MAPAL Competence ISO en

Boring | Milling
MAPAL competence
Tools with ISO elements
Perfect machining technology
MAPAL stands for innovative machining solutions with the highest quality, precision and cost-effectiveness. Starting from ne bore machining, we offer our customers a comprehensive range of precision tools for machining cubic parts. In conjunction with tailored services we can design complete machining processes so that reliable, cost-effective manufacturing is guaranteed. ISO tools from MAPAL have achieved a leading role in the areas of boring, precision boring and milling. Building on its knowledge of ne machining, in recent years MAPAL has produced a wide range of cost-effective standard tools and a broad technological basis for customer-specic solutions. Our specialists tap major productivity potential for every machining task by means of a wide variety of design options and their deep process understanding. Dr. Jochen Kress
Reliable service Worldwide

Complete support from planning to the process Planning and organising the complete machining process c Technical support during commissioning c Reliable and cost-effective tool supply by means of tool management c Worldwide availability
c
The sound experience of MAPAL specialists is available to customers worldwide during the entire collaboration process up to and including process support. Depending on the customers needs, individual custom tools are designed or the complete planning and process support taken over. However, support from MAPAL does not end with the start of production. Even during the production phase specialists from MAPAL assist the customer, optimise parameters or tool details, provide advice related to the process
with their know-how and produce signicant added value for the customer. With its complete range of services including tool management, MAPAL helps to keep production top notch: highly productive, costeffective and reliable. ISO tools and services from MAPAL are available worldwide. With production facilities, sales and service offices in all relevant markets of the world, short channels for delivery and support are guaranteed. The systematic know-how transfer between the subsidiaries ensures consistent quality collaboration at the highest technical level.
Subsidiaries Representatives
Competent in the standard

Broad standard programme of tools and indexable inserts Boring large diameters with short machining times c High-performance milling cutters for a large number of machining tasks c Precise, cost-effective indexable inserts
c
The usage of high performance, cost-effective standard tools plays a signicant role in process design. In this area MAPAL has produced and brought to market maturity a broad range of tools and indexable inserts in recent years. For boring large diameters with short machining times the tangential tools TSW and TFB have been further developed as a uniform and highly productive program for roughing and ne machining. In the milling area a high performance range of tools is available as standard for a large number of machining tasks. And
nally there is a completely new, costeffective range of indexable inserts for ISO tools available from stock.
Leading process solutions

Optimised processes with matched complete machining tools Reduced machining costs through ISO complete machining tools and hybrid tools Intelligent engineering guarantees process reliability and straightforward handling The latest manufacturing facilities for precision tools at the highest level
During the planning of new machining processes as well as the optimisation of existing processes, the focus is on the assessment of the machining time and the Cost Per Part (CPP). By means of intelligent, multi-stage, multi-cutting edge ISO combination tools or complete machining tools, both the productive times and the non-productive times can be signicantly reduced. Here the design of intelligent tool solutions is not limited to just the ISO area. To prepare a solution that is optimal for the customer, different machining systems are combined into so-
called hybrid tools. ISO tools from MAPAL meet both the requirement for process reliability and the requirement for straightforward handling with intelligent and precise adapter solutions along with reliable, quick indexable insert mounting. The reliable principle of operation of MAPAL ISO tools is ensured by the latest design methods that make it possible to assess collisions or to determine tool restrictions even during the planning phase. Production in the latest manufacturing facilities guarantees maximum tool precision.
Demanding machining tasks require maximum productivity

Components such as engine blocks, brakes, turbochargers or swivel bearings, and also many other cubic parts from the automotive and commercial vehicle industry, mechanical engineering and systems engineering or the energy and aerospace industry require accuracies in the machining process in the range from IT 9 to IT 7. It must be possible to optimally machine mostly cored parts with high stock removal, large bore diameters and varying structures while taking into account the tolerance parameters, the stability of the part and the performance of the machine. ISO tool solutions are predestined for these requirements and cover the complete range of workpiece materials, in particular cast parts. Due to the large selection of cutting geometries, insert shapes and cutting materials, they are versatile in use and offer signicant rationalisation potential during boring or milling in pre-machining or ne machining. The replaceable indexable inserts make the reconditioning of tools particularly straightforward and reduce the tool costs and as a consequence the Cost Per Part (CPP).
Requirements on innovative tool solutions

Increase productivity and quality Reduce productive and non-productive times Reduce costs Easy handling Universal use Conservation of resources
For all materials
For numerous applications
The numerous possibilities continue with the list of workpiece materials. The applications range from machining castings and steel, through the machining of demanding, high-alloy materials such as titanium or Inconel, to aluminium.
Engine blocks
Tools with ISO elements | Introduction
Suspension
Brakes
Turbochargers
Connecting rods
Compressors
Large engines
Gearbox housing: mechanical engineering / system engineering
Wind power
ISO tools from MAPAL the leading technology

The high customer requirements are met by MAPAL from the design to the manufacture of the tools by means of extensive know-how and the latest technology. For this reason ISO tools from MAPAL are leading in the custom sector and standard sector. The combination of continuous product innovations and a wealth of experience from more than 15 years gives the tools their high performance with the objective of achieving higher part qualities, better tool lives and increased productivity.
Precision, performance and innovative technology Process solutions Perfectly yours MAPAL precision in design and production
Advantages of MAPAL ISO tools

Reduction of the manufacturing costs per unit due to short machining times Combination tools for the reduction of the number of tools required High process reliability Maximum cost-effectiveness due to tangential technology Technology available worldwide
To reduce productive and non-productive times simultaneously, MAPAL offers particularly high performance complete machining tools. Reduced cycle times, lower energy consumption and the related higher cost-effectiveness are the result. These effects are achieved by innovative processes such as helix milling or interpolation turning. Among the success stories of processes optimised by MAPAL specialists there are some applications where it was possible to save up to 60 % of the machining time. The latest 3D design and computer-aided studies make it possible to develop and design complex tangential tools. The data on the insert seats and chip spaces exactly dened in this manner and other machining tasks are sent via a CAM interface to the controller for high-accuracy, highperformance 5-axis machining centres. In this way MAPAL ISO tools are produced with monitoring and control by experienced staff. Highly accurate manufacturing tolerances are required and met. This aspect guarantees a real multi-cutting edge capability and the high performance of the tools.
Maximum cost-effectiveness due to tangential technology
Always the right cutting edge
Finishing machining possible
Crucial for the high performance of the MAPAL ISO tools is tangential technology. Compared to the usage of radially mounted indexable inserts, this technology permits the usage of several cutting edges with the same power consumption. So that, higher machining values and a higher machining volume are possible. Tangential tools also feature very smooth running. As a result excellent tool lives and very good part qualities are achieved.
In the area of ISO boring and milling tools MAPAL offers a wide selection of geometries and cutting materials. Due to the comprehensive programme it is ensured that the right cutting edge can be used for every application. Along with the different shapes and sizes, this programme also includes cutting materials such as carbide, ceramic and PCD or PcBN-tipped inserts. This variety has a positive effect on cost-effectiveness and the efficiency of the usage of resources. Depending upon the application, up to eightcutting edges on the indexable inserts ensure the cutting material is utilised optimally.
The indexable inserts are straightforward and reliable to change. The combination of highly accurate inserts and a precise insert seat in the tool body guarantees a consistent machining result after every insert change. To be able to achieve very high accuracies, particularly during bore machining, MAPAL uses a special, simple adjusting system that is accurate to the .
Signicant advantages due to innovative tool solutions

The perfect interaction TSW/TFB tools
The MAPAL tangential roughing tools TSW and tangential ne boring tools TFB are designed as a complete programme from pre-machining to ne machining, especially for large bore diameters. The TSW roughing tools feature an indexable insert with six usable cutting edges. The special effect of the arc shaped land is even more apparent on indexable inserts for the TFB ne boring tools. Using these tools, machining results of reaming quality are achieved with signicantly shorter machining times than one or two-cutting edge boring tools.
For example:
During the pre-machining of cylinder bores in engine blocks made of GG25 using a tangential roughing tool, it was possible to reduce the machining time from 16 seconds to eight seconds. Prior to the conversion it was necessary to divide the high stock removal over two boring tools.
50 % less machining time
more from page 18
Win in every process complex combination tools

The optimisation of each individual machining step in a machining process results in the most cost-effective result in the end. During the machining of large numbers of parts, around two thirds of the non-productive time and a third of the productive time is avoided. Accordingly, there is signicant potential for reducing the process time by means of reduced tool changing and movement times. MAPAL has the know-how and the facilities to exploit this potential by means of complex combination tools and modern machining technologies. The combination of different machining systems into so-called hybrid tools also opens up numerous possibilities.
For example:
It was possible to reduce the total machining time for a gearbox housing made of grey cast iron from 46 minutes to 18 minutes. This saving was possible due to the usage of various MAPAL ISO tools for the combination machining and for the interpolation turning.
60 % less machining time
more examples from page 127
10
Eight cutting edges on the disc milling cutter LTHU indexable inserts
High stability, a soft cut and a large number of cutting edges characterise the MAPAL tangential milling programme. The disc and shoulder milling cutters tted with the 4+4-cutting edge indexable inserts of type LTHU are a highlight. These peripheral ground indexable inserts combined with the highly accurate MAPAL xed insert seats in the tool achieve real multi-cutting edge capability during roughing and semi-nishing. On the milling cutters shown below all eight cutting edges can be used in the same machining direction and offer excellent cost-effectiveness.
For example:
During the milling of the disc slot and the pad seat on a car brake caliper, it was possible to signicantly reduce the Cost Per Part (CPP) for the milling process using a disc milling cutter with eight-cutting edge LTHU indexable inserts.
Costs per part reduced by 66 %

more on the milling cutter range from page 64, more on indexable inserts from page 121
Machine extensively and quickly the MAPAL helix milling cutter

For roughing different, in particular large diameters on a workpiece, circular milling is often used. However, a circular milling cutter often requires a large number of cycles until all the machining is complete. This means a low material removal rate and a long machining time. The alternative is the MAPAL helix milling cutter: it superimposes an axial feed movement on the circular movement. With the specially arranged tangential indexable inserts, the tool plunges into the workpiece at full cutting depth. Up to 50 % higher material removal rates secure signicant efficiency advantages compared to conventional circular milling.
For example:
Compared to a porcupine milling cutter, by changing to the MAPAL helix milling cutter it was possible to increase the material removal rate during the machining of a bore with a diameter of 1,300 mm in a GG25 housing from 1,450 to 2,150 cm/min.
Material removal rate increased by 48 %

more on helix milling from page 192
11
12
Tools with ISO elements | Introduction | Index
Boring
15
Milling
35
Indexable inserts
67
Innovative complete solutions Cartridges
127 137
Accessories and spare parts 153
Technical appendix
171
13
14
Tools with ISO elements | Boring
Boring tools for pre-machining and ne machining

Pre-machining places major challenges on machining manufacture. For this reason a costeffective pre-machining tool is important in the machining process. With a background of ne machining and many years of experience related to bore machining, MAPAL has obtained sound know-how that is manifested in the innovative and very productive boring tools with ISO elements. ISO combination tools tap new productivity potential on a daily basis also in conjunction with other product groups. The tangential roughing and ne boring tools were specially developed for pre-machining and ne machining large diameters; today these tools are available as standard.
Programme overview boring Tangential roughing tools TSW Application notes TSW Designation key and series TSW Tangential ne boring tools TFB Application notes TFB Designation key and series TFB
16-17 18 19 20-25 26 27 28-33
Through bore Suitable for open bores. Not suitable for machining shoulders if a 90 angle is required. Blind bore Suitable for closed bores and machining shoulders taking into account the cutting edge length. Internal cooling Tools designed with internal coolant supply.
15
Boring Introduction
Tools with ISO elements | Boring | Programme overview
Boring tools with ISO elements

Programme overview
1 2 Standard tools 1 TFB tangential ne boring tool 2 TSW tangential roughing tool The MAPAL tangential roughing tools TSW and tangential ne boring tools TFB are designed as a complete range from the pre-machining to ne machining especially of large bore diameters. 3 Hybrid tools MAPAL hybrid tools combine different machining systems for maximum productivity. Example: combination tool with solid carbide drill and ISO countersink step. 4 Multi-step capability and Tangential technology The multi-step design reduces the tools needed and shortens the machining time. The tangential technology ensures particularly quiet running. In combination with guide pads, the tools achieve very high positioning accuracy. 5 Modular construction of ISO combination tools The modular design of ISO combination tools offers many advantages. For example, entire part families can be machined with fewer tools as only part of the tool needs to be changed. By using connections, for instance a highly accurate HSK-C connection, particularly complex tools can be constructed. Even more machining steps are combined into one tool and the productivity increased even further. 6 External machining tools ISO tools for external machining are individually adapted to the machining task. Whether turning diameters, chamfering or producing special external contours, MAPAL ISO tools are the right solution. The usage of tangential indexable inserts also increases the performance of the tools here. 7 Fixed insert seat and cartridge High accuracy manufacturing tolerances on insert seats and indexable inserts guarantee the real multi-cutting edge capability of the ISO tools with xed insert seats. Cartridges with standard dimensions or in a compact design further increase the exibility of MAPAL ISO tools. 8 Boring tools with radial technology Depending on the requirements of the part and machining situation, ISO boring tools are also designed with radial indexable inserts.
16
Tools with ISO elements | Boring | Programme overview
Exact adjustment For the cases in which high accuracy indexable inserts and precision milled insert seats are insufficient for the required accuracy, MAPAL uses an adjustment system specially developed for ISO inserts. Here the insert sits on an adjusting wedge with a large contact area. This feature is completely embedded in the tool body and as a result offers the indexable insert a stable seat. The adjusting wedge has an angled surface and can be moved using a lefthand - right-hand threaded adjusting screw. This design produces an indirect, very accurate and easy to use setting feature. As a consequence MAPAL ISO tools achieve accuracies not normally achieved using ISO tools.
Best machining results due to arc shaped land

5
Due to the normal clearance angle on ISO indexable inserts there is only limited support for the tool during bore machining. Tools then tend to vibration; this vibration effects the surface nish and tool life expectancy. To counteract this problem, MAPAL developed the arc shaped land. This special geometry is a support surface on the cutting edge that supports the tool in the bore and is comparable to an arc land chamfer on xed reamers.
17
Boring Introduction
Tools with ISO elements | Boring | Tangential roughing tools TSW
Tangential roughing tools TSW

The MAPAL tangential roughing tools set new standards in relation to stability and performance, particularly in the case of higher stock removal. An innovative, six-cutting edge indexable insert with special support chamfer prevents chatter and vibration. Perfect multi-cutting edge capability with increased stability is ensured by the tangential installation of the indexable inserts in precision insert seats on the front face.
Tangential roughing tools Series TSW 101/111 and TSW 201/211
The ground clamping geometry combined with the tangential installation position on the face of the tool body results in a highly positive rake angle and therefore a soft cut and very quiet tool cutting behaviour. This property is further supported by a special support surface on the cutting edges, an arc shaped land, which supports the tool in the bore like an arc land chamfer on reamers. Along with the excellent cutting behaviour of the tangential roughing tools, the necessary drive power required is also reduced, as the machining forces are comparatively low. As a result the tools can also be used on machines with lower torques. It is, however, much more important that, with the same drive power, it is possible to t more cutting edges to the tools, so that the feeds are increased and machining times drastically reduced.
The diameter range of the tools from the standard series is 37 - 280 mm; larger diameters are also possible as a custom solution. Two insert sizes available in different substrates cover the entire diameter range. The TSW are available in a monoblock design and as a modular system for larger diameters. The TSW tools are also designed with two different contact angles on the insert seats. The contact angle is 0 on the TSW 101/201 tools for blind bores and 10 on the TSW 111/211 tools for through bores.
Features
Six-cutting edge tangential indexable insert Soft cutting behaviour Reduced drive power Tool life increased by up to 30 % High cutting depths Six to eight times faster than boring tools
The indexable insert has six cutting edges (marked in red) that are used by rotating and turning.
18
Tools with ISO elements | Boring | Tangential roughing tools TSW
Application notes
TSW monoblock 37 - 120 mm TSW modular design 60 - 280 mm
Tool holders Tangential roughing head Boring TSW / TFB
General gures for determining the maximum tool length

350 300 250 Length 200 150 100 50 0 40 60 80 100 120 140 160 180 Diameter 200 220 240 260 280 HSK 100 SK 50 / HSK 80 SK 40 / HSK 63
lmax
In case of unfavourable diameter-length ratios a pilot bore is recommended.
Ordering example TSW 111 Pre-machining of a through bore in GGG40 The following are required: Nominal diameter Depth of the bore Material Machine spindle 88,5 mm 138.0 mm GGG40 HSK-A100
Number of cutting edges (pay attention to machine performance, see page 174)Z = 4

Tool model for the stated machining application:

d=88,5 Z=4
TSW111- 088.50-Z4-200.0-A100
(L2=55) 5
LB=138 L1=200
Selected indexable inserts see page 99
WTHQ090608H03L10B041-HP455
19
Tools with ISO elements | Boring | Designation key
Designation key for tangential roughing tools TSW

Tools: TSW monoblock / TSW roughing heads
lh
d1
TSW 101 and 111
TSW 201 and 211
T S W
Tool type
1 0 1
1 0 0 . 0 0 - Z 4
Tool diameter d1 and number of teeth
TSW 101 + 111 Monoblock design TSW 101 =0 contact angle

for blind bores and bores with shoulders
TSW 201 + 211 Modular design TSW 201 =0 contact angle

for blind bores and bores with shoulders
TSW 101 + 111 Diameter d1 37,00-40,40 40,50-59,40 59,50-74,40 74,50-104,40 104,50-120,00 No. of teeth Z=2 Z=3 Z=3 Z=4 Z=5
TSW 201 + 211 Diameter d1 59,50-74,40 74,50-89,40 89,50-104,40 104,50-119,40 119,50-174,40 174,50-280,00 No. of teeth Z=3 Z=4 Z=4 Z=5 Z=5 Z=5
TSW 111 =10 contact angle

for through bores
TSW 211 =10 contact angle

for through bores
Tool holders: TSW 201 and 211
lh
M C A
Type
H S K - A 1 0 0
Shank connection Hollow shank taper Form A Hollow shank taper Form C Taper shank in acc. with ISO AD/B
6 0
Clamping diameter
1 8 0
Projection length lh
Internal cooling
d1
0
Alignment Without alignment
MCA Arbor
HSK-A HSK-C SK
Diameter of arbor
Nominal length of the arbor
Custom 9 (not specied)
Length adjustment Without W length adjustment
Dimensions in mm.
20
1 0 0 . 5
Tool length
A D B 5 0
Shank form
TSW 101 + 111 l1 = Can be congured as per lengthdiameter diagram
TSW 201 + 211 lk = 40,0
Connection HSK-C HSK-C HSK-C HSK-A HSK-A HSK-A SK-AD/B SK-AD/B
Size 63 80 100 63 80 100 40 50
Code C63 C80 C100 A63 A80 A100 ADB40 ADB50
21
Boring TSW / TFB
Tools with ISO elements | Boring | Tangential roughing tools
TSW 101 tangential roughing tools

Monoblock design Contact angle 0 For blind bores and bores with shoulders
l1 l2
Machine connection HSK

d1 Number of cutting edges Nominal size HSK HSK-A 37,00 - 40,40 2 63 80 100 63 80 100 63 80 100 63 80 100 80 100 47 47 55 47 47 55 47 47 55 47 47 55 47 55 Tool lengths l2 HSK-C 20 25 30 20 25 30 20 25 30 20 25 30 25 30 l1 min HSK-A 55 55 70 60 55 65 65 60 60 75 70 70 75 75 l2 HSK-C 50 55 70 50 55 65 50 55 65 55 55 65 60 65 HSK-A l1 max HSK-C Indexable insert TORX screw Order No.
See diagram Page 19
Page 98 Page 98
WTHQ 0705 L00BO26
d1
TX15-M4x11 10018468
40,50 - 59,40
59,50 - 74,40
74,50 - 104,40 104,50 - 120,00
4 5
See diagram Page 19
WTHQ 0906 L00BO41
TX20-M5x13 10105084
l1
Machine connection SK
d1 Number of cutting edges Nominal size SK 40 50 40 50 40 50 40 50 40 50 Tool lengths l2 SK-AD / SK-B 37,00 - 40,40 40,50 - 59,40 59,50 - 74,40 74,50 - 104,40 104,50 - 120,00 2 3 3 4 5 40 45 40 45 40 45 40 45 40 45 l1 min SK-AD / SK-B 50 60 55 60 60 50 70 60 75 65 l1 max SK-AD / SK-B See diagram Page 19 WTHQ 0705 L00BO26
Page 98
Indexable insert
d1
TORX screw Order No.
TX15-M4x11 10018468
See diagram Page 19
WTHQ 0906 L00BO41
Page 98
TX20-M5x13 10105084
Further dimensions and lengths on request. Dimensions in mm.
Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length.
22
Tools with ISO elements | Boring | Tangential roughing tools
TSW 111 tangential roughing tools

Monoblock design Contact angle 10 For through bores
l1 l2
Boring TSW / TFB
10
Machine connection HSK

d1 Number of cutting edges Nominal size HSK HSK-A 37,0 - 40,40 2 63 80 100 63 80 100 63 80 100 63 80 100 80 100 47 47 55 47 47 55 47 47 55 47 47 55 47 55 Tool lengths l2 HSK-C 20 25 30 20 25 30 20 25 30 20 25 30 25 30 l1 min HSK-A 55 55 70 60 55 65 65 60 60 75 70 70 75 75 HSK-C 50 55 70 50 55 65 50 55 65 55 55 65 60 65 l2 HSK-A l1 max HSK-C Indexable insert TORX screw Order No.
d1
See diagram Page 19
WTHQ 0705 L10BO26
Page 99 Page 99
TX15-M4x11 10018468
40,50 - 59,40
59,50 - 74,40
74,50 - 104,40 104,50 - 120,00
4 5
See diagram Page 19
WTHQ 0906 L10BO41
TX20-M5x13 10105084
l1
Machine connection SK
d1 Number of cutting edges Nominal size SK 40 50 40 50 40 50 40 50 40 50 Tool lengths l2 SK-AD / SK-B 37,00 - 40,40 40,50 - 59,40 59,50 - 74,40 74,50 - 104,40 104,50 - 120,00 2 3 3 4 5 40 45 40 45 40 45 40 45 40 45 l1 min SK-AD / SK-B 50 60 55 60 60 50 70 60 75 65 l1 max SK-AD / SK-B See diagram Page 19
10 Indexable insert TORX screw Order No.
d1
WTHQ 0705 L10BO26
Page 99 Page 99
TX15-M4x11 10018468
See diagram Page 19
WTHQ 0906 L10BO41
TX20-M5x13 10105084
Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length.
23
Tools with ISO elements | Boring | Tangential roughing heads
TSW 201 tangential roughing heads

Modular design Contact angle 0 For blind bores and bores with shoulders
lk
d2 d3
d1
Number of cutting edges
d3
lk
d2
d1 Indexable insert
59,50 - 74,40 74,50 - 89,40 89,50 - 104,40 104,50 - 119,40 119,50 - 174,40 174,50 - 280,00
3 4 4 5 5 5
18 22 27 27 40 60
40
39 50 60 60 89 140
Page 98
WTHQ 0906 L00B041
10105084
40
Page 98
WTHQ 0906 L00B081
10105084
TSW 211 tangential roughing heads

Modular design Contact angle 10 For through bores
d2 d3 lk 10 d1
d1
d3
lk
d2
Indexable insert
59,50 - 74,40 74,50 - 89,40 89,50 - 104,40 104,50 - 119,40 119,50 - 174,40 174,50 - 280,00
3 4 4 5 5 5
18 22 27 27 40 60
40
39 50 60 60 89 140
Page 99
WTHQ 0906 L10B041
10105084
40
Page 99
WTHQ 0906 L10B081
10105084
24
Tools with ISO elements | Boring | Tool holders for tangential roughing heads
lh l2
d3
Machine connection HSK (DIN 69893-1)

For tool d3 d2 Nominal size HSK HSK-A 59,50 - 74,40 18 39 63 80 100 63 80 100 80 100 80 100 100 47 47 55 47 47 55 47 55 47 55 55 Tool holder lengths l2 HSK-C 20 25 30 20 25 30 25 30 25 30 30 HSK-A 70 70 70 65 70 70 70 70 85 85 95 lh min HSK-C 60 60 60 50 55 55 55 55 70 70 80 HSK-A 200 250 300 200 250 300 250 300 250 250 250 lh max HSK-C 160 210 260 160 210 260 210 260 210 210 210
74,50 - 89,40 89,50 - 119,40 119,50 - 174,40 174,50 - 280,00
22 27 40 60
50 60 89 140
lh l2
Machine connection SK (DIN 69871 Form AD / B)

For tool d3 d2 Nominal size SK Tool holder lengths l2 SK-AD / SK-B 40 45 40 45 40 45 40 45 40 45 lh min SK-AD / SK-B 50 50 50 50 55 65 85 lh max SK-AD / SK-B 160 210 160 210 210 210 210
59,50 - 74,40 74,50 - 89,40 89,50 - 119,40 119,50 - 174,40 174,50 - 280,00
18 22 27 40 60
39 50 60 89 140
40 50 40 50 40 50 40 50 40 50
d3 d2
d2
25
Boring TSW / TFB
TH-TSW 201 and 211 tool holders for tangential roughing heads
Tools with ISO elements | Boring | Tangential ne boring tools TFB
Tangential ne boring tools TFB

Tangential technology now also for ne machining. Newly developed reaming cutting edges are mounted in precision insert seats and set sensitively and highly accurately to a dened amount above the reference setting pads using the MAPAL wedge adjustment. The tool is guided in the bore by the special arc shaped land. The MAPAL TFB series impresses due to easy, precise handling, quiet running at high feeds and the best machining results.
Up to 7
IT
Tangential ne boring tools Series TFB 101/111
The tangential ne boring tools are far superior to the previous conventional tool systems for the ne machining of large diameters. Compared to one or two-cutting edge boring tools the TFB tools are six to eight times faster with machining results in reaming quality. During ne machining the effect of the arc shaped land is even more signicant than on the roughing tools it guides the tool in the bore and at the same time smoothes the surface. The TFB tools are equipped with six to eight indexable inserts that are embedded in the tool body unevenly in relation to each other. The reaming cutting edges are mounted in precision insert seats; a MAPAL wedge adjustment feature for exact and very sensitive adjustment is tted for each cutting edge. Precision ground reference pads are used as a setting aid. The setting of the tools is enormously simplied, as the cutting edge only needs to be set to a specic amount
beyond the pad diameter, a task that is very easy using commonly available measuring equipment and the sensitive adjustment accurate to the m (see setting instructions on page 178). The TFB tangential ne boring tools comprise of three assemblies. The machine adapter and the intermediate adapter are connected via a MAPAL Module connection with radial and axial alignment, as a result the radial run-out error on the spindle can be compensated. The tangential ne boring head is connected to the intermediate adapter via an HSK connection. The standard diameter range is from 60 to 280 mm. The TFB tools are available in two different series. TFB 101 for blind bores and TFB 111 for through bores.
Features
MAPAL arc shaped land guides the tool and smoothes the bore Highly positive rake angle for soft cut High precision insert seats Bores in reaming quality Six to eight times faster than boring tools Straightforward, sensitive adjustment
26
Tools with ISO elements | Boring | Tangential ne boring tools TFB
Application notes
TFB modular design 60 - 280 mm
Machine adapter Intermediate adapter Tangential ne boring head
Standard lead geometries

1 MG 0,55 MC 0,4 MA 75 45 30
For improved surface nish Without any specic requirements (standard) For a specic requirement on the positioning accuracy
General gures for determining the maximum tool length

350 300 250 Length 200 150 100 50 0 60 80 100 120 140 160 180 Diameter 200 220 240 260 280 HSK 100 SK 50 / HSK 80 SK 40 / HSK 63
In case of unfavourable diameter-length ratios a pilot bore is recommended.

lmax1 lmax2
Ordering example TFB 111 Fine machining of a through bore in GGG40 The following are required: Nominal diameter Tolerance ( < IT7) Depth of the bore Material Machine spindle

4 LB=138
89,0 mm H7 (+0.035/0) 138.0 mm GGG40 HSK-A100 Z=6
Number of cutting edges (pay attention to machine performance) Tool for the stated machining application:
d1=89 H7
OS-AD-HSK-A100-MOD100-065-11 KS-VL-MOD100-HSK-C63-100-21 TFB111-089.00-Z6-065.0-C63
LMa=65
LZa=100 L1=230
Lk=65
Selected For indexable inserts see page 96
FTHW0905MCD01L00B030-CP131 27
Boring TSW / TFB
Designation key for tangential ne boring tools TFB

Tool: TFB ne boring heads
lk
d1
TFB 101 and 111
T F B
Tool type
1 0 1
1 0 0 . 0 0 - Z 8
Tool diameter d1 and number of teeth
TFB 101 + 111 Modular design TFB 101 = Blind bores and bores with shoulders TFB 111 = Through bores
TFB 101 + 111 Diameter d1 60,00-74,99 75,00-89,99 90,00-109,99 110,00-119.99 120,00-159,99 160,00-179,99 180,00-280,00 No. of teeth Z=6 Z=6 Z=8 Z=8 Z=8 Z=8 Z=8
Machine adapter: TFB 101 and 111
lMA
d1 lZA
O S
Type
A D
H S K - A 1 0 0
Shank | Form and size Hollow shank HSK-A taper Form A Hollow shank HSK-C taper Form C Taper shank SK in acc. with ISO AD/B
M O D 1 0 0
Adaptation | Form and size MOD Module connection
0 6 5
Alignment Without alignment Radial alignment
1 1
Internal cooling
Adaptation Adapters
Projection length LMA Nominal length of the machine adapter 0 1
OS
Without clamping unit
AD
1 Internal
Dimensions in mm.
Radial and 2 angular alignment
28
0 6 5 . 0
Tool length
C 1 0 0
Shank form
Tool diameter 60,00-74,99 75,00-89,99 90,00-109,99 110,00-119,99 120,00-159,99 160,00-179,99 180,00-280,00
Tool length 65,0 65,0 65,0 75,0 75,0 95,0 95,0
Connection HSK-C HSK-C HSK-C HSK-C
Size 50 63 80 100
Code C50 C63 C80 C100
lMA Intermediate adapter:
lZA
TFB 101 and 111
K S
Clamping unit
V L
M O D 1 0 0
Shank | Form and size MOD Module connection
H S K - C 6 3
Adaptation | Form and size Hollow HSK-C shank taper Form C Projection length lZA Nominal length of the adapter
1 0 0
Alignment Without alignment Radial alignment
2 1
Adaptation Flange adapter
Internal cooling 1 Internal
KS
KS clamping cartridge
VL
0 1
Radial and 2 angular alignment
29
Boring TSW / TFB
Tools with ISO elements | Boring | Tangential ne boring heads
TFB 101 tangential ne boring heads

Modular design
lk
d1
Number of setting pads
Nominal size HSK
lk
Indexable insert
d1
TORX PLUS screw
60,00 - 74,99
HSK-C50
65
75,00 - 89,99
HSK-C63
65 FTHW 0905 BO30

Page 96
TX-M3,5x11 10105079
90,00 - 109,99
HSK-C63
65
110,00 - 119,99
HSK-C80
75
120,00 - 159,99
HSK-C80
75 FTHW 0905 BO60

