General Information The 6888 is Rosemount Analyticals latest combustion flue gas oxygen analyzer. This product is intended for measuring the flue gases resulting from any combustion process. It utilizes the same heated sensing technology as the O 2 sensors found in most automobiles. Contact Rosemount Analyticals technical support group at 800-433-6076 for any applications other than measuring combustion flue (exhaust) gases. This product utilizes an in situ sensor, i.e. the sensor is placed at the end of a probe, and the probe extends directly into the flue gas duct or stack a given length. The sensor is like a thermocouple, generating its own millivolt signal based on the difference between a reference gas (ambient or instrument air always 20.95% O 2 ), and the flue gases being measured. The probe has a transmitter circuit card inside that controls an internal cell heater, and also converts the raw millivolt signal into a linear 4-20mA signal. This comprises a simple Oxygen analyzing system, and one can set up and operate this system via HART
communications. If this probe is a direct replacement
version, and will operate from a pre-existing electronics, go to the traditional architecture link. An optional Xi electronics provides convenient operator interface for set-up , calibration, and diagnostics. HART communications is still present when using the Xi. System Architectures Probe Only The 6888 probe has the electronics in the blue housing that controls the heater temperature, and also amplifies the raw O 2 millivolt signal to a linear 4-20 mA. The 4-20 mA signal lines can be run directly to the control room, and also power the transmitter electronics. There is no O 2 display or keypad on the probe, so set-up must be conducted through HART communications via a 475 handheld communicator, or via Asset Management Solutions (AMS). Probe plus Xi electronics The Xi electronics serve as an operator interface unit, with a back-lit display and keypad. It is capable of two channels, serving two 6888 probes. The Xi also carries these advanced features: - Fully automatic calibration. Requires XS02Cal Auto calibration system. - Loss-of flame contact for powering down the heater in the event of a flame-out condition in a furnace. - Extended process temperature capability. The probe heater can be un-powered above 550C process temperatures, and the O 2 will be calculated based upon the process temperature, up to 825C. - Plugged diffuser diagnostic part of the calibra- tion procedure, this alarm detects an extended return to process response time. - Stoichiometer If a furnace goes into a reducing condition (zero % O 2 ), this feature will determine how far. - Programmable reference Permits more accurate readings at near-ambient O 2 levels (20.95% O 2 ). Traditional Architecture Here there are no elec- tronics inside the probe head, so the raw sensor signals for the heater thermocouple and zirconium oxide O 2 sensor are sent to a remote Xi Electronics. The Xi elec- tronics will also directly apply power to the probe heater in order to maintain the correct sensor temper- ature. This arrangement calls for a 7- conductor cable to carry this power and the sensor signals. Maximum length for this cable is 200 feet. Wireless Capability It should be noted that both the transmitter electronics in the head of the probe and the Xi electronics communicate over HART communi- cations, and can implement wireless communications via our Smart Wireless THUM adapter. Combustion O 2 Analyzer For additional information, please visit RosemountAnalytical.com Quick Start Manual Model 6888 IM-106-6888QS March 2012 Figure 1. Typical System Package 2 Technical Support Hotline: For assistance with technical problems, please call the Customer Support Center (CSC). Phone: 1-800-433-6076 1-440-914-1261 In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson Process Managements field service throughout the U.S. and abroad. Phone: 1-800-654-RSMT (1-800-654-7768) Emerson Process Management may also be reached via the Internet through e-mail and the World Wide Web: e-mail: GAS.CSC@emerson.com World Wide Web: www.raihome.com Optional 6888Xi Advanced Electronics Quick Start Manual Full Instruction Manual DVD 6888A Probe Optional Traditional Architecture Cable Optional Mounting or Adapter Plate Optional Reference & Calibration Gas Accessories Quick Start Manual Model 6888 IM-106-6888QS March 2012 3 Model 6888A Product Matrix Compare the configuration matrix below to the model number on the probe tag to confirm the features present in this specific probe. 6888A O 2 Transmitter Code Measurement 1OXY Oxygen, Standard Sensing Cell 2OXY Oxygen, Acid Resistant Stochiometric Sensing Cell Code Diffuser 1 Snubber (500C) 2 Ceramic (825C) 3 Haselloy (700C) Code Housing & Electronics 1HT Standard Housing, Transmitter Electronics, HART 5DR Standard Housing, Direct Replacement, No Electronics 6DRY Standard Housing, Direct Replacement, YEW Electronics Code Manual Calibration Accessories 00 None 01 Calibration & Reference Gas Flowmeters & Reference Regulator/Filter 02 Calibration/Reference Panel Code Probe Length* 1 18" Probe, Standard Probe Tube 2 18" Probe, Standard Probe Tube with Abrasive Shield 3 18" Probe, Abrasion Resistant Probe Tube 4 3' Probe, Standard Probe Tube 5 3' Probe, Standard Probe Tube with Abrasive Shield 6 3' Probe, Abrasion Resistant Probe Tube 7 6' Probe, Standard Probe Tube 8 6' Probe, Standard Probe Tube with Abrasive Shield 9 6' Probe, Abrasion Resistant Probe Tube A 9' Probe, Abrasion Resistant Probe Tube B 12' Probe, Abrasion Resistant Probe Tube Code Mounting Plate 00 None 04 New Installation - Square Weld Plate with ANSI 2" - 150# Studs & Flange 05 New Installation - Square Weld Plate with DIN Studs & Flange 06 New Installation - Variable Insertion Mount; Abrasion Resistant