Beruflich Dokumente
Kultur Dokumente
OPERATOR: Company Name DRILLING CONTRACTOR / RIG #: Rig Name DATE / TIME OF INSPECTION: Sunday, January 01, 2012
8:00 AM
LEASE NAME AND NUMBER: Lease Name INSPECTED BY: DC International Technician
Compliant - Condition meets compliance Total Deficiencies: 27 out of 363 Non-Complaint - Condition does not meet compliance Yes - Condition meets compliance No - Condition does not meet compliance N/A - Not Applicable Standard Applicable -OSHA, API, ANSI, RAPPS, IADC or other government or industry recognized standard. (RAGAGEP) Recognized And Generally Accepted Good Engineering Practice per "OSHA"
I.
1
DRILL SITE/LOCATION
Authorized Personnel Sign posted at entrance to site identifying requirements for hard hat, safety glasses, safety toe footwear. No Smoking Areas Designated & Posted. No Parking within 100 ft of the rig.
2 3 4
Need signs for designated areas. No one parked within 100 feet with the exception of the BOP testing equipment.
5 5.1
1910.145(c)(2)(i), 1910.1000(e), 1910.1000(e), Are H2S controls in place where applicable 1910.1200(f)(5-6), RP54 7.1.2-3 including; warning signs, H2S monitors, N/A SCBA(s)/escape air, wind socks and H2S certification training? No flagging and no tie wire on shackle. Min 3 clamps with 3 inch Non RP4G 14.5.f Escape & Guy wires flagged with visible Compliant spacing material. No verification or certification tag found. Capacity of guywire anchors verified RP4G 14.1-4 Base Beam Anchor Screw-type Anchor Permanent (Cement) Anchor No Other____________ Verification Method:____________________________
Compliant Outhouse/restroom facility provided. Hard hats & Safety glasses available for Yes visitors at Tool Pusher/Drilling Foreman's office? All temporary housing/offices must be securely positioned and properly grounded. Compliant
6 7
1910.141(c)(1)(i) 1910.132(a)
RP54 6.1.16
9 10 11 12
Housekeeping, Is the area clean and free of debris and tripping hazards? Distance from overhead power lines GT 10 ft. Muster area designated and posted? Sign posted directing visitors to report to the Drilling Foreman / Toolpusher upon entry, visitors signed in and out?
1910.22(a)(1), RP54 6.5.1 RP54 10.1.1 1910.38(c)(4) 1910.145(c)(3) Required signs are not available for area. No signs posted for sign in & out.
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II.
1 2 3 4
5 6 7 8 9
RP54 7.1.3 RP54 4.2.1, RP55 4.6 RP54 8.3.2, 1910.145(c)(2)(i) Best Practice 1910.66
Not in Dog House. Need to place in dog house area. Place inside board area on picture.
10 11 12 13 14
Do Employees know were designated smoking areas are located? Do employees know were SPCC plan is located? Are full body harness and lanyard inspections being conducted monthly and documented? SRL's being inspected monthly and copies being obtained at location? Rig inspections being performed Pre-spud, periodic, HSE, etc.? All employees familiar with LOTO procedures and policies? Safe work permits being used and proper employees understand how to complete this form? Atmospheric tester available? Near Miss program being utilized on this location? Does rig crew know where to dispose of hazardous waste and are all containers labeled? (used oil, diapers, etc)
Yes Yes Non Compliant Yes Yes Yes Yes No Yes Yes Yes
Tool pusher house Monthly inspection must be done on lanyard and harness. Systems are in good visual shape, no paperwork for monthly inspections kept.
ANSI Z 3591 1910.212; 212(a)(2). 212(a) (3)(ii) Best Practice 29CFR 1910.147 Best Practice Needs to be performed. No forms being done. HSE inspection being done by HSE department and kept at office.
15 16 17
1910.146 (B) 29 C.F.R. 1904.35(B)(1) 1910.12 DOT drums are not marked and one drum needs to be emptied and properly disposed of by rig company. Personnel are disposing of product properly in drums.
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Standard 1926.21
Comments Need to have record on location. Need to have (at the minimum) an online copy that can be pulled during inspections.
19 20 21 22 23 24 25
RP54 4.3.1 Best Practice RP54 6.10.1 29 CFR 1910.146(d)(1) Best Practices Opinionated. Think if you would want to work on this rig? RP54 6.1.7 When rigged up. Documented needs to be done monthly. Currently rigged up with improper clamping.
26 27
Yes
28
RP54 7.1.3
No
Needs to be established "Smoking Area" with signs and insure all are following designated area.