Page 96
TX-M3,5x11 10105079
160,00 - 179,99
HSK-C80
95
180,00 - 280,00
HSK-C100
95
FTHW 0905 BO90
Page 96
TX-M3,5x11 10105079
30
Tools with ISO elements | Boring | Tangential ne boring heads
TFB 111 tangential ne boring heads

lk
Boring TSW / TFB
Modular design
d1
Number of setting pads
Nominal size HSK
lk
Indexable insert
d1
TORX PLUS screw
60,00 - 74,99
HSK-C50
65
75,00 - 89,99
HSK-C63
65 FTHW 0905 BO30

Page 96
TX-M3,5x11 10105079
90,00 - 109,99
HSK-C63
65
110,00 - 119,99
HSK-C80
75
120,00 - 159,99
HSK-C80
75 FTHW 0905 BO60

Page 96
TX-M3,5x11 10105079
160,00 - 179,99
HSK-C80
95
180,00 - 280,00
HSK-C100
95
FTHW 0905 BO90
Page 96
TX-M3,5x11 10105079
31
Tools with ISO elements | Boring | Intermediate adapters
Intermediate adapter
l2
lZA
With radial and angular alignment

For tool Module diameter D Nominal size HSK d1 55 55 55 55 70 70 70 70 87 87 87 87 110 110 110 Dimensions lZA 35 100 150 200 43 100 150 200 50 100 150 200 70 100 150 l2 18 83 133 183 22 79 129 179 29 79 129 179 42 72 122 Weight kg 0,9 1,9 2,65 3,4 1,8 3,2 4,8 5,6 2,7 4,7 6,65 8,6 4,9 7,6 10,6 KS-VL-MOD080-HSK-C050-035-21 KS-VL-MOD080-HSK-C050-100-21 KS-VL-MOD080-HSK-C050-150-21 KS-VL-MOD080-HSK-C050-200-21 KS-VL-MOD100-HSK-C063-043-21 KS-VL-MOD100-HSK-C063-100-21 KS-VL-MOD100-HSK-C063-150-21 KS-VL-MOD100-HSK-C063-200-21 KS-VL-MOD117-HSK-C080-050-21 KS-VL-MOD117-HSK-C080-100-21 KS-VL-MOD117-HSK-C080-150-21 KS-VL-MOD117-HSK-C080-200-21 KS-VL-MOD140-HSK-C100-070-21 KS-VL-MOD140-HSK-C100-100-21 KS-VL-MOD140-HSK-C100-150-21 30320018 30327001 30327002 30327004 30320019 30327005 30327007 30327008 30320020 30327009 30327010 30327012 30320021 30327013 30327014 Specication Order No.
60,00 - 74,99
80
50
75,00 - 109,99
100
63
110,00 - 159,99
117
80
160,00 - 280,00
140
100
Items included: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS ange adapter). Dimensions in mm.
For spare parts for intermediate adapters see page 155.
32
d1
Tools with ISO elements | Boring | Machine adapters
Machine adapter
G1
lMA
For tool
Locating shank
Module diameter D lMA 60 60 55 55 50 65 70 55 50 65 65 65 60 60 70 70 60 60 65 65 65 60 80 60 75 75 60 80 60
Dimensions G M6 M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10 M10 M10 M8 M8 G1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1
Weight kg 1,4 2,1 3 1,7 3,6 2 5,1 1,7 3,6 2,1 2,6 3,7 2,2 4,4 2,6 5,3 2,2 4,4 2,5 3,1 4 4,5 6,3 4,5 4,2 5,2 4,7 6,6 4,7
Specication
Order No.
HSK-A SK BT CAT HSK-A SK BT CAT HSK-A SK BT CAT HSK-A SK BT CAT
60,00 - 74,99
63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50 63 80 100 AD/B 40 AD/B 50 40 50 40 50
80
OS-AD-HSK-A063-MOD080-060-11 OS-AD-HSK-A080-MOD080-060-11 OS-AD-HSK-A100-MOD080-055-11 OS-AD-SK040-MOD080-055-13 OS-AD-SK050-MOD080-050-13 OS-AD-BT040-MOD080-065-11 OS-AD-BT050-MOD080-070-11 OS-AD-CAT040-MOD080-055-11 OS-AD-CAT050-MOD080-050-11 OS-AD-HSK-A063-MOD100-065-11 OS-AD-HSK-A080-MOD100-065-11 OS-AD-HSK-A100-MOD100-065-11 OS-AD-SK040-MOD100-060-13 OS-AD-SK050-MOD100-060-13 OS-AD-BT040-MOD100-070-11 OS-AD-BT050-MOD100-070-11 OS-AD-CAT040-MOD100-060-11 OS-AD-CAT050-MOD100-060-11 OS-AD-HSK-A063-MOD117-065-11 OS-AD-HSK-A080-MOD117-065-11 OS-AD-HSK-A100-MOD117-065-11 OS-AD-SK050-MOD117-060-13 OS-AD-BT050-MOD117-080-11 OS-AD-CAT050-MOD117-060-11 OS-AD-HSK-A080-MOD140-075-11 OS-AD-HSK-A100-MOD140-075-11 OS-AD-SK050-MOD140-060-13 OS-AD-BT050-MOD140-080-11 OS-AD-CAT050-MOD140-060-11
30319389 30319394 30319400 10058661 10058671 30320088 30320097 30320128 30320137 30319390 30319395 30319401 10058662 10058672 30320089 30320098 30320129 30320138 30319391 30319396 30319402 10058673 30320099 30320139 30319397 30319403 10058675 30320100 30320140
75,00 - 109,99
100
110,00 - 159,99
117
160,00 - 280,00
140
Items included: Complete with threaded pins for aligning the radial run-out, does not include coolant tube. Dimensions in mm.
For spare parts for machine adapters see page 155.
33
Boring TSW / TFB
34
Tools with ISO elements | Milling
MAPAL PerformanceMill ISO milling cutters

MAPALs experience in the area of high performance custom ISO tools has been implemented in a standard programme of radial and tangential tools for a very wide range of applications. The PerformanceMill milling cutters are designed with high accuracy insert seats and include, along with face and shoulder cutter heads, also shell end face and disc milling cutters as well as the particularly innovative helix milling cutters for end face and bore machining. Perfectly matched cutting edge geometries and high performance coatings are basic features of the milling cutter indexable inserts.
Programme overview milling Designation key Face milling cutters Shoulder milling cutters Shell end milling cutters Helix milling cutters Disc milling cutters Custom milling cutters
36-37 38-39 40-42 43-50 51-55 56-58 59-64 65
Trimming / edge milling
Shoulder milling Disc milling cutters
Shoulder milling deep
Face milling
Shoulder milling Gang milling cutters
Shoulder milling (face circumferential milling)
Groove milling
Plunge milling linear
Helix milling
Internal cooling Tools are designed with internal coolant supply.
35
Milling Introduction
Tools with ISO elements | Milling | Programme overview
Programme overview milling
Milling cutter type
Face milling cutters IFM75-C2/C4
Shoulder milling cutters ICM90-C2/C4
Wide pitch Number of cutting edges Application Cutting depth ap max. (mm) Tool (mm) Indexable insert P M K N S Roughing Medium machining Finishing Page 41 - 42 7 63 - 160 CT_D... / CT_Q 2 or 4
Close pitch 2 or 4
7 63 - 160 CT_D... / CT_Q
44 / 46 Shell end milling cutters ISM90-B2
Milling cutter type
ISM90-B2-Shank
ISM90-C2/C4-HSK/SK
Number of cutting edges Application Cutting depth ap max. (mm) Tool (mm) Indexable insert P M K N S Roughing Medium machining Finishing Page highly suitable
2 or 4
37 / 55 25 - 40 BD_T..
37 / 59 40 - 100 BD_T..
75 63 - 100 CT_D... / CT_Q
52
53 suitable in some situations
54 - 55 not suitable
36
Tools with ISO elements | Milling | Programme overview
ICM90-C2/C4-Finishing
ICM90-S4
ICM90-B2
2 or 4
3 63 - 160 CT_H... / CT_A
7 / 13 40 - 100 SE_T
8 / 14 16 - 40 BD_T..
14 50 - 200 BD_T..
45 / 47
48
49 Disc milling cutters IDM90-C2/C4
50
Helix milling cutters IHM90-C2/C4-HSK IHM90-C2/C4
IDM88-L8
2 or 4
2 or 4
2 or 4
4+4
35 80 - 160 CT_D... / CT_Q
35 125 - 160 CT_D... / CT_Q
7 / 17 100 - 200 CT_D... / CT_Q
11 100 - 200 LT_U
57
58
60 - 63
64
37
Shoulder milling cutters ICM90-B2-Shank
Tools with ISO elements | Milling | Designation key
Designation key milling cutter programme
I F M
7 5
1 2 5
C A 3 2
Milling cutter type
Internal cooling
Tool diameter
Connection (Examples) HA32 HB32 HE32 CA22 CA27

Cylindrical shank HA = 32 mm Cylindrical shank HB = 32 mm Cylindrical shank HE = 32 mm Milling cutter arbor = 22 mm Milling cutter arbor = 27 mm Milling cutter arbor = 32 mm Milling cutter arbor = 40 mm Milling cutter arbor = 60 mm
IFM
Face milling cutters
0 1
Without IC With IC
125
Milling cutter =125 mm
ICM
Shoulder milling cutters
ISM
Shell end milling cutters
IHM
Helix milling cutters
CA32 CA40 CA60 A063 Contact angle / insert installation position 45 75 90 A080 A100 C063 C100 T063 S050 S040
IDM
Disc milling cutters
HSK-A63 HSK-A80 HSK-A100 HSK-C63 HSK-C100 HSK-T63 SK50 SK40
45 75 90
38
Tools with ISO elements | Milling | Designation key
Effective number of cutting edges (eff.) (Examples) Z5 Z10 Z9+3 Eff. number of teeth = 5 Eff. number of teeth = 10 Eff. number of teeth = 12 of which 3 adjustable cutting edges R L
Direction of rotation
Indexable insert
Right Left
2. digit "T"
CT... Tangential LT... Tangential BD... Radial SE... Radial
Right / milling cutter R1 (left-side cutting) R2 Right / milling cutter (right-side cutting) Right / milling cutter (both sides, 3-sided cutting)
2. digit "E, D"
Eff. number of teeth = 16 of Z12+4 which 4 adjustable cutting edges Z6+6 Disc milling cutters Eff. number of teeth = 6 (both sides, 3-sided cutting)
Optional
R3
Modied body material
39
Z 1 0
C T _ D 0 9
Tools with ISO elements | Milling | Face milling cutters
Face milling cutter IFM

Face milling cutter 75
Tangential
IFM75-C2 IFM75-C4
Properties Internal coolant supply Enlarged face connection Fixed insert seats Wide and narrow pitch 75 contact therefore lower radial forces Application notes - For roughing and semi-machining - Large chip spaces for high chip volume
Two-cutting edge indexable insert

CT_D09T3
Four-cutting edge indexable insert

CT_Q0905
Preferred for aluminium also PCD-tipped.
Preferred for castings and steel. For castings also PcBN-tipped.
40
Face milling head with tangential technology

IFM75-C2 75
l1 ap
d1
CT_D09T3 / wide pitch

Dimensions d1 63 80 100 125 160 Zeff 4 5 6 7 8 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,6 0,9 1,9 2,6 4,4 10.000 8.000 6.400 5.100 4.000 IFM751-063-CA22-Z4R-CT_D09 IFM751-080-CA27-Z5R-CT_D09 IFM751-100-CA32-Z6R-CT_D09 IFM751-125-CA40-Z7R-CT_D09 IFM751-160-CA40-Z8R-CT_D09 30395560 30395567 30383562 30395590 30395616 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_D09T3 / narrow pitch

Dimensions d1 63 80 100 125 160 Zeff 6 7 9 10 12 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,6 0,9 1,7 2,8 4,5 10.000 8.000 6.400 5.100 4.000 IFM751-063-CA22-Z6R-CT_D09 IFM751-080-CA27-Z7R-CT_D09 IFM751-100-CA32-Z9R-CT_D09 IFM751-125-CA40-Z10R-CT_D09 IFM751-160-CA40-Z12R-CT_D09 30395561 30395587 30383563 30395591 30395617 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_D09T3 Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 116-117
Spare parts*
CT_D09T3 Clamping screw for indexable insert TORX PLUS M3.5x9.4-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Order No. 10007315 Order No. 30414763
Page 160
CT_D09T3
Page 156
* Included. Dimensions in mm.
41
Face milling cutters
d3
d2
d4
Face milling head with tangential technology

IFM75-C4 75
l1 ap
d3
d2
CT_Q0905 / wide pitch

Dimensions d1 63 80 100 125 160 Zeff 4 5 6 7 8 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,6 0,9 1,6 2,7 4,4 8.000 6.500 5.300 4.300 3.300 IFM751-063-CA22-Z4R-CT_Q09 IFM751-080-CA27-Z5R-CT_Q09 IFM751-100-CA32-Z6R-CT_Q09 IFM751-125-CA40-Z7R-CT_Q09 IFM751-160-CA40-Z8R-CT_Q09 30395562 30395588 30382219 30395592 30395618 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_Q0905 / narrow pitch

Dimensions d1 63 80 100 125 160 Zeff 6 7 9 10 12 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,6 0,9 1,7 2,9 4,6 8.000 6.500 5.300 4.300 3.300 IFM751-063-CA22-Z6R-CT_Q09 IFM751-080-CA27-Z7R-CT_Q09 IFM751-100-CA32-Z9R-CT_Q09 IFM751-125-CA40-Z10R-CT_Q09 IFM751-160-CA40-Z12R-CT_Q09 30395564 30395589 30382221 30395615 30395619 ap Max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_Q0905 Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 119
Spare parts*
CT_Q0905 Clamping screw for indexable insert TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Order No. 10105079 Order No. 30414763
Page 160
d4
d1
CT_Q0905
Page 156
42
Tools with ISO elements | Milling | Shoulder milling cutters
Shoulder milling cutter ICM

Shoulder milling cutter 90
ICM90-C2/C4
ICM90-C2/C4 Finishing
ICM90-S4
ICM90-B2Shank
ICM90-B2
Properties Internal coolant supply Enlarged face connection Fixed insert seats Wider pitch Application notes - For roughing and semi-nish machining - 90 shoulder surfaces possible - For roughing and semi-nish machining - 90 shoulder surfaces possible Adjustable nishing indexable insert - For roughing and semi-nish machining - 90 shoulder surfaces possible
Preferred for castings and steel.
- Internal coolant supply - Enlarged face connection - Adjustable nishing indexable insert - Close pitch
- Internal coolant supply - Fixed insert seats - Positive installation position of the indexable insert for short projection length
- Internal coolant supply - Fixed insert seats
- For roughing and semi-nish machining - 90 shoulder surfaces possible - Ramping milling is possible to a limited extent (up 63) - Plunging possible
Initial value for adjustable nishing indexable inserts 0.02 mm 0.04 mm.

CT_D09T3

CT_Q0905
43
Tangential
Radial
Shoulder milling head with tangential technology

ICM90-C2 90
l1 ap
d3
d2
CT_D09T3 / wide pitch

Dimensions d1 63 80 100 125 160 Zeff 4 5 6 7 8 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,5 1 1,4 2,6 4 10.000 8.000 6.400 5.100 4.000 ICM901-063-CA22-Z4R-CT_D09 ICM901-080-CA27-Z5R-CT_D09 ICM901-100-CA32-Z6R-CT_D09 ICM901-125-CA40-Z7R-CT_D09 ICM901-160-CA40-Z8R-CT_D09 30395508 30395510 30383567 30395512 30395515 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_D09T3... Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 116-117
d4
Spare parts*
CT_D09T3... Clamping screw for indexable insert TORX PLUS M3.5x9.4-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Order No. 10007315 Order No. 30414763
Page 160
d1
CT_D09T3...
Page 156
44

ICM90-C2-Finishing 90
l1
ap
d3
d2
d4
d1
CT_D09T3
Dimensions d1 63 80 100 125 160 Zeff 6 (4+2) 8 (6+2) 10 (8+2) 12 (9+3) 16 (12+4) No. of inserts 6 8 10 12 16 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0,5 0,9 1,6 2,7 4,1 10.000 8.000 6.400 5.100 4.000 ICM901-063-CA22-Z4+2R-CT_D09 ICM901-080-CA27-Z6+2R-CT_D09 ICM901-100-CA32-Z8+2R-CT_D09 ICM901-125-CA40-Z9+3R-CT_D09 ICM901-160-CA40-Z12+4R-CT_D09 30395518 30395520 30383564 30395523 30395525 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_D09T3... Indexable insert Page 116-117
Selection notes
CT_A09T3
Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories
Page 118
Page 160
ap max. 0.4 mm on assembly with CT_D09T3 and CT_A09T3
ap max. 3.0 mm on assembly entirely with CT_D09T3
Page 156
Spare parts*
CT_D09T3... CT_A09T3... CT_D09T3... CT_A09T3... Clamping screw for indexable insert TORX PLUS M3.5x9.4-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Adjusting wedge M4x0.5 Threaded spindle M4x0.5 LH/RHx9 with screw locking Hex wrench Wrench size 2
Order No. 10007315 Order No. 30414763 Order No. K14884-348 Order No. K1751-74 Order No. 10004356
Assembly note: Assembly example 100, Zeff 10(8+2) On assembly with wide face indexable inserts (CT_A09T3), 8 pieces CT_D09T3 and 2 pieces CT_A09T3 are tted. Here the wide face indexable inserts (CT_A09T3) are tted in the insert seats with axial adjustment. On assembly without wide face indexable inserts, 10 pieces CT_D09T3 are tted. For setting instructions see page 193.
45

ICM90-C4 90
l1 ap
d3
d2
CT_Q0905 / wide pitch

Dimensions d1 63 80 100 125 160 Zeff 4 5 6 7 8 d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 7 7 7 7 7 0,6 0,8 1,5 2,7 4,1 8.000 6.500 5.300 4.300 3.300 ICM901-063-CA22-Z4R-CT_Q09 ICM901-080-CA27-Z5R-CT_Q09 ICM901-100-CA32-Z6R-CT_Q09 ICM901-125-CA40-Z7R-CT_Q09 ICM901-160-CA40-Z8R-CT_Q09 30395509 30395511 30382224 30395513 30395516 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_Q0905 Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 119
Spare parts*
CT_Q0905 Clamping screw for indexable insert TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Order No. 10105079 Order No. 30414763
Page 160
d4
d1
CT_Q0905
Page 156
46

ICM90-C4-Finishing 90
l1
ap
d3
d2
d4
d1
CT_Q0905
Dimensions d1 63 80 100 125 160 Zeff 6 (4+2) 8 (6+2) 10 (8+2) 12 (9+3) 16 (12+4) d2 22 27 32 40 40 l1 50 50 50 63 63 d3 48 60 78 89 89 d4 28 38 44 56 56 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0.4 / 3.0 0,5 0,9 1,6 2,7 4,2 8.000 6.500 5.300 4.300 3.300 ICM901-063-CA22-Z4+2R-CT_Q09 ICM901-080-CA27-Z6+2R-CT_Q09 ICM901-100-CA32-Z8+2R-CT_Q09 ICM901-125-CA40-Z9+3R-CT_Q09 ICM901-160-CA40-Z12+4R-CT_Q09 30395519 30395522 30382222 30395524 30395526 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_Q0905... Indexable insert Page 119
Selection notes
CT_H0905
Page 120
Page 160
ap max. 0.4 mm on assembly with CT_Q0905 and CT_H0905
ap max. 3.0 mm on assembly entirely with CT_Q0905
Page 156
Spare parts*
CT_Q0905 CT_H0905 CT_Q0905 CT_H0905 Clamping screw for indexable insert TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Adjusting wedge M4x0.5 Threaded spindle M4x0.5 LH/RHx9 with screw locking Hex wrench Wrench size 2
Order No. 10105079 Order No. 30414763 Order No. K14884-351 Order No. K1751-74 Order No. 10004356
Assembly note: Assembly example 160, Zeff 16 (12+4) On assembly with wide face indexable inserts (CT_H0905) 12 pieces CT_Q0905 and 4 pieces CT_H0905 are tted. Here the wide face indexable inserts (CT_H0905) are tted in the insert seats with axial adjustment. On assembly without wide face indexable inserts, 16 pieces CT_Q0905 are tted. For setting instructions see page 193.
47
Shoulder milling head with radial technology

ICM90-S4 90
l1 ap
d3
d2
SE_T09T3
Dimensions d1 40 50 63 80 100 Zeff 4 5 6 7 9 d2 16 22 22 27 32 l1 40 50 50 50 50 d3 32 48 48 60 78 d4 15,5 18,5 18,5 38 44 7 7 7 7 7 0,2 0,5 0,7 1,2 1,9 10.000 8.000 6.300 5.000 4.000 ICM901-040-CA16-Z4R-SE_T09 ICM901-050-CA22-Z5R-SE_T09 ICM901-063-CA22-Z6R-SE_T09 ICM901-080-CA27-Z7R-SE_T09 ICM901-100-CA32-Z9R-SE_T09 30412830 30415685 30415686 30415687 30416906 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
SE_T1504
Dimensions d1 63 80 100 125 160 200 Zeff 5 6 6 7 9 11 d2 22 27 32 40 40 60 l1 50 50 50 63 63 63 d3 48 60 78 89 89 140 d4 18,5 38 44 56 56 13 13 13 13 13 13 0,6 1,1 1,8 3,7 6,1 9,4 7.500 6.000 4.800 3.800 3.000 2.400 ICM901-063-CA22-Z5R-SE_T15 ICM901-080-CA27-Z6R-SE_T15 ICM901-100-CA32-Z6R-SE_T15 ICM901-125-CA40-Z7R-SE_T15 ICM901-160-CA40-Z9R-SE_T15 ICM901-200-CA60-Z11R-SE_T15 30412822 30412824 30412826 30412827 30412828 30412829 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
SE_T09 SE_T15 Indexable insert Clamping systems / adapters See section Accessories Milling cutter clamping screws* Page 124
Spare parts*
SE_T09T3 Clamping screw for indexable insert TORX PLUS M3x8.5-TX8-IP TORX PLUS screwdriver with handle 10IPx80x191 Clamping screw for indexable insert TORX PLUS M5x11-TX20-IP TORX PLUS screwdriver with handle 20IPx100x218 Order No. 10105076 Order No. 30414763 Order No. 10105083 Order No. 30414766
d4
d1
Page 160
SE_T09T3
Page 156
SE_T1504
SE_T1504
48
End milling cutter with radial technology

ICM90-B2-Shank 90 B2
l1 l2 ap
d2
d1
BD_T11T3
Dimensions d1 16 16 20 20 25 25 32 32 40 40 Zeff 2 2 3 3 3 3 4 4 5 5 d2 16 16 20 20 25 25 32 32 32 32 l1 100 68 110 81 120 88 130 100 150 110 l2 30 25 30 30 32 32 40 40 50 50 8 8 8 8 8 8 8 8 8 8 0,2 0,1 0,3 0,2 0,5 0,3 0,8 0,6 1 0,8 ap max. Weight kg Max. CylindriSpindle cal shank speed form (min-1) 43.750 43.750 41.000 41.000 37.500 37.500 33.900 33.900 30.000 30.000 HA HB HA HB HA HB HA HB HA HB Specication Order No. Order No. Type M
ICM901-016-HA16-Z2R-BD_T11 ICM901-016-HB16-Z2R-BD_T11 ICM901-020-HA20-Z3R-BD_T11 ICM901-020-HB20-Z3R-BD_T11 ICM901-025-HA25-Z3R-BD_T11 ICM901-025-HB25-Z3R-BD_T11 ICM901-032-HA32-Z4R-BD_T11 ICM901-032-HB32-Z4R-BD_T11 ICM901-040-HA32-Z5R-BD_T11 ICM901-040-HB32-Z5R-BD_T11
30420059 30420060 30420061 30420062 30420063 30383780 30420064 30420065 30420066 30420067
30501382 30501383 30501384 30501385 30501386 30501387 30501388 30501389 30501390 30501391
BD_T1704
25 25 32 32 40 40 2 2 3 3 4 4 25 25 32 32 32 32 120 92 130 100 150 110 36 36 40 40 50 50 14 14 14 14 14 14 0,4 0,3 0,7 0,5 1 0,7 35.000 35.000 30.000 30.000 25.000 25.000 HA HB HA HB HA HB ICM901-025-HA25-Z2R-BD_T17 ICM901-025-HB25-Z2R-BD_T17 ICM901-032-HA32-Z3R-BD_T17 ICM901-032-HB32-Z3R-BD_T17 ICM901-040-HA32-Z4R-BD_T17 ICM901-040-HB32-Z4R-BD_T17 30420068 30420069 30420070 30420071 30420072 30420073 30501392 30501393 30501394 30501395 30501396 30501397
Accessories
BD_T11T3 BD_T1704 Indexable insert** See catalogue "MAPAL competence clamping technology" Page 122-124
Spare parts*
BD_T11T3 Clamping screw for indexable insert TORX M2.5x5.4-TX8 TORX screwdriver with handle TX8x60x164 Clamping screw for indexable insert TORX M4x6.9-TX15 TORX screwdriver with handle TX15x80x191 Order No. 30419328 Order No. 10019467 Order No. 30419329 Order No. 10019469
BD_T11T3
BD_T1704
BD_T1704
** On assembly with indexable inserts with a radius >1.2 mm, the modied milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 191. * Included. Dimensions in mm.
49
Shoulder milling head with radial technology

ICM90-B2 90
l1 ap
d3
d2
BD_T1704
Dimensions d1 40 50 63 80 100 Zeff 4 4 5 6 7 d2 16 22 22 27 32 l1 40 40 40 50 55 d3 34 40 40 52,5 65 d4 14 18 18 20 26 14 14 14 14 14 0,2 0,3 0,5 1 1,8 25.000 17.000 14.500 12.000 10.500 ICM901-040-CA16-Z4R-BD_T17 ICM901-050-CA22-Z4R-BD_T17 ICM901-063-CA22-Z5R-BD_T17 ICM901-080-CA27-Z6R-BD_T17 ICM901-100-CA32-Z7R-BD_T17 30383785 30420074 30420075 30420076 30420077 30501398 30501399 30501400 30501401 30501402 ap max. Weight kg Max. spindle speed (min-1) Specication Order No. Order No. Type M
Accessories
BD_T1704 Indexable insert** Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 122-123
Spare parts*
BD_T1704 Clamping screw for indexable insert TORX M4x6.9-TX15 TORX screwdriver with handle TX15x80x191 Order No. 30419329 Order No. 10019469
d4
d1
Page 160
BD_T1704
Page 156
** On assembly with indexable inserts with a radius >1.2 mm, the modied milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 191. * Included. Dimensions in mm.
50
Tools with ISO elements | Milling | Shell end milling cutters
Shell end milling cutters ISM

Shell end face milling cutters 90
Radial
ISM90-B2-Shank ISM90-B2
Tangential
ISM90-C2/C4-HSK ISM90-C2/C4-SK
Shell end face milling cutters
Properties - Internal coolant supply - Fixed insert seats - Internal coolant supply - Fixed insert seats
Application notes - For roughing - Ideal for heavy machining , ute milling, trimming, shoulder milling - For high chip volume
Preferred for steel and aluminium, to a limited extent for castings.
- For roughing - For deep shoulder milling and trimming - For large cutting depths (ap)
Assembly note
The carrier tool is tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3 BDMT 1704

CT_D09T3

CT_Q0905
Preferred for aluminium and titanium.
Preferred for castings, to a limited extent for steel.
R72
R73
R73
R74
51
Shell end milling cutter with radial technology

ISM90-B2-Shank 90
l1 l2 ap
d2
BD_T11T3
Dimensions d1 25 25 32 32 32 32 40 40 Zeff 2 2 2 2 4 4 4 4 No. of d2 inserts 8 8 10 10 20 20 24 24 25 25 32 32 32 32 32 32 l1 120 104 140 117 140 117 150 126 l2 46 46 55 55 55 55 64 64 37 37 46 46 46 46 55 55 0,4 0,3 0,8 0,6 0,7 0,6 1 0,8 ap max. Weight kg Max. Cylindrispindle cal shank speed form (min-1) 26.250 26.250 23.700 23.700 23.700 23.700 21.000 21.000 HA HB HA HB HA HB HA HB Specication Order No. Order No. Type M
d1 ISM901-025-HA25-Z2R-BD_T11 ISM901-025-HB25-Z2R-BD_T11 ISM901-032-HA32-Z2R-BD_T11 ISM901-032-HB32-Z2R-BD_T11 ISM901-032-HA32-Z4R-BD_T11 ISM901-032-HB32-Z4R-BD_T11 ISM901-040-HA32-Z4R-BD_T11 ISM901-040-HB32-Z4R-BD_T11
30420047 30420048 30420049 30420050 30420051 30420052 30420053 30383783
30501403 30501404 30501405 30501406 30501407 30501408 30501409 30501410
Accessories
BD_T11T3 Indexable insert** See catalogue "MAPAL competence clamping technology" Page 123
Spare parts*
BD_T11T3 Clamping screw for indexable insert TORX M2.5x5.4-TX8 TORX screwdriver with handle TX8x60x164 Order No. 30419328 Order No. 10019467
BD_T11T3
Assembly note
** On assembly with indexable inserts with a radius >1.2 mm, the modied milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 191. * Included. Dimensions in mm. The carrier tool is tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.
BDMT 11T3
R72
R73
52
Shell end milling cutter with radial technology

ISM90-B2 90
l1
ap
d2
BD_T11T3
Dimensions d1 40 50 Zeff 4 6 No. of inserts 16 30 d2 16 22 l1 50 63 d4 15 18 37 46 ap max. Weight Max. spinkg dle speed (min-1) 0,3 0,6 17.500 11.900 Specication Order No. Order No. Type M
d4 ISM900-040-CA16-Z4R-BD_T11 ISM900-050-CA22-Z6R-BD_T11
d1
30420054 30420055
30501411 30501412
BD_T1704
Dimensions d1 50 63 80 100 Zeff 4 4 6 6 No. of inserts 16 12 24 24 d2 22 27 32 40 l1 78 70 85 85 d4 18 20 26 56 59 45 59 59 ap max. Weight Max. spinkg dle speed (min-1) 0,6 1 2 3 11.900 10.000 8.400 7.300 Specication Order No. Order No. Type M
ISM900-050-CA22-Z4R-BD_T17 ISM900-063-CA27-Z4R-BD_T17 ISM900-080-CA32-Z6R-BD_T17 ISM900-100-CA40-Z6R-BD_T17
30420056 30383784 30420057 30420058
30501413 30501414 30501415 30501416
Accessories
BD_T11T3 BD_T1704 Indexable insert** Clamping systems / adapters See section Accessories Milling cutter clamping screws See section Accessories Page 123
Spare parts*
BD_T11T3 Clamping screw for indexable insert TORX M2.5x5.4-TX8 TORX screwdriver with handle TX8x60x164 Clamping screw for indexable insert TORX M4x6.9-TX15 TORX screwdriver with handle TX15x80x191 Order No. 30419328 Order No. 10019467 Order No. 30419329 Order No. 10019469
Page 160
BD_T11T3
Page 156
BD_T1704
BD_T1704
Assembly note
** On assembly with indexable inserts with a radius >1.2 mm, the modied milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer. Information on this aspect is given in the Technical appendix on page 191. * Included. Dimensions in mm. The carrier tool is tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.
BDMT 11T3
BDMT 1704
R72
R73
R73
R74
53
Shell end milling cutter with tangential technology