Probe Only 07 New Installation - Variable Insertion Mount; Mounted to Existing OXT/WC Abrasive Shield Mounts; Abrasion Resistant Probe Only 08 Adapter to Existing ANSI 3", 150# Flange 09 Adapter to Existing ANSI 4", 150# Flange 10 Adapter to Existing ANSI 6", 150# Flange 11 Adapter to Existing ANSI 3", 300# Flange 12 Adapter to Existing ANSI 4", 300# Flange 99 Special Adapter * Probes supplied with flanges with dual ANSI/DIN hole pattern. See Figure 3 for details. Quick Start Manual Model 6888 IM-106-6888QS March 2012 4 Model 6888Xi Product Matrix 6888Xi Advanced Electronics Code Remote Type 1OXY Single Channel O 2 2OXY Single Channel O 2 with Flame Safety Interlock for Heater 3OXY Dual Channel O 2 4OXY Single Channel O 2 , Traditional Architecture for 120V Probes Code Cable 00 No Cable 10 20' (6m) Cable 11 40' (12m) Cable 12 60' (18m) Cable 13 80' (24m) Cable 14 100' (30m) Cable 15 150' (45m) Cable 16 200' (60m) Cable Code Stoichiometer Function 00 No 01 Single Channel 02 Dual Channel Code Extended Temperature Function 00 None 01 Single Channel 02 Dual Channel Code Plugged Diffuser Diagnostic Function 00 None 01 Single Channel 02 Dual Channel Code Mounting 00 No Hardware 01 Panel Mount Kit with Gasket 02 2" Pipe / Wall Mount Kit Code Programmable Reference Function 00 None 01 Single Channel 02 Dual Channel Quick Start Manual Model 6888 IM-106-6888QS March 2012 5 Specifications Transmitter/DR Probe Measurement Specifications Net O 2 Range: 0 to 50% O 2 user scalable, -2 to 50% O 2 user scalable with stoichiometer Accuracy in Oxidizing Conditions: 0.75% of reading or 0.05% O 2 whichever is greater Lowest Detectable Limit: 0.01% O 2 Signal Stability: 0.03% O 2 Process Temperature Effect: less than 0.05% O 2 from 100 to 700C (212 to 1292F) System Speed of Response to Calibration Gas: Initial response in less than 3 seconds T in less than 8 seconds Response to process gas changes will vary depending on velocity and particulate loading of the diffuser Calibration Validity: Presentation of calibration gases matches the normal process to within 0.02% O 2 Accuracy in Reducing Conditions: 10% of reading or 0.1% O 2 System Response in Reducing Conditions: going from oxidizing to reducing -T 90 in 120 seconds going from reducing to oxidizing -T 90 in 30 seconds Ambient Temperature Effect on Transmitter 4-20 mA Signal: less than 0.005% O 2 per degree Celsius Environmental Specifications Transmitter Probe: Process-wetted materials are 316L or 304 Stainless Process Temperature Limits: 0 to 800C (32 to 1472F), 0 to 705C (32 to 1300F) 550 to 825C (1022 to 1517F)* with Xi heaterless operation feature *Reduced cell life can be expected if operated continuously at temperatures above 705C (1300F) [optional bypass and jacket accessories permit operation to 1050C (1922F)] Transmitter Electronics Housing: Low copper aluminum Type 4X/IP66, with reference air exhaust port piped to clean, dry area Ambient Temperature Limits: -40 to 70C (-40 to 158F), Transmitter -40 to 85C (-40 to 185F) as measured by electronics -40 to 90C (-40 to 194F), DR Probe Process Mounting Temperature: 200C (392F) Maximum General Purpose Certifications: Installation Specifications Probe Mounting: Flanged, ANSI/DIN, Non-Pressure Rated Vertical or Horizontal Probe Lengths and Approximate Shipping Weights: 18 in (457 mm) 25 lbs. (11,3 Kg) 3 ft (0,91 m) 27 lbs. (12,2 Kg) 6 ft (1,83 m) 38 lbs. (17,2 Kg) 9 ft (2,74 m) 70 lbs. (31,8 kg) 12 ft (3,66 m) 91 lbs. (41,3 kg) 15 ft (4,57 m) 111 lbs. (50,3 kg) 18 ft (5,49 m) 132 lbs. (59,9 kg) Reference Air: 2 scfh (1 l/min), clean, dry, instrument- quality air (20.95% O 2 ), regulated to 5 psi (34 kPa) optional but recommended 9ft and longer Calibration: Semi-automatic or automatic Cal Gases: 0.4% O 2 and 8% O 2 , balance N 2 Calibration Gas Line: 300ft. (91 m) maximum length Calibration Gas Flow: 5 scfh (2.5l/min) @ 25 psi (172.4 kPa). Heater Electrical Power: 120/240 VAC 10%, 50/60 Hz, 260/1020 VA max, 1/2 in. - 14NPT conduit ports 4-20mA/HART Loop Power: 12-30 VDC (Loop power from control room or 6888Xi) Quick Start Manual Model 6888 IM-106-6888QS March 2012 Specifications 6888Xi Measurement Specifications Net O 2 Range: 0 to 50% O 2 user scalable, -2 to 50% O 2 user scalable with stoichiometer Lowest Detectable Limit: 0.01% O 2 Signal Stability: 0.03% O 2 Accuracy in Reducing Conditions: 10% of reading or 0.1% O 2 System Response in Reducing Conditions going from oxidizing to reducing -T90 in 120 seconds, going from reducing to oxidizing -T90 in 30 seconds Ambient Temperature Effect on Xi 4-20 mA Signal: less than 0.0025% O 2 per degree Celsius Environmental Specifications Xi Advanced Electronics: Type 4X/IP66, Polycar- bonate Material Ambient Temperature Limits: -20C to 50C (-4F to 122F), -20C to 70C (-4F to 158F) as measured by electronics Xi LCD display: Ambient Temperature Limits: -20C to 55C (-4F to 131F) General Purpose Certifications: Installation Specifications Mounting: Panel, wall, or pipe. Reference Air: 2 scfh (1 l/min), clean, dry, instrument- quality air (20.95% O 2 ), regulated to 5 psi (34 kPa) Calibration: Semi-automatic or automatic Cal Gases: 0.4% O 2 and 8% O 2 , balance N 2 Traditional Architecture Cable 200 ft (61 m) maximum length 4-20mA/HART Loop Power: 12 - 36 VDC (internal nominal 24 VDC or external from control room.) Electrical Power for Xi: 120/240VAC 10%, 50/60 Hz Power Consumption of Xi: 12 VA maximum or 1020 VA maximum with Traditional Architecture, 120V Probes Alarm Relay Outputs: Two provided - 2 Amperes, 30 VDC, Form-C Optional Loss of Flame Input: Internally powered input to remove heater power actuated via dry contact output from users burner management system. 6
