A Universal Programming Cab...

A Universal Programming Cable For Radios
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Programming cables (programmers) for most types of radios are based on the same principles. Programmers perform voltage conversion between RS-232 levels and radio specific levels. Usually radio FPUs have CMOS input and output levels shifted by protection elements. Progamming circuits for several radio types are shown on Fig.1.
Fig. 1. Programming cirquits of various radios
Fig. 1a - mobile KENWOODs TK-760/860(G), Fig. 1b - portable KENWOODs (TK-378), Fig. 1c - portable VERTEX VX-10, Fig. 1d - portable YAESU FT-11R/41R, Fig. 1e - mobile MOTOROLA GM-300, Fig. 1f mobile VERTEX FTL-1011/7011, Fig. 1g - some mobile ICOM radios. Fig. 1h shows how the programmer interacts with the radio programming input/output. A thorough analysis of radios programming cirquits leads to the following programmer schematics.
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Fig. 2. Programming cable schematic diagram
Usage of Schmitt trigger (VT3, VT4) with high logic zero threshold (V-=1.7V) is essential if the input and output buses are linked together. This is due to the voltage divider Rk/R1 (see Fig. 1h) which shifts up the logic zero volage.
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Fig. 3. Programmer connectors to radios (jacks for mobile radios are shown as they are plugged into sockets)
Fig. 4. GP-340 connector (draft by K. Bokhanov)
VT1, VT3, VT4 transistors may be BC847 or similar (i.e. BC547B, etc.), VT2 may be BC857 or similar (i.e. BC557B, etc.). Fast silicon diodes of any type will do, for example 1N4148 or LL4148 in MiniMELF case. LP2950 is replacible with 78L05, but it is the worst choice due to IC's high current consumption. It may fail to work in some cases. Use 78L05 with an external power source only. Cables for RRxD and RTxD connections should be shielded. Multiwire cable with low mutual capacitance among wires is also applicable. Otherwise TxD to RxD interference may result in programming failure. It is important for some KENWOOD radios. It is convenient to use an additional connector for attaching particular radio jacks to the programming cable. DB9 is recommended as a highly reliable connector. Cable connection to KENWOOD portable radios has a specific feature. Radio sockets have prominent rubber rings, thus standard stereo jacks cannot be plugged in firmly. The jack flanges should be ground off till 5 mm in diameter. The jack cases should be cut accordingly.
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TK-353 radios are put in the program mode by holding the side button below PTT and C button while powring the radio on. "--PC--" should appear on its display. TK-250 enters programming mode by pressing Lamp and Lo buttons while turning the radio on. An unusual connector is needed for KENWOOD TK-690/790/890 radios. Common data transmission and reception line is used. The cable can be used as a CAT interface for tranceiver control. This cable connector includes separate Tx and Rx data lines and a power supply from the radio. In MOTOROLA GP300 connector use 2 Ampere diode if you intend to transmit with the cable connected or 1 Ampere diode otherwise. In MOTOROLA P040-P080 connector grind off the jack flange until the jack can be seated in firmly. This connector does not need an external power supply if it is provided from the port by a programming software. In MOTOROLA GP-340 connector the output voltage is limited to approximately 3 Volts. The specific jack is used, it is shown on Fig. 4. MOTOROLA mobile CM series radios are