ISM90-C2-HSK, ISM90-C4-HSK 90
l1 l2 ap
CT_D09T3
Dimensions d1 63 80 100 Zeff 3 4 4 No. of inserts 30 40 40 Nominal size HSK-A 100 100 100 l1 130 130 130 l2 100 100 100 75 75 75 3,8 5,1 6,5 10.100 8.000 6.400 ISM901-063-A100-Z3R-CT_D09 ISM901-080-A100-Z4R-CT_D09 ISM901-100-A100-Z4R-CT_D09 30425932 30395633 30395638 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_Q0905
Dimensions d1 63 80 100 Zeff 4 4 5 No. of inserts 40 40 50 Nominal size HSK-A 100 100 100 l1 130 130 130 l2 100 100 100 75 75 75 4 5,2 5,2 8.000 6.500 5.300 ISM901-063-A100-Z4R-CT_Q09 ISM901-080-A100-Z4R-CT_Q09 ISM901-100-A100-Z5R-CT_Q09 30395627 30395634 30395640 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_D09T3 Indexable insert Page 116-117
Spare parts*
CT_D09T3 Clamping screw for indexable insert TORX PLUS M3.5x9.4-TX10-IP Clamping screw for indexable insert TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin M3x8 wrench size 1.5 IC1.2 Hex wrench Wrench size 1.5 Coolant tube HSK100 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870 Order No. 30326008
CT_Q0905
Indexable insert
Page 119
d1
CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905
54
Shell end milling cutter with tangential technology

ISM90-C2-SK, ISM90-C4-SK 90
l1 l2 ap
CT_D09T3
Dimensions d1 63 80 100 Zeff 3 4 4 No. of inserts 30 40 40 Nominal size SK 50 50 50 l1 130 130 130 l2 110 110 110 75 75 75 5 6 8 10.100 8.000 6.400 ISM901-063-S050-Z3R-CT_D09 ISM901-080-S050-Z4R-CT_D09 ISM901-100-S050-Z4R-CT_D09 30425933 30395635 30395641 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_Q0905
Dimensions d1 63 80 100 Zeff 4 4 5 No. of inserts 40 40 50 Nominal size SK 50 50 50 l1 130 130 130 l2 110 110 110 75 75 75 5 6 8 8.000 6.500 5.300 ISM901-063-S050-Z4R-CT_Q09 ISM901-080-S050-Z4R-CT_Q09 ISM901-100-S050-Z5R-CT_Q09 30395631 30395637 30395642 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
Spare parts*
CT_Q0905
Indexable insert
Page 119
d1
CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905
55
Tools with ISO elements | Milling | Helix milling cutters
Helix milling cutters IHM

Helix milling cutters 90
Tangential
IHM90-C2-HSK IHM90-C4-HSK IHM90-C2 IHM90-C4
Properties - Internal coolant supply - Fixed insert seats - Internal coolant supply - Fixed insert seats
Application notes For roughing large bores Preferred for long projection lengths Ideal for machining centres Can be adapted using HSK connection For high material removal rate For roughing large bores Preferred for short projection lengths Ideal for machine tools with extending sleeve For high material removal rate

CT_D09T3

CT_Q0905

CT_D09T3

CT_Q0905
Preferred for aluminium.
Preferred for aluminium.
56
Helix milling cutter with tangential l1 technology l

IHM90-C2-HSK, IHM90-C4-HSK 90
2 ap
CT_D09T3
Dimensions d1 80 100 125 140 160 Zeff 4 4 5 5 6 No. of inserts 20+4 20+4 25+4 25+4 30+4 Nominal size HSK-A 63 80 100 100 100 l1 90 110 110 110 110 l2 64 84 81 81 81 35 35 35 35 35 2,6 4,9 7,8 9,0 11,1 8.000 6.400 5.100 4.600 4.000 IHM901-080-A063-Z4R-CT_D09 IHM901-100-A080-Z4R-CT_D09 IHM901-125-A100-Z5R-CT_D09 IHM901-140-A100-Z5R-CT_D09 IHM901-160-A100-Z6R-CT_D09 30395675 30395676 30395677 30395678 30395679 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
d1
CT_Q0905
Dimensions d1 80 100 125 140 160 Zeff 4 4 5 5 6 No. of inserts 20+4 20+4 25+4 25+4 30+4 Nominal size HSK-A 63 80 100 100 100 l1 90 110 110 110 110 l2 64 84 81 81 81 35 35 35 35 35 2,6 5,0 7,8 8,8 11,1 6.500 5.250 4.250 3.750 3.250 IHM901-080-A063-Z4R-CT_Q09 IHM901-100-A080-Z4R-CT_Q09 IHM901-125-A100-Z5R-CT_Q09 IHM901-140-A100-Z5R-CT_Q09 IHM901-160-A100-Z6R-CT_Q09 30346711 30346712 30340468 30346713 30346714 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
Spare parts*
CT_Q0905
Indexable insert
Page 119
CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905
Assembly note
CT_D09T3 and CT_Q0905

d1 80 100 125 140 160
Number of indexable inserts 20+4 20+4 25+4 25+4 30+4
Left design 4 4 4 4 4
Right design 20 20 25 25 30 CT_D09T3 CT_Q0905
57
Helix milling cutters
Helix milling cutter with tangential technology

IHM90-C2, IHM90-C4 90
l1 ap
d3
d2
CT_D09T3
Dimensions d1 125 140 160 Zeff 5 5 6 No. of inserts 25+4 25+4 30+4 d2 40 40 40 l1 75 75 75 d3 89 89 89 d4 56 56 56 35 35 35 4,6 5,6 7,3 5.100 4.600 4.000 IHM901-125-CA40-Z5R-CT_D09 IHM901-140-CA40-Z5R-CT_D09 IHM901-160-CA40-Z6R-CT_D09 30395669 30395670 30395672 ap max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_Q0905
ap max. d1 125 140 160 Zeff 5 5 6 25+4 25+4 30+4 d2 40 40 40 l1 75 75 75 d3 89 89 89 d4 56 56 56 35 35 35 4,5 5,6 7,4 4.250 3.750 3.250 IHM901-125-CA40-Z5R-CT_Q09 IHM901-140-CA40-Z5R-CT_Q09 IHM901-160-CA40-Z6R-CT_Q09 30405299 30346719 30346720
Accessories
Spare parts*
CT_D09T3 Clamping screw for indexable insert TORX PLUS M3.5x9.4-TX10-IP Clamping screw for indexable insert TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin M3x8 wrench size 1.5 IC1.2 Hex wrench Wrench size 1.5 Order No. 10007315 Order No. 10105079 Order No. 30414763 Order No. 30433620 Order No. 10004870
CT_Q0905
Page 119
d4
d1
CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905 CT_D09T3 CT_Q0905
Page 160
Page 156
CT_D09T3 and CT_Q0905

d1 125 140 160
Assembly note
Number of indexable inserts 25+4 25+4 30+4
Left design 4 4 4
Right design 25 25 30
58
Tools with ISO elements | Milling | Disc milling cutters
Disc milling cutters IDM

Disc milling cutters 88 and 90
Tangential
IDM90-C2-L/R IDM90-C4-L/R IDM90-C2-LR IDM90-C4-LR IDM88-L8-L/R
Properties - Without internal coolant supply - Can be adjusted axially for nishing - Without internal coolant supply - Can be adjusted axially for nishing - Without internal coolant supply - Can be adjusted axially for nishing
Application notes - Suitable for roughing and nishing - Can also be used as gang milling cutter/ milling shaft - Flute milling not possible - 90 shoulder surfaces possible - Suitable for roughing and nishing - Can also be used as gang milling cutter/ milling shaft - Flute milling possible - 90 shoulder surfaces possible - Suitable for roughing and nishing - Can also be used as gang milling cutter/ milling shaft - Flute milling not possible

CT_D09T3

CT_Q0905
On the usage of insert size LT_U1507 the backing plate must be removed!
Fitting LT_U1505
Fitting LT_U1507
59
Disc milling cutter with tangential technology

IDM90-C2-L/R Left or right-side cutting 90
l1 ap ae
CT_D09T3, right-side cutting

Dimensions d1 100 125 160 200 Zeff 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 7 7 7 7 18 30 40 60 0,7 1,2 2,0 3,3 6.400 5.100 4.000 3.200 IDM900-100-CA32-Z10R2-CT_D09 IDM900-125-CA32-Z12R2-CT_D09 IDM900-160-CA40-Z14R2-CT_D09 IDM900-200-CA40-Z16R2-CT_D09 30395683 30383559 30395699 30395710 ap max. ae max. Weight kg Max. spindle speed (min-1) Specication Order No.
CT_D09T3, left-side cutting

Dimensions d1 100 125 160 200 Zeff 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 7 7 7 7 18 30 40 60 0,7 1,2 2,0 3,3 6.400 5.100 4.000 3.200 IDM900-100-CA32-Z10R1-CT_D09 IDM900-125-CA32-Z12R1-CT_D09 IDM900-160-CA40-Z14R1-CT_D09 IDM900-200-CA40-Z16R1-CT_D09 30395684 30383558 30395700 30395711 ap max. ae max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_D09T3 Indexable insert Clamping systems / adapters See section Accessories Page 116-117
d3
d2
Spare parts*
CT_D09T3 TORX PLUS M3.5x9.4-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin ISO 4026-M3X5-45H Hex wrench Wrench size 1.5 Order No. 10007315 Order No. 30414763 Order No. 10003421 Order No. 10004870
Page 160
d1
CT_D09T3
CT_D09T3
CT_D09T3
60

IDM90-C2-LR Both sides three-sided cutting 90
l1 ae d2 d3
CT_D09T3
Dimensions d1 100 125 160 200 Zeff 5+5 6+6 7+7 8+8 No. of inserts 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 17 17 17 17 18 30 40 60 ap max. ae max.
ap Weight kg Max. spindle speed (min-1) Specication Order No.
0,7 1,2 2,0 3,3
d1 6.400 5.100 4.000 3.200
IDM900-100-CA32-Z5+5R3-CT_D09 IDM900-125-CA32-Z6+6R3-CT_D09 IDM900-160-CA40-Z7+7R3-CT_D09 IDM900-200-CA40-Z8+8R3-CT_D09
30395685 30383557 30395701 30395712
Accessories
Spare parts*
CT_D09T3 TORX PLUS M3.5x9.4-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin ISO 4026-M3X5-45H Hex wrench Wrench size 1.5 Order No. 10007315 Order No. 30414763 Order No. 10003421 Order No. 10004870
CT_D09T3
CT_D09T3
CT_D09T3
61

IDM90-C4-L/R Left or right-side cutting 90
l1 ae d3 d2
CT_Q0905, right-side cutting

Dimensions d1 100 125 160 200 Zeff 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 7 7 7 7 18 30 40 60 ap max. ae max.
0,7 1,2 2,0 3,2
d1 5.250 4.250 3.250 2.500
IDM900-100-CA32-Z10R2-CT_Q09 IDM900-125-CA32-Z12R2-CT_Q09 IDM900-160-CA40-Z14R2-CT_Q09 IDM900-200-CA40-Z16R2-CT_Q09
30395687 30382218 30395702 30395715
CT_Q0905, left-side cutting

Dimensions d1 100 125 160 200 Zeff 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 7 7 7 7 18 30 40 60 0,7 1,2 2,0 3,2 5.250 4.250 3.250 2.500 IDM900-100-CA32-Z10R1-CT_Q09 IDM900-125-CA32-Z12R1-CT_Q09 IDM900-160-CA40-Z14R1-CT_Q09 IDM900-200-CA40-Z16R1-CT_Q09 30395688 30382217 30395703 30395716 ap max. ae max. Weight kg Max. spindle speed (min-1) Specication Order No.
Accessories
CT_Q0905 Indexable insert Clamping systems / adapters See section Accessories Page 119
Spare parts*
CT_Q0905 TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin ISO 4026-M3X5-45H Hex wrench Wrench size 1.5 Order No. 10105079 Order No. 3041476 Order No. 10003421 Order No. 10004870
Page 160
CT_Q0905
CT_Q0905
CT_Q0905
62

IDM90-C4-LR Both sides three-sided cutting 90
l1 ae d3 d2
CT_Q0905
Dimensions d1 100 125 160 200 Zeff 5+5 6+6 7+7 8+8 No. of inserts 10 12 14 16 l1 17 17 17 17 d2 32 32 40 40 d3 58 58 70 70 17 17 17 17 18 30 40 60 ap max. ae max.
0,7 1,2 2,0 3,2
d1 5.250 4.250 3.250 2.500
IDM900-100-CA32-Z5+5R3-CT_Q09 IDM900-125-CA32-Z6+6R3-CT_Q09 IDM900-160-CA40-Z7+7R3-CT_Q09 IDM900-200-CA40-Z8+8R3-CT_Q09
30395690 30382216 30395704 30395717
Accessories
CT_Q0905 Indexable insert Clamping systems / adapters See section Accessories Page 119
Spare parts*
CT_Q0905 TORX PLUS M3.5x11-TX10-IP TORX PLUS screwdriver with handle 10IPx80x191 Threaded pin ISO 4026-M3X5-45H Hex wrench Wrench size 1.5 Order No. 10105079 Order No. 30414763 Order No. 10003421 Order No. 10004870
Page 160
CT_Q0905
CT_Q0905
CT_Q0905
63

IDM88-L8-L/R Left or right-side cutting 88
l1 ae d3 d2
LT_U15, right-side cutting

Dimensions d1 100 125 160 200 Zeff 8 10 12 14 l1 27,5 27,5 27,5 27,5 d2 32 32 40 40 d3 58 58 70 70 11 11 11 11 18 30 40 60 1,3 2,1 3,5 5,5 ap max. ae max.
d1 5.250 4.250 3.250 2.500
IDM880-100-CA32-Z8R2-LT_U15 IDM880-125-CA32-Z10R2-LT_U15 IDM880-160-CA40-Z12R2-LT_U15 IDM880-200-CA40-Z14R2-LT_U15
30395692 30383561 30395705 30395718
LT_U15, left-side cutting

100 125 160 200 8 10 12 14 27,5 27,5 27,5 27,5 32 32 40 40 58 58 70 70 11 11 11 11 18 30 40 60 1,3 2,1 3,5 5,5 5.250 4.250 3.250 2.500 IDM880-100-CA32-Z8R1-LT_U15 IDM880-125-CA32-Z10R1-LT_U15 IDM880-160-CA40-Z12R1-LT_U15 IDM880-200-CA40-Z14R1-LT_U15 30395693 30383560 30395707 30395719
Accessories
LT_U1505 Indexable insert Page 121
Selection note
On the usage of insert size LT_U1507 the backing plate must be removed.
LT_U1507
Indexable insert Clamping systems / adapters See section Accessories
Page 121
Page 160
Fitting LT_U1505
Fitting LT_U1507
Spare parts*
LT_U1505 LT_U1507 LT_U1505 LT_U1507 LT_U1505 LT_U1507 LT_U1505 LT_U1507
Spare parts*
TORX PLUS M4x17-TX15-IP TORX PLUS screwdriver with handle 15IPx80x191 Threaded pin ISO 4026-M3X5-45H Hex wrench Wrench size 1.5 Order No. 30414702 Order No. 30414764 Order No. 10003421 Order No. 10004870 LT_U1505 LT_U1505 LT_U1507 LT_U1505 LT_U1507 Backing plate 15.7x2.38x9.26 Threaded bush M6x0.5x12-SW4 Hex wrench Wrench size 4 Order No. 30413233 Order No. 30413235 Order No. 10005339
64
Milling cutters with special designs
As an addition to the PerformanceMill standard ranges, milling tools with special designs are also manufactured at MAPAL; these tools are designed individually for special applications. For example complex shapes or contours are machined using innovative circular milling cutters that have particularly high performance due to the use of tangential technology. By means of multi-stage milling tools or the combination of milling cutters with solid carbide drills, tool changes and as a result machining times can be signicantly reduced. In unstable machining situations or in case of large projection lengths, custom milling cutters are designed with vibration dampers to increase the machining quality and tool life.
Advantages:
c Multi-stage milling cutters reduce tool changes c Advantages of tangential technology also on custom milling cutters c Customer-specic shapes and contours can be realised
65
66
Tools with ISO elements | Indexable inserts
Radial and tangential indexable inserts

MAPAL has a wide range of radial and tangential indexable inserts that covers all requirements for different cutting materials and coatings as well as the related cutting edge geometries and accuracies. Ground, highly accurate indexable inserts in tolerance class (H) make possible, in conjunction with precisely machined insert seats, the smallest variations between the cutting edges on multi-cutting edge tools, even in case of xed installation, which provides a "real" multi-cutting edge capability and as a result permits signicant performance increases. Sintered radial and tangential indexable inserts in tolerance class (M) expand the programme with particularly cost-effective alternatives, in particular for machining with larger permissible tolerances.
c Programme overview indexable inserts c Model key c Cutting material overview c Overview of chip guiding stages - boring c Indexable inserts boring c Indexable inserts milling c Special inserts
68-71 72-75 76-81

Indexable insert Introduction
82-87 88-115 116-124 125
Through bore Suitable for open bores. Not suitable for machining shoulders if 90 angle is required. Blind bore Suitable for closed bores and machining shoulders taking into account the cutting edge length. Chamfering / countersinking Insert can be used for all chamfer angles. Not suitable for cutting stages, for example entry diameter on ts and threads.
BS L00 BS L10
Arc shaped land - blind bore Special support surface on the cutting edges at 0 contact angle for quiet running and better surfaces. Arc shaped land - through bore Special support surface on the cutting edges at 10 contact angle for quiet running and better surfaces.
67
Tools with ISO elements | Indexable inserts | Overview
Indexable inserts boring
Tangential technology Insert type CTHD CTHQ FTHQ
Number of cutting edges Insert size
2 06 / 09 / 12 from 28 mm L/R
n
4 06 / 09 / 12 from 28 mm L/R
Features
Diameter range Cutting direction Boring-neutral Boring-arc shaped land Countersinking / chamfering
L
n n
4 06 / 09 / 12 from 22 mm L/R
n n
n n
Application
Roughing Medium machining Finishing Carbide PCD PcBN Ceramic Cermet
n n
n n
n n
n n
n n
Cutting material
n n n
n n n
Page
88-89 Radial technology
88
90-92
93-95
Insert type
CCMT - CCGT
CCGW
CCHT
DCMT - DCGT DCGW
SPMT - SCMT SCGT
Number of cutting edges Insert size
Features
Diameter range Cutting direction Boring-neutral Boring-arc shaped land Countersinking / chamfering
2 1 06 / 09 / 12 06 / 09 from 17 mm N L/R
n
1 06 / 09 from 17 mm N L/R
n
2 06 / 09 / 12 from 17 mm L/R
n
1 07 / 11 from 18.6 mm* N

n
4 1 06 / 09 / 12 06 / 09 from 17 mm N
n
Application
Roughing Medium machining Finishing Carbide PCD PcBN Ceramic Cermet

n n n n n n n n n n n n n n n n n n n n n n n n n n
Cutting material
Page
101
*In case of favourable installation situation
102
103-104
105
106
68
FTHQ
FTHW
STHD / STHE
WTHQ
1 06 / 09 / 12 from 22 mm L
n n
2 09 from 60 mm L
n
4 06 / 09 N
6 07 / 09 from 37 mm L/R
n
n n
n n n
n n n n n n n n n n n
n n
n n n n
93-95
96
97
98-100
SPGW - SCGW
SPHT - SCHT
SPHT - SCHT
TCMT - TCGW
TCHT
VBMT - VCMT - VBGW VCGT - VCGW
4 1 06 / 09 / 12 09 / 12 from 17 mm N
n
4 06 / 09 / 12 from 17 mm L/R
n
2 06 / 09 / 12 from 17 mm N
n
3 1 09 / 11 / 16 11 from 17 mm N
n
1 09 / 11 / 16 from 17 mm L/R N
n
2 11 / 16 N
n
1 16
VB from 29.1 mm* / VC from 22.2 mm*
n n n n n
n n n
n n n n
n n
n n n n n
n n n n n n
107
108-109
110
111
112-114
115
69
Indexable inserts milling
Tangential technology Insert type CTND CTHD CTHA
Number of cutting edges Insert size Cutting direction Face milling cutters Shoulder milling cutters Disc milling cutters Porcupine milling cutters Helix milling cutters Roughing Medium machining Finishing Carbide PCD PcBN Page
2 09 L/R
n n n n n n n
Features
2 09 L/R
n n n n n
2 09 R
Milling cutters
n n n n n
Application
Cutting material
116 Radial technology
117
118
Insert type
BDGT
BDMT
SEMT
Number of cutting edges Insert size Cutting direction Face milling cutters Shoulder milling cutters Disc milling cutters Porcupine milling cutters Helix milling cutters Roughing Medium machining Finishing Carbide PCD PcBN Page
Features
2 11 / 17 R
2 11 / 17 R
4 09 / 15 R
Milling cutters
Application
n n n n n n
n n
n n
Cutting material
122
123
124
70
CTMQ
CTHQ
CTHH
LTHU
4 09 R
n n n n n n n
4 09 L/R
n n n n n
2 09 R
4+4 15 N
n n n n n n
n n
119
119
120
121
71
Tools with ISO elements | Indexable inserts | Designation key tangential
Designation key tangential indexable inserts
0 9
0 6
0 8
Insert form C (80)
Tolerance
Insert type
Insert size
Insert thickness
40- 60
inscribed circle
15
F (70)
15
d (mm)
40- 60
W 07 09
C 06/09 09/13 12/18
F 06 09 12
L 15
S 06 09
D H L (90) 0,013 0,025
6,35 10,16 9,525 12,7
Code 03 T3 04 05 06 07
s (mm) 3,18 3,97 4,76 5,56 6,35 7,94
20
G S (90) N
0,025
0,13
40- 60 40- 60 40- 60
13,65
0,05 0,15
0,025
W (80) M
0,05 0,15
0,13
40- 60
40- 60
Corner radius
Chamfer lead TFB
Code 00 Indexable insert 04 08 12 20 30
r (mm) 0 0,4 0,8 1,2 2,0 3,0
Code MA MC MG
Chamfer 0,4x75 0,55x45 1x30
T Tangential
72
Tools with ISO elements | Indexable inserts | Designation key tangential
A 3 2
0 0
B 0 4 1
H U 6 1 5
Cutting direction L
Contact angle Boring Arc shaped land Code 00 10 Angle 0 10 Code 90 75 Angle 90 75 Milling
Cutting material
HU615
Left R
(Example)
Right N
Chip groove
Arc shaped land
Finishing cutting edge milling
Code letter
A 0199 Installation position C 0199 D 0199 G 0199 H 0199
Code B012 B016 B021 B026 B041 B081
Radius 12 16 21 25 40 80 CTHQ/FTHQ/WTHQ
Code M018 Code M050 M100
Length 1,8 Radius R 050 R 100
Installation position
B030 B060 B090
30 60 90 FTHW
73
Tools with ISO elements | Indexable inserts | Designation key radial
Designation key radial indexable inserts
0 9
T 3
0 4
Insert form S (90)
Tolerance
d m s
Insert type
Insert size
Insert thickness
d d d d
Incircle
40- 60
W C (80) d H T (60) G 0,025 0,025 0,013 m 0,013 s 0,025 von 0,05 bis 0,13 *
40- 60
d (mm) 5,56 6,35 6,70 7,938 9,525 9,60 12,70 15,875
B 11
S 06 07 09
C 05 06 08 09 12
T 09 11 16 22
D 07 11 15
V 11 16
Code T1 02 03 T3 04
s (mm) 1,98 2,38 3,18 3,97 4,76
17
12 15
D (55) N
von 0,05 bis 0,15 *
von 0,08 bis 0,20 *
0,025
V (35) M
von 0,05 bis 0,15 *
von 0,08 bis 0,20 *
von 0,05 bis 0,13 *
B (82)
Corner radius
Clearance angle Code 02 04 08 C P D E 7 11 15 20 12 16 20 24 31 40 r (mm) 0,2 0,4 0,8 1,2 1,6 2,0 2,4 3,1 4,0
74
Tools with ISO elements | Indexable inserts | Designation key radial
Not required with sintered inserts
F 0 1
Ground indexable insert Cutting edge design
U 3 0
H U 6 1 5
Cutting direction L
Cutting material
HU615 Left R F 01 Right N 01 E 02 04 Neutral X T 51 Right / left Ground chip groove Sintered chip groove
Only with cutting edges tted Chip groove Assembly Cutting edge design
Code letter
Code letter
Design
Code letter
Design
0A 1R 2R 1L 2L 5L 6L A One corner or one cutting edge M 0199 Chip groove semi Fitted on one side U 0199 Chip groove nishing
R 0199
Chip groove roughing
75
1 R
U 3 0
Tools with ISO elements | Indexable inserts | Cutting material overview
Cutting material overview
Cutting material
Cutting Coating material code composition
Coating colour
Reaming
Turning
Milling
Boring
Recommended application
Cermet CVD coated
CC111
Al2O3
Black
Finest grain Cermet grade with Al2O3 coating with the emphasis on nishing and semi-machining of steel and cast iron materials with elevated cutting speeds.
CP130
TiAlN
Blackanthracite
Ultra-ne grain Cermet grade with TiAlN coating for nish machining steel and stainless steel with low to medium tensile strengths.
CP131 Cermet PVD coated
AlTiN
Blackanthracite
Ultra-ne grain Cermet grade with AlTiN coating for nishing machining steel and stainless steel with medium to high tensile strengths, as well as grey cast iron and spheroidal graphite cast iron up to 500 N/mm2. Ultra-ne grain Cermet with extremely heat-resistant PVD coating with excellent wear resistance and improved ductility for nishing steel and stainless steel. In case of stable conditions and high requirements on surface quality. Ultra-ne grain Cermet with extremely heat-resistant PVD coating with a very balanced relationship between wear resistance and ductility for nishing and medium machining of steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts.
CP871
AlTiN
Black-red
CP872
AlTiN
Black-red
PcBN
FU430
PcBN grade with high CBN-content for nishing and semi-nishing grey cast iron and sintered metal.
HC840
TiCN+ Al2O3
Black-grey
Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN with Al2O3 function coating for nishing grey cast iron and spheroidal graphite cast iron at high cutting speeds. For smoother to slightly interrupted cut. Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al2O3 function coating. First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to heavily interrupted cut. Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and smooth to slightly interrupted cut. P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. General machining of steel with slightly to heavily interrupted cut and also high stock removal. Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth to slightly interrupted cut. Carbide substrate with a good mixture of wear resistance and ductility, as well as a multilayer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with slightly to heavily interrupted cut and high stock removal.
Applications: Unstable machining / 1st choice Unstable machining / 2nd choice General machining / 1st choice General machining / 2nd choice Stable machining / 1st choice Stable machining / 2nd choice
HC841
TiCN+ Al2O3
Black-grey
HC851 Carbide CVD coated
TiCN+ Al2O3+ TiN
Gold
HC852
TiCN+ Al2O3+ TiN
Gold
HC861
TiCN+ Al2O3+ TiN
Gold
HC862
TiCN+ Al2O3+ TiN
Gold
76
P
Harder 05 01 10 15
Steel More ductile 25 20 30 35 40 45 50
M
Harder 05 01 10
Stainless steel More ductile 15 20 25 30 35 40 45 50
K
Harder 05 01 10 15
Cast iron More ductile 25 20 30 35 40 45 50
N
Harder 05 01
Non-ferrous metals More ductile 15 10 20 25 30 35 40 45 50
S
Harder 05 01 10
High temperature alloys and titanium alloys 15 20 25 30 35
More ductile 45 40 50
77
Cutting material
Coating colour
Reaming
Turning
Milling
Boring
HP118
AlTiN
Blackanthracite
Ductile nest grain carbide with PVD coating. Universal grade for turning and boring in the area of light to medium machining with interrupted cuts or in case of unstable conditions. Suitable for wet or dry machining.
HP122
TiAlN
Blackanthracite
Wear-resistant nest grain carbide with PVD coating. Specially for ne machining steel and stainless steel with low and medium tensile strengths.
HP141
AlTiN
Blackanthracite
Wear-resistant nest grain carbide with PVD coating. Specially for ne machining steel and stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite cast iron. Suitable for wet or dry machining. Ductile nest grain carbide with PVD top coating. For boring in the area of roughing to seminish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining.
HP182
TiAlN
Blackanthracite
HP350
AlTiCrN
Blackanthracite
Ductile nest grain carbide with PVD top coating. Universal grade for milling and boring in the area of roughing to semi-nish machining with interrupted cuts or in case of unstable conditions. 1. choice for boring high strength steel and stainless steel with tangential inserts, as well as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential inserts. Suitable for wet or dry machining. Ductile nest grain carbide with PVD coating. For milling and boring in the area of roughing to semi-nish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining. Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of ne machining with low cutting depths also suitable for slightly interrupted cuts.
HP382 Carbide PVD coated
TiAlN
Blackanthracite
HP454
AlTiN
Blackanthracite
HP455
AlTiCrN
Blackanthracite
Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-nish machining and roughing. Suitable for wet or dry machining. 1. choice for grey cast iron and spheroidal graphite cast iron machining using tangential inserts.
HP615
TiB2
Silver-grey
Fine grain carbide with a special PVD coating for machining adhesive materials. First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium.
HP718
TiB2
Silver-grey
Ductile nest grain carbide with a special PVD coating for machining adhesive materials in case of unstable conditions and signicantly interrupted cuts. First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium. Ductile ne grain carbide with a very heat-resistant PVD coating for milling steel of any type.
HP883
TiAlN+TiN
Gold
Ductile ne grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast iron and titanium alloys.
HP890 TiAlN Blue-violet
Applications:
Unstable machining / 1st choice Unstable machining / 2nd choice
General machining / 1st choice General machining / 2nd choice
Stable machining / 1st choice Stable machining / 2nd choice
78
P
Harder 05 01 10 15
M
Harder 05 01 10
K
Harder 05 01 10 15
N
Harder 05 01
S
Harder 05 01 10
79
Cutting material
Coating colour
Reaming
Turning
Milling
Boring
HU615
Fine grain carbide with very smooth surface for general machining of aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds.
Carbide Uncoated
HU810
Fine grain carbide with very smooth surface for machining aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of stable cutting conditions. Fine grain carbide with very smooth surface for milling aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of interrupted cuts.
HU825
Ceramic
KU450
The universal silicon nitride ceramic grade for machining grey cast iron workpiece materials in a particularly wide range of applications from roughing to semi-nish machining as well as with smooth or slightly interrupted cuts.
PU617 PCD
PCD grade with medium particle size for roughing to semi-nish machining in non-ferrous metals and for machining very abrasive materials.
Fine grain PCD grade for nishing non-ferrous metals.