Quick Start Manual Model 6888 IM-106-6888QS March 2012 7 Installation Mechanical installation Note that most combustion processes run only slightly negative or positive in pressure, so this flange is for mechanical mounting, only. The probe is not rated for high pressures. If this is a new installation, a weld plate for welding to the flue gas duct can be supplied. If an existing flange mount exists, the probe can mount to this. Many mounting adaptors are available for use with other existing flanges that may be larger. Installation may be either horizontal or vertical. 6888A Probe Installation 1. Ensure all components are available to install the 6888A O 2 probe. Refer to Figure 1. 2. If using the optional ceramic diffusion element, the vee deflector must be correctly oriented. Before inserting the 6888A probe, check the direction of gas flow in the duct. Orient the vee deflector so the apex points upstream toward the flow. See Figure 2. 3. If using the standard square weld plate or an optional flange mounting plate (Figure 3) weld or bolt the plate onto the duct. The through hole diameter in the stack or duct wall and refractory material must be at least 2-1/2 in. (63.5 mm). 4. Insert probe through the opening in the mounting flange and bolt the unit to the flange. CAUTION If the ducts will be washed down during outage MAKE SURE to power down the probes and remove them from the wash area. Figure 2. Orienting the Optional Vee Deflector WARNING Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death. WARNING The X-STREAM O 2 Transmitter can be installed in general purpose areas only. Do not install the transmitter or Xi in hazardous areas or in the vicinity of flammable liquids. Quick Start Manual Model 6888 IM-106-6888QS March 2012 8
Adapter plate for Oxymitter 4000 Installation. See Figure 2-1. 4 studs, lockwashers and nuts equally spaced on C Dia B.C. A A 2.500 Dia (63,5) 45 o C B Note: Dimensions are in inches with millimeters in parentheses. 38890071
Table 3. Installation Weld Plate Outline ANSI DIN A 6.00 (153) 7.5 (191) B Thread .625 (11) (M-16x2) C Dia 4.75 (121) 5.708 (145) Table 1. Mounting Flange ANSI DIN Flange Dia 7.28 (185) Hold Dia .75 (20) (4) Holes Eq Sp on BC 4.75 (121) 5.71 (145) Figure 3. 6888A Probe Installation Table 2. Removal/ Installation* Probe Length DIM A Insertion Depth DIM B Removal Envelope 18 IN. (457 mm) Probe 16.10 (409) 15.77 (401) 3 FT. (0.91 m) Probe 32.52 (826) 46.6 (1182) 6 FT. (1.83 m) Probe 68.52 (1740) 82.6 (2097) 9 FT. (2.74 m) Probe 104.52 (2655) 118.6 (3011) 12 FT. (3.66 m) Probe 140.52 (3569) 154.6 (3926) * Add 3.80 (96) to DIM A and DIM B for probe with ceramic or Hastelloy diffuser. Quick Start Manual Model 6888 IM-106-6888QS March 2012 9 Figure 4. Installation with Drip Loop and Insulation Removal Quick Start Manual Model 6888 IM-106-6888QS March 2012 10 6888Xi Advanced Electronics Installation The Xi Advanced Electronics is available in a panel mounting, wall mounting, or pipe mounting configuration. Refer to Figure 5 or Figure 6 for the panel, wall, or pipe mounting details. 1. Ensure all components are available to install the 6888Xi. 2. Select a mounting location near or removed from the O 2 Probe. Consider the temperature limitations of the 6888Xi (see "Specifications") when selecting the mounting location. 3. Mount the 6888Xi at a height convenient for viewing and operating the interface. Approximately 5 ft (1,5 m) is recommended. 4. The keypad window on the 6888Xi may have interior and exterior protective membranes. Remove the protective membranes prior to use of the 6888Xi enclosure. Failure to remove the protective membranes may cause the display to appear distorted. The membrane may be difficult or impossible to remove after extended use at elevated temperatures. Quick Start Manual Model 6888 IM-106-6888QS March 2012 11
Figure 5. Wall/Surface and Pipe Mount Quick Start Manual Model 6888 IM-106-6888QS March 2012 12
Figure 6. Panel Mount Quick Start Manual Model 6888 IM-106-6888QS March 2012 13 Electrical installation All wiring must conform to local and national codes. Multiple wiring diagrams are shown in this section. Always refer to the diagrams that apply to your transmitter configuration and disregard all other wiring diagrams. WARNING Disconnect and lock out power before connecting the power supply. WARNING Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death. WARNING To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10A) which will disconnect all current- carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947. Note: To maintain proper earth grounding ensure a positive connection exists between the transmitter housing and earth. The connecting ground wire must be 14 AWG minimum.. Note: Line voltage, signal, and relay wiring must be rated for at least 105C (221F). Note: If metal conduit is used with the 6888Xi the conduit should be reliably bonded to protective earth. The grounding plate inside the 6888Xi is not bonded to PE and does not provide adequate grounding. 6888A Transmitter 1. Remove the cover from transmitter. 2. Refer to Figures 8 and 9. Connect the line (L1 wire) to the L1 terminal, the neutral (L2 wire) to the L2/N terminal, and the ground wire to the ground lug. The 6888A accepts 120/240 VAC 10% line voltage and 50/60 Hz. No setup is required. 3. Connect the 4-20 mA signal wires at the transmitter. Use a shielded twisted wire pair. Do not allow bare shield wires to contact the circuit boards. Insulate the shield wires prior to termination. 4. Terminate the shield only at the transmitter electronics housing unless using a 6888Xi. When using the 6888Xi Enhanced Interface, terminate the shield at both ends. NOTE The 4-20 mA signal represents the O 2 value and also powers the probe-mounted electronics. Superimposed on the 4-20 mA signal is HART information accessible through a Field Communicator or AMS software. 5. Reinstall cover on transmitter. 