Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

Document No. : G3IR-1000-15-SP-9002_R1 Date 09 July 2012 Page 1 of 10

CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

Project Document No: G3IR-1000-15-SP-9002

Unit: Discipline: Document Type:

General Civil Structural Architectural Specification

DOCUMENT TITLE: CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

ISSUED FOR CONSTRUCTION

26 Jul 2012

ISSUED FOR CONSTRUCTION

26 Jul 2012

By NISHANT BHATIA on Jul 09, 2012

By Sourabh on Jul 09, 2012

VP
VP VP
FLUOR BASF

1 0 Revision

09 July 2012 04 July 2012 Date

Issued for Construction Issued for Approval Purpose

NB NB Prepared By

SM SM Checked By

Approved By

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

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CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

Record of Revisions

This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision No. Date Description

09-July-2012

Issued for Construction with following comments : Low Strain Integrity Testing of Piles Added, Disposal Distance of surplus earth , used slurry and debris modified as per comments from BASF Issued for Approval

04-July-2012

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

Document No. : G3IR-1000-15-SP-9002_R1 Date 09 July 2012 Page 3 of 10

CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

INDEX
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 INTRODUCTION.........................................................................................................................................4 REFERENCES ..............................................................................................................................................4 DEFINITIONS ..............................................................................................................................................6 GENERAL REQUIREMENTS ...................................................................................................................6 INSTALLATION:.........................................................................................................................................7 CONSTRUCTION ........................................................................................................................................8 DEFECTIVE PILES:....................................................................................................................................8 PILE TESTING: ...........................................................................................................................................8 RATE..............................................................................................................................................................9 MEASURMENT OF PILES.......................................................................................................................10

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

Document No. : G3IR-1000-15-SP-9002_R1 Date 09 July 2012 Page 4 of 10

CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

1.0 INTRODUCTION 1.1 Purpose This standard specification covers the guidelines for construction and installation of reinforced concrete bored cast-in-situ and Under Reamed piles within Project GIR Dahej, India facilitiy. 1.2 Scope This Specification describes the minimum requirements for construction and installation of Pilling work. Tests on piles and pile load tests are included and shall be executed in accordance with this specifications whenever required. 2.0 REFERENCES Applicable parts of the following Project Specifications, industry codes and standards, and government regulations shall be considered an integral part of this Specification. The edition in effect on the date of contract award together with all amendments shall be used, except as otherwise noted. Short titles will be used herein where appropriate. 2.1 Project Specifications G3IR-1000-15-SP-9003 2.2 Plain and Reinforced concrete Specification

Industry Codes and Standards Bureau of Indian Standard (IS) IS-2502 Code of practice for bending and fixing of bars for concrete reinforcement Coarse and fine aggregates from natural sources for concrete Portland slag cement Code of practice for plain and reinforced concrete Method of test for strength of concrete Method of sampling and analysis of concrete Code of practice for prestressed concrete Portland pozzolana cement: Fly ash based

IS-383 IS-455 IS-456 IS-516 IS-1199 IS-1343 IS-1489 (Part 1)

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

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CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

IS-1566

Specification for hard-drawn steel wire fabric for concrete reinforcement High strength deformed steel bars and wires for concrete reinforcement Batch type concrete mixers Hot Rolled low, medium and high tensile structural steel ( for Plates, Mild Steel Bar etc.) (All Methods of test for aggregates for concrete: Particle size and shape

IS-1786

IS 1791 IS 2062

IS-2386 Parts) IS 2423 IS 2645

Methods for sampling of aggregates for concrete Specification for integral cement water proofing compounds Code of Practice for Design and Construction of Pile Foundations Concrete Piles - Bored Cast in-Situ Piles Code of Practice for Design and Construction of Pile Foundations Under-reamed Piles Code of Practice for Design and Construction of Pile Foundations Load Tests on Piles Method of sampling and testing water Methods of sampling Hydraulic cement Specification for fly ash for use as pozzolana and admixture Recommendation on staking and storage of construction materials at site Code of practice for extreme weather concreting. Recommended practice for hot weather concreting Code of practice for extreme weather concreting: Recommended practice for cold weather concreting 43 grade ordinary Portland cement