PU620
Applications:
Unstable machining / 1st choice Unstable machining / 2nd choice
General machining / 1st choice General machining / 2nd choice
Stable machining / 1st choice Stable machining / 2nd choice
80
P
Harder 05 01 10 15
M
Harder 05 01 10
K
Harder 05 01 10 15
N
Harder 05 01
S
Harder 05 01 10
81
Tools with ISO elements | Indexable inserts | Chip breaker forms overview
Overview of chip breaker forms boring

Tangential indexable inserts
ISO 513
Type
Edge rounding
ap 5 4 3
Diagram
A54
15 5
P M K N S
+++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
A81
14
P M K N
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
Roughing
S D80 P M
15- 20
K N S
2 1 0 ap 5 4 0 0,1 0,2 0,3 0,4 f (mm/z)
H03
18 8
P M K N
+++
3 2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
A31
18
P M K N
ap 5 4 3
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
Medium machining roughing
S A32
18
P M K N S
++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
A80
14
P M K N S
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
82
0 + ++ +++
= Sharp edged = Slightly rounded = Medium rounded = Heavily rounded
ISO 513
Type
Edge rounding
ap 5 4 3
Diagram
A30
18
P M K N S
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
A50
13
P M K N S
+++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
Medium machining
A56
20
P M K N S
+++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
A79
8
P M K N S
2 1 0 0,1 0,2 0,3 0,4 f (mm/z)
A88
8
P M K N S
ap 5 4 3
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
83
Indexable insert Boring
Tools with ISO elements | Indexable inserts | Chip guiding stage overview

Tangential indexable inserts
ISO 513
Type
Edge rounding
ap 5 4 3
Diagram
C00
6
P M K N S
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
C60 Finishing
0
P M K N S
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
C61
0
P M K N S
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
D00
P M
0-15- 20
K N S
ap is dependent on indexable insert type fz = 0,05 - 0.3
D01
P M
0-15- 20
Of universal application
K N S
D02
P M
15- 20
K N S
++
D03
P M
15- 20
K N
+++
ap is dependent on indexable insert type fz = 0.01 - 0.3
84

Radial indexable inserts
0 + ++ +++
ISO 513
Type
Edge rounding
ap 5 4 3
Diagram
Medium machining Roughing
R30
0.2 6
P M K N S
+++
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
0A*
0
P M K N S
ap 5 4
+ ++
3 2 1 0 ap 5 0 0,1 0,2 0,3 0,4 f (mm/z)
0AA*
0
P M K N S
0 + ++ +++
4 3 2 1 0 ap 5 4 0 0,1 0,2 0,3 0,4 f (mm/z)
1L* Finishing medium machining

10
P M K N S
+ ++
3 2 1 0 ap 5 4 0 0,1 0,2 0,3 0,4 f (mm/z)
1R*
15
P M K N S
0 +
3 2 1 0 ap 5 4 0 0,1 0,2 0,3 0,4 f (mm/z)
2L*
10
P M K N S
+ ++
3 2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
6LA
10
P M K N S
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
* This chip breaker forms is available with different edge rounding.
85

Radial indexable inserts
ISO 513
Type
Edge rounding
ap 5 4
Diagram
2R*
15
P M K N S
0 +
3 2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
M30
0.2 5 15
P M K N
++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
Finishing medium machining
S M31
0.1 17
P M K N S
++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
M32
25
P M K N S
++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
U31
0
P
Section through radius 0.2 Section through main cutting edge
M K N S
++
2 1 0 0 0,1 0,2 0,3 0,4 f (mm/z)
* This chip breaker forms is available with different edge rounding.
86
0 + ++ +++
ISO 513
Type
Edge rounding
ap 5 4 3
Diagram
5LA
10
P M K N S
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
U19
5 Section through radius Section through main cutting edge
P M K N S
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
Finishing
U24
5 Section through radius Section through main cutting edge
P M K N S
++
2 1 0 ap 5 4 3 0 0,1 0,2 0,3 0,4 f (mm/z)
U30
20
P M K N S
++
2 1 0 0,1 0,2 0,3 0,4 f (mm/z)
87
Tools with ISO elements | Indexable inserts | Boring
Tangential indexable inserts, two-cutting edges CTHD

Boring without arc shaped land
Tipped variant one-cutting edge
P Cutting material Cutting edge design ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5
Carbide K HU615 HP455 HP350
N HP615
PKD N PU617 D80
D03 D03
D01 D02
from 28 mm CTHD 060304 ...L- CTHD 060304 ...R- CTHD 060308 ...L- CTHD 060308 ...R- from 41 mm CTHD 09T304 ...L- CTHD 09T304 ...R- CTHD 09T308 ...L- CTHD 09T308 ...R- CTHD 09T312 ...L- CTHD 09T312 ...R- from 54 mm CTHD 120404 ...L- CTHD 120404 ...R- CTHD 120408 ...L- CTHD 120408 ...R- CTHD 120412 ...L- CTHD 120412 ...R-
Roughing
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHD090304D03L-HP455
Available from stock in Germany. Standard insert not carried in stock.

(Delivery time upon request).
88

Boring without arc shaped land
P Cutting material Cutting edge design ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 4 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5 1,5 - 5
N HP615
D02 D02
D00 D01
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the model. CTHD060304D02L-HP455

89
from 28 mm CTHD 060304 ...L- CTHD 060304 ...R- CTHD 060308 ...L- CTHD 060308 ...R- from 41 mm CTHD 09T304 ...L- CTHD 09T304 ...R- CTHD 09T308 ...L- CTHD 09T308 ...R- CTHD 09T312 ...L- CTHD 09T312 ...R- from 54 mm CTHD 120404 ...L- CTHD 120404 ...R- CTHD 120408 ...L- CTHD 120408 ...R- CTHD 120412 ...L- CTHD 120412 ...R-
Medium machining
Tangential indexable inserts, four-cutting edges CTHQ

Boring blind bore with arc shaped land
BS L00
P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 40 mm CTHQ 060408 ...L00B021-... from 65 mm CTHQ 090508 ...L00B041-... Roughing CTHQ 090512 ...L00B041-... from 78 mm CTHQ 120608 ...L00B081-... CTHQ 120612 ...L00B081-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88 A79 A80
from 40 mm CTHQ 060404 ...L00B021-... CTHQ 060408 ...L00B021-... from 65 mm CTHQ 090504 ...L00B041-... CTHQ 090508 ...L00B041-... CTHQ 090512 ...L00B041-... from 78 mm CTHQ 120604 ...L.00B081-... CTHQ 120608 ...L.00B081-... CTHQ 120612 ...L00B081-...
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31
Medium machining
Right handed design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L00B016-HP182

90

Boring through bore with arc shaped land
BS L10
P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 40 mm CTHQ 060408 ...L10B021-... from 65 mm Roughing CTHQ 090508 ...L10B041-... from 78 mm CTHQ 120608 ...L10B081-
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88

A79 A80
0,5 - 2 0,5 - 2
Right design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L10B016-HP182

91
from 40 mm CTHQ 060404 ...L10B021-... CTHQ 060408 ...L10B021-... from 65 mm CTHQ 090504 ...L10B041-... CTHQ 090508 ...L10B041-... from 78 mm CTHQ 120604 ...L10B081- CTHQ 120608 ...L10B081-
Medium machining
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31

Boring neutral without arc shaped land
P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 28 mm CTHQ 060408 ...L-... CTHQ 060408 ...R-... from 41 mm CTHQ 090508 ...L-... Roughing CTHQ 090508 ...R-... from 54 mm CTHQ 120608 ...L- CTHQ 120608 ...R-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,0 - 2,5 1,0 - 2,5 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88

A79 A80
from 28 mm CTHQ 060404 ...L-... CTHQ 060404 ...R-... from 41 mm CTHQ 090504 ...L-... CTHQ 090504 ...R-... from 54 mm CTHQ 120604 ...L-... CTHQ 120604 ...R-
Medium machining
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L-HP182

92
Tangential indexable inserts, four-cutting edges FTHQ

BS L00
P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 30 mm FTHQ 090508 ...L00B016-... FTHQ 090512 ...L00B016-... Roughing from 40 mm FTHQ 120608 ...L00B021-... FTHQ 120612 ...L00B021-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88
from 22 mm FTHQ 060404 ...L00B012-... FTHQ 060408 ...L00B012-... from 30 mm FTHQ 090504 ...L00B016-... FTHQ 090508 ...L00B016-... from 40 mm FTHQ 120604 ...L00B021-... FTHQ 120608 ...L00B021-... FTHQ 120612 ...L00B021-...
Medium machining
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 0,5 - 1,5 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31
A79 A80

Right handed design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L00B012-HP182

93

BS L10
P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 30 mm Roughing FTHQ 090508 ...L10B016-... from 40 mm FTHQ 120608 ...L10B021-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88

A79 A80
from 22 mm FTHQ 060404 ...L10B012-... FTHQ 060408 ...L10B012-... from 30 mm FTHQ 090504 ...L10B016-... FTHQ 090508 ...L10B016-... from 40 mm FTHQ 120604 ...L10B021-... FTHQ 120608 ...L10B021-...
Medium machining
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 0,5 - 1,5 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31
Right handed design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L10B012-HP182

94

P HP182 HP382 HP382
M HP118
N HP615
S FU430 HP718
PcBN K PU617
PKD N PU617
from 30 mm FTHQ 090508 ...L-... Roughing FTHQ 090508 ...R-... from 40 mm FTHQ 120608 ...L-... FTHQ 120608 ...R-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 4 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
A81 A80

A88

A79 A80
from 22 mm FTHQ 060404 ...L-... FTHQ 060404 ...R-... FTHQ 060408 ...L-... FTHQ 060408 ...R-... from 30 mm FTHQ 090504 ...L-... FTHQ 090504 ...R-... FTHQ 090508 ...L-... FTHQ 090508 ...R-... from 40 mm FTHQ 120604 ...L-... FTHQ 120604 ...R-... FTHQ 120608 ...L-...
Medium machining
0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L-HP182

95
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 1,5 0,5 - 1,5 0,5 - 1,5 0,5 - 1,5
A30 A31 A31
Tangential indexable inserts, two-cutting edges FTHW

Fine boring with arc shaped land not face cutting
P HP122 HP141 HP141 Cutting material from 60 mm FTHW 0905MGC00L00B030- FTHW 0905MCC00L00B030- FTHW 0905MAD00L00B030- FTHW 0905MGD01L00B030- FTHW 0905MCD01L00B030- FTHW 0905MCD00L00B030- FTHW 0905MAC60L00B030- FTHW 0905MCC61L00B030- from 120 mm FTHW 0905MGC00L00B060- FTHW 0905MCC00L00B060- FTHW 0905MAD00L00B060- FTHW 0905MGD01L00B060- FTHW 0905MCD01L00B060- FTHW 0905MCD00L00B060- FTHW 0905MAC60L00B060- FTHW 0905MCC61L00B060- from 180 mm FTHW 0905MGC00L00B090- FTHW 0905MCC00L00B090- FTHW 0905MAD00L00B090- FTHW 0905MGD01L00B090- FTHW 0905MCD01L00B090- FTHW 0905MCD00L00B090- FTHW 0905MAC60L00B090- FTHW 0905MCC61L00B090- ap (mm) 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5
M HP122
N HP615
Cermet P K CP130 CP131
PcBN K FU430
PKD N PU620
Finishing
Right handed design on request. Note: The minimum boring diameter is dependent on the arc shaped land design. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting material to the designation key. FTHW0905MGC00L00B030-HP122

96
Tangential indexable inserts, four-cutting edges STHD - STHE

Chamfering
P HP455 HP455 Cutting material Cutting edge design D02 ap (mm) 0,1-4,2 0,1-4,2 0,1-6,3 0,1-6,3
Carbide K HU615 HP455
PKD N PU617 D80
D02
D02
D00
Chamfering
STHD 060300 ...N- STHE 060300 ...N- STHD 09T300 ...N- STHE 09T300 ...N-
Note: General gures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. STHD060300D02N-HP455

97
Tangential indexable inserts, six-cutting edges WTHQ

BS L00
P HP182 HP382 HP382
M HP118
N HP615
S HP718
Ceramic K KU450
PcBN K FU430
PCD N PU617 PU617 A80
from 37 mm WTHQ 070504...L00B026-... WTHQ 070508...L00B026-... from 59,5 mm WTHQ 090604...L00B041-... Roughing WTHQ 090608...L00B041-... from 159.5 mm WTHQ 090604...L00B081- WTHQ 090608...L00B081-
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
H03

A88
A79 A80
from 37 mm WTHQ 070504...L00B026-... WTHQ 070508...L00B026... from 59,5 mm WTHQ 090604...L00B041-... WTHQ 090608...L00B041-... from 159.5 mm WTHQ 090604...L00B081- WTHQ 090608...L00B081-
Medium machining
A30 A31 A31
Right handed design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L00B026-HP182

98

BS L10
P HP182 HP382 HP382
M HP118
N HP615
S HP718
Ceramic K KU450
PcBN K FU430
from 37 mm WTHQ 070504...L10B026-... WTHQ 070508...L10B026-... from 59,5 mm WTHQ 090604...L10B041-... Roughing WTHQ 090608...L10B041-... from 159.5 mm WTHQ 090604...L10B081- WTHQ 090608...L10B081-
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
H03

A88
A79 A80
from 37 mm WTHQ 070504...L10B026-... WTHQ 070508...L10B026-... from 59,5 mm WTHQ 090604...L10B041-... WTHQ 090608...L10B041-... from 159.5 mm WTHQ 090604...L10B081- WTHQ 090608...L10B081-
Medium machining
A30 A31 A31
Right handed design on request. Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L10B026-HP182

99

P HP182 HP382 HP382
M HP118
N HP615
S HP718
Ceramic K KU450
PcBN K FU430
from 37 WTHQ 070504...L-... WTHQ 070504...R-... WTHQ 070508L-... WTHQ 070508...R-... from 59.5 Roughing WTHQ 090604...L-... WTHQ 090604...R-... WTHQ 090608...L- WTHQ 090608...R-...
Cutting material Cutting edge design A54 A54 A32 A32 H03 H03 ap (mm) 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5 1,5 - 3 1,5 - 5
A31 A32
H03

A88

A79 A80
Medium machining
from 37 WTHQ 070504...L-... WTHQ 070504...R-... WTHQ 070508...L-... WTHQ 070508...R-... WTHQ 090604...L-... WTHQ 090604...R-... WTHQ 090608...L-... WTHQ 090608...R-...
Cutting edge design A50 A50 A56 A56 A32 A32 ap (mm) 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2 0,5 - 2
A30 A31 A31
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L-HP182

100
Radial indexable inserts, two-cutting edges CCMT - CCGT

Boring
6LA
5LA P HC852 HC851 HC861 Cutting material ap (mm)

Medium mach g
M HC862
Carbide K HC840 HU810 HC841
S CP871
P CP872 CC111
PCD N PU620
CCMT 09T308N-R30-... CCMT 060204N-M31-... CCMT 09T304N-M31-... CCMT 09T308N-M31-... CCMT 120408N-M31-... CCMT 060202N-M30-... CCMT 060204N-M30-... CCMT 09T304N-M30-... CCMT 09T308N-M30-... CCMT 09T304N-U31-... CCMT 09T308N-U31-... CCGT 09T304N-M32-... CCGT 09T308N-M32-...
1,0-4,0 1,0-2,5 1,0-3,0 1,0-3,0 1,0-3,0 0,25-2,5 0,5-2,5 0,5-2,5 0,75-2,5 0,25-2,0 0,5-2,0 0,5-3,0 0,5-3,0 0,1-0,5 0,2-0,5 0,1-3,0 0,1-3,0 0,1-3,0 0,1-3,0 0,1-4,5 0,1-4,5 0,1-4,5 0,1-4,5 0,1-1,0 0,1-1,5 0,1-2,0 0,1-2,0
Finishing - medium machining

Finishing
CCGT 060204N-U19-... CCGT 060204N-U24-... CCGT 060204F01L-6LA-... CCGT 060204F01R-6LA-... CCGT 060208F01L-6LA-... CCGT 060208F01R-6LA-... CCGT 09T304F01L-6LA-... CCGT 09T304F01R-6LA-... CCGT 09T308F01L-6LA-... CCGT 09T308F01R-6LA-... CCGT 060204F01N-5LA-... CCGT 060208F01N-5LA-... CCGT 09T304F01N-5LA-... CCGT 09T308F01N-5LA-...
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. CCMT09T308N-R30-HC851
Finishing
101
Radial indexable inserts, two-cutting edges CCGW

Boring
P Cutting material ap (mm) 0,5-3,2 0,5-3,2 0,5-4,0 0,5-4,0 0,5-4,0 0,5-2,0 0,5-2,5 0,5-2,5 0,5-1,5 0,5-2,0 0,5-2,0 0,2-1,0 0,2-1,0 0,2-2,0 0,2-2,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0
N HP615
S FU430
PcBN K PU617
PCD N PU620
Medium machining
CCGW 060204E04N-0A-... CCGW 060208E04N-0A-... CCGW 09T304E04N-0A-... CCGW 09T308E04N-0A-... CCGW 09T312E04N-0A-... CCGW 060204T51N-0AA-... CCGW 09T304T51N-0AA-... CCGW 09T308T51N-0AA-... CCGW 060204E01N-0AA-... CCGW 09T304E01N-0AA-... CCGW 09T308E01N-0AA-... CCGW 060204E02N-0A-... CCGW 060208E02N-0A-... CCGW 09T304E02N-0A-... CCGW 09T308E02N-0A-... CCGW 060204E01N-0AA-... CCGW 09T304E01N-0AA-... CCGW 09T308E01N-0AA-... CCGW 060202F01N-0AA-... CCGW 060204F01N-0AA-... CCGW 09T304F01N-0AA-... CCGW 09T308F01N-0AA-...
Finishing
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. CCGW060204E04N-0A-HP455

102
Radial indexable inserts, two-cutting edges CCHT

Boring, left design
P Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 0,5-4,0 0,5-4,0 0,5-4,0 0,5-5,0 0,5-5,0 0,5-5,0 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-3 0,1-3 0,1-3 0,1-3
N HP615 1R 1R
1L
1L
1R
CCHT 060204E04L-...- CCHT 060208E04L-...- Medium machining CCHT 09T304E04L-...- CCHT 09T308E04L-...- CCHT 09T312E04L-...- CCHT 120404E04L-...- CCHT 120408E04L-...- CCHT 120412E04L-...-

1L 1L

1R
Finishing
CCHT 09T304E02L-...- CCHT 09T308E02L-...- CCHT 09T302F01L-...- CCHT 09T304F01L-...- CCHT 09T308F01L-...- CCHT 09T312F01L-...- CCHT 120402F01L-...- CCHT 120404F01L-...- CCHT 120408F01L-...- CCHT 120412F01L-...-
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04L-1L-HP455

103
CCHT 060204E02L-...- CCHT 060208E02L-...- CCHT 060202F01L-...- CCHT 060204F01L-...- CCHT 060208F01L-...-
Radial indexable inserts, two-cutting edges CCHT

Boring, right handed design
P Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 0,5-4,0 0,5-4,0 0,5-4,0 0,5-5,0 0,5-5,0 0,5-5,0 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-3 0,1-3 0,1-3 0,1-3
N HP615 1R 1R
1L
1L
1R
CCHT 060204E04R-...- CCHT 060208E04R-...- Medium machining CCHT 09T304E04R-...- CCHT 09T308E04R-...- CCHT 09T312E04R-...- CCHT 120404E04R-...- CCHT 120408E04R-...- CCHT 120412E04R-...-

1L 1L

1R
CCHT 060204E02R-...- CCHT 060208E02R-...- CCHT 060202F01R-...- CCHT 060204F01R-...- CCHT 060208F01R-...- CCHT 09T304E02R-...- CCHT 09T308E02R-...- CCHT 09T302F01R-...- CCHT 09T304F01R-...- CCHT 09T308F01R-...- CCHT 09T312F01R-...- CCHT 120402F01R-...- CCHT 120404F01R-...- CCHT 120408F01R-...- CCHT 120412F01R-...-

Finishing
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04R-1L-HP455
104
Radial indexable inserts, two-cutting edges DCMT - DCGT - DCGW

Boring
P HC852 HC851 HC861 Cutting material ap (mm) 0,5-2,0 0,75-2,0 0,5-3,0 0,5-3,0 0,75-3,0 0,5-1,5 0,75-1,5 0,5-2,0 0,5-2,0 0,75-2,0 0,25-1,5 0,25-1,5 0,25-2,0 0,25-2,0 0,5-2,0 0,5-3,0 0,5-3,0 0,25-1,0 0,25-1,0 0,25-1,0 0,5-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0
M HC862
Carbide K HC840 HU810 HC841
Cermet P CP872 CP871
PcBN K FU430
PCD N PU620
DCMT 070204N-M31-... DCMT 070208N-M31-... DCMT 11T302N-M31-... DCMT 11T304N-M31-... DCMT 11T308N-M31-... Finishing medium machining DCMT 070204N-M30-... DCMT 070208N-M30-... DCMT 11T302N-M30-... DCMT 11T304N-M30-... DCMT 11T308N-M30-... DCMT 070202N-U31-... DCMT 070204N-U31-... DCMT 11T302N-U31-... DCMT 11T304N-U31-... DCMT 11T308N-U31-... DCGT 11T304N-M32-... DCGT 11T308N-M32-... DCMT 070204N-U30-... DCMT 11T302N-U30-... DCMT 11T304N-U30-... DCMT 11T308N-U30-... DCGW11T304E01N-0AA-... DCGW11T308E01N-0AA-... DCGW 11T304F01N-0AA-... DCGW 11T308F01N-0AA-...

Note: General gures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. DCMT070204N-M31-HC852
Finishing
105
Radial indexable inserts, four-cutting edges SPMT - SCMT - SCGT

Boring
P HC852 HC851 HC861 Cutting material ap (mm) 1,0-4,0 1,0-5,0 0,5-2,5 0,5-2,5 0,75-2,5 0,75-3,0 0,1-0,5 0,1-0,5 0,2-0,5 0,2-0,5 0,1-0,5 0,1-0,5 0,1-0,5 0,1-0,5
M HC862
Carbide K HC840 HC841
S CP871
Cermet P CP872 CC111
PCD N PU620
SCMT 09T308N-R30-... SCMT 120408N-R30-... SPMT 060304N-M30-... SCMT 09T304N-M30-... SCMT 09T308N-M30-... SCMT 120408N-M30-... SCGT 09T304N-U19-... SCGT 09T308N-U19-... SCGT 09T304N-U24-... SCGT 09T308N-U24-... SPGT 060304F01N-5LA-... SPGT 060308F01N-5LA-... SCGT 09T304F01N-5LA-... SCGT 09T308F01N-5LA-...
Medium mach g
Finishing
Finishing Medium mach g
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. SCMT09T308N-R30-HC851

106
Radial indexable inserts, four-cutting edges SPGW - SCGW

Boring
P Cutting material ap (mm) 0,5-3,2 0,5-3,2 0,5-4,0 0,5-4,0 0,5-5,0 0,5-5,0 0,5-2,5 0,5-2,5 0,5-2,0 0,5-2,0 0,2-1,0 0,2-1,0 0,1-1,0 0,1-1,0 0,2-2,0 0,2-2,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0
Carbide K HP455 HP454
S FU430
PcBN K PU617
PCD N PU620
SPGW 060304E04N-0A-... SPGW 060308E04N-0A-... SCGW 09T304E04N-0A-... SCGW 09T308E04N-0A-... SCGW 120404E04N-0A-... SCGW 120408E04N-0A-... SCGW 09T304T51N-0AA-... SCGW 09T308T51N-0AA-... SCGW 09T304E01N-0AA-... SCGW 09T308E01N-0AA-... SPGW 060304E02N-0A-... SPGW 060308E02N-0A-... SPGW 060304F01N-0AA-... SPGW 060308F01N-0AA-... SCGW 09T304E02N-0A-... SCGW 09T308E02N-0A-... SCGW 09T304E01N-0AA-... SCGW 09T308E01N-0AA-... SCGW 09T304F01N-0AA-... SCGW 09T308F01N-0AA-... SCGW 120404F01N-0AA-... SCGW 120408F01N-0AA-...

Medium machining
Finishing
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. SPGW060304E04N-0A-HP455

107
Radial indexable inserts, four-cutting edges SPHT - SCHT

Boring, left handed design
P Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 0,5-4 0,5-4 0,5-4 0,5-5 0,5-5 0,5-5 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2
N HP615 2R
2L
2R
SPHT 060304E04L-...- SPHT 060308E04L-...- Medium machining SCHT 09T304E04L-...- SCHT 09T308E04L-...- SCHT 09T312E04L-...- SCHT 120404E04L-...- SCHT 120408E04L-...- SCHT 120412E04L-...-

2L

2R

2R
Finishing
SPHT 060304E02L-...- SPHT 060308E02L-...- SPHT 060302F01L-...- SPHT 060304F01L-...- SPHT 060308F01L-...- SCHT 09T304E02L-...- SCHT 09T308E02L-...- SCHT 09T304F01L-...- SCHT 09T308F01L-...-
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04L-2L-HP455

108
Radial indexable inserts, four-cutting edges SPHT - SCHT

P Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 0,5-4 0,5-4 0,5-4 0,5-5 0,5-5 0,5-5 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2
N HP615 2R
2L
2R
SPHT 060304E04R-...- SPHT 060308E04R-...- Medium machining SCHT 09T304E04R-...- SCHT 09T308E04R-...- SCHT 09T312E04R-...- SCHT 120404E04R-...- SCHT 120408E04R-...- SCHT 120412E04R-...-

2L

2R

2R
Finishing
SCHT 09T304E02R-...- SCHT 09T308E02R-...- SCHT 09T304F01R-...- SCHT 09T308F01R-...-
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SCHT060304E04R-2L-HP455

109
SPHT 060304E02R-...- SPHT 060308E02R-...- SPHT 060302F01R-...- SPHT 060304F01R-...- SPHT 060308F01R-...-
Radial indexable inserts, two-cutting edges SPHT - SCHT

Boring
P Cutting material Cutting edge design ap (mm) 0,5-3,2 0,5-3,2 0,5-4 0,5-4 0,5-4 0,5-5 0,5-5 0,5-5 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-2 0,1-3 0,1-3
N HP615 1R
1L
1L
1R
SPHT 060304E04X-...- SPHT 060308E04X-...- Medium machining SCHT 09T304E04X-...- SCHT 09T308E04X-...- SCHT 09T312E04X-...- SCHT 120404E04X-...- SCHT 120408E04X-...- SCHT 120412E04X-...-

1L 1L

1R

1R
SPHT 060304E02X-...- SPHT 060308E02X-...- SPHT 060302F01X-...- SPHT 060304F01X-...- SPHT 060308F01X-...- Finishing SCHT 09T304E02X-...- SCHT 09T308E02X-...- SCHT 09T302F01X-...- SCHT 09T304F01X-...- SCHT 09T308F01X-...- SCHT 09T312F01X-...- SCHT 120404F01X-...- SCHT 120408F01X-...-
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04X-1L-HP455

110
Radial indexable inserts, three-cutting edges TCMT - TCGW

Boring
P HC852 HC851 HC861 Cutting material ap (mm) 0,5-2,5 0,5-2,5 0,5-2,0 0,5-2,0 0,25-2,0 0,5-2,0 0,25-2,5 0,5-2,5 0,75-2,5 0,5-2,5 0,75-2,5 1,0-2,5 0,1-1,0 0,1-1,0 0,1-1,0 0,1-1,0
M HC862
Carbide K HC840 HC841
PcBN K FU430
PKD N PU620 PU617
Medium machining
TCGW 110204T51N-0AA- TCGW 110208T51N-0AA- TCGW 110204E01N-0AA-... TCGW 110208E01N-0AA-... TCMT 090202N-M30-... TCMT 090204N-M30-... TCMT 110202N-M30-... TCMT 110204N-M30-... TCMT 110208N-M30-... TCMT 16T304N-M30-... TCMT 16T308N-M30-... TCMT 16T312N-M30-... TCGW 110204E01N-0AA-... TCGW 110208E01N-0AA-... TCGW 110204F01N-0AA-... TCGW 110208F01N-0AA-...

Finishing
Finishing medium machining
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. TCGW110204T51N-0AA-FU430

111
Radial indexable inserts, three-cutting edges TCHT

Boring, left handed design
P Cutting material Cutting edge design ap (mm) 0,5-2,5 0,5-2,5 0,5-3,0 0,5-3,0 0,5-4,0 0,5-4,0 Cutting edge design ap (mm) 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 0,1-1,5 0,1-2,5 0,1-2,5
2L
2R
Medium machining
TCHT 090204E04L-...- TCHT 090208E04L-...- TCHT 110204E04L-...- TCHT 110208E04L-...- TCHT 16T304E04L-...- TCHT 16T308E04L-...-

2L

2R
TCHT 06T104E02L-...- TCHT 06T104F01L-...- TCHT 090204E02L-...- TCHT 090208E02L-...- TCHT 090204F01L-...- Finishing TCHT 110204E02L-...- TCHT 110208E02L-...- TCHT 110202F01L-...- TCHT 110204F01L-...- TCHT 110208F01L-...- TCHT 16T304F01L-...- TCHT 16T308F01L-...-
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04L-2L-HP455

112
Radial indexable inserts, three-cutting edges TCHT

2L
2R
Medium machining
TCHT 090204E04R-...- TCHT 090208E04R-...- TCHT 110204E04R-...- TCHT 110208E04R-...- TCHT 16T304E04R-...- TCHT 16T308E04R-...-

2L

2R
TCHT 06T104E02R-...- TCHT 06T104F01R-...- TCHT 090204E02R-...- TCHT 090208E02R-...- TCHT 090204F01R-...- Finishing TCHT 110204E02R-...- TCHT 110208E02R-...- TCHT 110202F01R-...- TCHT 110204F01R-...- TCHT 110208F01R-...- TCHT 16T304F01R-...- TCHT 16T308F01R-...-

Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04R-2L-HP455

113
Radial indexable inserts, single cutting edges TCHT

Boring
1L
1R
Medium machining
TCHT 090204E04X-...-... TCHT 090208E04X-...-... TCHT 110204E04X-...-... TCHT 110208E04X-...-... TCHT 16T304E04X-...-... TCHT 16T308E04X-...-...