6. Follow the remaining electrical installation instructions only if the 6888Xi is included with your system configuration. Quick Start Manual Model 6888 IM-106-6888QS March 2012 6888A Direct Replacement (DR) Probe A direct replacement probe is available for connection to an existing electronics package. Use the following procedure to connect a DR probe to the transmitter electronics. 1. Remove cover from probe. 2. Feed all DR probe wiring through the conduit port of probe. 3. Refer to figure 10. Connect DR probe heater power leads to DR probe connector. 4. Connect O 2 signal and thermocouple wires to DR probe connector. 6888 Xi Advanced Electronics 1.Remove cover screws from the front cover of the 6888Xi. Swing down the front cover of the interface box. 2.Pull out the I/O board on the right-hand side of the card rack inside the 6888Xi. If your system is configured to operate two transmitter probes there are two I/O interface boards. 3.See Figures 8,9, and 10. Connect the 4-20 mA signal wires at J4 of the I/O board. Attach the supplied ferrite clamp over the 4-20 mA OUT wires that extend past the shield. NOTE Installation of the ferrite clamp over the 4-20 mA OUT wires is required for compliance with the European EMC Directive. 4.Terminate the shield of the 4-20 mA signal wires at the designated ground terminal of the 6888Xi. Do not allow bare shield wires to contact the circuit boards. Insulate the shield wires prior to termination. 5.Connect the signal wires from the SPS or IMPS (if used) to the applicable terminals of J3. Refer to the SPS or IMPS instruction manual for wiring details. 6.Connect the customers alarm indicator devices to the alarm indicator relay terminals. 7.Reinstall the I/O board in the card rack of the 6888Xi. 8.If your system is configured for two channel operation, repeat steps 2 through 7 to connect the other signal wires. 9.Remove the connector from the power supply board located on the left-hand side of the card rack inside the 6888Xi. 10. Connect the line, or L1 wire to the L1 terminal and the neutral, or L2 wire, to the N terminal. 11. Reinstall the power supply connector in the power supply board. Flame Safety Interlock A flame safety interlock by Emerson Process Management is available for heater power disconnect whenever there is a loss of the process flame or a heater runaway condition (heater over-temperature) in the O 2 Probe. This input is internally powered by the Xi and is actuated via a dry contact output from the users flame scanner. A closed contact indicates a flame is present. An open contact indicates a loss of flame. 1.Connect the signal wires from the burner management system flame status output to the flame status input terminals of J2. The flame status sensing device is supplied by the customer. Refer to the applicable OEM documents for signal wiring details. 2. Remove the J1 and J2 connectors from the AC relay board. 3. Connect the AC line input to the J1 connector. 4. Connect the AC power to the 6888A probe to the J2 connector. 5. Reinstall connector J1 and J2 to the AC relay board. 14 Quick Start Manual Model 6888 IM-106-6888QS March 2012 Traditional Architecture Cable Connections A traditional architecture configuration is used to provide for remote location of the transmitter electronics. All electronics are housed inside the Xi. A multi-conductor power/signal cable connects between the probe and the Xi. Use the following procedure to connect the traditional architecture probe to the Xi. NOTE The Traditional Architecture cable is provided at the specified length and is ready for installation. The cable glands must be properly terminated to maintain EMC/EMI noise protection. 1. Run the 7-conductor cable between the traditional architecture probe and the installation site for 6888Xi. Use new cable conduit or trough as needed. 2. Install the cable and lead wires to the probe per manufacturers instructions. 3. Install the cable at the probe housing and at the 6888Xi enclosure according to the following procedure: a. Unscrew locking nut from gland assembly, Figure 7, and slide locking nut back along cable. b. Pull the gland body away from the plastic insert. Use care not to damage the cable shield braid. c.Insert the cable wires into the proper entry port in either the probe housing or the 6888Xi enclosure. d. At the probe housing, apply Teflon tape or similar sealing compound to the tapered pipe threads. Thread the gland body into the probe housing until properly seated. e. At the 6888Xi enclosure, insert the gland body into the left front cable port from the inside of the enclosure. Use the rubber O-ring provided to seal the cable port. f. Ensure the cable shield braid is evenly formed over the gray insert. When properly formed, the braid should be evenly spaced around the circumference of the insert and not extend beyond the narrow diameter portion. g. Carefully press the gray insert into the gland body. The grooves on the insert should align with similar grooves inside the gland body. Press the insert in until it bottoms out in the gland body. h. Slide the locking nut up and thread it onto the gland body. Tighten the locking nut so the rubber grommet inside the plastic insert compresses against the cable wall to provide an environmental seal. 4. At the 6888Xi, connect the cable leads to the connectors on the transmitter I/O board as indicated in Figure 10. 15