programmed through the rear accessory connector. The programming cable is not powered from the port. The power supply can be taken from the radio power supply or the accessory connector if available. VERTEX VXR-5000 and VXR-7000 programming software works improperly on modern computers with fast processors. Computers with i80486 are recommended by VERTEX, also iCeleron 433 MHz processor may be used. A connection to devices with a non-standard processor supply voltage (cordless and cellular phones) requiers a specific connector. A TxD key power is taken from the phone, so the input logic levels cannot exceed the processor supply voltage. For example SENAO SN-258 is attached by its test connector in this way: TxD - cont. 1, RxD - cont. 2, GND - cont. 3, Vbat - cont. 5. R1 resistor may be omitted because the phone RxD cirquit has an inner 47 kOhm resistor to the ground. Alexander Nesterov has designed the TAIT T2000 series radio connector. The main idea is the additional level invertion using a CMOS logic IC. CD4093 is recommended because it has Scmitt trigger inputs. However, any CMOS invertor can be used. Unused IC inputs (not outputs !) should be grounded. Alexander Nesterov has also designed the programmer schematics enhancements (VD8 and R13) and a specific connector to program MAXON SL500 radios. The programmer is used as a non-inverting buffer. In SL500 connector VD1 and VD2 diodes provide an extra protection of radio. They can be omitted if desired. Oleg EX8MLT has proposed HYT TC-500 radios connector. It is different from KENWOOD portables connector which is used for other HYT radios. Both jacks should be plugged in simultaneously. Alexander Ivanov has designed a connector to ALTAVIA radios. These radios are designed and manufactured in Russia. The connector is similar to MOTOROLA P040/P080 portables connector but needs no external power supply. The cellular phones connector can be used for applying AT-commands or firmware reload. There are no hardware flow control cirquits in the connector. The Siemens specific connector is shown. Use it for AT-commands with the switch turned off, for firmware downloading the switch should be turned on. The Siemens phone socket pinout is taken from http://www.pinouts.ru/data/siemens_c25_s25_pinout.shtml. For more information please search specific cell phone sites. The programming cable printed cirquit board was designed by Valery UA6LPG with non-chip components. In order to print it save this GIF image to disk. Then open the GIF file with Adobe Photoshop (or any other
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editor) and change the image resolution to 600 dpi (look for it at Image/Image size menu). Print it, it will be of the right size. Please note that Rind resistor and a LED are used just to indicate the power supply voltage. You can omit R12, Rind and a LED, the cirquit will work. The recommended value of Rind is 4.3 kOhm to minimize the current consumption. Another PCB variant was designed by Vyacheslav UR5ROZ. Optimal PCB picture resolution is 300 dpi. This is the programming cable implemented on the 2-layer PCB and SMD components by Sergey UA0CIC.
Fig. 5. Programming cable implementation by Sergey UA0CIC This implementation can be easily placed inside the DB9 case. The programming cable was tested with 172 device types, i.e. Device type KENWOOD TK-2106Z Checked by Recommended software KPG-55D
TK-2107
TK-2160 TK-2200 TK-2206
Alexander Ivanov Vladimir Yasakov, the author, Sergey UA9UDQ, Ivan UX7MX, Igor Marzaganov, Alexander UA4LOR, Sergey EW6GC, Vladimir Vashchenko, RV4HV, ALEKSEY30, MALE aka Dmitry, Alexander Nesterov, Dmitry EW3BX, Igor UU8JA, Denis Alafinov, Igor UR5YEI, Nikolay UT5VF Nikolay Novakov, Alexander Nesterov, Lahodni Stefan (Romania) Sergey Bunin Sergey Bunin, Alexander Nesterov