1L

1R
TCHT 06T104E02X-...-... TCHT 06T104F01X-...-... TCHT 090204E02X-...-... TCHT 090208E02X-...-... TCHT 090204F01X-...-... Finishing TCHT 110204E02X-...-... TCHT 110208E02X-...-... TCHT 110202F01X-...-... TCHT 110204F01X-...-... TCHT 110208F01X-...-... TCHT 16T304F01X-...-... TCHT 16T308F01X-...-...
Note: For general gures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 176. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04X-1L-HP455

114
Radial indexable inserts, two-cutting edges VBMT - VCMT - VBGW VCGT - VCGW
Boring
P HC852 HC851 HC861 Cutting material ap (mm) 0,25-1,5 0,5-1,5 0,5-2,0 0,75-2,0 0,25-1,5 0,5-2,0 0,75-2,0 0,5-3,0 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0 0,1-1.0
M HC862
Carbide K HU810
PcBN K FU430
PCD N PU620
VBMT 110304N-M30-... VBMT 110308N-M30-... VBMT 160404N-M30-... VBMT 160408N-M30-... VCMT 110304N-M30-... VCMT 160404N-M30-... VCMT 160408N-M30-... VCGT 160404N-M32-... VBGW 160404E01N-0AA- VBGW 160408E01N-0AA- VBGW 160404F01N-0AA- VBGW 160408F01N-0AA- VCGW 160404E01N-0AA- VCGW 160408E01N-0AA- VCGW 160404F01N-0AA- VCGW 160408F01N-0AA-
Finishing

Note: General gures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting material to the designation key. VBMT110304N-M30-HC851

115
Tools with ISO elements | Indexable inserts | Milling
Tangential indexable inserts, two-cutting edges CTND

Milling
P HP350 HP382 HP382 Cutting material Cutting edge design D02 D02 D02 ap max. (mm)* CTND 09T308 ... R- CTND 09T308 ... L-
Carbide K HP350
S HP718 D02
D02

D03
Cutting edge design D03 D03 ap max. (mm)* CTND 09T308 ... R- CTND 09T308 ... L-
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTND09T308D02R-HP382

116

Milling
D67/D61 P HP350 HP382 HP382 Cutting material Cutting edge design D02 D02 D02 ap max. (mm)* CTHD 09T304 ...R- CTHD 09T304 ...L- CTHD 09T308 ...R- CTHD 09T308 ...L- CTHD 09T312 ...R- CTHD 09T312 ...L- CTHD 09T304 ...R90M018- CTHD 09T304 ...L90M018- Cutting edge design ap max. (mm) CTHD 09T304 ...R- 2,5 CTHD 09T304 ...L- 2,5 CTHD 09T308 ...R- 2,5 CTHD 09T308 ...L- 2,5 CTHD 09T304 ...R90M018- 2,5 CTHD 09T304 ...L90M018- 2,5 Cutting edge design ap max. (mm)* CTHD 09T304 ...R- CTHD 09T304 ...L- CTHD 09T308 ...R- CTHD 09T308 ...L- CTHD 09T304 ...R90M018- CTHD 09T304 ...L90M018- M Carbide K HU615 HP350 N HP615 S FU430 HP718 PcBN K PU617 D61
D87/D81 PCD N
D02
D00 D01 D01
D67

D87

D81
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHD09T304D02R-HP350

117
Indexable insert Milling
Tangential wide face indexable inserts, two-cutting edges CTHA

Milling nishing
P HP350 HP382 HP382 Cutting material Cutting edge design H26 H26 H26 ap max. (mm) CTHA 09T304 ...R90M100- 0,4 CTHA 09T304 ...R90M050- 0,4 Cutting edge design ap max. (mm) CTHA 09T304 ...R90M100- 0,4 CTHA 09T304 ...R90M050- 0,4
N HP615
S FU430 HP718
PcBN K
PCD N PU620 D81
H26
H25 H26 H26
D81 D87
For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHA09T304H26R90M100-HP350

118
Tangential indexable inserts, four-cutting edges CTHQ - CTMQ

Milling
A67/A61 P HP350 HP382 HP382 M HP382 Carbide K HU615 HP350 N HP615 S FU430 HP718 PcBN K PU617 A61
A87/A81 PCD N
Cutting material Cutting edge design H03 H03 H13 H12 H12 H13 H12 H21 H22 H22 ap max. (mm)* CTHQ 090504 ...R- CTHQ 090504 ...L- CTHQ 090508 ...R- CTHQ 090508 ...L- CTHQ 090512 ...R- CTHQ 090512 ...L- CTHQ 090504 ...R90M018- CTHQ 090504 ...L90M018- CTMQ 090508 ...R... Cutting edge design ap max. (mm) CTHQ 090504 ...R- 2,5 CTHQ 090504 ...L- 2,5 CTHQ 090508 ...R- 2,5 CTHQ 090508 ...L- 2,5 CTHQ 090504 ...R90M018- 2,5 CTHQ 090504 ...L90M018- 2,5 Cutting edge design ap max. (mm)* CTHQ 090504 ...R- CTHQ 090504 ...L- CTHQ 090508 ...R- CTHQ 090508 ...L- CTHQ 090504 ...R90M018- CTHQ 090504 ...L90M018-
A67

A87

A81
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ090504H03R-HP350

119
Tangential wide face indexable inserts, two-cutting edges CTHH

Milling nishing
P HP350 HP382 HP382 Cutting material Cutting edge design H26 H26 H26 ap max. (mm) CTHH 090504 ...R90M100- 0,4 CTHH 090504 ...R90M050- 0,4 Cutting edge design ap max. (mm) CTHH 090504 ...R90M100- 0,4 CTHH 090504 ...R90M050- 0,4
N HP615
S FU430 HP718
PcBN K FU430
PCD N PU620 A81
H26
H25 H26 H26
A81 A87
For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHH090504H26R90M100-HP350

120
Tangential indexable inserts, four + four-cutting edges LTHU

Milling
P HP350 Cutting material Cutting edge design H83 H93 ap max. (mm)* LTHU 150508 ...N-... LTHU 150512 ...N- LTHU 150720 ...N- LTHU 150730 ...N-
Carbide M HP350 HP350
H82 H83 H93
H83: Unstable conditions, medium machining H93: Stable conditions, roughing
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 165. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. LTHU150508H82N-HP350

121
Radial indexable inserts, two-cutting edges BDGT

Milling
P Cutting material Cutting edge design ap max. (mm)* BDGT 11T302FR-...- BDGT 11T304FR-...- BDGT 11T308FR-...- BDGT 170404FR-...- BDGT 170408FR-...- BDGT 170420FR-...- BDGT 170431FR-...- Cutting edge design ap max. (mm) 3,0 3,0 4,0 4,0
Carbide K HU825
S HU825
PcBN K PU617
PCD N PU620
U70
U70

U71 U71
BDGT 11T302FR-...- BDGT 11T304FR-...- BDGT 170402FR-...- BDGT 170404FR-...-
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. BDGT11T302FR-U70-HU825

122
Radial indexable inserts, two-cutting edges BDMT

Milling
P HP883 HP883 HP883
M HP883
Carbide K HP890
S HP890 R70
Cutting material Cutting edge design M70 R70 M70 R70 R70 ap max. (mm)* BDMT 11T304ER-...-... BDMT 11T308ER-...- BDMT 11T312ER-...- BDMT 11T320ER-...- BDMT 11T331ER-...- BDMT 170404ER-...- BDMT 170408ER-...- BDMT 170412ER-...- BDMT 170420ER-...- BDMT 170431ER-...- BDMT 170440ER-...-

R72
M70: Unstable conditions, medium machining R70: Stable conditions, roughing
Cutting edge design R72 ap max. (mm)* BDMT 11T308ER-...-
R72
R72
BDMT 11..
Chip breaker R72 R73
R73
R73
R73
2 notches 3 notches
Cutting edge design R73 ap max. (mm)* BDMT 11T308ER-...- BDMT 170408ER-...-
Cutting edge design R74 ap max. (mm)* BDMT 170408ER-...-
R74
R74
R74
3 notches
4 notches
Assembly note
The carrier tool is tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool. BDMT 11T3
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. BDMT11T304ER-M70-HP883
BDMT 1704
R72
R73
R73
R74

123
Chip breaker BDMT 17.. R73 R74
Radial indexable inserts, four-cutting edges SEMT

Milling
P HP883 HP883 Cutting material Cutting edge design M65 ap max. (mm)* SEMT 09T308R--... SEMT 150408R--...
N HP890
S HU810
M65
M65
M65
M65 M65
* ap max. is dependent on the milling cutter type and specic application. For clamping screws and screwdriver for indexable inserts see section Accessories page 164. Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SEMT09T308R-M65-HP883

124
Inserts in special design
To efficiently machine complex contours with high shape accuracy, form cutting edges are often used. MAPAL offers all possible options in relation to shape, cutting material and coating also for these inserts. Modern production facilities guarantee the highest precision and exibility of special MAPAL inserts. PCD and PcBN-tipped insets are also available in this variety. Fitted in the highly accurate insert seats, the best results both in terms of cost-effectiveness and in terms of quality are achieved.
Advantages:
c High process reliability in case of contour-dependent shapes and geometries c Saving in complex machining sequences c Multi-cutting edge capability on manufacture of complex contours
125
126
Tools with ISO elements | Innovative complete solutions
Innovative complete solutions

MAPAL ISO tools unfold their possibilities particularly in the context of complete projects in which they are able to deliver signicant advantages due to the combinations and high productivity. Together with tailored services and the complete tool package, MAPAL is able to optimally design parts in accordance with customer requirements and provide support. In the following the range of service offered by MAPAL and especially the signicance of ISO tools are presented based on a few important parts.
c With the perfect tool to the optimal process c Brake calipers made of spheroidal graphite cast iron c Complete machining of turbochargers c Stub axle assembly made of grey cast iron or steel c Connecting rods made of forged steel c Compressor housing made of GG25 c Gearbox housing made of GG25
128-129 130 131 132 133 134 135
127
Innovative solutions
With the perfect tool to the optimal process

Due to the combination of innovative technology and absolute manufacturing precision, MAPAL ISO tools are high performance tools. However successful individual tools on their own are not sufficient for the competitive production requirements these days. Only an understanding of the complete machining process and the production process as a whole permits real progress. c Advantage due to complete concepts
The perfect interaction of all components in a machining process makes possible the highest possible cost-effectiveness and addresses the increasingly important aspect of resource-saving production. Here it is particularly important that comprehensive knowledge of all machining processes and machining technologies is available even during the process planning. MAPAL provides the ideal basis for the process planner with its broad range of innovative, high-performance tools and its extensive pool of experience. For this purpose, use is made of all tool technologies as necessary, from the highperformance solid carbide drill to the sophisticated mechatronic TOOLTRONIC tool. MAPAL ISO tools have particular signicance during pre-machining and during milling. The results are machining solutions without compromises.
c Hybrid tools as process optimisers

An important possible way of optimising processes, increasing productivity and productivity is to combine various machining technologies. So-called hybrid tools combine various machining systems in a manner that combines excellent performance with straightforward handling and cost-effective reconditioning. The specialists from MAPAL combine, in numerous ways, ISO tools with guide pad technology, with xed brazed PCD machining stages, with solid carbide tools or with xed tool technology. In this way maximum productivity and cost-effectiveness is achieved both in the process design and the tool design.
Advantages:
c Solutions for complete workpieces including all components c Usage of efficient, cost-optimised tools c Complete, cost-effective manufacturing process c Process planning and implementation from a single source
128
c MAPAL Services offer numerous options
Shorter product life cycles and increasing pressure on productivity are requiring ever better performance from the global manufacturing industry. Even the planning phase is very time-consuming and devours expensive resources. At the same time project and planning departments must react exibly to the current order situation. To support customers with these challenges, MAPAL offers a comprehensive package of services. These services range from the denition of the correct machining strategy with efficient tools through the design of clamping xtures to the preparation of NC programs and commissioning machining processes. Ongoing manufacturing is supported in the area of logistics, reconditioning and training. In this way MAPAL helps to keep manufacturing highly productive, cost-effective and reliable. The customer receives the complete process from a single source and gains capacity to strengthen the core business.
Engineering
MAPAL TET Planning of complete workpieces including all tools MAPAL re.tooling Planning of complete workpieces including all components and commissioning MAPAL TOS Tool and process optimisation
Logistics
MAPAL TMS Tool management MAPAL TLS Logistics and stock management MAPAL Toolbase Tool dispensing systems
Maintenance
MAPAL re.conditioning Regrinding and reconditioning of tools, milling cartridges and indexable inserts MAPAL training Product and technology seminars
129
Brake calipers made of spheroidal graphite cast iron
Potential for savings due to the latest manufacturing technology

The quality of the manufacture of this safety-related part denes the braking forces via braking performance, stability under load and exact control. The MAPAL tool package for machining the brake caliper guarantees reliable manufacture with low manufacturing costs per unit. These advantages are provided, for example, by combination tools with which it is possible to drill, mill and deburr at various positions. In total up to 40 % of machining time can be saved using the MAPAL process.
Tool highlights on the brake caliper

1. Control cut for the st hole, premachining of the front area for the piston, pilot bore for the piston bore The combination of several machining steps reduces the cycle time and increases the machining quality. 2. Interpolation recessing of sealing ring groove and base prole The MAPAL tool reduces the machining time by 50 % compared to circular milling and improves the surface quality. 3. Fine machining of the piston bore The higher feed rate reduces the machining time by approx. 30 %. There is no setting effort, as re-grinding is possible the tool costs are reduced. 4. Fine machining of the rear of the brake housing A MAPAL actuating tool for machining centres combines diameter turning, chamfering and external grooving. In comparison to the previous process, the machining time is reduced by 12.5 seconds per workpiece.
Advantages:
c Increased process reliability c Reduction in the manufacturing costs per unit due to reduced machining times c Cost guarantee due to cost per part c Competent planning and reliable supply of tools with MAPAL complete process management
2 3
130
Complete machining of turbochargers
MAPAL with leading tool technology

Downsizing and turbochargers are technologies that are now indispensable in modern engine development. In the past machining centres and lathes were often necessary for the production of the turbine and compressor housing for turbochargers. MAPAL has developed a manufacturing method that makes complete machining possible on one machine. Contours and recesses are machined using the mechatronic tool system TOOLTRONIC and interpolation turning on machining centres. Complete machining tools also combine machining steps.
Tool highlights for turbocharger housing

1. TOOLTRONIC for machining the contour MAPAL TOOLTRONIC, the interchangeable U axis, machines the inner contour, the diameter and various face surfaces. 2. Interpolation turning of recesses The cycle time is reduced by 35 % compared to milling. It is possible to improve the tool life due to a continuous cut and the shorter cutting time. 3. ISO tangential tool for complete machining One tool reliably, cost-effectively and precisely machines six machined features.
Advantages:
c Machining of the main bore in the turbine housing in only four steps c TOOLTRONIC replaces of the lathe c Combination of a large number of machining steps due to tangential technology c Innovative machining method for all machining tasks on parts for turbochargers
2 3
131
Stub axle assembly made of grey cast iron or steel
Tangential technology for fast machining and low unit costs

Stub axle assemblies must withstand high loads. High tolerances on shape and position must be achieved during the manufacture of the part, predominantly manufactured from grey cast iron and less frequently from steel. Despite the demanding machining, low costs are still required, as this is a mass produced part. By using multifunctional combination tools from MAPAL, tools and magazine stations are saved and therefore machining time and costs signicantly reduced. Particularly advantageous for complete machining is the use of tangential indexable inserts. These inserts have a soft cut due to their positive rake angle and, due to the compact mounting, are very suitable for use on multi-insert tools with high feed rates. Tool highlights for stub axle assembly machining
1. Milling and drilling shock absorber mounting A combination of a disc milling cutter and insertion drill reduces the number of tool changes. 2. Main bore, internal machining Using the multi-stage tangential combination tool, semi-machining is saved. 3. Main bore, external machining The multi-stage combination tool with xed insert pockets without preadjustment manufactures tolerances of less than 0.1 mm. 4. External machining of kingpim Pre-machining, semi-machining and ne machining from one source permits the highest accuracies with the lowest scrap rate.
Advantages:
c Process suitable for standard machines and custom machines c Complete machining with minimum number of tools c Rapid payback of the tool costs c MAPAL service competence, also during the re-tooling of existing machines
3 2
132
Connecting rods made forged steel
Stable, reliable process for machining lightweight connecting rods

Connecting rods are engine parts subjected to high dynamic loads. Current trends in engine manufacture, for instance downsizing or the reduction of the CO2 emissions with the same or even higher engine power output, also require new approaches during the development and manufacture of connecting rods. By using higher strength, innovative materials as well as new manufacturing processes, today it is possible to manufacture ever lighter connecting rods. In particular for the latest lightweight connecting rods MAPAL offers tool solutions for complete bore machining that reliably and cost-effectively meet all the requirements placed. To machine special part geometries, for instance the blind hole in the trapezoid form on the gudgeon pin bore, MAPAL has developed a hybrid tool that combines the advantages of ISO indexable inserts and MAPAL guide pad technology. In this way the blind hole is reliably produced in IT7 quality. Tool highlights for connecting rod machining
1. Drilling from the solid and chamfering the small pin bore Solid drilling tool of reinforced design for heavily interrupted cuts. Additional chamfer machining in bore entrance and exit. 2. Hybrid tool for ne machining the blind hole at the small pin bore Combination of ISO indexable inserts and guide pad technology machines the trapezoid shape in IT7 quality. 3. Combination tool for small and large pin bore Combination tool with solid drilling, boring and chamfering stage for machining the small and large pin bore with minimal tool changes. 4. Solid carbide step drill for screw holes The tool combines the two bore diameters in the connecting rod and cap as well as the chamfer machining.
1 3
Advantages:
c Stable, reliable process c Combination tools reduce tool changes
133
Compressor housing made of GG25
Machining a compressor housing precisely and quickly using ISO tangential tools
For pre-machining and ne machining the housing and bearing cover for screw-type compressors, MAPAL offers tool solutions that are perfectly designed for the characteristic machining requirements of the compressor housing and for high efficiency. In particular the overlapping bores for the rotors for the main and secondary rotors with the related bearing bores in the compressor housing and bearing cover on the front face place high requirements on the machining tools. The reason the requirements are high is the very close geometric tolerances that are necessary for exact positioning of the spiral-shaped toothed rotors. The overlapping diameters result in a heavily interrupted cut that normally has a negative effect on the machining quality and tool life. However, this problem does not arise with the ISO combination tools used that, with their tangentially arranged indexable inserts, ensure particularly quiet tool running during the entire machining process, despite the large interruptions in the cuts. Tool highlights for machining compressor housings
1. Combination tools with tangential technology Pre-machining of the rotor bores for main and secondary rotors as well as the related bores for the bearing seats. Despite the interrupted cuts the tools achieve very high positioning accuracy. 2. Fine machining of bearing seat for secondary rotor and through-bore Two-stage guide pad tool combines the ne machining of both bearing bores.
Advantages:
c Short machining times c Reduced tool demand due to combination tools c High positioning accuracy due to tangential technology
134
Gearbox housing made of GG25
Complete solution reduces machine demand

Gearbox housings mostly have very specic, complex shapes and as a rule comprise of cast materials. Depending on the nature and task of the gearbox, it may be of single or multiple shell design. During manufacture it is challenging to achieve the related ts as well as the shape and position tolerances. Due to the innovative, multifunctional tangential tools the shortest cycle times are achieved and several machining tasks are combined into one machining step. This process creates an optimal basis for the best possible availability of the machining centres. In addition the combination solutions are designed taking into account the part families a further advantage for the usage of magazine stations. The number of tools is drastically reduced.
Advantages:
c Reliable process c Everything from a single source
Tool highlights for machining gearbox housings