Figure 7. Traditional Architecture Cable Gland Assembly Quick Start Manual Model 6888 IM-106-6888QS March 2012 16 Figure 8. Single/Dual Channel Wiring Diagram Quick Start Manual Model 6888 IM-106-6888QS March 2012 17 Figure 8 cont. Single/Dual Channel Wiring Diagram 120/240 VAC Quick Start Manual Model 6888 IM-106-6888QS March 2012 18 Figure 9. Single Channel with Flame Safety Wiring Diagram Quick Start Manual Model 6888 IM-106-6888QS March 2012 19 Figure 9 cont. Single Channel with Flame Safety Wiring Diagram 120/240 VAC Quick Start Manual Model 6888 IM-106-6888QS March 2012 20 Figure 10. Traditional Architecture Wiring Diagram Quick Start Manual Model 6888 IM-106-6888QS March 2012 21 Figure 10 cont. Traditional Architecture Wiring Diagram 120/240/ VAC Quick Start Manual Model 6888 IM-106-6888QS March 2012 Pneumatic Installation Reference Air Package After the 6888 is installed, connect the reference air set to the 6888 unit. Refer to the schematic diagram and the mounting dimensions in Figure 11 for a locally assembled reference air supply. Instrument Air (Reference Air): 5 psi (34 kPa) minimum, 8 psi (54 kPa) maximum at 2.0 scfh (1.0 /min) maximum; less than 40 parts per million total hydrocarbons. Regulator outlet pressure should be set at 5 psi (34 kPa). Reference air can be supplied by the reference air set or the optional SPS 4001B or IMPS 4000. 22 Figure 11. Plant Air Schematic Diagram Quick Start Manual Model 6888 IM-106-6888QS March 2012 Power Up Procedure The 6888 O 2 System is provided with certain preconfigured parameters as follows. Refer to full instruction manual for procedures for changing these parameters. O 2 Range 0-10% Calibration o Manual calibration o Hi gas 8.0% o Lo gas 0.4% o Test gas flow time 300 seconds o Purge time 300 seconds Alarms (6888XI only) o Alarm 1 Cal Recommended / Unit Alarm o Alarm 2 No Alarm (except for Single Channel with Flame Safety Interlock configuration) 4-20 mA/HART Loop Power o Alarm Level 3.5 mA o Standalone 6888 Transmitter Requires external power o 6888Xi to 6888 Transmitter Internal Power from 6888Xi o 6888XI to DCS Internal Power from 6888Xi 6888 Transmitter Without 6888XI 1. Apply AC line power to the Transmitter. 2.Apply 24 VDC loop power to the Transmitter. 3.Using either the DCS control or a Field Transmitter, verify communications to the Transmitter. 4.The transmitter probe will take approximately 45 minutes to warm up to the 736C heater setpoint. The 4-20 mA signal will remain at a default value of 3.5 mA and the O 2 reading will remain at 0% through this warm-up period. After warm up, the probe will begin reading oxygen and the 4-20 mA output will be based on the default range of 0-10% O 2 . 5.If there is an error condition at startup, an alarm message will be displayed. Refer to full instruction manual for troubleshooting alarms. 6888 Transmitter With Single/Dual Channel or Single Channel & Flame Safety Interlock 6888XI 1.Apply AC line power to the Transmitter. 2.Apply AC line power to the 6888XI. 3.Verify communications between the Transmitter and the 6888XI. The 6888XI display is preconfigured to display O 2 & cell temperature for single channel configurations and both O 2 readings for dual channel configurations. 4.The transmitter probes will take approximately 45 minutes to warm up to the 736C heater setpoint. The 4-20 mA signal will remain at a default value of 3.5 mA and the O 2 reading will remain at 0% through this warm-up period. After warm up, the probe will begin reading oxygen and the 4-20 mA output will be based on the default range of 0-10% O 2 . 5.If there is an error condition at startup, an alarm message will be displayed on the 6888Xi. Refer to full instruction manual for troubleshooting alarms. 23 Quick Start Manual Model 6888 IM-106-6888QS March 2012 6888 Transmitter With Traditional Architecture 6888XI 1. Apply AC line power to the 6888XI. 2. Verify communications between the Transmitter and the 6888XI. The 6888XI display is preconfigured to display O 2 & cell temperature. 3. The transmitter probe will take approximately 45 minutes to warm up to the 736C heater setpoint. The 4-20 mA signal will remain at a default value of 3.5 mA and the O 2 reading will remain at 0% through this warm-up period. After warm up, the probe will begin reading oxygen and the 4-20 mA output will be based on the default range of 0-10% O 2 . 4. If there is an error condition at startup, an alarm message will be displayed on the 6888Xi. Refer to full instruction manual for troubleshooting alarms. Calibration The 6888 O 2 analyzer system can be calibrated in the installed condition without removing the instrument, and also while the combustion process is on-line. A stainless steel tube runs the length of the probe, and delivers the calibration gasses into the cell area. Factory calibration will usually be satisfactory for initial start-up and operation, but most accu- rate measurement is gained by executing a calibration after the combustion process is up and operating. Recommended calibration gases are .4 % O 2 and 8 % O 2 , with the balance of nitrogen in the gas bottles, but other values can be used as long as the electronics are configured identically. Instrument air or pure nitrogen are not recommended as calibration gas values. A two-stage pressure regulator should be used to establish a pressure of 20 PSI, from the bottles, and the flowmeter should be set to 5 SCFM flow rate. Calibration is semi-automatic, with the electronics prompting the technician to introduce the two calibration gases in sequence. All adjustments to the electronics are made automatically. Refer to the menu maps under the detailed setup / cal setup, and make sure that the gas values in the cal bottles are set properly in the electronics. A 300 second flow time is the default set for each gas, as well a purge time to permit the flue gases to displace the cal gases completely. Once the set-up is complete, go to the calibration/start cal menu, and follow the prompts to execute the calibration. The calibration will be noted as successful or failed. If successful, note the calibration slope, constant, and impedance on the calibration log. If the process flue gases have high levels of particulate in it, also note the Tinitial and Tfinal return to process time in this log. If the cal was unsuccessful, try again, making sure that the gas flows are correct, and the procedure followed correctly. Make sure that the calibration port at the probe is capped tightly after calibration, or elevated O 2 readings can result from fresh air being drawn into the cal gas line traveling down to the cell. Troubleshooting, Maintenance, and Spare Parts information is included in the full manual on CD supplied with each shipment. 