IS-2911 (Part 1, Sec-2) IS-2911 (Part 3) IS-2911 (Part 4) IS 3025 IS 3535 IS 3812 IS-4082

IS-7861 (Part 1) IS-7861 (Part 2) IS-8112

G3IR-1000-15-SP-9002_R1.doc

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

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CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

IS 8142

Method of test for determining setting time of concrete by penetration resistance Admixtures for concrete Recommended guidelines for concrete mix design False work for concrete structures- Guidelines National Building Code of India Handbook on concrete mixes Handbook on concrete reinforcement and detailing

IS-9103 IS-10262 IS-14687 SP 7 SP 23 SP 34

3.0

DEFINITIONS constructor: The party responsible for supplying the materials, equipment, tools, supervision and labor for installation of the site work in accordance with the contract documents. Unless otherwise noted, the term constructor shall apply also to the constructors sub constructor(s) and vendors. contract documents: Any and all documents, including design drawings that have been transmitted or otherwise communicated, either by incorporation or reference, and made part of the legal contract agreement for civil/structural work. owner: The party who has authority through ownership, lease or other legal agreement over the project wherein the site work will be installed. purchaser: The party who awards the contract to the constructor. The purchaser may be the owner or the owners authorized agent. Engineer of record: Purchasers authorized representative with overall authority and responsibility for the engineering design, quality, and performance of the civil works, structure, foundations, materials, and appurtenances described in the contract documents.

4.0

GENERAL REQUIREMENTS 4.1 Pile Type Pile type shall be bored cast-in-situ and under reamed piles diameter and other dimensions as per design drawings.

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

Document No. : G3IR-1000-15-SP-9002_R1 Date 09 July 2012 Page 7 of 10

CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

4.2

Design of piles Design of Bored Cast-in-situ and under reamed Concrete piles will be furnished to the constructor in contract documents.

4.3

Materials All materials, concrete, steel, aggregates, water, etc. which are to be used in the Construction work, shall conform to IS 456 and Standard Specification for Plain and Reinforced Concrete G3IR-1000-15-SP-9003 UNO. 4.2.1 Concrete Methods of the manufacture of cement concrete shall in general, be in accordance with IS: 2911 (part I/Sec.2) and IS: 2911 part-3 for respective type of piles. The concrete shall be of M30 grade with minimum strength of 30N/mm2 at 28 days. The cement content shall not be less than 400kg/m3. The allowable slump shall be as per IS: 2911 part1, sec2 and IS: 2911 part-3 for respective type of piles. 4.2.2 Cement Ordinary Portland cement of 43 grade shall be used as per requirements of shall conform to IS 456 and Standard Specification for Plain and Reinforced Concrete G3IR-1000-15-SP-9003 UNO. 4.2.3 Reinforcement IS: 2911 part1, sec2 and IS: 2911 part-3 shall be followed for installing the reinforcement in the respective type of piles. Minimum cover to the main reinforcement shall be 50 mm.

5.0

INSTALLATION: Installation of piles shall be carried out in accordance with pile layout drawings which shall be available to the contractor at the time of execution of work. Cutoff level of the piles shall correspond to those given in the working drawings. To ensure dense and sound concrete up to the cut of level, concreting shall extend up to 1000mm or ground level (whichever is maximum) above the cut off level. In case the reinforcement cage is made up of more than one segment, the same shall be assembled by welding only before lowering as per IS: 456 by providing necessary laps.