1. Combined boring tool This tool combination comprising of solid carbide drill, ISO tangential technology and ISO cartridges saves non-productive times, increases the cost-effectiveness and ensures optimal productivity. 2. Multi-stage interpolation turning tool The advantage of interpolation turning compared to circular milling is, along with the shorter cycle time and the longer tool life, in the qualitative features such as circularity and surface nish. 3. Fine boring tool with guide pads The precise ne adjustment of the guide pad tool guarantees reliable component manufacture and offers the highest degree of accuracy and with it the basis for a long part service life. 4. Shoulder milling cutter with tangential technology The standard shoulder milling cutter ICM90-C4-Finishing offers, with its adjusting elements, the possibility of mounting optional wide face indexable inserts and in this way achieves the quality of a pure nishing milling cutter.
c Productivity increase due to technologically leading tool solutions c Low investment costs due to reduced machine demand
135
136
Tools with ISO elements | Cartridges
Cartridges
Along with the adjusting feature with a long adjustment travel, cartridges offer interesting possibilities for many applications as they can be interchanged quickly and straightforwardly. Cartridges are used for both internal and external machining tasks. In case of changes, for example, to chamfer angles, or in case of repair, cartridges can be interchanged without major effort. The range of MAPAL cartridges covers a large part of the installation design variants. Along with the standardised ISO cartridges, a series of compact cartridges for radial and tangential indexable inserts are available. Due to short lengths these offer even more design opportunities during the design of custom tools. On request MAPAL also supplies cartridges and compact cartridges in custom designs.
c Designation key c ISO cartridges c Compact cartridges c Compact cartridges for tangential indexable inserts
138-139 140-143 144-149 150-151
Size comparison MAPAL compact cartridges against ISO cartridges Example: Indexable insert size 09
Compact cartridges
10
ISO cartridges
137
Cartridges
Tools with ISO elements | Cartridges | Designation key
Designation key cartridges and compact cartridges
Indexable insert fastening S
Blade form C (80)
Tool holder shape A K T K A K A A A A K A K K K K K A K A A K T T
Clearance angle
Cutting direction R
F (90) G (90)
Screwed in place using countersunk bore
S (90)
J (93) K (75)
N C P D E
0 7 11 15 20 Left L
Right
T (60)
L (95) R (75)
W (80)
S (45) W (60)
K T K K A K A K K A K
F (70)
T (60) Y 85) A K T See features
A = Cartridges K = Compact cartridges T = Compact cartridges for tangential indexable inserts
Compact cartridges with custom angle Data on the tool holder shape directly via the setting angle
70
z.B. ST70CR 08CK-09
80
z.B. SW80NR 18CT-09
138
Tools with ISO elements | Cartridges | Designation key
0 8
C A
0 9
Tool holder height
Features
Insert size
Incircle
1. digit
Signicance
Cartridges d (mm) 5,56 6,35 9,525
C 05 06 09 12
S 06 09 12
T 09 11 16
W 07 09
F 06 09 12
Height data Code 06 08 10 12 14 18 (mm)
2. digit
Signicance
10,16 12,7 13,65
A 6,0 8,0 K 10,0 12,0 T 14,0 18,0
Cartridge in accordance with DIN 4985
Compact cartridge similar to DIN 4985
Compact cartridge similar to DIN 4985 for tangential indexable inserts
139
Cartridges
ISO cartridges
Form F, G
d1 min. h1 SCF l3 90 f l1 STF l3 90 f l1
SCG l3
l1 90 f e
STG l3
l1 90
t h2 e
e Dimensions
(referred to R-Nom)
Specication SCFCR 08 CA-06 SCFCL 08 CA-06 SCFPR 08 CA-06 SCFPL 08 CA-06 SCFCR 10 CA-09 SCFCL 10 CA-09 SCFCR 12 CA-12 SCFCL12 CA-12 STFCR 08 CA-09 STFCL 08 CA-09 STFCR 10 CA-11 STFCL 10 CA-11 STFCR 12 CA-16 STFCL 12 CA-16 SCGCR 08 CA-06 SCGCL 08 CA-06 SCGPR 08 CA-06 SCGPL 08 CA-06 SCGCR 10 CA-09 SCGCL 10 CA-09 SCGCR 12 CA-12 SCGCL 12 CA-12 STGCR 08 CA-09 STGCL 08 CA-09 STGCR 10 CA-11 STGCL 10 CA-11 STGCR 12 CA-16 STGCL 12 CA-16
Accessory group*
Related insert CC__T/W 06 02 .. CC__T/W 06 02 .. CP__T/W 06 02 .. CP__T/W 06 02 .. CC__T/W 09 T3 .. CC__T/W 09 T3 .. CC__T/W 12 04 .. CC__T/W 12 04 .. TC__T/W 09 02 .. TC__T/W 09 02 .. TC__T/W 11 02 .. TC__T/W 11 02 .. TC__T/W 16 T3 .. TC__T/W 16 T3 .. CC__T/W 06 02 .. CC__T/W 06 02 .. CP__T/W 06 02 .. CP__T/W 06 02 .. CC__T/W 09 T3 .. CC__T/W 09 T3 .. CC__T/W 12 04 .. CC__T/W 12 04 .. TC__T/W 09 02 .. TC__T/W 09 02 .. TC__T/W 11 02 .. TC__T/W 11 02 .. TC__T/W 16 T3 .. TC__T/W 16 T3 ..
h1 8 8 8 8 10 10 12 12 8 8 10 10 12 12 8 8 8 8 10 10 12 12 8 8 10 10 12 12
f 10 10 10 10 14 14 20 20 10 10 14 14 20 20 10 10 10 10 14 14 20 20 10 10 14 14 20 20
R-Nom 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 32 32 32 32 50 50 55 55 32 32 50 50 55 55 32 32 32 32 50 50 55 55 32 32 50 50 55 55
e 17 17 17 17 20 20 20 20 17 17 20 20 20 20 17 17 17 17 20 20 20 20 17 17 20 20 20 20
l3 7 7 7 7 8 8 8 8 7 7 8 8 8 8 7 7 7 7 8 8 8 8 7 7 8 8 8 8
h2 9,5 9,5 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17 9,5 9,5 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17
t 4,5 4,5 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6 4,5 4,5 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6
d1 min. 25 25 25 25 40 40 50 50 25 25 40 40 50 50 25 25 25 25 40 40 50 50 25 25 40 40 50 50
Order No. 30011050 30011051 30011052 30011053 30011054 30011055 30011056 30011057 30011058 30011059 30011060 30011061 30011062 30011063 30011064 30011065 30011066 30011067 30011068 30011069 30011070 30011071 30011072 30011073 30011074 30011075 30011076 30011077
3 3 3 3 5 5 1 1 2 2 4 4 6 6 3 3 3 3 5 5 1 1 2 2 4 4 6 6
140
STG
SCG
STF
SCF
ISO cartridges
Form J, K, L
d1 min. h1 STJ l3 93 t 75 f f l1 SSK l3 15 l1 a SCL l3 95 95 f e Dimensions
(referred to R-Nom)
l1
h2
Specication STJCR 08 CA-09 STJCL 08 CA-09 STJCR 10 CA-11 STJCL 10 CA-11 STJCR 12 CA-16 STJCL 12 CA-16 SSKCR 08 CA-06 SSKCL 08 CA-06 SSKCR 10 CA-09 SSKCL 10 CA-09 SSKCR 12 CA-12 SSKCL 12 CA-12 SCLCR 08 CA-06 SCLCL 08 CA-06 SCLPR 08 CA-06 SCLPL 08 CA-06 SCLCR 10 CA-09 SCLCL 10 CA-09 SCLCR 12 CA-12 SCLCL 12 CA-12
Accessory group*
Related insert TC__T/W 09 02 .. TC__T/W 09 02 .. TC__T/W 11 02 .. TC__T/W 11 02 .. TC__T/W 16 T3 .. TC__T/W 16 T3 .. SC__T/W 06 02 .. SC__T/W 06 02 .. SC__T/W 09 T3 .. SC__T/W 09 T3 .. SC__T/W 12 04 .. SC__T/W 12 04 .. CC__T/W 06 02 .. CC__T/W 06 02 .. CP__T/W 06 02 .. CP__T/W 06 02 .. CC__T/W 09 T3 .. CC__T/W 09 T3 .. CC__T/W 12 04 .. CC__T/W 12 04 ..
h1 8 8 10 10 12 12 8 8 10 10 12 12 8 8 8 8 10 10 12 12
f 10 10 14 14 20 20 10 10 14 14 20 20 10 10 10 10 14 14 20 20
R-Nom 0,4 0,4 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8
l1 32 32 50 50 55 55 32 32 50 50 55 55 32 32 32 32 50 50 55 55
e 17 17 20 20 20 20
l3 7 7 8 8 8 8 7 7 8 8 8 8 7 7 7 7 8 8 8 8
h2 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17 9,5 9,5 9,5 9,5 13 13 17 17
t 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6 4,5 4,5 4,5 4,5 5 5 6 6
d1 min. 25 25 40 40 50 50 25 25 40 40 50 50 25 25 25 25 40 40 50 50
Order No. 30011078 30011079 30011080 30011081 30011082 30011083 30011084 30011085 30011086 30011087 30011088 30011089 30011090 30011091 30011092 30011093 30011094 30011095 30011096 30011097
2 2 4 4 6 6 3 3 5 5 1 1 3 3 3 3 5 5 1 1
STJ
1,5 1,5 2,2 2,2 3,1 3,1
17 17 20 20 20 20 17 17 17 17 20 20 20 20
SCL
SSK
141
Cartridges
ISO cartridges
Form R, S
d1 min. h1 SSR l3 l1 75 a SSS l3 l1 a 45 f f STS l3 l1 a 45 f e Dimensions
(referred to R-Nom)
h2
Specication SSRCR 08 CA-06 SSRCL 08 CA-06 SSRCR 10 CA-09 SSRCL 10 CA-09 SSRCR 12 CA-12 SSRCL 12 CA-12 SSSCR 08 CA-06 SSSCL 08 CA-06 SSSCR 10 CA-09 SSSCL 10 CA-09 SSSCR 12 CA-12 SSSCL 12 CA-12 STSCR 08 CA-09 STSCL 08 CA-09 STSCR 10 CA-11 STSCL 10 CA-11 STSCR 12 CA-16 STSCL 12 CA-16
Accessory group*
Related insert SC__T/W 06 02 .. SC__T/W 06 02 .. SC__T/W 09 T3 .. SC__T/W 09 T3 .. SC__T/W 12 04 .. SC__T/W 12 04 .. SC__T/W 06 02 .. SC__T/W 06 02 .. SC__T/W 09 T3 .. SC__T/W 09 T3 .. SC__T/W 12 04 .. SC__T/W 12 04 .. TC__T/W 09 02 .. TC__T/W 09 02 .. TC__T/W 11 02 .. TC__T/W 11 02 .. TC__T/W 16 T3 .. TC__T/W 16 T3 ..
h1 8 8 10 10 12 12 8 8 10 10 12 12 8 8 10 10 12 12
f 10 10 14 14 20 20 10 10 14 14 20 20 10 10 14 14 20 20
R-Nom 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 32 32 50 50 55 55 28 28 44 44 47 47 28 28 44 44 47 47
a 1,6 1,6 2,2 2,2 3,1 3,1 4,2 4,2 6,1 6,1 8,3 8,3 6,1 6,1 7 7 10,2 10,2
e 17 17 20 20 20 20 17 17 20 20 20 20 17 17 20 20 20 20
l3 7 7 8 8 8 8 7 7 8 8 8 8 7 7 8 8 8 8
h2 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17
t 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6
d1 min. 25 25 40 40 50 50 25 25 40 40 50 50 25 25 40 40 50 50
Order No. 30011098 30011099 30011100 30011101 30011102 30011103 30011104 30011105 30011106 30011107 30011108 30011109 30011110 30011111 30011112 30011113 30011114 30011115
3 3 5 5 1 1 3 3 5 5 1 1 2 2 4 4 6 6
142
STS
SSS
SSR
ISO cartridges
Form T, Y
d1 min. h1 SST l3 l1 60 a STT l3 l1 60 a SSY l3 85 f l1
h2
e Dimensions
(referred to R-Nom)
Specication SSTCR 08 CA-06 SSTCL 08 CA-06 SSTCR 10 CA-09 SSTCL 10 CA-09 SSTCR 12 CA-12 SSTCL 12 CA-12 STTCR 08 CA-09 STTCL 08 CA-09 STTCR 10 CA-11 STTCL 10 CA-11 STTCR 12 CA-16 STTCL 12 CA-16 SSYCR 08 CA-06 SSYCL 08 CA-06 SSYCR 10 CA-09 SSYCL 10 CA-09 SSYCR 12 CA-12 SSYCL 12 CA-12
Accessory group*
Related insert SC__T/W 06 02 .. SC__T/W 06 02 .. SC__T/W 09 T3 .. SC__T/W 09 T3 .. SC__T/W 12 04 .. SC__T/W 12 04 .. TC__T/W 09 02 .. TC__T/W 09 02 .. TC__T/W 11 02 .. TC__T/W 11 02 .. TC__T/W 16 T3 .. TC__T/W 16 T3 .. SC__T/W 06 02 .. SC__T/W 06 02 .. SC__T/W 09 T3 .. SC__T/W 09 T3 .. SC__T/W 12 04 .. SC__T/W 12 04 ..
h1 8 8 10 10 12 12 8 8 10 10 12 12 8 8 10 10 12 12
f 6 6 9 9 13 13 6 6 9 9 13 13 10 10 14 14 20 20
R-Nom 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8
l1 32 32 50 50 55 55 32 32 50 50 55 55 32 32 50 50 55 55
a 3 3 4,3 4,3 5,9 5,9 4,3 4,3 5 5 7,2 7,2 0,8 0,8 1 1
e 17 17 20 20 20 20 17 17 20 20 20 20 17 17 20 20 20 20
l3 7 7 8 8 8 8 7 7 8 8 8 8 7 7 8 8 8 8
h2 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17 9,5 9,5 13 13 17 17
t 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6 4,5 4,5 5 5 6 6
d1 min. 25 25 40 40 50 50 25 25 40 40 50 50 25 25 40 40 50 50
Order No. 30011116 30011117 30011118 30011119 30011120 30011121 30011122 30011123 30011124 30011125 30011126 30011127 30011128 30011129 30011130 30011131 30011132 30011133
3 3 5 5 1 1 2 2 4 4 6 6 3 3 5 5 1 1
SSY
STT
SST
143
Cartridges
Tools with ISO elements | Cartridges | Compact cartridges
Compact cartridges
Form F
d1 min. h1 SCF l3 90 t h2 f l1 SSF l3 90 f l1 STF l3 90 f e Dimensions
(referred to R-Nom)
l1
Specication SCFCR 06 CK-06 SCFCL 06 CK-06 SCFCR 06 CK-06 SCFCL 06 CK-06 SCFCR 10 CK-09 SCFCL 10 CK-09 SCFCR 12 CK-12 SCFCL 12 CK-12 SSFPR 08 CK-06 SSFPL 08 CK-06 SSFCR 10 CK-09 SSFCL 10 CK-09 SSFCR 12 CK-12 SSFCL 12 CK-12 STFCR 06 CK-09 STFCL 06 CK-09 STFCR 10 CK-11 STFCL 10 CK-11 STFCR 12 CK-16 STFCL 12 CK-16
Accessory group*
Related insert CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__
h1 6 6 6 6 10 10 12 12 8 8 10 10 12 12 6 6 10 10 12 12
f 8,5 8,5 9,7 9,7 14 14 18 18 10 10 14 14 18 18 10 10 14 14 18 18
R-Nom 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 25 25 25 25 40 40 50 50 32 32 44 44 50 50 25 25 40 40 50 50
e 11 11 11 11 17 17 20 20 17 17 17 17 20 20 11 11 17 17 20 20
l3 5 5 5 5 8 8 8 8 5 5 8 8 8 8 5 5 8 8 8 8
h2 6,0 6,0 6,0 6,0 15 15 16 16 10 10 15 15 16 16 6 6 15 15 16 16
t 2,5 2,5 2,5 2,5 5 5 5 5 4,5 4,5 5 5 5 5 2,5 2,5 5 5 5 5
d1 min. 18 18 18 18 33 33 37 37 24 24 33 33 37 37 18 18 33 33 37 37
Order No. 30011134 30011135 30011136 30011137 30011138 30011139 30011140 30011141 30011142 30011143 30011144 30011145 30011146 30011147 30011148 30011149 30011150 30011151 30011152 30011153
9 9 9 9 14 14 7 7 13 13 16 16 7 7 17 17 11 11 12 12
144
STF
SSF
SCF
Compact cartridges
Form G, L
d1 min. h1 SCG l3 l1 90 SCL l3 l1 95 95 f f e Dimensions
(referred to R-Nom)
t h2
Specication SCGCR 06 CK-06 SCGCL 06 CK-06 SCGCR 06 CK-06 SCGCL 06 CK-06 SCGCR 10 CK-09 SCGCL 10 CK-09 SCGCR 12 CK-12 SCGCL 12 CK-12 SCLCR 06 CK-06 SCLCL 06 CK-06 SCLCR 06 CK-06 SCLCL 06 CK-06 SCLCR 10 CK-09 SCLCL 10 CK-09 SCLCR 12 CK-12 SCLCL 12 CK-12
Accessory group*
Related insert CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__ CC__0602__ CC__0602__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__1204__ CC__1204__
h1 6 6 6 6 10 10 12 12 6 6 6 6 10 10 12 12
f 8,5 8,5 9,7 9,7 14 14 18 18 8,5 8,5 9,7 9,7 14 14 18 18
R-Nom 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,8 0,8
l1 25 25 25 25 40 40 50 50 25 25 25 25 40 40 50 50
e 11 11 11 11 17 17 20 20 11 11 11 11 17 17 20 20
l3 5 5 5 5 8 8 8 8 5 5 5 5 8 8 8 8
h2 6 6 6 6 15 15 16 16 6,0 6,0 6,0 6,0 15,0 15,0 16,0 16,0
t 2,5 2,5 2,5 2,5 5 5 5 5 2,5 2,5 2,5 2,5 5 5 5 5
d1 min. 18 18 18 18 33 33 37 37 18 18 18 18 33 33 37 37
Order No. 30011154 30011155 30011156 30011157 30011158 30011159 30011160 30011161 30011162 30011163 30011164 30011165 30011166 30011167 30011168 30011169
10 10 10 10 15 15 8 8 10 10 10 10 15 15 7 7
SCL
SCG
145
Cartridges
Compact cartridges
Form R
d1 min. h1
STR l3
l1 a2 75 a1 f a1 e Accessory group* f
e SCR V1 l3 l1 a2 75 a1 f SCR V2 l3 l1 a2 75 a1 15 SSR l3 l1 a2 75
t h2 e
e Dimensions
(referred to R-Nom)
Specication SCRCR 06 CK-06 V1 SCRCL 06 CK-06 V1 SCRCR 10 CK-09 V1 SCRCL 10 CK-09 V1 SCRCR 06 CK-06 V2 SCRCL 06 CK-06 V2 SCRCR 10 CK-09 V2 SCRCL 10 CK-09 V2 SSRPR 08 CK-06 SSRPL 08 CK-06 SSRCR 10 CK-09 SSRCL 10 CK-09 SSRCR 12 CK-12 SSRCL 12 CK-12 STRCR 06 CK-09 STRCL 06 CK-09 STRCR 10 CK-11 STRCL 10 CK-11 STRCR 12 CK-16 STRCL 12 CK-16
Related insert CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__
h1 6 6 10 10 6 6 10 10 8 8 10 10 12 12 6 6 10 10 12 12
f 9,7 9,7 14 14 10 10 14 14 10 10 14 14 18 18 10 10 14 14 18 18
R-Nom 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 25 25 44 44 25 25 44 44 32 32 44 44 50 50 25 25 40 40 50 50
a1 1,55 1,55 2,27 2,27 1,55 1,55 2,27 2,27 1,53 1,53 2,24 2,24 3,06 3,06 2,23 2,23 2,58 2,58 3,74 3,74
e 11 11 17 17 11 11 17 17 17 17 17 17 20 20 11 11 17 17 20 20
l3 5 5 8 8 5 5 8 8 5 5 8 8 8 8 5 5 8 8 8 8
h2 6 6 15 15 6 6 15 15 10 10 15 15 16 16 6 6 15 15 16 16
a2 5,79 5,79 8,46 8,46 5,79 5,79 8,5 8,5 5,71 5,71 8,35 8,35 11,42 11,42 8,31 8,31 9,63 9,63 13,95 13,95
t 2,5 2,5 5 5 2,5 2,5 5 5 4,5 4,5 5 5 5 5 2,5 2,5 5 5 5 5
d1 min. 18 18 33 33 18 18 33 33 24 24 33 33 37 37 18 18 33 33 37 37
Order No. 30011170 30011171 30011172 30011173 30011174 30011175 30011176 30011177 30011178 30011179 30011180 30011181 30011182 30011183 30011184 30011185 30011186 30011187 30011188 30011189
9 9 14 14 9 9 16 16 13 13 16 16 7 7 17 17 11 11 12 12
146
STR
SSR
SCRV2
SCRV1
Compact cartridges
Form S
d1 min. h1 SCS V1 l3 l1 a2 a1 45 SCS V2 l3 l1 a1 a2 45
STS l3
l1 a1 a2 45
e SSS l3 l1 a1 a2 45
t h2 e
e Dimensions
(referred to R-Nom)
Specication SCSCR 06 CK-06 V1 SCSCL 06 CK-06 V1 SCSCR 10 CK-09 V1 SCSCL 10 CK-09 V1 SCSCR 06 CK-06 V2 SCSCL 06 CK-06 V2 SCSCR 10 CK-09 V2 SCSCL 10 CK-09 V2 SSSPR 08 CK-06 SSSPL 08 CK-06 SSSCR 10 CK-09 SSSCL 10 CK-09 SSSCR 12 CK-12 SSSCL 12 CK-12 STSCR 06 CK-09 STSCL 06 CK-09 STSCR 10 CK-11 STSCL 10 CK-11 STSCR 12 CK-16 STSCL 12 CK-16
Accessory group*
h1 6 6 10 10 6 6 10 10 8 8 10 10 12 12 6 6 10 10 12 12
f 9,7 9,7 14 14 10 10 14,3 14,3 10 10 14 14 18 18 10 10 14 14 18 18
R-Nom 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 25 25 44 44 25 25 44 44 32 32 44 44 50 50 25 25 40 40 50 50
a1 4,22 4,22 6,16 6,16 4,22 4,22 6,16 6,16 4,16 4,16 6,07 6,07 8,32 8,32 6,06 6,06 7,03 7,03 10,18 10,18
e 11 11 17 17 11 11 17 17 17 17 17 17 20 20 11 11 17 17 20 20
l3 5 5 8 8 5 5 8 8 5 5 8 8 8 8 5 5 8 8 8 8
h2 6 6 15 15 6 6 15 15 10 10 15 15 16 16 6 6 15 15 16 16
a2 4,22 4,22 6,16 6,16 4,22 4,22 6,16 6,16 4,16 4,16 6,07 6,07 8,32 8,32 6,06 6,06 7,03 7,03 10,17 10,17
t 2,5 2,5 5 5 2,5 2,5 5 5 4,5 4,5 5 5 5 5 2,5 2,5 5 5 5 5
d1 min. 18 18 33 33 18 18 33 33 24 24 33 33 37 37 18 18 33 33 37 37
Order No. 30011190 30011191 30011192 30011193 30011194 30011195 30011196 30011197 30011198 30011199 30011200 30011201 30011202 30011203 30011204 30011205 30011206 30011207 30011208 30011209
9 9 14 14 9 9 14 14 13 13 14 14 7 7 17 17 11 11 12 12
STS
SSS
SCSV2
SCSV1
147
Cartridges
Compact cartridges
Form T
d1 min. h1
STT l3
l1 a2 60 a1 a1 Order No. 30011210 30011211 30011212 30011213 30011214 30011215 30011216 30011217 30011218 30011219 30011220 30011221 30011222 30011223 30011224 30011225 30011226 30011227 30011228 30011229 f e f e
SCT V1 l3
l1 a2 60 a1
SCT V2 l3
l1 a2 60 a1
SST l3
l1 a2 60
t h2 e
e Dimensions
(referred to R-Nom)
Specication SCTCR 06 CK-06 V1 SCTCL 06 CK-06 V1 SCTCR 10 CK-09 V1 SCTCL 10 CK-09 V1 SCTCR 06 CK-06 V2 SCTCL 06 CK-06 V2 SCTCR 10 CK-09 V2 SCTCL 10 CK-09 V2 SSTPR 08 CK-06 SSTPL 08 CK-06 SSTCR 10 CK-09 SSTCL 10 CK-09 SSTCR 12 CK-12 SSTCL 12 CK-12 STTCR 06 CK-09 STTCL 06 CK-09 STTCR 10 CK-11 STTCL 10 CK-11 STTCR 12 CK-16 STTCL 12 CK-16
h1 6 6 10 10 6 6 10 10 8 8 10 10 12 12 6 6 10 10 12 12
f 9,7 9,7 14 14 10 10 14 14 10 10 14 14 18 18 10 10 14 14 18 18
R-Nom 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8
l1 25 25 44 44 25 25 44 44 32 32 44 44 50 50 25 25 40 40 50 50
a1 2,99 2,99 4,35 4,35 2,99 2,99 4,36 4,36 2,94 2,94 4,30 4,30 5,89 5,89 4,29 4,29 4,98 4,98 7,20 7,20
e 11 11 17 17 11 11 17 17 17 17 17 17 20 20 11 11 17 17 20 20
l3 5 5 8 8 5 5 8 8 5 5 8 8 8 8 5 5 8 8 8 8
h2 6 6 15 15 6 6 15 15 10 10 15 15 16 16 6 6 15 15 16 16
a2 5,17 5,17 7,54 7,54 5,17 5,17 7,55 7,55 5,1 5,1 7,45 7,45 10,2 10,2 7,43 7,43 8,62 8,62 12,47 12,47
t 2,5 2,5 5 5 2,5 2,5 5 5 4,5 4,5 5 5 5 5 2,5 2,5 5 5 5 5
d1 min. 18 18 33 33 18 18 33 33 24 24 33 33 37 37 18 18 33 33 37 37
SCTV1
SCTV2
SST
148
STT
Accessory group* 9 9 14 14 9 9 16 16 13 13 14 14 7 7 17 17 11 11 12 12
Compact cartridges
Form W, Y
d1 min. h1
SSY l3
l1 85 a1 a2
STW l3
l1 a2 a1 60 f a1 Order No. 30011230 30011231 30011232 30011233 30011234 30011235 30011236 30011237 30011238 30011239 30011240 30011241 30011242 30011243 30011244 30011245 30011246 30011247 30011248 30011249 30011250 30011251 30011252 30011253 30011254 30011255
Cartridges
e SCW V1 l3 l1 a2 60 f a1 SCW V2 l3 l1 60 a1 a2
e SSW l3 l1 a2 60 f e Dimensions a2 2,99 2,99 4,36 4,36 2,99 2,99 4,36 4,36 2,94 2,94 4,30 4,30 5,89 5,89 4,29 4,29 4,98 4,98 7,20 7,20 0,52 0,52 0,76 0,76 1,03 1,03 t 2,5 2,5 5 5 2,5 2,5 5 5 4,5 4,5 5 5 5 5 2,5 2,5 5 5 5 5 4,5 4,5 5 5 5 5 d1 min. 18 18 33 33 18 18 33 33 24 24 33 33 37 37 18 18 33 33 37 37 24 24 33 33 37 37 Accessory group* 9 9 16 16 9 9 14 14 13 13 16 16 7 7 17 17 11 11 12 12 13 13 16 16 7 7
t h2 e
Specication SCWCR 06 CK-06 V1 SCWCL 06 CK-06 V1 SCWCR 10 CK-09 V1 SCWCL 10 CK-09 V1 SCWCR 06 CK-06 V2 SCWCL 06 CK-06 V2 SCWCR 10 CK-09 V2 SCWCL 10 CK-09 V2 SSWPR 08 CK-06 SSWPL 08 CK-06 SSWCR 10 CK-09 SSWCL 10 CK-09 SSWCR 12 CK-12 SSWCL 12 CK-12 STWCR 06 CK-09 STWCL 06 CK-09 STWCR 10 CK-11 STWCL 10 CK-11 STWCR 12 CK-16 STWCL 12 CK-16 SSYPR 08 CK-06 SSYPL 08 CK-06 SSYCR 10 CK-09 SSYCL 10 CK-09 SSYCR 12 CK-12 SSYCL 12 CK-12
Related insert CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ CC__0602__ CC__0602__ CC__09T3__ CC__09T3__ SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__ TC__0902__ TC__0902__ TC__1102__ TC__1102__ TC__16T3__ TC__16T3__ SP__0603__ SP__0603__ SC__09T3__ SC__09T3__ SC__1204__ SC__1204__
h1 6 6 10 10 6 6 10 10 8 8 10 10 12 12 6 6 10 10 12 12 8 8 10 10 12 12
(referred to R-Nom)
f 9,7 9,7 14 14 10 10 14,3 14,3 10 10 14 14 18 18 10 10 14 14 18 18 10 10 14 14 18 18
R-Nom 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8 0,4 0,4 0,4 0,4 0,8 0,8 0,4 0,4 0,8 0,8 0,8 0,8
l1 25 25 44 44 25 25 44 44 32 32 44 44 50 50 25 25 40 40 50 50 32 32 44 44 50 50
a1 5,17 5,17 7,55 7,55 5,17 5,17 7,55 7,55 5,1 5,1 7,45 7,45 10,2 10,2 7,43 7,43 8,62 8,62 12,47 12,47 5,91 5,91 8,66 8,66 11,82 11,82
e 11 11 17 17 11 11 17 17 17 17 17 17 20 20 11 11 17 17 20 20 17 17 17 17 20 20
l3 5 5 8 8 5 5 8 8 5 5 8 8 8 8 5 5 8 8 8 8 5 5 8 8 8 8
h2 6 6 15 15 6 6 15 15 10 10 15 15 16 16 6 6 15 15 16 16 10 10 15 15 16 16
SSY
STW
SSW
SCWV2
SCWV1
149
Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts
d1 min. SWF Compact cartridges for tangential indexable inserts h1 SWF l3 90 l1 SW80 l3 80 l1
t h2 d1 min. h1 e SCF l1 l3 90 t h2 e Dimensions

(referred to R-Nom)
e SC80 l1 l3 80
Form F, 80
SCF
Specication SWFNR 14 CT-07 SW80NR 14 CT-07 SWFNR 18 CT-09 SW80NR 18 CT-09 SCFNR 10 CT-06 SC80NR 10 CT-06 SCFNR 14 CT-09 SC80NR 14 CT-09 SCFNR 18 CT-12 SC80NR 18 CT-12 SC
Accessory group*
Related insert WTHQ07 WTHQ07 WTHQ09 WTHQ09 CTHQ06 CTHQ06 CTHQ09 CTHQ09 CTHQ12 CTHQ12
h1 14 14 18 18 10 10 14 14 18 18
f 16 16 22 22 11 11 16 16 22 22
R-Nom 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
l1 41 41 43 43 29 29 41 41 43 43
e 18 18 18 18 12 12 18 18 18 18
l3 8 8 8 8 5 5 8 8 8 8
h2 16 16 20 20 11 11 16 16 20 20
t 7 7 7 7 5 5 7 7 7 7
d1 min. 44 44 59,5 59,5 40 40 65 65 75 75
Order No. 30305010 30305012 30305013 30305014 30305015 30305016 30305018 30305019 30305020 30305021
SW
20 21 18 19 22 23 24 25 26 27
150
Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts
Compact cartridges for tangential indexable inserts

Form F, 80, S
d1 min. h1
SFF l3
l1
SF80 l3 90
l1
SSS l3 80 f
l1
45 f
t h2 e e Dimensions
(referred to R-Nom)
Specication SFFNR 10 CT-06 SF80NR 10 CT-06 SFFNR 14 CT-09 SF80NR 14 CT-09 SFFNR 18 CT-12 SF80NR 18 CT-12 SSSDR 08 CT-06 SSSDR 14 CT-09 SS SF
Accessory group*
Related insert FTHQ06 FTHQ06 FTHQ09 FTHQ09 FTHQ12 FTHQ12 STHD0603 STHD09T3
h1 10 10 14 14 18 18 8,5 14
f 11 11 16 16 22 22 9 13,5
R-Nom 0.8 0.8 0.8 0.8 0.8 0.8 00 00
l1 29 29 41 41 43 43 19 29
e 12 12 18 18 18 18 11,5 18
l3 5 5 8 8 8 8 5 8
h2 11 11 16 16 20 20 8,2 13,5
t 5 5 7 7 7 7 3,5 5
d1 min. 35 35 44 44 59,5 59,5 33 50
Order No. 30305022 30305023 30305024 30305025 30305026 30305027 30474905 30474906
22 23 24 25 26 27 28 29
151
Cartridges
152
Tools with ISO elements | Accessories and spare parts
Accessories and spare parts

The broad range of MAPAL tools with ISO elements is supplemented with all essential additional parts and spare parts. Here the focus is on the parts that are necessary for the correct usage of the tools with ISO elements. However, the section also contains tools such as torque wrench sets and screwdrivers.
c Tangential roughing tools TSW c Tangential ne boring tools TFB
154 155
c Assignment milling cutter adapter milling cutter clamping screw 156-157 c Milling cutters general c Milling cutter arbors c Indexable inserts c Cartridges and compact cartridges c Screwdriver 158-159 160-163 164-165 166-167 168-169
153
Accessories Spare parts
Tools with ISO elements | Accessories and spare parts | Tangential roughing tools TSW
Accessories and spare parts tangential roughing tools TSW

Key block Fastening screw for key block Clamping screw for indexable insert
Clamping screw
Clamping screw
Dimensions d* M dk l1 l2 SW Comments Order No.
Key block
Dimensions l Key block 25,0 b t d1 d2 l1 Order No.
Clamping screw TSV ISO 4762 18 M12 18 40 12 10
10003678
10,0
d1
9,5
7,5
4,5
l1
20
30273452
dk
SW
l1
l2
d2
Clamping screw TSV ISO 4762 27 M12 35 22 31 8 40 M20 52 30 41 12
10006125 10006126
Key block 13,0 14,9 23,0 26,5
10,0 12,0 16,0 25,4
11,2 12,6 16,0 25,0
8,0 8,0 10,0 19,0
4,5 4,5 5,5 13,0
10005640 10005165 10004064 10010103
dk
d2
SW
l1
l2
Clamping screw DIN 6367 60 M30 75 45 59
10017544
l1
l1
l2
Clamping screw for indexable insert (TORX PLUS)

Indexable insert size dk 0705 0906 5,7 6,8 M M4 M5 Dimensions l1 11 13 TX 15IP 20IP 60 60 10018468 10105084 Order No.
dk
Fastening screw for key block ISO 4762

Dimensions M M4 M4 M5 M12 dk 7,0 7,0 8,5 18,0 l1 10,0 16,0 16,0 25,0 l2 4,0 4,0 5,0 12,0 SW 3 3 4 10
dk l1 l2
d1
Order No.
10003583 10003586 10003601 10003675
dk
TORX PLUS-15IP
l1 SW
Dimensions in mm.
d* = Diameter of arbor
154
Tools with ISO elements | Accessories and spare parts | Tangential ne boring tools TFB
Accessories and spare parts tangential ne boring tools TFB
Clamping screw for indexable insert Threaded spindle Adjusting wedge
Clamping screw for indexable insert (TORX PLUS)

Indexable insert size dk 0905 4,8 M M3,5 Dimensions l1 11 TX 10IP 60 10105079 Order No.
Adjusting wedge
Dimensions M M5x0,5 d 6,8 l 7
l
Comments
Order No.
M5x0,5 LH
K14884-153
dk
TORX PLUS-15IP
l1
Threaded spindle
Dimensions M1 M5x0,5LH l 13 l1 5,5 M2 M5x0,5
l
Order No. l2 5,5 SW 2,5 10072872
M1
SW
l1
l2
Spare parts for intermediate adapters

Module diameter D 80 100 117 140 Quantity required Cylinder head screw in accordance with ISO 4762 Size 4 4 4 4 M6x20 - 12.9 M8x25 - 12.9 M8x25 - 12.9 M10x30 - 12.9 Order No. 10003619 10003637 10003637 10003660 Thrust pad Specication K10086-14 K10086-04 K10086-04 K10086-04 Order No. 10040108 10075116 10075116 10075116 Threaded pin Specication K2865-164 K2865-514 K2865-514 K2865-34 Order No. 10075074 10075100 10075100 10075099
Spare parts for machine adapters

For module diameter D Quantity required Size 60-80 100-140 4 4 M8x1x16 M10x1x20 Threaded pin Specication K2865-24 K2865-34 Order No. 10075355 10075099
M2
155
Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter milling cutter clamping screw
Assignment milling cutter adapter milling cutter clamping screw
IFM75
ICM90-S4
MCA-HSK-
Adapters
MCA-SK-
MCA-HSK-
Adapters
MCA-SK-
Page 160
Page 162
Page 160
Page 162
Milling cutter clamping screw
Milling cutter arbor
Without IC
With IC
Without IC
With IC
Without IC
With IC
22 27 32 40
10006016 10005164 10004065 10004066
10009642 10006125 10009686 10006126
10053822 10049206 10073932 10064487
16 22 27 32 40 60
10005164 10004065 10004066 -
10006125 10009686 10006126 -
10049206 10073932 10064487 -
10003637 10003660 10003692
30439256 30439259 10003692
ICM90
ICM90-B2
MCA-HSK-
Adapters
MCA-SK-
MCA-HSK-
Adapters
MCA-SK-
Page 160
Page 162
Page 160
Page 162
Without IC
With IC
Without IC
With IC
22 27 32 40
* Included.
10006016 10005164 10004065 10004066
10009642 10006125 10009686 10006126
10053822 10049206 10073932 10064487
16 22 27 32
10003637 10003660 10003677 10003691
30439256* 30439259* 30439263* 30439265*
156
Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter milling cutter clamping screw
ICM90-2BM
IDM88/90
MCA-HSK-
Adapters
MCA-SK-
MCA-HSK-
Adapters
MCA-SK-
Page 160
Page 162
Page 160
Page 162
Without IC
Without IC
16 22 27 32 40
10004066
10006126
10003637* 10003662* 10003678* 10003692*
32 40
10004065 10004066
10009686 10006126
IHM90
Example: Clamping using a standard arbor MCA-HSK-
MCA-HSK-
Adapters
MCA-SK-
Page 160
Page 162
MCA-HSK-
Without IC With IC
Spacer ring
IDM88/90
40
10004066
10006126
10064487

* Included.
157
Tools with ISO elements | Accessories and spare parts | Milling
Accessories milling
ICM90-C2-Finishing, IDM88-L8-L/R
Adjusting wedge Threaded spindle
IDM88-L8-L/R
Clamping screw Threaded bush
Backing plate
Threaded pin
Dimensions M M3 M5 l 8 5 SW 1,5 2,5 With IC Without IC
l
Clamping screw for indexable insert (IDM88-L8-L/R)

Comments Order No. Indexable insert size dk 30433620 10021808 LT_U15 5,7 M M4 Dimensions l1 17 TX 15IP 60 30414702 Order No.
TORX PLUS l1
SW
Threaded spindle
Dimensions M M4x0,5 l 9 SW 2 M4x0,5 LH
l
Threaded bush (IDM88-L8-L/R)

Model Order No. M K1751-74 M6x0,5 Dimensions dk 8 l1 11 l2 M1 SW 1 4 4 M6x0,5x12/M4 30413235 Model Order No.
M1
M2
M1
SW
l1
l2
SW
l1
Adjusting wedge
Dimensions M M4x0,5 M4x0,5 d 5 5 l 6 7
l
Backing plate (IDM88-L8-L/R)

Model Order No. d1 M4x0,5 LH M4x0,5 LH K14884-348 K14884-351 8,3 d2 Dimensions l b t t1 Compensation plate for LTHU 1505 30413233 Comments Order No.
6,3 15,7 9,26 2,38 1,2

t
d1
d2
Dimensions in mm.
t1
158
dk
l2
Tools with ISO elements | Accessories and spare parts | Milling
Coolant tube
Spacer ring
Spacer ring DIN 2084-B

Dimensions d* 32 40 d1 32 40 d 45 54 l 30 30 10096606 10016608 Comments Order No.
Milling cutter clamping screws

Dimensions d* 16 22 27 32 40 M M8 M10 M12 M16 M20 dk 20 28 35 42 52 l1 16 18 22 26 30 l2 6 7 8 9 10 SW 10007286 10006016 10005164 10004065 10004066 Comments Order No.
Without IC
d 1
Coolant tube
l1 l2
Dimensions d* M18x1 M24x1,5 d1 12 16 d2 8 12
Comments
Order No.
For HSK 63 For HSK 100
30326006 30326008
16 22 27 32 40
M8 M10 M12 M16 M20
20 28 35 41 52
16 18 22 26 30
7 8 9 10 11
5 6 8 10 12
dk
Without IC
10041356 10009642 10006125 10009686 10006126
d2
d1
SW
l1
l2
Milling cutter clamping screws ISO 4762

Dimensions d* 16 22 22 27 32 40 M M8 M10 M10 M12 M16 M16 dk 13 16 16 18 24 24 l1 25 30 40 40 45 45 l2 8 10 10 12 16 16 SW 6 8 8 10 14 14 10003637 10003660 10003662 10003678 10003692 10003692 Comments Order No.
22 27 32 40
M10 M12 M16 M20
28 38 44 56
18 22 26 30
42.5 47,5 48,5 62,5
10 12 14 17
dk
With IC
10053822 10049206 10073932 10064487
SW
l1
l2
Without IC
16 22 27 32
M8 M10 M12 M16
13 16 18 24
25 30 35 36
33 40 47 52
5 6 8 12
dk
With IC
30439256 30439259 30439263 30439265

dk
SW
l1
l2
SW
l1
l2
d* = Diameter of arbor Dimensions in mm.
dk
159
Tools with ISO elements | Accessories and spare parts | Milling cutter arbors
Milling cutter arbors for milling cutters with longitudinal or cross slot in accordance with DIN 69882-2
Shank HSK-A in accordance with DIN 69893-1
l4
d1
l3 l1 l2
Nominal size HSK-A d1 63 63 63 63 100 100 100 100 16 22 32 40 16 22 32 40 d2 32 40 58 70 32 40 58 70
Dimensions l1 50 48 46 56 50 48 46 56 l2 27 31 38 41 27 31 38 41 l3 17 19 24 27 17 19 24 27 l4 60 60 60 70 60 60 60 70
Weight kg
Specication
d2
Order No.
0,9 1,0 1,4 1,8 2,4 2,6 3,0 3,4
MCA-HSK-A063-16-050-1-0-W MCA-HSK-A063-22-048-1-0-W MCA-HSK-A063-32-046-1-0-W MCA-HSK-A063-40-056-1-0-W MCA-HSK-A100-16-050-1-0-W MCA-HSK-A100-22-048-1-0-W MCA-HSK-A100-32-046-1-0-W MCA-HSK-A100-40-056-1-0-W
30319348 30319349 30319352 30319353 30319359 30319360 30319362 30319363
Spare parts
For arbor diameter Milling cutter clamping screw in accordance with DIN 6367 Feather key in accordance with DIN 6885-1 (with jacking thread) Size 4x4x20 6x6x25 8x7x28 10x8x32 Order No. 10008713 10059420 10013711 10004754 Driving ring in accordance with DIN 6366-1
d1 16 22 32 40
Size M8 M10 M16 M20
Order No. 10007286 10006016 10004065 10004066
Size Gr.16 Gr.22 Gr.32 Gr.40
Order No. 10008712 10032860 10076829 10004785
Items included: Milling cutter clamping screw, feather key with jacking thread and driving ring, does not include coolant tube. Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm. Dimensions in mm.
Note: Milling adapter rings in accordance with DIN 2084 on request. For coolant tubes see page 159. Balancing quality: G 2.5 at 16,000 min-1
160
Milling cutter arbors with enlarged face connection diameter in accordance with DIN 69882-3
Shank HSK-A in accordance with DIN 69893-1

d1 l1 l2
Nominal size HSK-A d1 63 63 63 63* 100 100 100 100* 100* 22 27 32 40 22 27 32 40 60 d2
Dimensions l1 50 60 60 60 50 50 50 60 70 l2 19 21 24 27 19 21 24 27 40
Weight kg
d2
Specication
Order No. With milling cutter clamping screw1 30329254 30329256 30329257 30329259 30329270 30329271 30329272 30329274 30329276
48 60 78 89 48 60 78 89 140
1,1 1,3 1,4 1,9 2,5 2,7 2,8 3,8 5,5
MCA-HSK-A063-22-050-1-0-W MCA-HSK-A063-27-060-1-0-W MCA-HSK-A063-32-060-1-0-W MCA-HSK-A063-40-060-1-0-W MCA-HSK-A100-22-050-1-0-W MCA-HSK-A100-27-050-1-0-W MCA-HSK-A100-32-050-1-0-W MCA-HSK-A100-40-060-1-0-W MCA-HSK-A100-60-070-1-0-W
Spare parts
For arbor diameter Milling cutter clamping screw in accordance with DIN 6367 Milling cutter clamping screw with internal coolant supply (e.g. for MAPAL PCD milling heads) Order No. 30326178 30326179 30326180 30326181 Key block (2x) Fastening screw in accordance with ISO 4762 (2x) Size M4x10 - 12.9 M4x16 - 12.9 M5x16 - 12.9 M5x16 - 12.9 M12x25 - 12.9 Order No. 10003583 10003586 10003601 10003601 10003675
d1 22 27 32 40 60
Size M10 M12 M16 M20 M30
Order No. 10006016 10005164 10004065 10004066 10017544
Specication MT1013-01 MT1215-01 MT1422-01 MT1623-01 MT2625-01
Order No. 10005640 10005165 10004063 10004064 10010103
Items included: 1 Key blocks attached and milling cutter clamping screw in accordance with DIN 6367. Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm. Six balancing bores on the periphery. Dimensions in mm.
Balancing quality: G 2.5 at 16,000 min-1
161
Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. For coolant tubes see page 159.
Milling cutter arbors with enlarged face connection diameter