29 30 31 32 33
Injuries reported and documented Yes immediately. First Aid Kit/Bloodborne Pathogen Kit Yes available on site. Are all containers properly labeled per Compliant HAZCOM? Are MSDS available and accessible at all Compliant times? Does contractor have a Hazard Recognition Yes Program in use?
RP54 4.1.1-2 RP54 4.3.2, 1910.151(b), 1910.1200(e)(1-5) 1910.1200 (g) (1) IADC MSDS sheet need to be in shaker area if doors are available. No doors on shaker system. Compliant results good. At pusher house. Tool pusher knows the incidents when first aid kept in his office. One on rig floor also.
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Comments
35 36 37
Yellow for new employee. Green, grey, black, and white for other employee. See Justiss SOP.
38
RP54 4.1.1-3
39
1910.38 (b)
2 3 4 5 6 7 1
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Rating
Compliant N/A Compliant
Standard RP54 5.2.4, RP54 6.13.2, 1910.132(a), 1910.133(a), 1910.134(a)(2), 1910.138(a)(1) 1910.132(a), 1910.133(a), 1910.138(a)(1) 1910.145(c)(2)(i), 1910.145(c)(3)
Comments
3 4
7 8 9 10 11
Yes
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Shale shakers, agitator shafts, and all other Compliant rotating equipment properly guarded?
10 11 12 13 14 15 16 17 18
1910.307(b)(1-3) & subsections, 1910.307(c), Explosion proof equipment, fixtures and RP500 5.3, RP500 10.1-16 wiring used. Class 1 Div 1/2. Data plates on Compliant equipment legible? Compliant RP54 9.14.7 Adequate lighting provided? N/A 1910.132(a), 1910.133(a), 1910.138(a)(1) Employees using all required PPE? Jetting hoses properly secured if applicable RP54 9.11.2
Compliant Compliant Compliant Compliant Compliant Compliant Yes
Personal protective equipment properly stored? Housekeeping - Is the area clean and free of debris and tripping hazards? All unused floor holes covered? Electric wiring in good condition? Drive belts and shafts guarded? Permitted and non permitted signage is in appropriate area's Material Handling Equipment (fork lift) operators trained and certified? Personnel basket securely attached to forks? (If applicable). Personnel wearing proper fall protection while in basket? Backup alarm operational? Fork Lift equipped with seat belts? Seat belts in use by operators? Fork Lift inspected prior to use? (daily).
RP54 6.13.2, 1910.132(a), 1910.134(h)(2)(i) 1910.22(a)(1), RP54 6.5.1 1910.23(a)(8), 1910 23(a)(8) 1910.23(a)(9) 1910 23(a)(9) 1910.303(b)(1-2), 1910.303(c) 1910.219(e)(1-6, 1910.219(c)(2)(i) IADC
1910.178(l)(1-8), B56.6 5.16, B56.6 5.17.1-4 1910.178(m)(12)(i), B56.6 5.15.1(b) B56.6 5.15.1(k) B56.1 4.15.1, B56.6 5.13.1-2 B56.1 5.3.19 B56.1 5.3.19 1910.178(p)(7), B56.6 6.5.1-2 1910.303(f) No backup alarm on forklift not working. Need fixed.
V.
1
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Standard RP54 6.5.1 1910.303(b)(1-2),1910.305(a)(2)(iii), RP54 10.2.3,RP54 9.13.3 1910.303(b)(1-2),1910.305(a)(2)(iii), RP54 10.2.3, RP54 9.13.3 RP54 10.2.1, 1910.307(b)(1-2), RP500 5.3, RP500 6.1-2 1910.307(b)(1-2) RP54 9.14.11
Comments
Yes
No Yes Yes
Vendor power strips need to be reviewed. Two separate power strips pointed out to Customer. Surge protector strips only, not GFIC strips.
6 7
1910.212(a)(1) RP54 9.14.11 1910.305(b)(2), 1910.335(a)(2)(ii) 1910.303(f) 1910.145(c)(2)(i), 1910.305(b)(2)(ii) 1910.335(a)(2)(ii) 1910.303(b)(1-2) 1910.305(a)(2)(iii), RP54 10.2.3
Not installed
9 10 11
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Comments
13 14 15 16 17 18 19 20
1910.145(c)(2)(i) 1910.95(a) RP54 9.14.7, RP54 9.14.4, 1910.303(h)(3)(ii) RP54 6.5.1 RP54 10.2.3, 1910.305(a)(1)(iii) (G) 1910.307(b)(1-2) 1910.303(b)(1) IADC Needs to have box of plugs available. No plugs available in high noise area.