24 Quick Start Manual Model 6888 IM-106-6888QS March 2012 25 Menu Trees - The following menu trees will assist in navigating the electronics for configuration and troubleshooting. 6888Xi Menu- This is the most typical arrangement, and provides direction for the main display on the 6888Xi. This interface addresses the electronic inside the 6888Xi, and also for the electronic in the probe head. This menu is also applicable for traditional architecture systems, where there is no electronics in the probe head. 1.1 6888Xi Menu Tree Note: The Menu button toggles between the system, probe #1, and probe #2 (if a second probe is in place). Keep pushing the menu button to get to the menu you desire. 1.1.1 System Menu Tree System: TAG System Menu 1 Diagnostics 1 Active Alarms 2 Status 1 System COM 1 Disconnect COM 2 Disconnect NV Memory Fail FAC Memory Fail IOB 1 Type Mismatch IOB 2 Type Mismatch IOB 1 Bad Checksum IOB 2 Bad Checksum 3 Acknowledge Alarms 1 Ack IOB1 Bad Cksum 2 Ack IOB2 Bad Cksum (Note 1) 4 Maintenance 1 Revisions 1 Version 2 Build Num 2 Reset 1 Restart Count 2 Reset Restart Count 3 Reset System Params 4 Reset Xi 1 Reset Xi 2 Reset UI Board 2 Configure UIB 1 Tag* 2 Num I/O Board* 3 Menu 1 I/O Board 1 1 Probe Count 2 Dev Type 1 2 I/O Board 2 (Note 1) 1 Probe Count 2 Dev Type 1 4 Main Display 1 One-Probe /Two-Probe Format (Note 2) 1 LINE 1 1 Center* 2 LINE 2 1 Center* 3 LINE 3 1 Left* 2 Right* 4 LINE 4 1 Left* 2 Right* 2 Revert Time* 3 Language* 4 Contrast* 5 Reset Contrast 6 Flash Alarm* 5 Security 1 Password* 2 Enable Password* 3 Configure IOB 1 I/O Board 1 1 Revisions 1 Version 2 Checksum 2IOB SN 3 Features* Stoichiometer Prog Reference Extended Temp Diffuser Warning 4 Factory Mode 5 Reset Xi 6 Reset I/O Board 2 I/O Board 2 (Note 1) 1 Revisions 1 Version 2 Checksum 2IOB SN Quick Start Manual Model 6888 IM-106-6888QS March 2012 26 3 Features* Stoichiometer Prog Reference Extended Temp Diffuser Warning 4 Factory Mode 5 Reset Xi 6 Reset I/O Board * = R/W parameters Note 1: Visible if the device is configured for 2 I/O Boards. Note 2: Label differently based on one or two I/O Board. Note 3: Visible if the Password is enabled. 1.1.2 6888-O 2 Probe Menu Tree IOB 1 Probe1: TAG 6888-O 2 Probe Menu 1 Process Variables 1 Process Variables 1 O 2 2 O 2 Temp 3 Cell Imp 4 O 2 Cell 2 Temperatures 1 O 2 Temp 2 CJC Temp 3 Board Temp 4 OP Mode 3 Raw Values 1 O 2 Cell 2 Cell Imp 3 T/C Volt 4 Heater 5 Update Cell Imp 4 Analog Output 1 O 2 AO 2 O 2 AO% 3 O 2 LRV 4 O 2 URV 5 Maximums 1 Temperature 1 O 2 Temp Max 2 O 2 Temp Max Time 3 CJC Temp Max 4 CJC Temp Max Time 5 Board Temp Max 6 Board Temp Max Time 2 Voltage 1 Heater Max 2 Heater Max Time 3 Cell Max 4 Cell Max Time 3 Ramp Rate 1 Heater Max 2 Heater Max Time 6 Heater 1 Duty Cycle 2 O 2 Temp SP 3 O 2 Temp 4 Heater Ramp Rate 2 Diagnostics 1 Active Alarms 2 Status 1 Current 1 Device PV Out of Limit NPV Out of Limit AO Saturated AO Fixed More Status Cold Start Cfg Changed Dev Failure 2 Failed NV Memory Fail Board Temp High Factory Mode Heater Ramp Rate 3 Maintenance 1 O 2 Sensor Open O 2 T/C Open O 2 Temp Low O 2 Temp High O 2 T/C Shorted O 2 T/C Reversed Heater Failure Burner Flameout 4 Maintenance 2 Xmtr Disconnect Cal Recommend Cal Failed Cell Imp High Probe Mismatch 5 Advisory Cal Changed Heater Volt Low Probe Changed Low O 2 Diffuser Warning Quick Start Manual Model 6888 IM-106-6888QS March 2012 27 2 Previous 1 Previous Alarms 2 Ack Alarm Time 3 Acknowledge Alarms 1 Ack Calibration 2 Ack Cal Failed 3 Ack Probe Changed 1 Get from Probe 2 Send to Probe 4 Ack Diff Warn 4 Maintenance 1 Revision 1 HART 1 Device Rev 1 Transmitter 1 Version 2 I/O Board 1 Version 2 Analog Output 1 Trim mA Output 3 Operating Status Factory Mode Flame Status AutoCal Device Relay 1 Device Relay 2 Device AO Device 4 I/O States 1 I/O States 1 Gas 1 Solenoid Gas 2 Solenoid 2 I/O States 2 Flame Status In Factory Mode Relay 1 Out Relay 2 Out SPS/IMPS In SPS/IMPS Out 5 EE Status 1 Xmtr EE Value 2 IOB EE Value 6 Reset 1 Xmtr Restart 2 IOB Restart 3 Reset Restart Count 4 Reset Device 3 Basic Setup 1 Identification 1 Tag* 2 Serial Number* 3 Device ID 2 Communication 1 Poll Address 2 Xmtr Address 3 Variable Mapping 1 PV 2 SV 3 TV 4 4V 4 Detailed Setup 1 Sensor 1 T90 Filter* 2 Low O 2 Alm SP* 3 O 2 Cell Ref (Note 2)* 4 High Temp Alm SP (Note 3)* 5 Heater SP (Note 3)* 6 Heater Latch Off (Note 3)* 7 Features Stoichiometer Prog Reference Extended Temp Diffuser Warning 2 Analog Output 1 O 2 LRV* 2 O 2 URV* 3 AO Range* 4 Alarm Level* 3 Relay 1 Relay 1* Unit Alarm Low O 2 Cal Recommended In Calibration 2 Relay 2* Unit Alarm Low O 2 Cal Recommended In Calibration Heater Relay 4 Calibration 1 AO Track* 2 Tol Check* 3 Cal Recommend* 4 Cal Acknowledge* 5 Cal Gas 1* 6 Cal Gas 2* 7 Gas Time* 8 Purge Time* 9 Diffuser (Note 4) 1 Plugged Diffuser* 2 Auto Advance Cal* 5 Auto Calibration 1 Enable Auto Cal* 2 Start On Cal Rec* 3 Cal Interval* 4 Next Cal Time Quick Start Manual Model 6888 IM-106-6888QS March 2012 28 6 Resource 1 Analog Output 2 Auto Cal 3 Relay 1 4 Relay 2 5 Calibration 1 O 2 Calibration 2 Abort Calibration 3 Cal State 4 Cal Constants 1 Current Cal 1 Slope 2 Constant 3 Impedence 4 Time 5 Reset Cal 6 Change Cal 2 Cal Logs 3 Failed Cal 1 Bad Slope 2 Bad Constant 5 Cal Result 1 Cal Result 2 Delta Imp 6 Diffuser (Note 4) 1 Diff Diagnostics 1 Process 2 O 2 3 Step 4 Step Time 5 Diag State 6 Init