Shank SK in accordance with DIN 69871 Form AD/B
d1 l1 l2 d2
Nominal size SK d1 40** 40 40 40 40* 50** 50 50 50 50* 50* 16 22 27 32 40 16 22 27 32 40 60 d2 38 48 50 78 89 38 48 60 78 89 129
Dimensions l1 35 35 35 50 50 50 35 35 35 50 70 l2 17 19 21 24 27 17 19 21 24 27 40
Weight kg
Specication
Order No. With milling cutter clamping screw1 30504163 10066833 10066834 10066835 10066836 30504162 10073552 10073743 10073744 10073745 10073746
0,8 1,1 1,1 1,7 1,9 2,4 3,1 3,3 3,7 4,3 5,0
MCA-SK040-16-035-3-0-W MCA-SK040-22-035-3-0-W MCA-SK040-27-035-3-0-W MCA-SK040-32-050-3-0-W MCA-SK040-40-050-3-0-W MCA-SK050-16-035-3-0-W MCA-SK050-22-035-3-0-W MCA-SK050-27-035-3-0-W MCA-SK050-32-035-3-0-W MCA-SK050-40-050-3-0-W MCA-SK050-60-070-3-0-W
Spare parts
For arbor diameter + Milling cutter clamping screw in accordance with DIN 6367 Size M10 M12 M16 M20 M30 Order No. 10006016 10005164 10004065 10004066 10017544 Key block Fastening screw in accordance with ISO 4762
d1 22 27 32 40 60
Specication MT1013-01 MT1215-01 MT1422-01 MT1623-01 MT2625-01
Order No. 10005640 10005165 10004063 10004064 10010103
Size M4x10 - 12.9 M4x16 - 12.9 M5x16 - 12.9 M5x16 - 12.9 M12x25 - 12.9
Order No. 10003583 10003586 10003601 10003601 10003675
Items included: 1Attached key blocks and milling cutter clamping screw in accordance with DIN 6367, does not include pull stud. Bores for coolant supply in accordance with Form B sealed on delivery with threaded pins. Design: Permissible run-out variation on the taper shank in relation to the arbor diameter d1 = 0.008 mm. Dimensions in mm.
Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. The sizes marked with ** are available on request. Balancing quality: G 2.5 at 16,000 min-1
162
Tools with ISO elements | Accessories and spare parts | Clamping tools
Note: There is a large selection of further clamping tools in the catalogue "MAPAL competence clamping technology"
163
Tools with ISO elements | Accessories and spare parts | Radial indexable inserts
Accessories for radial indexable inserts
TORX PLUS
l1
Clamping screw Indexable insert Indexable insert size Dimension [Mxl] M2.5 x 5.4 M4 x 6.9 M2.5 x 6 M3.5 x 9 M5 x 11 M2.5 x 6 M3.5 x 9 M2.5x5.4-TX8 M4x6.9-TX15 MN659 M2.5x6-TX8-IP MN659 M3.5x9-TX15-IP MN659 M5x11-TX20-IP MN659 M2.5x6-TX8-IP MN659 M3.5x9-TX15-IP Model Tightening torque [Nm] 1 3,5 1 2,8 7,5 1 2,8 Torx size Order No.
Screwdriver Order No.
BD
11T3 1704
TX8 TX15 TX8-IP TX15-IP TX20-IP TX8-IP TX15-IP
30419328 30419329 10105073 10105078 10105082 10105073 10105078
10019467 10019469 30414760 30414764 30414766 30414760 30414764
CC
0602 09T3 1204
DC
0702 11T3
SP 0603 TC M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760
06T1 0902 1102 16T3
M2 x 4.95 M2.2 x 5.5 M2.5 x 6 M3.5 x 9 M3.5 x 9 M5 x 11 M3 x 8.5 M5 x 11 M2.5 x 6 M3.5 x 9
MN659 M2x4.95-TX6-IP MN659 M2.2x5.5-TX7-IP MN659 MN2.5x6-TX8-IP MN659 M3.5x9-TX15-IP MN659 M3.5x9-TX15-IP MN659 M5x11-TX20-IP MN659 M3x8.5-TX8-IP MN659 M5x11-TX20-IP MN659 MN2.5x6-TX8-IP MN659 M3.5x9-TX15-IP
0,5 0,8 1 2,8 2,8 7,5 1,8 7,5 1 2,8
TX6-IP TX7-IP TX8-IP TX15-IP TX15-IP TX20-IP TX8-IP TX20-IP TX8-IP TX15-IP
10002712 10105070 10105073 10105078 10105078 10105082 10105076 10105083 10105073 10105078
30414758 30414759 30414760 30414764 30414764 30414766 30414760 30414766 30414760 30414764
SC
09T3 1204
SE
09T3 1504
VB/VC
1103 1604
164
Tools with ISO elements | Accessories and spare parts | Tangential indexable inserts
Accessories for tangential indexable inserts
Clamping screw Indexable insert Indexable insert size Dimension [Mxl] M2.5 x 6 M2.5 x 7.5 M3.5 x 9.4 M3.5 x 11 M5 x 14 M2.5 x 7.5 M3.5 x 11 M4 x 17 Sleeve 1505 U-plate MN659 M2.5x6-TX8-IP MN659 M2.5x7.5-TX7-IP MN659 M3.5x9.4-TX10-IP MN659 M3.5x11-TX10-IP MN659 M5x14-TX20-IP MN659 M2.5x7.5-TX7-IP MN659 M3.5x11-TX10-IP MN659 M4x17-TX15-IP M6x0.5x12-SW4 15.875x2.38x9.625 4 (without sleeve) M4 x 11 1507 ST 0603 WT M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 M4 x 17 MN659 M4x11-TX15-IP MN659 M4x17-TX15IP 10018468 30414702 TX15-IP Model Tightening torque [Nm] 1 1 2,8 2,8 7,5 1 2,8 Torx size Order No.
Screwdriver Order No.
CT
0603 0604 09T3 0905 1206
TX8-IP TX7-IP TX10-IP TX10-IP TX20-IP TX7-IP TX10-IP
10105073 10111274 10007315 10105079 10006485 10111274 10105079 30414702 30413235 30413233
30414760 30414759 30414763 30414763 30414766 30414759 30414763
FT
0604 0905
LT
30414764
30414760
0705 0906
M4 x 11 M5 x 13
MN659 M4x11-TX15-IP MN659 M5x13-TX20-IP
4 7,5
TX15-IP TX20-IP
10018468 10105084
30414764 30414766
High-temperature screw paste

Ceramic paste / re-sealable PE tube 100 g 30515526
165
Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges
Accessories for ISO cartridges and compact cartridges of radial and tangential design
Accessory group
TORX PLUS clamping screw for inserts Model M5 x 11 M2,2 x 5,5 M2,5 x 6 M2,5 x 6 M3,5 x 9 M3,5 x 9 M5 x 11 M5 x 11 M2,5 x 5,5 M2,5 x 5,5 M2,5 x 6 M3,5 x 9 M2,5 x 6 M3,5 x 9 M3,5 x 9 M3,5 x 9 M2,2 x 5,5 MN659 M5 x 13 MN659 M5 x 13 MN659 M4 x 11 MN659 M4 x 11 MN659 M2.5 x 7.5 MN659 M2.5 x 7.5 MN659 M3.5 x 11 MN659 M3.5 x 11 MN659 M5 x 14 MN659 M5 x 14 MN659 M2.5 x 6 MN659 M3.5 x 9 Order No. 10105082 10105070 10105073 10105073 10105078 10105078 10105082 10105082 10105072 10105072 10105073 10105078 10105073 10105078 10105078 10105078 10105070 10105084 10105084 10018468 10018468 10111274 10111274 10105079 10105079 10006485 10006485 10105073 10105078
Fastening screw for cartridge Model DIN7984 M6x20-10.9 DIN7984 M4x12-10.9 DIN7984 M4x12-10.9 DIN7984 M6x16-10.9 DIN7984 M6x16-10.9 DIN7984 M6x20-10.9 ISO7380 M6x25-10.9 ISO7380 M6x25-10.9 ISO7380 M3x10-10.9 ISO7380 M3x10-10.9 ISO7380 M6x20-10.9 ISO7380 M6x25-10.9 ISO7380 M4x14-10.9 ISO7380 M6x20-10.9 ISO7380 M6x20-10.9 ISO7380 M6x20-10.9 ISO7380 M3x10-10.9 ISO 4762-M6X25-12.9 ISO 4762-M6X25-12.9 DIN 7984-M6X20-10.9 DIN 7984-M6X20-10.9 DIN 7984-M4X16-10.9 DIN 7984-M4X16-10.9 DIN 7984-M6X20-10.9 DIN 7984-M6X20-10.9 ISO 4762-M6X25-12.9 ISO 4762-M6X25-12.9 ISO 7380-M4X12-10.9 ISO 7380-M6X20-10.9 Order No. 10019671 10019695 10019695 10019703 10019703 10019671 10050012 10050012 30005484 30005484 10027182 10050012 30002941 10027182 10027182 10027182 30005484 10003620 10003620 10019671 10019671 10019685 10019685 10019671 10019671 10003620 10003620 10016040 10027182
Axial setting screw Model M5 x 10 M3 x 8 M3 x 8 M5 x 10 M5 x 10 M5 x 10 M5 x 7 M5 x 7 M3 x 5 M3 x 5 M5 x 7 M5 x 7 M3 x 5 M5 x 7 M5 x 7 M5 x 7 M3 x 5 M5 x 7 M5 x 7 M5 x 7 M5 x 7 M3 x 5 M3 x 5 M5 x 7 M5 x 7 M5 x 7 M5 x 7 M3 x 5 M5 x 7 Order No. 10029150 10002641 10002641 10029150 10029150 10029150 10018493 10018493 10025039 10025039 10018493 10018493 10025039 10018493 10018493 10018493 10025039 10018493 10018493 10018493 10018493 10025039 10025039 10018493 10018493 10018493 10018493 10025039 10018493
Radial setting screw Model DIN913 M4x10-45H DIN913 M3x6-45H DIN913 M3x6-45H DIN913 M4x8-45H DIN913 M4x8-45H DIN913 M4x10-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H DIN915 M3x6-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M4x10-45H DIN915 M3x6-45H ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M3x6-45H-KL ISO 4028-M3x6-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL ISO 4028-M4x10-45H-KL Order No. 10003433 10003422 10003422 10003432 10003432 10003433 10003900 10003900 10003894 10003894 10003900 10003900 10003894 10003900 10003900 10003900 10003894 30351530 30351530 30351530 30351530 30351529 30351529 30351530 30351530 30351530 30351530
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Compact cartridges for tangential indexable insert
166
Compact cartridges
ISO cartridges
Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges
Fastening screw for cartridge
Axial setting screw
Radial setting screw Clamping screw for indexable insert
30414763
Backing plate
Fastening screw for backing plate
Backing plate right Model UR 12-1A UR 08-1A UR 08-1A UR 10-1A UR 10-1A UR 12-1A UR 12-1K UR 12-2K UR 06-1K UR 06-2K UR 10-1K UR 12-1K UR 08-1K UR 10-1K UR 10-2K UR 10-3K UR 06-1K UR 18-1T UR 18-4T UR 14-1T UR 14-4T UR 10-1T UR 10-2T UR 14-2T UR 14-3T UR 18-2T UR 18-3T Order No. 10022309 10022305 10022305 10015042 10015042 10022309 30035042 30035043 30035024 30035025 30035029 30035042 30035028 30035029 30035040 30035041 30035024 30310606 30310845 30310601 30310844 30310598 30310599 30310602 30310604 30310607 30310608
Backing plate left Model UL 12-1A UL 08-1A UL 08-1A UL 10-1A UL 10-1A UL 12-1A UL 12-1K UL 12-2K UL 06-1K UL 06-2K UL101K UL 12-1K UL 08-1K UL 10-1K UL 10-2K UL 10-3K UL 06-1K Order No. 10022310 10022306 10022306 10022304 10022304 10022310 30035050 30035051 30035044 30035045 30035047 30035050 30035046 30035047 30035048 30035049 30035044
Fastening screw for backing plate Model ISO 10642-M3X8-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 2009-M2X4-4.8 ISO 2009-M2X4-4.8 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X6-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 2009-M2X4-4.8 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 ISO 10642-M3X8-10.9 Order No. 10003769 10003768 10003768 10003769 10003769 10003769 10003769 10003769 10029153 10029153 10003769 10003769 10003768 10003769 10003769 10003769 10029153 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769 10003769
TORX PLUS screwdriver Model T20IP x 100 T7IP x 60 T8IP x 60 T8IP x 60 T15IP x 80 T15IP x 80 T20IP x 100 T20IP x 100 T8IP x 60 T8IP x 60 T8IP x 60 T15IP x 80 T8IP x 60 T15IP x 80 T15IP x 80 T15IP x 80 T7IP x 60 T20IP x 100 T20IP x 100 T15IP x 80 T15IP x 80 T7IP x 60 T7IP x 60 T10IP x 80 T10IP x 80 T20IP x 100 T20IP x 100 T8IP x 60 T15IP x 80 Order No. 30414766 30414759 30414760 30414760 30414764 30414764 30414766 30414766 30414760 30414760 30414760 30414764 30414760 30414764 30414764 30414764 30414759 30414766 30414766 30414764 30414764 30414759 30414759 30414763 30414763 30414766 30414766 30414760 30414764
On request
167
Tools with ISO elements | Accessories and spare parts | General accessories
Screwdriver
30414763
Torx size
l2
l1
Screwdriver
Dimensions l 60 60 60 60 80 80 100 100 60 80 d 3,5 3,5 3,5 4 4 4 4 4,5 3,5 4 Torx size 6IP 7IP 8IP 9IP 10IP 15IP 20IP 25IP 8 15 30414758 30414759 30414760 30414761 30414763 30414764 30414766 30414767 10019467 10019469 Model Order No.
Hex wrench
Dimensions l1 46,5 52 l2 15,5 18 SW 1,5 2 10004870 10004356 Model Order No.
ISO2936-X
TORX PLUS
TORX
l1
Hexagonal T-keys
Wrench size l1 2,5 3 4 5 6 8 10 12
Dimensions in mm.
sw
Short design Specication MN5221-31 MN5221-32 MN5221-33 MN5221-34 MN5221-35 Order No. 10006233 10006234 10006235 10006236 10006237 10006238 30353270 l1 200 200 200 200 200
Long design Order No. 10032722 10025313 10018010 10013350 30353272
100 100 100 100 100 100 100
168
SW
Tools with ISO elements | Accessories and spare parts | General accessories
TorqueVario-STplus T-key torque wrench set 11-pcs.
Model: 5-14 Nm
Items included Features Order No.
1 T-key torque wrench 1 Torque-Tplus Setter 1 universal bit holder 1/4" 3 TORX standard bits T25x25 / T30x25 / T40x25 3 standard hex bits 4.0x25 / 5.0x25 / 6.0x25 2 adapter bits for the sockets 1 Torque-Tplus adapter bit 1/4" 1 Torque-Tplus adapter bit 3/8" Delivery in stable metal box
EN ISO 6789, BS EN 26789, ASME B107.14M Tolerance 6 %, can be traced to national standards Numeric torque value indication on window scale Torque continuously adjustable Comfortable T-key with soft zones
30415173
TorqueVario-S torque screwdriver set 13-pcs.
Model: 1.0-5.0 Nm
Items included Features Order No.
169
1 TorqueVario-S torque screwdriver 1 Torque Setter 1 universal bit holder 1/4" 5 TORX standard-bits T7x25 / T8x25 / T9x25 / T10x25 / T15x25 5 TORX PLUS standard-bits 7IPx25 / 8IPx25 / 9IPx25 / 10IPx25 / 15IPx25 Delivery in stable metal box
EN ISO 6789, BS EN 26789, ASME B107.14M Tolerance 6 %, can be traced to national standards Numeric torque value indication on window scale Torque continuously adjustable Ergonomic multiple component handle Click signal on reaching the torque set
30415174
170
Tools with ISO elements | Technical appendix
Technical appendix
Important technical notes and background information on the MAPAL tools with ISO elements and in general on the boring and milling machining areas are given in the following. Sections for the individual tool groups here you will nd general gures for the correct usage of the tools, handling notes, cutting data recommendations and also very specic information such as chip guiding stages on the individual milling tools. The section "Technical notes" also contains machining formulae, assistance with the calculation of cutting forces and an overview of the forms of wear on indexable inserts with suitable rectication measures.
Boring General machining formulae Cutting parameters Calculation of cutting forces General gures for the minimum boring diameter Handling notes for TFB ne boring tool system Cutting data recommendation for boring and turning Cutting data recommendation for TFB and TSW Milling Terminology and formulae Technical information Circular and helix milling Handling notes ICM 90-Finishing Cutting data recommendation General Forms of wear on indexable inserts 202 186-187 188-189 190-192 193 194-201 172 173 174-175 176-177 178-181 182-183 184-185
171
Technical appendix
Tools with ISO elements | Technical appendix | General machining formulae, boring
General machining formulae, boring

Velocity and feed
Spindle speed
1 = [ ] min m = [ ] min mm = [ ] min = [ mm ] mm = [ ] u
vc 1000 = Dc Dc n = 1000 = fz z n vf = zn = fz z
Cutting speed
vc
vc
Feed rate
vf
vf
Feed/tooth
fz
fz
Feed/revolution
fu
fu
Cutting force
Fc = A kc = b h kc kc 1.1 kc = [ ] h mc
Fc in N kc in N/mm2
Cutting force Fc
Specic cutting force
172
Tools with ISO elements | Technical appendix | Cutting parameters during boring
Cutting parameters during, boring

Along with the specic cutting force for the material, the cutting cross section A essentially denes the machining force. Feed element per cutting edge fz and cutting depth ap are key parameters here. The following relationships apply: The gure shows the cutting cross section A during boring. Feed/revolution
fu = [mm/U]
fu = fz z = fu = fz 2z ap b = = sin 2 h = fzapsin b = sin (D d) ap = h = fz 2 sin (D d) ap = 2 (D d) fz A = 2 (D d) fz A = 2
Setting angle
= [] fu = [mm/U] b = [mm] = [] h = [mm] b = [mm] ap = [mm] h = [mm]
Cutting width
Chipping thickness
b
ap d D
Cutting depth
ap = [mm] A = [mm2]
A = ap fu
Cutting cross section for boring
A = [mm2]
or
A = ap fu
173
Technical appendix
Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring
Calculation of cutting forces, boring

(simplied)
Example calculation:
Boring tool 80 mm; Z = 5; pre-drilled 72 mm = 90
72 pre-drilled
80
Material: EN-GJL-250 kc1.1* = 1160 mc = 0.26 vc 200 m/min fz= 0.2 mm Blunting 30 % Result
Basic formula 1. Spindle speed
Calculation
Vc 1000 n = D (D d) ap = 2 A = ap f z
200 1000 n = 80 (80 72) ap = 2 A = 4 mm 0,2 mm 5
n = 800 1/min
2. Cutting depth
ap = 4 mm
3. Cutting cross section
A = 4 mm2
4. Chipping thickness
h = fz sin kc1.1 kc = h mc
h = 0,2 mm sin90 1160 kc = 0,2 0,26
h = 0,2 mm
5. Specic cutting force without blunting factor
kc = 1763 N/mm2
with 30 % blunting: 1763 N/mm2 1,3 = 2292 N/mm2
6. Cutting force
Fc = A kc = b h kc dm Mc = Fc 2 2 n Mc Pc = 60s
Fc = 4 mm2 2292 N/mm2 0,076 m Mc = 9167,3 N 2 2 800 min-1 348,3 Nm Pc = 60s

Note: The efficiency of the main spindle drive is not taken into account. Appropriate power calculations can be made by MAPAL.
Fc = 9,17 kN
7. Cutting torque dm = average diameter in metres
Mc = 348,3 Nm
8. Cutting power
Pc = 29,2 kW
* Value for cutting force calculation, WTO GmbH
174
Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring
Machine tool selection:

Comparison with torque and output power of the machine tool There follow two spindle speed/power diagrams. The number of teeth and cutting parameters are to be dened as a function of the machine. In the example calculation the machine with the motor spindle is unsuitable, as here at a spindle speed of 800 1/min a torque of 187 Nm and a power of approx. 20 kW is achieved (Figure 1). Motor spindle (Figure 1)
Torque (Nm) Power (kW) 35 kW 100% 630 400 200 160 100 40 10 5 1000 1600 4000 10.000 40 30 20 10 8 5 3,15 2 0,6 1000 1600 4000 10.000 0,6 187 Nm 100% 40 30 20 10 8 5 3,15 2
Torque curve in Nm Power curve in kW Line to assist on reading the diagram
Spindle speed (1/min)
Solution: Either reduce number of teeth, reduce cutting speed and feed, divide cut between two tools or select more powerful machine (e.g. with geared spindle, (Figure 2).
Geared spindle (Figure 2)

Torque (Nm) Power (kW) 42 kW 100% 630 400 200 160 100 40 10 5 400 Nm 100%
The example diagrams are shown in a simplied form.
Spindle speed (1/min)
175
Technical appendix
Tools with ISO elements | Technical appendix | Minimum boring diameter
General gures for the minimum boring diameter radial

as a function of the number of teeth and indexable insert
min Z=2 min Z=5
ap min
Radial boring cutting edges without arc shaped land

Indexable insert form 0603 S (90) 17 17 23 31 51 0602 C (80) 17 18 23 31 49 06T1 T (60) 15 18 21 27 37 Indexable insert size 09T3 1204 No. of teeth Comment
Minimum boring diameter at 85 25 28 25 31 32 39 43 53 63 73 09T3 1204
1 2 3 4 5
Suitable for through bore
Minimum boring diameter at 90 24 28 26 33 34 41 45 54 63 77 0902 1102 16T3
1 2 3 4 5
Suitable for 90 shoulder machining
Minimum boring diameter at 90 17 17 21 24 25 28 34 37 51 67
24 37 43 57 76
1 2 3 4 5
Suitable in some situations for through bore and 90 shoulder machining
176
Tools with ISO elements | Technical appendix | Minimum boring diameter
General gures for the minimum boring diameter tangential

as a function of the number of teeth and indexable insert
min Z=2 min Z=5
ap min
Tangential boring cutting edges without arc shaped land

Indexable insert form 0603/0604 C (80) Indexable insert size 09T3/0905 1204/1206 No. of teeth Comment
Minimum boring diameter at 80 and 90 28 41 54 28 41 54 30 41 54 40 56 64 59 84 94
1 2 3 4 5
Suitable for through bore and 90 shoulder machining
Tangential boring cutting edges with arc shaped land

Indexable insert form 0604 C (80) Indexable insert size 0905 1206 No. of teeth Comment
Minimum boring diameter at 80 and 90 40 65 78 40 65 78 40 65 78 41 65 78 64 86 102
1 2 3 4 5
Tangential boring cutting edges with and without arc shaped land
Indexable insert form 0604 F (70) Indexable insert size 0905 1206 No. of teeth Comment
Minimum boring diameter at 80 and 90 22 30 40 22 30 40 31 43 53 42 56 67 64 83 99 0705 0906
1 2 3 4 5
W (80)
Minimum boring diameter at 80 and 90 37 59,5 40,5 59,5 54,5 74,5 79,5 89,5
2 3 4 5
177
Technical appendix
Tools with ISO elements | Technical appendix | Handling notes for TFB ne boring tool system
Handling notes for TFB ne boring tool system

Radial run-out alignment
The handling notes describe the necessary steps for adjusting the MAPAL ne boring tool system comprising machine adapter, KS ange adapter and TFB ne boring head (see right). This task includes the alignment of the Module connection and the correct setting of the tangential indexable inserts using the MapJus ne adjustment feature. For straightforward, convenient, quick and precise setting, it is recommended to use a MAPAL setting xture (UNISET-V vision, standard).
Alignment
1. Clean connection on the setting xture using a cloth and taper wiper, and check the face surfaces of the connections for indents or protrusions. If necessary dress using an oil stone. Insert machine adapter for the ne boring tool in the connection on the setting xture. Insert KS ange adapter with KS clamping cartridge in the module on the machine adapter.
2. Tighten axial fastening screws for the KS ange adapter in the clockwise direction (approx. 2 Nm).
3. Fit TFB ne boring head in the HSK connection on the KS ange adapter. Result: The face connections on the KS ange adapter and the HSK connection on the ne boring head are in contact and the key block slots on the tool are engaged.
4. Note: The TFB ne boring head is labelled with the recommended tightening torque. Tighten clamping screw on the HSK connection in the clockwise direction (for tightening torque see Table 1). Relieve the four radial adjusting screws on the module connection.
5. Rough alignment Determine radial run-out error on the KS ange adapter: Place measuring sensor against the surface for checking the radial run-out on the ange adapter and then rotate the tool. Turn the radial adjusting screws in the clockwise direction until the radial run-out error is 5 m. After making the setting, relieve the adjusting screws.
6. Tighten axial fastening screws in the clockwise direction to 50 % of the stipulated tightening torque (see Table 2).
Table 1: Tightening torque and clamping force for the HSK nominal sizes
Nominal size Tightening torque [Nm] Clamping force [kN] HSK 50 15 21 HSK 63 20 30 HSK 80 30 40 HSK 100 50 50
178
Tools with ISO elements | Technical appendix | Handling notes for TFB ne boring tool system
5 6
1 2 3 4 5 6 7 8
Machine adapter KS ange adapter TFB ne boring head Radial adjusting screw Fastening screw Axial angular alignment screw Clamping screw for the HSK connection KS clamping cartridge
7. Fine alignment Note: After ne alignment the radial run-out error must be < 3 m. Determine radial run-out error on the KS ange adapter by placing the measuring sensor against the surface for checking the radial run-out and rotating the tool. At the surface for checking the radial run-out, turn the four radial adjusting screws clockwise until the radial run-out error is < 3 m. Relieve the four radial adjusting screws.
8. Correct angular error Determine radial run-out error on the TFB ne boring head by placing the measuring sensor against the surface for checking the radial run-out on the ne boring head and rotating the tool. If the dial gauge at the position for checking the radial run-out on the ne boring head indicates a uctuating radial run-out > 3 m, there is an angular error (see step 9). If there is no angular error, see step 10.
9. Correct angular error Set indication (dial gauge) to "zero" at the position of largest deection on the surface for checking the radial run-out on the ne boring head. Note: Lock setting xture s spindle. Turn the axial angular alignment screws on KS ange adapter diagonally in the clockwise direction until the radial run-out error on the TFB ne boring head is < 3 m. Note: The axial alignment screws must not be relieved after actuation! Result: The angular error has been corrected.
10. Tighten axial fastening screws to the stipulated tightening torque in the clockwise direction (see Table 2). Check again at the surfaces for checking the radial run-out on the TFB ne boring head and the KS ange adapter whether the radial run-out error is < 3 m. Note: Once the full tightening torque has been reached, no further radial run-out correction is allowed to be made. Slightly tighten radial adjusting screws.
You will receive the complete instructions on the alignment of the TFB ne boring tool on the purchase of the tool. A PDF version of the complete instructions is also available in the download area at www.mapal.com!
Table 2: Tightening torque for Module sizes and fastening screws

Module size Fastening screw Tightening torque M060 4xM6 20 Nm M080 4xM6 20 Nm M100 4xM8 36 Nm M140 4xM10 72 Nm
179
Technical appendix
Tools with ISO elements | Technical appendix | Handling notes for TFB ne boring head
Handling notes TFB ne boring head

Changing and setting indexable inserts
To be able to achieve very high accuracies on machining bores, MAPAL uses a special adjusting system on the TFB ne boring tool system. Adjustment to the m is a special feature of this system and makes the replacement of the indexable inserts straightforward and reliable.
Changing and setting tangential indexable insert
1. Turn threaded spindle on the MapJus ne adjustment feature one turn counter clockwise using a hex-wrench.
2. Undo TORX PLUS clamping screw for the tangential indexable insert and remove tangential indexable insert from the insert seat.
3. Clean tangential indexable insert and insert seat using compressed air. Turn tangential indexable insert or t a new indexable insert in the insert seat. Fit TORX PLUS clamping screw in the tangential indexable insert and tighten to 1.5 Nm using a torque wrench.
4. Turn threaded spindle on the MapJus ne adjustment feature 1/2 turn clockwise using a hex-wrench. In this way the necessary preload is generated in the adjusting system. Result: The tangential indexable insert has been changed.
5. Move measuring sensor to the setting pad. Determine highest radial measuring point on the setting pad: turn tool and at the same time monitor the measured data on the display. Move measuring sensor to the highest axial point on the setting pad. Leave tool at the highest measuring point on the setting pad. Set indication (dial gauge) to "zero" at the highest measuring point.
6. Turn tool until tangential indexable insert is in contact with the measuring sensor. Turn tool until the highest radial cutting point on the tangential indexable insert is reached. Move measuring sensor axially until the highest axial cutting point on the tangential indexable insert is reached.
180
Tools with ISO elements | Technical appendix | Handling notes for TFB ne boring head
1 Setting pad 2 MapJus ne adjustment feature 3 Tangential indexable insert 4 TORX PLUS clamping screw 5 Adjusting wedge 6 Threaded spindle
7. Tighten TORX PLUS clamping screw clockwise to 3 3.5 Nm using a torque wrench.
8. Note The TFB tools are labelled with the reference pad diameter. Maintain a minimum overhang of 30 m from the cutting edge to the reference pad. Set required machining diameter: turn clockwise using a hex-wrench on the threaded spindle on the MapJus ne adjustment feature until the indication (dial gauge) indicates the required cutting edge setting dimension. Repeat steps 5 to 8 for the remaining tangential indexable inserts. Result: The tangential indexable inserts have been set to the stipulated machining diameter.
Attention: After alignment in the setting xture, the radial run-out of the tool in the machine tool must also be checked to ensure there is no error in the shape of the bore. In general the following applies: the more exact the setting, the more exact the bore! If there is a radial run-out error on the machine spindle, it may be necessary to re-adjust the radial run-out and angular adjustment on the machine.
181
Technical appendix
Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning
Cutting data recommendation for boring and turning