21
IADC
1910.157(c)(4)
Tags missing inspection tags. Accumulator system for BOP system. One located in incorrect area as opposed to sign pointing to fire Extinguisher.
1910.157(g)(1), 1910.157(g)(2)
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Comments
RP54 9.15.3
RP54 9.14.7 1910.145(2)(i), 1910.1200(f)(5-6), RP54 Compliant 7.1.2-6, RP54 8.4.1d RP54 7.1.2-6, 1910.145(c)(2)(i), RP54 8.4.1d
Compliant Compliant Compliant Compliant Compliant Compliant Compliant Compliant
11 12 13 14 15
1910.145(2)(2)(i), 1910.1200(f)(5-6), RP54 7.1.2-6, RP54 8.4.1d RP54 7.1.2-6, 1910.145(2)(i), RP54 8.4.1d 1910.106(b)(2)(iv)(c), 1910.106(b)(2)(v)(g) RP54 8.4.1e, 1910.157(c)(1), 1910.157(d)(1) RP54 6.5.1, 1910.22(a)(1)
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Comments
1910.176(b), RP54 9.12.3 RP54 9.12.5 IADC IADC IADC 1910.27 RP54 9.14.7 1910.176(c), RP54 6.5.1
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Comments Need to put guard on skid system. Was previously installed but removed. Standard system with warnings available
X.
1 2
BLOW-OUT PREVENTERS
BOP properly installed, 3rd party tested, Compliant and properly documented? All lines, valves, check valves and flow fittings should have a working pressure at least equal to the rated pressure of the ram Compliant BOP's in use. This equipment will be tested during the initial test of the BOP rams. Wheels and stems in place, if automatic device is not available? BOP stack properly stabilized? All hydraulic lines connected ? All unused hydraulic lines capped and secured? Accumulator bottles labeled with contents, and other appropriate warning signs? Accumulator valves in appropriate position, open or closed (never neutral), properly identified both purpose and position? Gauges suitable for operating pressure and drilling fluid service should be installed so that drill pipe and annulus pressures may be accurately monitored and readily observed at the station where well control operations are to be conducted. Choke manifold and line secured and accessible? Blooey line with pilot installed if applicable?
Confidential
3 4 5 6 7 8
IADC RP54 6.4.10 RP54 6.4.18 RP54 6.4.18, RP53 10.2.1i 1910.1200(f)(5-6) RP54 7.2.2
Compliant
RP53 8.2i
Compliant
10 11
Compliant Compliant
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Comments Signs needs to be displayed . Fire extinguisher not with proper tag. Black tape on electrical cord and plug need to be replaced.
14 15 16
Compliant
17
Compliant
All additional questions (1-51) in Section 9 will be used at the discretion of the DCI customer and their individual needs.
1 2 3 4 5 6 Floor mounted and remote accumulator controls available? Remote unit used to actuate pipe rams once a week? Off floor controls are effective if floor unit is destroyed. Alternate power source exists for accumulator : Type_________________ Light on rig floor in plain view of driller? Operating ranges of accumulator pumps regulated from 2700 PSI to 3000 PSI?
Yes Yes Yes Yes Yes Yes
RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP Electric, air, and nitrogen bottle accumulator exists
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Standard RAGAGEP
Comments
8 9 10 11
Tank in front of system that is in good condition. Attached to skid. 1500 psi per charge
12 13 14
15 16
RAGAGEP RAGAGEP
17
RAGAGEP
Yes
18
RAGAGEP
N/A Yes Yes Yes Yes Yes
19 20 21 22 23
Confidential
Comments
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP
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Standard RAGAGEP
Comments
44
RAGAGEP
Yes Yes Yes Yes Yes Yes Yes Yes
45 46 47 48 49 50 51
RP54 9.2.8 RP4G 13.1 RP4G 13.1.1 RP9B 3.7.4 RP54 9.2.2
RP54 9.16.1
7 8 9
Comments
12 13
1910.145(c)(2)(i) RAGAGEP
Compliant
14 15 16 17 18 19 20 21 22 23 24 25
Compliant Compliant Compliant Compliant Compliant Compliant N/A Compliant Compliant Compliant Compliant Compliant
RP54 9.2.17 RP54 9.3.17, RP54 5.5.1 RP54 9.2.17 RP54 9 9.3.17, 1910.23(c)(1) 3 17 1910 23(c)(1) RP54 9.7.5 RP54 9.2.8 IADC RP54 9.6.5, RP9B 3.3.9 IADC RP54 9.14.7 RP54 8.2.5 RP54 6.10.1
26
RP54 6.12.1
Compliant Compliant Compliant
27 28
IADC IADC
4 5 6 7 8
IADC IADC 1910.212(a)(1-3) 1910.23(a)(8-9), RP54 9.1.1, RP54 9.3.20, RP54 9.3.21 RP54 9.4.4
Yes
9 10 11 12 13
IADC RP54 9.9.2 IADC 1910.23(c)(1) RP9B 3.2.7 1910.212(a)(1) RP9B 3.3.3
14 15 16 17 18 19 20
Air hoist lines properly guarded in good condition, line properly laid with functional Compliant line guide and brake? Cathead friction surface in good condition?