Resp 7 Process Resp 8 Rtn Process 9 O 2 Rate Change 2 Diff T90 3 Purge Time % 4 Diff Warn 7 Pressures (Note 1) 1 Bottle Pressure 1 2 Bottle Pressure 2 3 Cell Pressure 1 4 Cell Pressure 2 * = R/W parameters Note 1: Visible if the device is configured for HSPS Autocal. Note 2: Visible if the Programmable Reference software feature is enabled. Note 3: Visible if the Extended Temperature software feature is enabled. Note 4: Visible if the Diffuser Warning software feature is enabled. Quick Start Manual Model 6888 IM-106-6888QS March 2012 29 1 OVERVIEW 1 Device Status: 1 Refresh Alerts 2 No Active Alerts {No Alarm} 2 F:Alert {Failed Alarms} 2 M:Alert {Maintenance Alarms} 2 A:Alert {Advisory Alarms} 2 O 2 3 O 2 Analog Output 4 O 2 URV 5 O 2 LRV 6 VARIABLES 1 Operating Mode 2 PROCESS VARIABLES 1 Oxygen Concentration 2 O 2 Temperature 3 Cell Impedance 4 O 2 Cell 3 NON PRIMARY VALUES 1 O 2 Temperature 2 CJC Temperature 3 Board Temperature 4 RAW VALUES 1 O 2 Cell 2 Cell Impedance 3 T/C Volt 4 Heater Volt 5 Update Cell Imp 7 DEVICE INFORMATION 1 IDENTIFICATION 1 Tag 2 Model 3 Serial Number 4 Date 5 Descriptor 6 Message 7 Device ID 2 REVISIONS 1 HART REVISION 1 Universal 2 Field Device 3 Hardware 4 Software 5 DD 2 SOFTWARE VERSION 1 Transmitter 2 Input/Output Board 2 CONFIGURE 1 GUIDED SETUP 1 Configure Sensor 2 Configure Analog Output 3 Configure Relay 4 Configure Calibration 5 Configure Auto Calibration 2 MANUAL SETUP 1 IDENTIFICATION 1 Tag* 2 Serial Number* 3 Final Assembly Num* 4 Date* 5 Descriptor* 6 Message* 2 COMMUNICATION 1 Poll Address* 2 Num Req Preambles 3 Physical Signal Code 3 SENSOR 1 T90 Filter* 2 Low O 2 Alarm SP* 3 O 2 Cell Reference* (Note 2) 4 High Temp Alarm SP* (Note 3) 5 Heater Set Point* (Note 3) 6 Heater Latch Off* (Note 3) 7 Features* 8 Slope* 9 Constant* 4 ANALOG OUTPUT 1 O 2 LRV* 2 O 2 URV* 3 Output Range* 4 Alarm Level* 5 Relay 1 Relay 1* 1 Unit Alarm 2 Low O 2 3 Cal Recommended 4 In Calibration 2 Relay 2* 1 Unit Alarm 2 Low O 2 3 Cal Recommended 4 In Calibration 5 Heater Relay HART Communications with the 6888Xi- Menu tree for communicating to the 6888Xi via HART communications with a 475 handheld communicator. (this includes interface with the 6888A probe electronics through the 6888Xi). 1.2 475 Menu Tree for 6888Xi Quick Start Manual Model 6888 IM-106-6888QS March 2012 30 6 CALIBRATION 1 Analog Output Track* 2 Tolerance Check* 3 Cal Recommended* 4 Cal Acknowledge* 5 Gas 1* 6 Gas 2* 7 Gas Time* 8 Purge Time* 9 Diffuser 1 Plugged Diffuser* 2 Auto Advance Cal* 7 AUTO CALIBRATION 1 Enable Auto Cal* 2 Start On Cal Rec* 3 Calibration Interval* 4 Next Cal Time* 8 RESOURCE 1 Analog Output 2 Auto Calibration 3 Relay 1 4 Relay 2 9 SCAN DEVICE 3 CALIBRATION 1 CALIBRATION 1 O 2 Calibration 2 Start/Stop Calibration 3 Abort Calibration 4 State 1 Calibration Setup 2 Time Remain 3 O 2 4 O 2 Cell 5 Result 1 Calibration Result 2 Delta Impedance 6 Diffuser (Note 4) 1 Diffuser T90 2 Purge Time % 3 Diffuser Warn 2 CALIBRATION CONSTANTS 1 CURRENT CALIBRATION 1 Slope 2 Constant 3 Impedance 4 Time 2 Calibration Logs 3 Failed Calibration 1 Bad Slope 2 Bad Constant 4 Reset Calibration Constants 3 SERVICE TOOLS 1 ALERTS 1 ACTIVE ALERTS 1 Refresh Alerts 2 No Active Alerts {No Alarm} 2 F:Alert {Failed Alarms} 2 M:Alert {Maintenance Alarms} 2 A:Alert {Advisory Alarms} 2 DEVICE STATUS 1 CURRENT 1 DEVICE 2 FAILED NV Memory Failed Board Temp High Factory Mode Heater Ramp Rate 3 MAINTENANCE 1 O 2 Sensor Open O 2 T/C Open O 2 Temperature Low O 2 Temperature High O 2 T/C Shorted O 2 T/C Reversed Heater Failure Burner Flameout 4 MAINTENANCE 2 Transmitter Disconnect Calibration Recommended Calibration Failed Cell Impedance High Probe Mismatch Xi Disconnected 5 ADVISORY Calibration Changed Heater Voltage Low Probe Changed Low O 2 Diffuser Warning 2 PREVIOUS 1 Process Alarm 2 Ack Alarm Time 3 ACKNOWLEDGE 1 Ack Calibration 2 Ack Calibration Failed 3 Ack Diffuser Warning 4 Ack Probe Changed 2 VARIABLES 1 PROCESS VARIABLES 1 PV 2 SV 3 TV 4 4V 5 Primary Variable Quick Start Manual Model 6888 IM-106-6888QS March 2012 31 6 Secondary Variable 7 Tertiary Variable 8 Fourth Variable 2 NON PRIMARY VALUES 1 O 2 Temperature 2 CJC Temperature 3 BoardTemperature 3 RAW VALUES 1 O 2 Cell 2 Cell Impedance 3 T/C Volt 4 Heater Volt 5 Update Cell Imp 4 ANALOG OUTPUT 1 O 2 2 O 2 Analog Output 3 O 2 Analog Output % 5 MAXIMUMS 1 TEMPERATURE 1 O 2 Maximum 2 O 2 Maximum Time 3 CJC Maximum 4 CJC Maximum Time 5 Board Maximum 6 Board Max Time 2 VOLTAGE 1 Heater Maximum 2 Heater Max Time 3 Cell Maximum 4 Cell Maximum Time 3 RAMP RATE 1 Heater Maximum 2 Heater Max Time 6 HEATER 1 Duty Cycle 2 O 2 Temperature SP 3 O 2 Temperature 4 Heater Ramp Rate 3 TRENDS 1 Oxygen Concentration 2 O 2 Temperature 3 Analog Output 4 MAINTENANCE 1 CALIBRATION 1 O 2 Calibration 2 Start/Stop Calibration 3 Abort Calibration 4 State 1 Calibration Step 2 Time Remain 3 O 2 4 O 2 Cell 5 RESULT 1 Calibration Result 2 Delta Impedance 6 DIFFUSER (Note 4) 1 Diffuser T90 2 Purge Time % 3 Diffuser Warn 2 ANALOG OUTPUT 1 Trim mA Output 2 Loop Test 3 OPERATING STATUS 1 Factory Mode 2 Flame Status 3 Auto Cal Device 4 Relay 1 Device 5 Relay 2 Device 6 Analog Output device 4 INPUT/OUTPUT STATES 1 I/O States 1 1 Gas 1 Solenoid 2 Gas 2 Solenoid 1 I/O States 1 Flame Status In 2 Factory Mode 3 Relay 1 Out 4 Relay 2 Out 5 SPS/IMPS In 6 SPS/IMPS Out 5 EE STATUS 1 Transmitter EE Value 2 I/O Board EE Value 6 RESET/RESTORE 1 Transmitter Restart 2 I/O Board Restart 3 Reset Restart Count 4 Reset Device * = R/W parameters ** = Alarm supported by 6888Xi only and will always be off Note 1: Visible if the device is configured for HSPS Autocal. Note 2: Visible if the Programmable Reference software feature is enabled. Note 3: Visible if the Extended Temperature software feature is enabled. Note 4: Visible if the Diffuser Warning software