KPG-55D
KPG-82D KPG-88D KPG-87D
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TK-2207 TK-2260 TK-250 TK-260G TK-270 TK-270G TK-278 TK-3101 TK-3101 TK-3170 TK-3200 TK-3206 TK-3207 TK-350 TK-353 TK-360 TK-360G TK-370 TK-370G TK-378 TK-480 TK-7020 (the same as TK-7108) TK-7060 TK-7108 TK-7160 TK-759 TK-760 TK-760G TK-760H TK-760HG-1 TK-768G TK-8102 TK-8160 TK-8180 TK-840 TKR-850 TK-860 TK-860G-1 TK-860H
Sergey Bunin, Denis Alafinov, Jaco Le Roux (South Africa), Paolo IW3SQM Alexander Nesterov (same as TK-2206) Valery UA6LPG Valery UA6LPG Alexander UA4LOR Sergey RU3VV, Gorodnov, Nikolay Novakov, Albina Luchaninova Yevgueny RA9MHL, Igor Marzaganov, Alexander Nesterov, Lahodni Stefan (Romania), Denis Alafinov, Nikolay UT5VF, Yuri RA9SVD Alexander 'Gulliver' Loay Jawad (Iraq) the author Sergey Bunin Sergey Bunin, the author Sergey Bunin Alexander UA9CEE, Sergey UA0CIC the author the author the author, Ramunas Majauskas Alexander 'Gulliver', Igor UU8JA Sergey UA9UDQ the author, Denis Alafinov, Yuri RA9SVD Alexander UA9CEE Yuri US5IVZ, Alexander Nesterov, Nikolay UT5VF Alexander Nesterov Sergey Bunin Sergey Bunin Alexander 'Gulliver' Alexander UA9CEE, Andrey Kolennikov Andrey Kolennikov, Vladimir UA9FIA Alexander Nesterov Sergey UA9UDQ, Vladimir Vashchenko, ALEKSEY30, Alexey Gordeyko, Alexander UA9CEW Albina Luchaninova the author the author Sergey Bunin the author, Alexey RZ3AIQ the author MALE aka Dmitry the author, MALE aka Dmitry the author
KPG-87D KPG-87D KPG-23D KPG-56D KPG-27D KPG-56D KPG-27D
KPG-55D KPG-101D KPG-88D KPG-87D KPG-87D KPG-23D KPG-26D KPG-27D KPG-56D KPG-27D KPG-56D KPG-27D KPG-35D KPG-70D KPG-56D KPG-70D KPG-99D KPG-28D KPG-29D KPG-56D KPG-29D KPG-56D KPG-56D KPG-70D KPG-99D KPG-89D KPG-25D KPG-91D KPG-29D KPG-56D KPG-29D
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TK-880 Sergey Bunin TK-880-3 (MT) the author KIRISUN (KENWOOD portables connector) PT-2208S Vladimir Vashchenko PT-3208S Vladimir Vashchenko, ALEKSEY30 PT-3209 Vladimir Vashchenko, ALEKSEY30 PT-3288S HYT TA-240 TC-268 (Eclipse) TC-268S (Eclipse) TC-368 (Eclipse) TC-368S (Eclipse) TC-500 TITAN RN-102 YAESU / VERTEX VX-1R VX-2R VX-5R VX-7R FT-10R VX-10 FT-11R FT-40R FT-41R FT-51R FT-60R VX-160 VX-160E VX-180 VX-200 VX-210A VX-210V VX-300 VX-400 VX-420 VX-500 FT-857D Vladimir Vashchenko
KPG-49D KPG-60D KSP-11 KSP-11
Vyacheslav UR5ROZ, Alexander Nesterov (KENWOOD portables connector) Jaco Le Roux (South Africa) Jaco Le Roux (South Africa) Jaco Le Roux (South Africa) Jaco Le Roux (South Africa) Oleg EX8MLT HT500S MALE aka Dmitry, Alexander Nesterov (radio identical to TK-2107, KENWOOD portable connector) Yevgueny RA9MHL Alexey RZ3AIQ, the author Igor RA0FMF Sergey Bunin Alexander 'Gulliver' Igor Marzaganov, the author, MALE aka Dmitry, Nikolay Strokinov, Dmitry EW3BX Igor Marzaganov Alexander 'Gulliver' the author Dmitry UA2FBB, MALE aka Dmitry Igor RA0FMF Veniamin Dolgikh, Pavel RA0SJB, RV4HV, Alexander Nesterov, Yuri RA9SVD Alexander Nesterov Veniamin Dolgikh, Paolo IW3SQM Yevgueny RA9MHL, Yevgueny RU6AI, Alexander Ivanov the author, MALE aka Dmitry, RN3DD Vladimir Vashchenko, Alexander Ivanov Igor RA0FMF, Alexander Kiselyov, Alexander Nesterov Igor Marzaganov, Vladimir Vashchenko Igor RA0FMF Yevgueny RA9MHL, Alexander 'Gulliver', Alexander Nesterov Sergey UA0CIC (as the CAT interface)
KPG-55D
VX1 VX2, VX2 commander
WFT10 CE14 WFT11 WFT40 WFT41 WFT51 FT-60 Commander CE44 CE51 CE44, CE51 CE9 CE45 CE29 CE18 CE24 CE64 CE6