Cutting speed
Note: Values for feed f [mm/z]. See overview of chip guiding stages page 82-87. Strength [N/mm2] Hardness [HB]
Cutting speed
vc [m/min]
Uncoated carbide
Carbide CVD-coated
Material
HU615
HU810
HC840
HC841
HC851
HC852
HC861
HC862
HP118
HP182
Up to 600 N/mm2 Non-alloy steels, Cast steel Over 600 N/mm2 P Up to 1000 N/mm2 Alloyed steels Over 1000 N/mm2 Stainless steels austenitic M Stainless steels martensitic Special alloys (Hasteloy, Inconel, ...)
120-200 100-150
80-180
100-160 100-150
60-160
100-150
80-130
60-150
80-120
70-120
60-120
Up to 850 N/mm2
100-180 100-180
60-120
Up to 1100 N/mm2
60-120
60-120
40-100
Up to 1200 N/mm2
10-50
20-80
20-80
20-60
Up to 250 HB K1 Grey cast iron, alloyed grey cast iron Over 250 HB
120-180 100-180
100-200 100-180
K2
Spheroidal cast iron, vermicular graphite cast iron, Malleable cast iron
Up to 500 N/mm2
120-180 100-150
Over 500 N/mm2
120-180 100-150
Aluminium (Si-content < 3 %) Aluminium (Si-content < 12 %) N Aluminium (Si-content > 12 %) Copper, brass, bronze Titanium alloys
150-500 150-400
100-450 100-400
80-300
100-300
100-250 100-300
30-70
182
Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning
Cutting speed
vc [m/min]
Carbide PVD-coated
Ceramic
Cermet CVDcoated CC111 CP130
Cermet PVD-coated
PcBN
PKD
HP350
HP382
HP454
HP455
HP615
HP718
KU450
CP131
CP871
CP872
FU430
PU617
PU620
80-180
100-650 160-230
200-300 100-200
60-160
100-600 160-230
120-220 100-200
60-150
100-500 160-230
120-180
60-120
100-400 160-230
120-180
60-120
100-500
40-100
100-450
20-60
120-230
120-250 120-250
500-800
150-250
400-1000
100-200
100-220 100-220
400-700
150-250
350-800
100-200
100-200 100-200
120-220
80-180
80-180
80-180
120-200
150-600
300-1500 300-1500
100-500
200-1200 200-1200
100-400
150-1000 150-1000
100-350
100-600 100-600
30-70
183
Technical appendix
Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential ne boring tools TFB
Cutting data recommendation for tangential ne boring tools TFB
Finishing Strength [N/mm2] Hardness [HB]
Cutting speed
Recommended feed
vc [m/min] Carbide Material
vc [m/min] Cermet
vc [m/min] PCD
Per cutting edge fz [mm]
100-220
160-230
0,15-0,35
100-220
160-230
0,15-0,35
100-200
160-230
0,15-0,35
100-200
160-230
0,15-0,35
Up to 850 N/mm2
50-120
0,15-0,3
Up to 1100 N/mm2
50-90
0,15-0,3
Up to 1200 N/mm2
20-80
0,15-0,3
140-200
180-250
0,15-0,35
140-200
180-250
0,15-0,35
K2
Up to 500 N/mm2
140-200
160-240
0,15-0,3
Over 500 N/mm2
140-200
160-240
0,15-0,3
Aluminium (Si-content < 3 %) Aluminium (Si-content < 12 %) N Aluminium (Si-content > 12 %) Copper, brass, bronze S Titanium alloys
250-400
300-1500
0,15-0,35
250-400
200-1200
0,15-0,35
180-350
200-1000
0,15-0,35
75-160
100-600
0,15-0,35
35-75
184
Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential roughing tools TSW
Cutting data recommendation for tangential roughing tools TSW
Roughing Strength [N/mm2] Hardness [HB] Recommended feed
Medium machining Recommended feed
Cutting speed
Cutting speed
vc [m/min] Carbide Material Up to 600 N/mm2 Non-alloy steels, Cast steel Over 600 N/mm2 P Up to 1000 N/mm2 Alloyed steels Over 1000 N/mm2 Stainless steels austenitic M Stainless steels martensitic Special alloys (Hasteloy, Inconel, ...) 50-120 80-130 80-150
vc [m/min] Ceramic
vc [m/min] Carbide
vc [m/min] Ceramic
80-150
0,2-0,35
100-165
0,2-0,35
0,25-0,35
100-165
0,2-0,35
0,2-0,35
90-140
0,15-0,3
0,2-0,35
80-130
0,15-0,3
Up to 850 N/mm2
40-100
0,15-0,3
50-120
0,15-0,3
Up to 1100 N/mm2
40-80
0,2-0,35
50-90
0,15-0,3
Up to 1200 N/mm2
20-80
0,1-0,2
20-80
0,1-0,25
120-220
500-800
0,15-0,4
140-220
500-800
0,1-0,3
120-200
500-800
0,15-0,4
140-200
400-700
0,1-0,3
K2
Up to 500 N/mm2
120-185
0,15-0,35
140-185
0,1-0,3
Over 500 N/mm2
120-185
0,15-0,35
140-185
0,1-0,3
Aluminium (Si-content < 3 %) Aluminium (Si-content < 12 %) N Aluminium (Si-content > 12 %) Copper, brass, bronze S Titanium alloys
200-400
0,15-0,35
200-400
0,1-0,3
250-400
0,15-0,35
250-400
0,1-0,3
75-250
0,15-0,35
75-250
0,1-0,3
35-75
0,08-0,25
35-75
0,05-0,25
185
Technical appendix
Tools with ISO elements | Technical appendix | Terminology and formulae milling
Terminology and formulae, milling

Milling cutter diameter Dc [mm]
A 90 A B 75
Dc
Average roughness
Ra [m]
ap [mm]
Average roughness depth
Rz [m]
ae [mm]
z
ap ap ae
Spindle speed
n [U/min]
ae
Formulae
Feed per turn
fu
mm = [ ] U mm = [ ] Zahn
fu
= z fz vf = nz
Feed per tooth
fz
fz
fz during face milling:

5 4 32 1 5
fz fu
186
Tools with ISO elements | Technical appendix | Terminology and formulae milling
Spindle speed
1 = [ ] min
vc 1000 = D ae D
Average chip thickness
hm = [ mm ] m = [ ] min mm = [ ] min cm3 = [ ] min
hm = sin fz
Cutting speed
vc
vc
Dc n = 1000 = fz z n
Feed rate
vf
vf
Material removal rate
= ae ap vf
Disc, groove, shoulder milling

Feed value compensation
Machining steps with low radial cutting depth such as disc milling, groove milling or milling a shoulder require correction of the feed at the cutting edge as it enters the workpiece. The calculated and actual feed can vary depending on the cutting depth and the milling cutter diameter. If a shoulder with a cutting depth of only 0.5 mm is machined using a milling cutter 40, the feed must be multiplied with a factor of 5 to arrive at the actual feed or fz 0.1 (see example below). A major advantage of the application of this formula is the increase in the productivity on the effective usage of the milling cutter. fz 0,1
0,0
7 0,0
Example: Tool: z: fz: f: Milling cutter 40 mm 5 0,1 mm/rev 0.5 mm/rev
Radial cutting depth [ap] 20 10 5 1,5 0,5
Feed per tooth [fz] 0,1 0,1 0,1 0,1 0,1
Maximum chip thickness [hmax] 0,1 0,09 0,07 0,04 0,02
Required vf to obtain fz 0.1 1.000 1.111 1.429 2.500 5.000
0.5
1.5 5 10 20
0,02
0,04
Increase factor 1,00 1,11 1,43 2,50 5,00
Note:
Based on the above example, the feed per tooth can be increased with a low ap/D ratio or a setting angle < 90.
187
Technical appendix
Tools with ISO elements | Technical appendix | Technical information milling
Technical information milling

Selection of the setting angle
= 90 = <90
Advantages: For thin-walled workpieces For poorly clamped workpieces For 90 shoulder machining Disadvantages: Highest radial forces Sudden high load on entering the material Increased probability of the formation of burrs as the cutting edge exits
Advantages: For general milling applications Good ratio of cutting edge size to maximum cutting depth Reduced sudden load on the cutting edge on entering the material Disadvantages: Higher radial forces can cause problems in case of low power machines or poorly clamped workpieces
The milling cutter diameter and the milling cutter position

The milling cutter diameter is to be selected as a function of the size of the workpiece size or the width of the workpiece as well as the power of the machine. During face milling, e.g. the milling cutter diameter should be 20 % - 50 % larger than the cutting width on the workpiece. Optimal milling cutter diameter
Ae Ae
The position of the milling cutter and the cutting edge contact on entering and exiting the workpiece affect the machining result.
Optimal position
1,2-1,5 x Ae Dc = Ae
188
Tools with ISO elements | Technical appendix | Technical information milling
Differentiation based on running direction

Counter feed milling Synchronous milling (preferred)
On the entry of the cutting edge into the chip-removing cut, the cutting edge has the unfavourable chipping thickness zero and leaves the material with the maximum chipping thickness hmax. Friction is produced during counter feed milling. This friction results in chip bonding and the transfer of heat to the insert and to the workpiece. In the case of counter feed milling the resulting forces are against the direction of feed. It is likely that material strain hardening will occur.
Synchronous milling is generally recommended. On entry into the material the cutting edge has a specic feed per tooth and with a maximum chipping thickness hmax generates a chip that becomes thinner on exiting the chip-removing cut. This aspect reduces the heat due to the transmission in the chip. The material strain hardening is minimised.
Production of surfaces
Axially produced surfaces: During face milling the surface quality is primarily generated by the cutting edge geometry and the feed. Improvement in the surface quality: Compared to a conventional cutting edge geometry, with a wide face indexable insert a Ra and Rz value several times better is achieved with the same feed. Wide nishing geometry
Standard geometry
Rt
fz
Rt
fz
189
Technical appendix
Tools with ISO elements | Technical appendix | Circular milling
Circular milling
Circular milling with two-axis feed rate
Feed rate at the cutting edge (at the contour) vf [mm/min] Feed rate at the centre of the tool (at tool centre) vfm [mm/min]
Circular milling external machining
Circular milling internal machining
Vf
Vfm
Vf
Vfm
D+d vfm = vf D
Dd vfm = vf D
Moving in and out On moving in or out the contour should always be approached or left over a quarter or semi-circle. This action will ensure tangential plunging or removal of the tool from the workpiece. In this way dwell marks on the workpiece are avoided and better circularity of the part machined achieved.
190
Tools with ISO elements | Technical appendix | Circular milling
Two axis angled entry linear (ute)

Peripheral cutting edge Face cutting edge Inner cutting edge (trailing)
a c b
Application notes For end milling cutter ICM90-B2-Shank
Plunge milling
Milling cutter diameter 16, 18 20 22, 25 28, 32 40 25 32 40 50 or more Milling cutter diameter 16 Indexable insert that can be used Type BDMT11T3 Type BDGT11T3 Maximum ramp angle 3 5 2,5 1,5 0,7 8 5 2,5 Not recommended Max. cutting width ae 1,5 mm 5 mm 8 mm
Ramp angle : The maximum plunge angle is dependent on the tool. In case of two-axis angled entry various machining processes take place at the same time: a) Machining at the entire periphery of the tool (peripheral machining) with leading indexable insert b) Machining at the face of the milling cutter with leading insert c) Machining at the face of the milling cutter with trailing insert
Type BDMT1704 Type BDGT1704 Indexable insert that can be used Type BDMT11T3 Type BDGT11T3 Type BDMT11T3 Type BDGT11T3 Type BDMT1704 Type BDGT1704
Vertical milling
Modied milling cutter type M ICM90-B2-Shank, ICM90-B2, ISM90-B2-Shank, ISM90-B2. If indexable inserts with a radius >1.2 mm are used, the tool body must be reworded at the peripheral edge as per the table shown. In this case the modied milling cutter type M can be selected (see section Milling pages 49-53) Alternatively the standard milling cutter can also be ordered and re-worked by the customer.
ae
20 - 40 25 - 40
For shoulder cutter head ICM90-B2

Plunge milling
Milling cutter diameter Indexable insert that can be used Maximum ramp angle
Standard
Re-worked
40 Type BDMT1704 Type BDGT1704 50 or more
2,5
Not recommended
Vertical milling
Milling cutter diameter
Indexable insert that can be used
Maximum cutting width ae
Indexable insert radius
2,0 3,1 4,0
Radius required on the tool body 1,0 1,6 2,5
ae
25 - 40 Type BDMT1704 Type BDGT1704 8 mm
191
Technical appendix
Tools with ISO elements | Technical appendix | Helix milling
Helix milling
Helical angled entry
Helical angled entry is an alternative to drilling. During this process a circular movement is made with simultaneous axial feed. Pitch (P): The pitch (P) corresponds to the axial material removal rate per revolution. This aspect is dependent on the workpiece, tool length, material and machine.
Advantages compare to circular milling

Better circularity and concentricity Better cutting behaviour on applications susceptible to vibration Constant angled entry into the workpiece The milling cutter is continuously engaged, no entering or exiting per revolution compared to circular milling
Application note
Tool 80 100 125 140 160 Max. possible plunge angle 4,3 3,4 2,8 2,4 2,1
Selection of the milling cutter diameter as a function of the size of the bore
In the case of centre-cutting milling cutters it is important to select the correct ratio of milling cutter diameter and bore diameter. The insert must cut along the centre axis. If the milling cutter diameter is too small, there is a core in the centre. If the milling cutter diameter is too large, the centre is not machined. As a result a protrusion is left. This protrusion presses the milling cutter axially. There is a collision between the workpiece and tool.
2 1 Drilling into the solid (at bottom of the bore)

Milling cutter diameter (mm) Bore diameter (mm) 80 142-160 100 182-200 125 232-250 140 262-280 160 302-320
Note: In the case of a bore diameter between the ranges stated, for example 170 mm, the smaller milling cutter with a diameter of 80 mm is selected. Two machining steps are then necessary to machine the bore.
2 Enlarging a bore (no face machining)

Milling cutter diameter = < 0.5 x bore diameter
192
Tools with ISO elements | Technical appendix | Handling notes ICM 90-Finishing
Handling notes ICM90-Finishing

Mounting and setting indexable inserts
Condition as delivered (without indexable insert).
1. Unscrew TORX clamping screws and clean indexable insert seat if necessary.
2. Using a hex-wrench unscrew counter clockwise the adjusting wedge to approx. 1 mm above the tool body.
3. Fit indexable insert and TORX clamping screw and tighten clockwise to 2.8 Nm using a TORX torque wrench.
4. Screw in adjusting wedge clockwise using a hexwrench until it is in contact with the indexable insert.
5. Identify highest indexable insert in the xed insert seat and zero dial gauge.
6. Turn tool until the nishing insert is in the measuring position. Move to highest radial cutting point .
193
Technical appendix
7. By turning the threaded spindle for the adjusting element clockwise, adjust the wide nishing insert to 0.02 mm - maximum 0.04 mm overhang in relation to the highest indexable insert in the xed insert seat. The wide nishing inserts should be set to < 5 m axially in relation to each other.
Information: The required preload on the indexable insert is generated by the adjusting element.
Tools with ISO elements | Technical appendix | Cutting data recommendation for milling
Cutting data recommendation for milling

Cutting speed
Cutting speed Strength [N/mm2] Hardness [HB]
vc [m/min]
Uncoated carbide
Carbide PVD-coated
Material
HU615
HU810
HU825
HP350
HP382
HP615
HP718
HP883
HP890
100-200 100-200
100-200
100-200 100-200
100-200
100-180 100-180
100-180
80-150
80-150
80-150
Up to 850 N/mm2
60-160
120-200
Up to 1100 N/mm2
60-120
80-150
Up to 1200 N/mm2
20-40
100-250
100-200
100-250
100-180
K2
Up to 500 N/mm2
80-200
80-160
Over 500 N/mm2
80-160
80-160
Aluminium (Si-content < 3 %) Aluminium (Si-content < 12 %) N Aluminium (Si-content > 12 %) Copper, brass, bronze Titanium alloys
100-500 100-300 100-300
100-700
100-500 100-300 100-300
100-700
100-300 100-280 100-280
100-500
100-300 100-280 100-280
100-300
10-40
10-40
20-70
20-50
194
PcBN
PKD
FU430
PU617
PU620
300-800
300-800
300-600
300-600
500-1500 500-1500
500-1500 500-1500
500-1000 500-1000
100-500 100-500
195
Technical appendix

Feed per tooth
Face cutter head with tangential technology

IFM75-C2 Chip guiding stage D00
CTHD
D01
CTHD
D02
CTHD/CTND
D03
CTND
D61
CTHD
D67
CTHD
D81
CTHD
D87
CTHD
Indexable insert Edge rounding Feed/tooth (mm) P M K N S 0 + ++ 0,1-0,25 0,08-0,2 0,08-0,4 0,08-0,2 H21
CTHQ
+++ 0,1-0,25 0,1-0,4
0,05-0,4 0,05-0,5 0,05-0,5
0,05-0,4
0,05-0,5
0,05-0,5 0,05-0,2 H12

CTHQ
IFM75-C4
Chip guiding stage
H03
CTHQ
H22
CTHQ
A61
CTHQ
A67
CTHQ
A81
CTHQ
A87
CTHQ
Indexable insert Edge rounding Feed/tooth (mm) P M K N S +++ 0,1-0,25 ++ 0,08-0,2 0,08-0,3 0,08-0,4 + ++ + + + +
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4 0,05-0,4
0,05-0,3
Shoulder cutter head with tangential technology

ICM90-C2 Chip guiding stage D00
CTHD
D01
CTHD
D02
CTHD/CTND
D03
CTND
D61
CTHD
D67
CTHD
D81
CTHD
D87
CTHD
Indexable insert Edge rounding ICM90-C2-Finishing Feed/tooth (mm) P M K N S 0 + ++ 0,1-0,25 0,08-0,2 0,08-0,4 0,08-0,2 D81
CTHA
+++ 0,1-0,25 0,1-0,4
0,05-0,4 0,05-0,5 0,05-0,5
0,05-0,4
0,05-0,5
0,05-0,5 0,05-0,2 H26

CTHA
ICM90-C2-Finishing
Chip guiding stage*
H25
CTHA
D87
CTHA
Optional wide face indexable insert Edge rounding Feed/tooth (mm) P M K N S 0 + 0,1-0,25 0,08-0,2 0,05-0,4 0,05-0,5 0,05-0,2 + +
0,05-0,5
0,05-0,4 0,05-0,5
0,05-0,4
196
0 + ++ +++
Shoulder cutter head with tangential technology

ICM90-C4 Chip guiding stage H03
CTHQ
H12
CTHQ
H21
CTHQ
H22
CTHQ
A61
CTHQ
A67
CTHQ
A81
CTHQ
A87
CTHQ
Indexable insert Edge rounding ICM90-C4-Finishing Feed/tooth (mm) P M K N S +++ 0,1-0,25 ++ 0,08-0,2 0,08-0,3 0,08-0,4 + ++ + + + +
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4 0,05-0,4
0,05-0,3
ICM90-C4-Finishing
Chip guiding stage*
H25
CTHH
H26
CTHH
A81
CTHH
A87
CTHH
Optional wide nishing indexable insert Edge rounding Feed/tooth (mm) P M K N S 0 + 0,1-0,25 0,08-0,2 0,05-0,3 0,05-0,4 0,08-0,2 + +
0,05-0,4
0,05-0,3 0,05-0,4
0,05-0,3
Shoulder cutter head with radial technology

ICM90-S4 Chip guiding stage M65
SEMT
Indexable insert Edge rounding Feed/tooth (mm) P M K N S +++ 0,15-0,25 0,15-0,2 0,15-0,25 0,15-0,25 0,15-0,2
* The feed/revolution (fu) is calculated using the total number of teeth.
197
Technical appendix

Feed per tooth
End milling cutter with radial technology

ICM90-B2-Shank Chip guiding stage M70
BDMT
R70
BDMT
R72
BDMT
R73
BDMT
R74
BDMT
U70
BDGT
U71
BDGT
Indexable insert Edge rounding Feed/tooth (mm) P M K N S ++ 0,08-0,18 0,06-0,12 +++ 0,06-0,25 0,06-0,15 0,06-0,25 0,06-0,2 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 + 0
0,05-0,3 0,05-0,2
0,05-0,2
Shoulder cutter head with radial technology

ICM90-B2 Chip guiding stage M70
BDMT
R70
BDMT
R73
BDMT
R74
BDMT
U70
BDGT
U71
BDGT
Indexable insert Edge rounding Feed/tooth (mm) P M K N S ++ 0,08-0,18 0,06-0,12 +++ 0,06-0,25 0,06-0,15 0,06-0,25 0,06-0,2 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 + 0
0,05-0,3 0,05-0,2
0,05-0,2
Shell end face milling cutter with radial technology

ISM90-B2-Shank Chip guiding stage M70
BDMT
R70
BDMT
R72
BDMT
R73
BDMT
U70
BDMT
U71
BDGT
Indexable insert Edge rounding Feed/tooth (mm) P M K N S ++ 0,08-0,18 0,06-0,12 +++ 0,06-0,25 0,06-0,15 0,06-0,25 0,06-0,2 M70
BDMT
+++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 R72

BDMT
+++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 R73

BDMT
0,05-0,3 0,05-0,2 U74

BDMT
0,05-0,2
ISM90-B2
Chip guiding stage
R70
BDMT
U70
BDGT
U71
BDGT
Indexable insert Edge rounding Feed/tooth (mm) P M K N S ++ 0,08-0,18 0,06-0,12 +++ 0,06-0,25 0,06-0,15 0,06-0,25 0,06-0,2 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 +++ 0,08-0,15 0,08-0,12 0,08-0,15 0,08-0,12 + 0
0,05-0,3 0,05-0,2
0,05-0,2
198
0 + ++ +++
Shell end face milling cutter with tangential technology

ISM90-C2-SK ISM90-C2-HSK Chip guiding stage D00
CTHD
D01
CTHD
D02
CTHD/CTND
D03
CTND
D81
CTHD
D87
CTHD
CTHQ
+++ 0,1-0,25 0,1-0,4
0,05-0,3 0,05-0,4
0,05-0,5
0,05-0,5 0,05-0,2 H12

CTHQ
ISM90-C4-SK ISM90-C4-HSK
Chip guiding stage
H03
CTHQ
H22
CTHQ
A81
CTHQ
A87
CTHQ
Indexable insert Edge rounding Feed/tooth (mm) P M K N S +++ 0,1-0,25 ++ 0,08-0,2 0,08-0,3 0,08-0,4 + ++ + +
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4
Helix milling cutter with tangential technology

IHM90-C2 IHM90-C2-HSK Chip guiding stage D00
CTHD
D01
CTHD
D02
CTHD/CTND
D03
CTND
D81
CTHD
D87
CTHD
CTHQ
+++ 0,1-0,25 0,1-0,4
0,05-0,3 0,05-0,4
0,05-0,5
0,05-0,5 0,05-0,2 H12

CTHQ
IHM90-C4 IHM90-C4-HSK
Chip guiding stage
H03
CTHQ
H22
CTHQ
A81
CTHQ
A87
CTHQ
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4
199
Technical appendix

Feed per tooth

IDM90-C2-L/R Chip guiding stage D00
CTHD
D01
CTHD
D02
CTHD/CTND
D03
CTND
D61
CTHD
D67
CTHD
D81
CTHD
D87
CTHD
Indexable insert Edge rounding Feed/tooth (mm) P M K N S 0 + ++ 0,1-0,25 0,08-0,2 0,08-0,4 0,08-0,2 D02
CTHD/CTND
+++ 0,1-0,25 0,1-0,4
0,05-0,4 0,05-0,5 0,05-0,5
0,05-0,4
0,05-0,5
0,05-0,5 0,05-0,2 D01

CTHD
IDM90-C2-LR
Chip guiding stage
D00
CTHD
D03
CTND
D81
CTHD
D87
CTHD
CTHQ
+++ 0,1-0,25 0,1-0,4
0,05-0,4 0,05-0,5
0,05-0,5
0,05-0,5 0,05-0,2 H12

CTHQ
IDM90-C4-L/R
Chip guiding stage
H03
CTHQ
H22
CTHQ
A61
CTHQ
A67
CTHQ
A81
CTHQ
A87
CTHQ
Indexable insert Edge rounding Feed/tooth (mm) P M K N S +++ 0,1-0,25 ++ 0,08-0,2 0,08-0,3 0,08-0,4 + ++ + + + +
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4 0,05-0,4
0,05-0,3
200
0 + ++ +++

IDM90-C4-L/R Chip guiding stage H03
CTHQ
H12
CTHQ
H21
CTHQ
H22
CTHQ
A81
CTHQ
A87
CTHQ
0,05-0,3 0,05-0,4 0,08-0,4 0,08-0,2 0,05-0,4
IDM88-L8-L/R
Chip guiding stage
H83
LTHU
H93
LTHU
Indexable insert Edge rounding Feed/tooth (mm) P M K N S +++ 0,1-0,3 0,1-0,35 +++ 0,15-0,3 0,15-0,35
201
Technical appendix
Tools with ISO elements | Technical appendix | Forms of wear
Forms of wear on indexable inserts

Form of wear
Clearance surface wear
tangential radial
Rectication measures
- Reduce cutting speed - Select more wear-resistant cutting material
Crater wear
tangential radial
- Reduce feed - Reduce cutting speed - Select more wear-resistant cutting material - Use coolant
Scoring
tangential radial
- Reduce cutting speed - Select smaller setting angle - Reduce feed
Built-up edge
tangential radial
- Increase cutting speed - Increase feed - Select geometry with lighter cut (sharp cutting edges)
Chipping
tangential radial
- Increase cutting speed - Reduce feed - Select more ductile type of carbide - Select stronger geometry - Improve stability (for example short tool) - Cooling, continuous or dry (avoid thermal shock)
Cutting edge fracture

tangential radial
- Reduce feed - Reduce cutting depth - Select stronger indexable insert geometry - Select more ductile type of carbide - Select thicker insert
202
Tools with ISO elements | Technical appendix
203
Technical appendix
Tools with ISO elements | MAPAL competence worldwide
MAPAL competence
MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers complete tool know-how for machining parts. The programme ranges from high-performance standard tools to complex custom tools. Absolute precision is the basis for the quality of MAPAL tools. The result is dependable tool concepts that ensure reliable manufacture. Excellent quality in relation to surface roughness, circularity, cylindricity and maximum tool lives are the consequence.
204
Tools with ISO elements | MAPAL competence worldwide
MAPAL always close to the customer, everywhere.

Quality, close customer contact, early information on developments and market requirements are the core objectives of MAPAL. Every day more than 4,000 employees in the MAPAL Group prepare new, appropriate solutions for the machining tasks of our customers. With continuous training and further training of employees and the constant interchange of experience, MAPAL safeguards its high technological standards and guarantees that proverbial MAPAL quality.
Subsidiaries Representatives
The sites of the MAPAL Group

Germany MAPAL Dr. Kress KG in Aalen MAPAL WWS GmbH in Pforzheim MAPAL ISOTOOL GmbH in Sinsheim MILLER GmbH in Altenstadt Rudolf Strom GmbH in Vaihingen/Enz August Beck GmbH & Co. KG in Winterlingen WTE Przisionstechnik GmbH in Kempten Weisskopf GmbH in Meiningen Great Britain India Italy Japan Korea Malaysia China France Australia Brazil MAPAL Australia Sales Pty. Ltd. in Ballarat, Victoria MAPAL do Brasil Ferramentas de preiso Ltda. in Belo Horizonte MAPAL China Production and Trading Ltd. in Shanghai MAPAL France S.A.S. in Le Chambon Feugerolles MAPAL France Bureau Villepinte in Paris MAPAL France in Toulouse MAPAL Ltd. in Rugby MAPAL INDIA Private Ltd. in Bangalore MAPAL Italia S.R.L. in Gessate/MI MAPAL KK in Tokyo MAPAL HTT Co. Ltd. in Kyunggi-Do MAPAL Malaysia Sdn. Bhd. in Selangor Darul Ehsan Mexico Austria Poland Switzerland Singapore Slovak Rep. South Africa Taiwan Thailand Czech Rep. Hungary USA MAPAL FRHENOSA S.A. de C.V. in Monterrey MAPAL representative in Steyr-Glenk MAPAL Narzedzia Precyzyjne Splka z o.o. in Posen MAPAL representative in Brittern MAPAL Sales Office South East Asia MAPAL C&S s.r.o. in Dlouh Lhota MAPAL SPECTRA Carbide Tooling Technology in Port Elizabeth MAPAL Precision Tool System Co. Ltd. in Tainan MAPAL THAILAND Co. Ltd. in Bangkok MAPAL C&S s.r.o. in Dlouh Lhota MAPAL representative in Budapest MAPAL Inc. in Port Huron MI
205
MAPAL the major specialist Reaming and fine boring Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services V1.1.0
MAPAL Przisionswerkzeuge Dr. Kress KG Postfach 1520 D-73405 Aalen Telephone +49 (0) 7361 585-0 Fax +49 (0) 7361 585-150 info@de.mapal.com www.mapal.com
ISO-D-01-030-0513-WD Printed in Germany. Right of technical modifications reserved.

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Boring | Milling

Tools with ISO elements

Perfect machining technology

Reliable service Worldwide

Competent in the standard

Leading process solutions

Demanding machining tasks require maximum productivity

Requirements on innovative tool solutions

For all materials

For numerous applications

Tools with ISO elements | Introduction

Gearbox housing: mechanical engineering / system engineering

ISO tools from MAPAL the leading technology

Advantages of MAPAL ISO tools

Tools with ISO elements | Introduction

Maximum cost-effectiveness due to tangential technology

Always the right cutting edge

Finishing machining possible

Signicant advantages due to innovative tool solutions

50 % less machining time

more from page 18

Win in every process complex combination tools

60 % less machining time

more examples from page 127

Tools with ISO elements | Introduction

Costs per part reduced by 66 %

Machine extensively and quickly the MAPAL helix milling cutter

Material removal rate increased by 48 %

Tools with ISO elements | Introduction | Index

Innovative complete solutions Cartridges

Accessories and spare parts 153

Tools with ISO elements | Boring

Boring tools for pre-machining and ne machining

16-17 18 19 20-25 26 27 28-33

Tools with ISO elements | Boring | Programme overview

Boring tools with ISO elements

Tools with ISO elements | Boring | Programme overview

Best machining results due to arc shaped land

Tools with ISO elements | Boring | Tangential roughing tools TSW

Tangential roughing tools TSW

Tangential roughing tools Series TSW 101/111 and TSW 201/211

Tools with ISO elements | Boring | Tangential roughing tools TSW

General gures for determining the maximum tool length

In case of unfavourable diameter-length ratios a pilot bore is recommended.

Tool model for the stated machining application:

Selected indexable inserts see page 99

Tools with ISO elements | Boring | Designation key

Designation key for tangential roughing tools TSW

TSW 101 and 111

TSW 201 and 211

TSW 101 + 111 Monoblock design TSW 101 =0 contact angle

TSW 201 + 211 Modular design TSW 201 =0 contact angle

TSW 111 =10 contact angle

TSW 211 =10 contact angle

Tool holders: TSW 201 and 211

Nominal length of the arbor

Custom 9 (not specied)

Length adjustment Without W length adjustment

Tools with ISO elements | Boring | Designation key

TSW 101 + 111 l1 = Can be congured as per lengthdiameter diagram

TSW 201 + 211 lk = 40,0

Connection HSK-C HSK-C HSK-C HSK-A HSK-A HSK-A SK-AD/B SK-AD/B