feature is enabled. Quick Start Manual Model 6888 IM-106-6888QS March 2012 32 1 OVERVIEW 1 Device Status {Good/Fail/Maint/Advise} 1 Refresh Alerts 2 No Active Alerts {No Alarm} 2 F:Alert {Failed Alarms} 2 M:Alert {Maintenance Alarms} 2 A:Alert {Advisory Alarms} 2 O 2 3 O 2 Analog Output 4 O 2 URV 5 O 2 LRV 6 VARIABLES 1 Operating Mode 2 PROCESS VARIABLES 1 Oxygen Concentration 2 O 2 Temperature 3 Cell Impedance 4 O 2 Cell 3 NON PRIMARY VALUES 1 O 2 Temperature 2 CJC Temperature 4 RAW VALUES 1 O 2 Cell 2 Cell Impedance 3 Heater Volt 4 Update Cell Imp 7 DEVICE INFORMATION 1 IDENTIFICATION 1 Tag 2 Model 3 Serial Number 4 Date 5 Descriptor 6 Message 7 Device ID 2 REVISIONS 1 HART REVISION 1 Universal 2 Field Device 3 Hardware 4 Software 5 DD 2 SOFTWARE VERSION 1 Transmitter 2 CONFIGURE 1 GUIDED SETUP 1 Configure Analog Output 2 Configure Calibration 2 MANUAL SETUP 1 IDENTIFICATION 1 Tag* 2 Serial Number* 3 Final Assembly Num* 4 Date* 5 Descriptor* 6 Message* 2 COMMUNICATION 1 Poll Address* 2 Num Req Preambles 3 Physical Signal Code 3 SENSOR 1 Slope* 2 Constant* 4 ANALOG OUTPUT 1 O 2 LRV* 2 O 2 URV* 3 Output Range 4 Alarm Level* 5 Xi Mode* 5 CALIBRATION 1 Analog Output Track* 2 Gas 1* 3 Gas 2* 4 Gas Time* 5 Purge Time* 6 Scan Device 3 CALIBRATION 1 CALIBRATION 1 O 2 Calibration 2 RESULT 1 Calibration Result 2 CALIBRATION CONSTANTS 1 CURRENT CALIBRATION 1 Slope 2 Constant 3 Impedance 4 Time 2 Calibration Logs 3 Reset Calibration Constants 3 SERVICE TOOLS 1 ALERTS 1 ACTIVE ALERTS 1 Refresh Alerts 2 No Active Alerts {No Alarm} 2 F:Alert {Failed Alarms} 2 M:Alert {Maintenance Alarms} 2 A:Alert {Advisory Alarms} Transmitter Electronics- If not using the 6888Xi electronics, one can access the electronics inside the probe via HART communications with a 475 handheld communicator. 1.3 475 Menu Tree for 6888-O 2 Transmitter Quick Start Manual Model 6888 IM-106-6888QS March 2012 33 2 DEVICE STATUS 1 CURRENT 1 DEVICE 2 FAILED NV Memory Failed Board Temp High Factory Mode Heater Ramp Rate** 3 MAINTENANCE 1 O 2 Sensor Open O 2 T/C Open O 2 Temperature Low O 2 Temperature High O 2 T/C Shorted O 2 T/C Reversed Heater Failure** Burner Flameout** 4 MAINTENANCE 2 Transmitter Disconnect** Calibration Recommended** Calibration Failed Cell Impedance High** Probe Mismatch** Xi Disconnected 5 ADVISORY Calibration Changed** Heater Voltage Low Probe Changed** Low O 2 ** Diffuser Warning** 2 ACKNOWLEDGE 1 Ack Calibration Failed 2 VARIABLES 1 PROCESS VARIABLES 1 PV 2 SV 3 TV 4 4V 5 Primary Variable 6 Secondary Variable 7 Tertiary Variable 8 Fourth Variable 2 NON PRIMARY VALUES 1 O 2 Temperature 2 CJC Temperature 3 RAW VALUES 1 O 2 Cell 2 Cell Impedance 3 Heater Volt 4 Update Cell Imp 4 ANALOG OUTPUT 1 O 2 2 O 2 Analog Output 5 MAXIMUMS 1 TEMPERATURE 1 O 2 Maximum 2 O 2 Maximum Time 3 CJC Maximum 4 CJC Maximum Time 2 VOLTAGE 1 Heater Maximum 2 Heater Max Time 3 Cell Maximum 4 Cell Maximum Time 6 HEATER 1 Duty Cycle 2 O 2 Temperature SP 3 O 2 Temperature 3 TRENDS 1 Oxygen Concentration 2 O 2 Temperature 3 Analog Output 4 MAINTENANCE 1 CALIBRATION 1 O 2 Calibration 2 RESULT 1 Calibration Result 2 ANALOG OUTPUT 1 Trim mA Output 2 Loop Test 3 OPERATING STATUS Factory Mode Flame Status Auto Cal Device Relay 1 Device Relay 2 Device Analog Output device 4 EE STATUS 1 Transmitter EE Value 5 RESET/RESTORE 1 Transmitter Restart 2 Reset Restart Count 3 Reset Device * = R/W parameters ** = Alarm supported by 6888Xi only and will always be off Return of Material If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Emerson Process Management Sales Office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted. In no event will Emerson Process Management be responsible for equipment returned without proper authorization and identification. CAUTION Observe proper ESD handling and packaging precautions when returning individual circuit boards. 2. Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping. When returning individual circuit boards, observe proper ESD precautions. 3. In a cover letter, describe completely: a. The symptoms from which it was determined that the equipment is faulty. b. The environment in which the equipment has been operating (housing, weather, vibration, dust, etc.). c. Site from which equipment was removed. d. Whether warranty or nonwarranty service is requested. e. Complete shipping instructions for return of equipment. f. Reference the return authorization number. 4. Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Emerson Process Management Return Authorization, prepaid, to: Emerson Process Management Rosemount Analytical RMR Department 10241 West Little York Suite 200 Houston TX 77040 USA 34 Quick Start Manual Model 6888 IM-106-6888QS March 2012 This page intentionally left blank 35 Quick Start Manual Model 6888 IM-106-6888QS March 2012 The right people, the right answers, right now. Immediate, Reliable Analytical Support Now theres a way to quickly get the right answers for your liquid analytical instrumentation questions: the Analytical Customer Support Center. Our staff of trained professionals is ready to provide the information you need. 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OHG Industriestrasse 1 63594 Hasselroth Germany T 49.6055.884.0 F 49.6055.884.20 LATIN AMERICA Emerson Process Management Rosemount Analytical 10241 West Little York Suite #200 Houston, TX 77040 USA T 713.467.6000 F 713.827.3328 MIDDLE EAST AND AFRICA Emerson Process Management EPM Building P. O. Box 17033 Jebe Ali Free Zone Dubai, United Arab Emirates T 971.4.8835235 F 971.4.8835312 Credit Cards for U.S. Purchases Only. The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE RosemountAnalytical.com Specifications subject to change without notice. 8 Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 rosemountanalytical.com Rosemount Analytical Inc. 2012