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FTL-1011 VX-2000 FTH-2008 FTH-2010 FTL-2011 VX-2500 VX-3000 VX-3200 VXR-5000 VXR-7000 FTH-7008 FTL-7011 FTL-7014 FT-8800R MOTOROLA P020 P040 P080 GP68 GP88 M10 M110 P110 M120 CM-140 GM-140 CM-160 GM-160 CP-180 M208 M216
Nikolay Novakov, Alexander Kiselyov, Oleg RU6FB Yevgueny RA3ZMB, EU7SS, Vyacheslav UR5ROZ, Vladimir Vashchenko, Pavel RA0SJB, the author, Andrey Kolennikov, Alexander Nesterov Nikolay Strokinov Alexander Nesterov, Alexey UR8QM, Ramunas Majauskas Veniamin Dolgikh, Alain Seguin (Canada), Yuri RA9SVD, Vlad RV6HG, Oleg RU6FB, Alexander UA9CEW, MALE aka Dmitry, Victor RK6MP (99ch) Paolo IW3SQM Sergey UA9UDQ, Vladimir Vashchenko (VHF and LB radios), Valery UA6LPG Vlad RV6HG, Vladimir Vashchenko, Alexey Gordeyko the author (a computer with the iCeleron 433 MHz processor) Alexander Tataurov (a computer with the i80486 processor) Ramunas Majauskas Alexander UA9CEW (99ch), Vladimir Vashchenko, Alexander Nesterov, the author the author (software equivalent to FTL-7011) Andrey UA3USQ, Igor RA0FMF
CE5, CE7 (99ch) CE20 CE2 CE2 CE5, CE7 (99ch) CE63 CE19 CE52 CE8 CE27 CE2 CE5, CE7 (99ch) CE5 FTB8800
Yevgueny RA9MHL (P040/P080 connector) Veniamin Dolgikh, Stan UN8GA, MALE aka Dmitry, Alexander Nesterov, Andrey Kolennikov, Jaco Le Roux R02.02.00 (South Africa), Andrey UA3USQ Valery UA6LPG, Pavel UA1ZCC, MALE aka Dmitry, Alexander Nesterov, Jaco Le Roux (South Africa) Alexander Nesterov, Igor UU8JA Andrey Kolennikov (GP-300 connector) Alexander Nesterov MALE aka Dmitry, Alexander Nesterov, Jaco Le Roux (South Africa) Igor Marzaganov, MALE aka Dmitry, Alexander Nesterov, Yuri RA9SVD Alexander Nesterov, Jaco Le Roux (South Africa) ALEKSEY30, Valery UA6LPG, Veniamin Dolgikh, Yuri RA9SVD MALE aka Dmitry Vadim UA9MIR, ALEKSEY30, Valery UA6LPG Andrey Aladyin, Valery UA6LPG Valery UA6LPG (MOTOROLA P040/P080 connector) MALE aka Dmitry, Oleg Tchugunov MALE aka Dmitry R02.02.00
GP300 R01.00.00 GM300 R04.00.00 GM300 R04.00.00 GP300 R07.00.00 GM300 R04.00.00 R05.00, R05.00.02, R05.04 R02.04, R05.00 R04.00.00, R06.04 R05.00 RADMBL RADMBL
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GM-300
the author, Sergey RU3VV, Yevgueny RA9MHL, Valery UA6LPG, Igor Marzaganov, Oleg RU6FB, RV4HV, MALE aka Dmitry, Alexey Gordeyko, Alexander GM300 R04.00.00 Nesterov, Andrey Kolennikov, Albina Luchaninova, Igor UU8JA, Nikolay UT5VF, Yuri RA9SVD the author, Yevgueny RA9MHL, Igor RA0FMF, Valery UA6LPG, Igor Marzaganov, Mikhail Gorokhov, RV4HV, Victor RA1TDC, Alexander UA1THR, MALE aka GP300 R07.00.00, Dmitry, Alexey Gordeyko, Alexander Nesterov, Igor GP-300IVG UU8JA, Igor UR5YEI, Jaco Le Roux (South Africa), Yuri RA9SVD MALE aka Dmitry, Alexander Nesterov R02.04.00 Vadim UA9MIR, Sergey EW6GC, Sergey RX6LRE, RV4HV, Vladimir Vashchenko, Alexander Nesterov, R03.01.00 Albina Luchaninova, Jaco Le Roux (South Africa), Andrey UA3USQ the author, MALE aka Dmitry, Andrey Kolennikov, R03.01.00 Andrey UA3USQ, Yuri RA9SVD Sergey RU3VV, Yevgueny RA9MHL, Gorodnov, the author, Valery UA6LPG, Sergey UA0CIC, MALE aka R03.00.08, R03.01.09 Dmitry, Alexey Gordeyko, Alexander Nesterov, Nikolay UT5VF, Yuri RA9SVD Valery UA6LPG, Vladimir Vashchenko, Oleg Tchugunov R03.01.02 Alexander 'Gulliver' R02.00.10 Alexander 'Gulliver' Andrey Kolennikov (equivalent to MOTOROLA MOTOROLA GM-360, MOTOROLA mobile connector) R03.01.00 Andrey Kolennikov (equivalent to MOTOROLA CP-180, MOTOROLA R05.01 MOTOROLA P040, P080, CP series connector) Alexander UA4LOR Valery UA6LPG, Alexander Kiselyov, Igor Marzaganov, Alexander UA4LOR, Alexey RA1TEZ, Alexander Nesterov Igor RA0FMF, Valery UA6LPG, Igor Marzaganov, Ivan UX7MX Alexander UA4LOR, Valery UA6LPG, Alexander Nesterov, Igor UU8JA MALE aka Dmitry, Alexander Nesterov MALE aka Dmitry Pavel UA1ZCC Alexander Nesterov Valery UA6LPG, MALE aka Dmitry, Andrey Kolennikov, Ivan UX7MX MALE aka Dmitry MALE aka Dmitry ALTAVIA v2.01