N/A N/A N/A N/A Compliant Compliant Compliant
RP54 9.5.1 IADC RP54 9.5.10 IADC RP9B, 3.3.3, RP9B, 3.3.10 IADC RP54 9.4.2, RP54 9.6.4
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Cathead line divider/grip in good condition? Catline not worn or kinked? Kelly cock wrench and safety valve accessible? Drilling Line in good condition? Tail rope being used, rigged up correctly and in good shape? Drawworks properly guarded?
Confidential
Comments
23
RAGAGEP
Safe Compliant Compliant Compliant Yes Yes Compliant Non Compliant Compliant Compliant Yes Compliant Compliant Compliant Compliant Non Compliant Yes Compliant Compliant Compliant Compliant Compliant Compliant
24 25 26 27 28 29 30 31 32 33 34 35 36
IADC RP54 9.14.7 RP54 6.5.1, 1910.22(a)(1) 1910.36(b)(1) 1910.36(e)(2) 1926.51 RP54 6.1.12 6 1 12 I.S. I.S. 1910.151(b) RP54 9.3.11 RP54 9.3.17, 1910.23(c)(1) IADC
Need it in the dog ho house se Life Basket in Dog House, No fire blanket on rig
37 38 39 40 1 2 3 4 5
Needs to be on system
Top Drive
TD: Guard Bolts. TD: Blower Motor Mounts. TD: Oil Cooler Bolts. TD: Housing To Frame Bolts. TD: Lube Pump Assembly Mounts.
Confidential
Standard RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RP54 9.7.1 RP54 9.7.4 IADC RP54 9.7.1 RP54 9.7.1, RP54 9.7.8 RP54 9.7.3 RP54 9.7.5
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Comments
Iron Roughneck
Iron Roughneck (IR): HPU Showing 22002500 psi. IR: Line Control Port 1900-1950 psi. IR: Hydraulic Lines Not Leaking . IR: Unit Properly Stored If Not In Use. IR: Unit Turned Off When Not In Use. IR: Employees Properly Trained . IR: Employee Clear Of Unit If Moving. IR: Unit Has Clear Path For Operating. IR: Operator Controls Located Properly. IR: Preventive Maintenance (Daily) . Traveling blocks in good condition? Traveling blocks properly guarded? Sheave guards in good condition? Bales and/or links in good condition? Elevators in good condition? Hoisting hook equipped with safety latch or equivalent? Crown block assembly secured?
Confidential
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Compliant Compliant Compliant Compliant Compliant Compliant Compliant
Comments No tags on cable for Spinner. Cotter pin needs to change on overhead shackle system. See picture on replacement part.
RAGAGEP
N/A N/A N/A N/A N/A N/A
3 4 5 6 7
RP54 20.1.4 RP54 20.1.3, 1910.252(a)(2)(vi) RP54 20.2.1, 1910.252(b)(2)(i)(A-D) RP54 20.2.2, RP54 20.2.3, 1910.252(b)(2)(i)(A-D) 1910.146(c)(2) 1910.145(c)(2)(i) RAGAGEP
Confined Space Entry Permit issued by Drilling Foreman or rig contractor for CS entry? Permits are completed properly and filed at the job site?
N/A
N/A
10
Gas detection devices are available and calibrated per manufactures specifications?
N/A
XV. ENVIRONMENTAL
1 2 3 4 Sediment migrating off location? Gullies or ditches forming along location slopes? Re-vegetation less than 70%? BMPs not present on location?
Confidential
Standard RAPPS RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP 40CFR 261-262 RP54 9.3.10, 1910.24(b) RP54 9.3.9 RP54 9.3.8, 1910.24(h) RP54 9.3.9, 1910.24(d) RP54 9.3.11
Comments
Compliant
RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP RAGAGEP
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Confidential
Confidential
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