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

Document No. : G3IR-1000-15-SP-9002_R1 Date 09 July 2012 Page 8 of 10

CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

The vertical reinforcement shall project 55 times its diameter above the cutoff level. 6.0 CONSTRUCTION 6.1 Bored cast-in-situ piles The construction of Bored cast-in-situ piles shall be in accordance with the provision of IS: 2911 part1, sec2. The borehole sides shall be stabilized using direct and circulation technique. The concreting shall be done by termite observing all necessary precautions and producers as per IS: 2911 part-1 section 2 provisions. The final clearing of the borehole byres mud circulation must be accomplished just prior to commencement of concreting by tremie. The quality of drilling and used shall be checked as per latest IS: 2911 part-1 section 2 provisions and shall be replaced if it does conform to the same. The concreting shall be proceeding immediately after completion of the drilling and cleaning process of the borehole. The concrete shall be placed by a tremie be in accordance with the provision of IS: 2911 part1, sec2. All precaution for obtaining clear and sound pile shaft be strictly observed. To ensure dense and sound concrete up to cutoff level concreting shall be extended for length of 1000mm above the cut off level. However, no extra payment shall be made for this and quoted rate shall be inclusive of this. Under Reamed Piles Construction and installation of all Under Reamed Piles shall be in accordance with the provision of IS: 2911 part-3. 7.0 DEFECTIVE PILES: Defective piles shall be removed or left in place, as judged convenient by the Engineer-in-charge, without affecting the performance of adjacent piles or capping above and additional piles shall be provided to replace them. Corrective measures for defective piles shall be at contractors cost. 8.0 PILE TESTING: Pile test shall be carried out on a single pile as required. In case of pile groups tests, caps will be provided such that the required conditions of actual use are fulfilled. The load application and deflection observation will be made at the pile top. The test shall be carried out at cut-off level wherever practicable, otherwise suitable allowance shall be made in the interpretation of the test results test load if the test is not carried out at cut-off level.

6.2

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

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CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

8.1

Type of loading test Initial loading test Prior to commencement of the job piling, initial vertical and lateral tests shall be carried out on separate test piles cast for the purpose. The number of tests in each category shall be as given n schedule of quantities. The contractor shall be allowed to proceed with the job piling only after successful completion of the various initial piles load tests to the satisfaction of the engineer-in-charge. Routine load tests The number of tests in each category shall be as given in schedule of quantities. The piles for the various tests shall be randomly selected by engineer-in-charge.

8.2

Pile load test The number of tests in each category shall be as given in schedule of quantities and method of testing of piles shall conform to IS 2911, Part-4.

8.3

Criteria for assessment of safe load All criteria for assessment of safe load in each type of test shall be in accordance with IS 2911, Part-4. A full record of pile load tests results shall be submitted to the engineer-in-charge immediately on completion of each test. The record shall also include the plots of load-settlement and time-settlement (for various stage of loads) characteristics of pile and also the interpretation of the pile load test curve as per criteria for safe. Further it should also include driving record of tested piles. Any special observations shall be duly explained by the contractor.

8.4

Low Strain Integrity Testing of Piles Low Strain Integrity Testing of Piles shall be done in conformance with relevant ASTM standards. The number of tests shall be as given in schedule of quantities.

9.0

RATE Rate to be quoted for piles shall be inclusive of all equipments, labor and materials(excluding reinforcement) including boring, betonies slurry, concrete , chipping of excess concrete over cut off length, disposal of surplus earth , used slurry and debris beyond 5 KM distance, shifting of plant and equipment from pile to another etc, complete. Rates for providing reinforcement to be quoted separately.

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Client Name: BASF India Limited Project Name: Project GIR Project Number : G3IR

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CONSTRUCTION AND INSTALLATION OF BORED CAST IN SITU AND UNDER REAMED CONCRETE PILES

10.0

MEASURMENT OF PILES The piles shall be measured and paid for the actual pile length from pile tip to cutoff level, given in the working drawings or as indicated by the engineer-in-charge. No extra payment shall be made for empty up to cut-off-level below N.G.L or for concrete cast above cut-offlevel. Reinforcement will be measured as per actual and paid for by weight as a separate item.

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