GP-300
GP-300 Select 5 GP-340
GM-340
GM-350 GM-360 LTS 2000 MAXTRAC VOLNA Volna-201 Volna-302 ALTAVIA Altavia 301 ICOM IC-F3 IC-F3GS IC-F4 IC-F4GS IC-F4GT IC-F10 IC-R10 scanner IC-F11 IC-F14 IC-F16
CSF3 CSF3G CSF3 CSF3G CSF3G CSF10 CSR10 CSF11 CSF14 CSF14
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IC-F21 IC-F26 IC-F30LT IC-W31N IC-F40LT IC-F1010 IC-F1020 IC-F110 IC-F110S IC-F111 IC-F111S IC-F210 IC-F211 IC-F211S IC-F310 IC-F310S IC-F320 IC-F320S IC-F410 IC-F410S IC-F420 IC-M710 IC-FR3000 ALINCO DR-B1 DR-135 DR-140 DJ-191 DJ-195 DJ-491 TAIT T2010 MAXON SL500 FAKE RADIOS Pseudo-KENWOOD TK-2170
Pavel RA0SJB, MALE aka Dmitry, Alexander Nesterov, Igor UU8JA Pavel RA0SJB, MALE aka Dmitry MALE aka Dmitry Andrey UA3USQ MALE aka Dmitry MALE aka Dmitry MALE aka Dmitry MALE aka Dmitry, Alexander Nesterov Vladimir Vashchenko, Alexander Nesterov, Dmitry Kosolap, Nikolay UT5VF Alexander UA4LOR, ALEKSEY30, MALE aka Dmitry, Andrey Kolennikov, Alexander Nesterov Sergey RX6LRE, ALEKSEY30, Alexander Nesterov Pavel RA0SJB, MALE aka Dmitry, Alexander Nesterov the author, MALE aka Dmitry, Alexander Nesterov the author, Alexander Nesterov MALE aka Dmitry MALE aka Dmitry MALE aka Dmitry, Alexander Nesterov Valery 4Z5PT, Alexander 'Gulliver', Veniamin Dolgikh, Sergey RX6LRE, Alexey RA1TEZ, MALE aka Dmitry the author, RV4HV Alexander Nesterov Alexander Nesterov Igor RA0FMF ALEKSEY30 Alexander Nesterov Sergey UA9UDQ, Dmitry UA2FBB, Yuri RA9SVD
CSF11 CSF14 EX-1489 IC-W32 software EX-1489 EX-1764 EX-1764 CSF100 CSF100S CSF100 CSF100S CSF100 ver.1.5 CSF100 CSF100S CSF300 CSF300S CSF300 CSF300S CSF300 CSF300S CSF300 Ex1726 CSFR3000 DRB1 DR135
Sergey UA9UDQ, Albina Luchaninova DR140 Alexander 'Gulliver', Igor RA0FMF, Nikolay Strokinov, Alexander Nesterov, Igor UR5YEI, Albina Luchaninova, DJ191 Igor UU8JA, Denis Alafinov Sergey UA9UDQ, Pound, Igor RA0FMF, Alexander Nesterov, Yuri RA9SVD Alexander Nesterov, Igor UU8JA, Denis Alafinov DJ195 DJ191 T2000 Conventional Programming Application SL500
Alexander Nesterov
Alexander Nesterov
MALE aka Dmitry
KPG-101D
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Pseudo-KENWOOD Denis Alafinov, Alexander Nesterov (detected as TK-3207 KENWOOD TK-3107) Pseudo-MOTOROLA Alexander Nesterov (detected as KENWOOD TK-3107 T5930 !) CI-V interface OPTOELECTRONICS the author (YAESU / VERTEX 3-contact connector) DC440 decoder SIEMENS cellular phones A35 the author (firmware programming) C35i the author (AT-commands, firmware programming) the author (firmware programming, AT-commands), Andrey Kolennikov (firmware programming, unlocking, customizing) the author (AT-commands), Yevgueny RA9MHL (firmware programming) the author (AT-commands) Sergey UA0CIC (AT-commands)
KPG-55D KPG-55D
author's
S35
ME45 SL45i C60
Freia, etc. Hyper Terminal, c3i_xxxx, ... Hyper Terminal, Winswup32, ZeeSiemensG3, S35C35M35 Explorer Hyper Terminal, Freia... Hyper Terminal Hyper Terminal
PLEASE NOTE ! The author does not collect and does not distribute radio programming or service software. Please do not apply for the software ! Yevgueny Andropov, Moscow, Russia E-mail address is on the diagram or kominform@rosnet.ru
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Reviewed on 2006/11/12.
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A Universal Programming Cable For Radios