in resolving any problems that may occur, if need be within a matter of hours, anywhere in the world. Since 90 percent of our revenue is generated internationally, Aker Solutions is very familiar with the specific requirements of our global clients. Individual safety and service packages are able to be tailored specifically to the needs of each project.

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Project references onshore Drilling equipment

Project references onshore

Aker Solutions state-of-the-art machines contribute signicantly to the efcient mining of fossil resources onshore and offshore.
The KTB project near Windischeschenbach, Germany is the most significant geological research project to date. The worlds largest onshore drilling rig was equipped with 12900 hp and a total weight of approx. 2500 tons. For this project Aker Solutions delivered the worlds first gear-driven drawworks that was equipped with 4Q drive and delivered 4500 hp. The drilling depth of 9101 m was limited by extremely high rock temperatures.

KCA Deutags T 208 rig is designed to meet Europes demanding environmental standards. The T 208 has a 1500 hp rating for drilling depth up to 5000 m. The rigs modular design makes moving locations easy because of its box-on-box substructure. In 2006 Aker Solutions delivered oilfield drilling equipment such as Wirth belt-driven 1600 hp mud pumps, and Wirth gear-driven drawworks 1500 hp (ATEX certified).

The two new SAIPEM 3000 hp land rigs 5946 and 5947 operate in Kazakhstan since 2010 and are designed for harsh environmental conditions. Aker Solutions was selected as partner for highly efficient drilling equipment consisting of three chain-driven HP mud pumps (Wirth TPK 2200), one two gear-driven drawworks (Wirth GH 3300 EG-AC-2G) and one electric-driven rotary table (Wirth RTSS 37 ) for each rig.

Aker Solutions recently supplied drilling equipment for seven 3000 hp onshore rigs operated by a Middle East drilling contractor. The rigs are installed on artificial islands on the upper ZAKUM field in the Persian Gulf. The scope of supply comprises twenty-one belt driven mud pumps Wirth TPK 2200 AC-RB, seven two-gear drawworks Wirth GH 3300 EG-AC-2G, seven rotary tables Wirth RTSS 49 E w/o gear, seven top drives MH DDM 1000 AC-2M and seven travelling blocks 750.

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Project references offshore Drilling equipment

Project references offshore

The new Transocean Deepwater Asgard and Deepwater Invictus are ultra-deepwater drillships and capable of operating in water depths up to 12 000 feet and drilling wells up to 40 000 feet deep. Their dual derrick system is used worldwide for oil and gas exploration. Aker Solutions supplied the complete deepwater equipment system which includes four gear driven mud pumps Wirth TPK 2200 ACTG-WJ, one single gear drawworks Wirth GH 9000 EG-AC-1G, one single gear drawworks Wirth GH 6000 EG-AC-1G, one rotary table Wirth RTSS 75 H and one rotary table Wirth RTSS 60 H. Previously unattainable levels of reliability could be achieved with Aker Solutions proven high quality equipment. Aker Solutions delivered complete drilling equipment packages for seven deepwater drillships for the Brazilian market. The drilling units will be delivered between 2015 and 2019. The new vessels are capable of operating at 10 000 feet water depth and drilling depths of 40 000 ft. They will be operated by the Norwegian drilling operators Seadrill and Odfjell Drilling (three each) and one from Sete Brazil. We supplied four gear driven mud pumps Wirth TPK 2200 AC-TG-WJ, one multi gear drawworks Wirth GH 6000 EG-AC and one rotary table Wirth RTSS 60 H.

The Developer, one of the three new built ultra deep water semi submersible rigs from MAERSK is designed for the search of new finds in deep waters and areas with complex soil conditions, capable to operate in water depths up to 3000 m (10000 ft.) and to drill 10000 m (30000 ft.) into the subsoil, measured from the seabed. Pushing the high advanced technology of this semi submersible Aker Solutions delivered a multi gear, gear-driven drawworks type Wirth GH 6000 as main unit together with an auxiliary drawworks Wirth GH 4500 and four gear driven HP mud pumps Wirth TPK 2200 with top mounted single AC motor. The four Songa CAT-D rigs are moored harsh environment semis ordered by Statoil for the North Sea. It is equipped for up to 500 meters water depth and arctic operations. The complete topside drilling equipment by Aker Solutions includes three gear driven mud pumps Wirth TPK 2200 AC-TG-WJ, one multi gear drawworks Wirth GH 3000 EG-AC-01 and one rotary table Wirth RTSS 60 H. The equipment complies to the highest offshore requirements such as Det Norske Veritas (DNV) and NORSOK standards.

51000247.1-0913 Copyright 2013 Aker Solutions

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