TRANSFORMER SPECIFICATION.

13000kW (24Pulse)
Spec. No: TR 13000-1150 24 01

14628kVA , 50 Hz, 3 phase, copper wound, Water cooled Transformer indoor/outdoor designed and constructed in accordance with IS-2026 to be used to supply electric power to 2-12 pulse bridge rectifier associated with our INDUCTION MELTING FURNACE. The TWO TRANSFORMERS SETS should be an assembly of 2 X 3657 KVA transformer each as per following specifications. Each set of transformers are to be placed in common tank having Two independent cores, one primary set of terminal and two secondary set of terminals. Each transformer total losses should not exceed to 1.0% for set-1 & set-2 Each transformer shall have OFF circuit tapping switch with , 2.5%, 5.0% , 7.5% taps with suitable locking facilities. This switch shall not change the Vector group. SET-1 TR ANSFORMER 1; PRIMARY : - Voltage __KV, 3phase, 50 Hz, Primary Extended Delta to Produce +7.5 Degree Phase Shift. In any given tap position the phase shift shall be + 7.5 Degree. SECONDARY :- Voltage 1150 volts at full load , 3 phase , DELTA Wound , at 0.95 power factor. The full load rated current is 1836 Amps. TR ANSFORMER 2; PRIMARY : - Voltage __KV, 3phase, 50 Hz, Primary Extended Delta to Produce +7.5 Degree Phase Shift . In any given tap position the phase shift shall be + 7.5 Degree.

SECONDARY :- Voltage 1150 volts at full load , 3 phase , Star Wound , at 0.95 power factor. The full load rated current is 1836 Amps.

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SET-2 TR ANSFORMER 3; PRIMARY : - Voltage __KV, 3phase, 50 Hz, Primary Extended Delta to Produce -7.5 Degree Phase Shift . In any given tap position the phase shift shall be -7.5 Degree. SECONDARY :- Voltage 1150 volts at full load , 3 phase , DELTA Wound , at 0.95 power factor. The full load rated current is 1836 Amps. TR ANSFORMER 4; PRIMARY : - Voltage __KV, 3phase, 50 Hz, Primary Extended Delta to Produce -7.5 Degree Phase Shift . In any given tap position the phase shift shall be -7.5 Degree. SECONDARY :- Voltage 1150 volts at full load , 3 phase , STAR Wound , at 0.95 power factor. The full load rated current is 1836 Amps. Other features: 1. Regulation tolerance between two secondary output windings 0.14 % (0.28% over all) at full load 2. The unbalance of current between two secondaries shall be less than 5%. 3. Should be capable to deliver full kVA at -10% of rated voltage.(i.e. current will be 2040 Amps.). 4. Neutral not be ground internally and not to be brought out. 5. To have an appropriate electrostatic shield (Earth Screen) between primary and secondary windings and should be brought out on the terminal and should not be internally ground. 6. Each transformer should have 7.15% impedance at rated voltage and kVA. Impedances of all four transformers should be identical. 7. The temperature rise of winding should be limited to 55 C over continuous ambient temperature of 50 C, when delivering full load output kVA. The temperature rise of oil should be limited to 45 C over continuos ambient temperature of 50 C 8. Insulation between secondary winding and earth screen should have 10 kV rms. withstand capacity at all the times to cope with a maximum short term fault voltage of 4.2 kV rms. relative to ground and 15 kV impulse relative to ground for 2 sec. Max. 9. Fault duration 50 milli second approx. Note: During an induction power unit fault ,each transformer secondary could be subjected to repeated short term overloads of 7 kA peak for up to 10 Milli- seconds. Although it is expected that such overloads should be infrequent, the Transformer should be designed to withstand a nominal maximum at five over loads within an hour, while operating at its rated kVA and to be capable of withstanding hundreds of such overloads during its working life, without significant deterioration in its performance. Page 2 of 3

10.Transformer will be water cooled with oil circulationg pump ( 1 working + 1 standby) & shell & tube type heat exchanger (1 working+ 1standby) with suitable valve arrangements.
Termination

: :

Primary Side - Cable Box suitable for HT Cable. Secondary Side - Bus Ducting arrangement on top. 1. The effect of harmonics due to 2-12 pulse full wave bridge rectifier is taken care in specified kVA rating. 2. No load and load losses should not exceed the values specified in IS2026. The off load tape changing devices must be sturdy and reliable for very frequent operations. 3. The transformer should be provided with all standard and required fittings and protections as per IS-2026 4. The transformer should be provided with intermediate class of lightening arrestor. (This is an optional) 5. The name plate, terminal making etc. on the transformer should be as per IS-2026. The plate kVA should be full load output kVA as mention above. 6. The name plate should show electrostatic screen provided. Should be tested for all routine test as per IS-2026. The copy of test certificate should be provided. Copy of the type test certificate of the identical transformer should also be provided. 1. Conservator with oil level gauge.(To indicate one N/C contact-open at low level.) 2. Silica gel breather. 3. Transportation wheel / skid under base. 4. Buchhoz relay with two N/C contact (alarm & trip) -open in fault condition. 5. Over temperature device with two N/C contacts (alarm & trip) - open in fault condition. 6. First filling of coolant (suitably flash tested). The following diagrams and instructions to be supplied direct to : Project Manager, Inductotherm (India) LTD, Bopal, Ahmedabad 380 058. Gujarat State. 1. Copy of dimensioned out line diagram.(Length, Width, Height) 2. Connection diagram. 3. Operation and maintenance Manual, Transformer Oil Data sheet to be included.

Other Important Requirement / Note

Testing

Fittings

Important Note

Mehmood Shaikh. Manager project. 30 September 2013

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