Ex factory price, Guwahati, 18th Nov, 2013

Comparison Analysis (As per Red Book NRRDA)

(FOR BITCHEM COLD MIX/Cold MSS) SUMMARY Sl No 1 2 Description of Item Prime Coat on granular base - low porosity Tack Coat- on primed surface 20 mm premix carpeting with required aggregates as per cl no 508 of MORD Seal Coat - Type C Cold MSS, Production & Construction Unit sqm sqm Unit Required for 1 KM 3750 3750 Rate for Hot Mix 50.19 13.45 Rate for Cold Mix 50.19 13.45 Total Amount for Hot Mix 188212.5 50437.5 Total Amount for Cold Mix 188212.5 50437.5 Total amount for Cold MSS 188212.5 50437.5

sqm

3750

160.34

186.57

601275

699637.5

4 5

sqm sqm

3750 3750 @ 275.7309

63.1

80.35

236625

301312.5 1033991

Total amount required for doing HOT MIX for 1 km road having width 3.75 meter Total amount required for doing Cold MIX for 1 km road having width 3.75 meter Total amount required for doing Cold MIX for 1 km road having width 3.75 meter NB: 1) Cold mix has faster progress than Hot mix. i.e .(i) Per day progress of Hot Mix Carpeting = 500sqm (ii) Per day progress of Cold Mix Carpeting = 900sqm (iii) Per day progress of Hot mix Seal coat = 1100sqm (iv) Per day progress of Cold Mix Seal coat = 1250 sqm

1076550 1239600
1272641

2) Cold MSS has the progress of 1 KM road construction/day with plant mix production & Laying & spreading by Mechanical Paver

*** The rates are taken from the PWD, SOR, Assam 2013-14.

Date-18th Nov, 2013, Ex factory, Guwahati Rate Analysis for Prime Coat with CSS-1/SS-1 BITCHEM Bitumen Emulsion (For HOT/COLD MIX) Sr. No. Reference of MORD Specifications 502 (i) Rate (Rs.) Amount (Rs.)

Description

Unit

Quantity

Prime Coat Low porosity Providing and applying Primer Coat with Bitumen Emulsion (SS-1) on prepared surface of granular base including cleaning of road surface and spraying primer at the rate of 0.70-1.0 kg/sqm using mechanical means as per Technical Specification Clause 502 Unit = sqm Taking output = 1750 sqm a) Labour Mate Mazdoor (Unskilled) b) Machinery Hydraulic broom @ 1250 sqm per hour Air compressor 210 cfm Bitumen emulsion pressure distributor @ 1750 sqm per hour Water tanker 6 kl capacity 1 trip per hour c) Material Bitchem Bitumen Emulsion (SS-1) @ 0.85kg per sqm Water d) Overheads & Contractors profit @ 12.5% (a+b+c) Cost of 1750 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/1750

day day hour hour hour hour t kl

0.04 1.00 1.40 1.40 1.00 0.50 1.48 3.00

140.00 114.00 337.00 354.00 717.00 432.00 51,149.00 120.00

5.60 114.00 471.80 495.60 717.00 216.00 75,700.52 360.00 9,760.07 87,840.59 50.19

Note:
1. The Rate of Bitumen Emulsion CSS-1 is taken as the Ex-factory prices of Bitchem with 2% CST. 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Exfactory price, Guwahati, 18th Nov, 2013

Rate Analysis for Tack Coat with RS-1 BITCHEM Bitumen Emulsion (For HOT/COLD MIX) Sr. No. 1
Reference of MORD Specifications

Description Tack Coat Providing and applying Tack Coat with Bitumen Emulsion (i) (RS-1) using emulsion distributor at the rate of 0.20 to 0.25 kg per sqm on the prepared bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 503. Unit = sqm Taking output = 1750 sqm a) Labour Mate Mazdoor (Unskilled) Machinery Hydraulic broom @ 1250 sqm per hour Air compressor 210 cfm Emulsion pressure distributor @1750 sqm per hour c) Material

Unit

Quantity

Rate (Rs.)

Amount (Rs.)

503

day day hour hour hour

0.04 1.00 1.40 1.40 1.00

140.00 114.00 337.00 354.00 717.00

5.60 114.00 471.80 495.60 717.00

b)

BitchemEBitumen Emulsion (RS-1) @ 0.225 kg MT per sqm d) Overheads & Contractors profit @ 12.50% (a+b+c) Cost of 1750 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/1750

0.39

49,003.00

19,111.17 2,614.40 23,529.57 13.45

Note:
1. The Rate of Bitumen Emulsion RS-1 is taken as the Ex-factory prices of Bitchem (with 2% CST). 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Ex fcatory price, Guwahati, 18th Nov, 2013

Rate Analysis for 20 mm Premix Carpeting using CRRI- BITCHEM Cold Mix Binder
Reference Rate of MORD Description Unit Quantity Amount (Rs.) Specificatio (Rs.) ns Rate analysis of 20 mm thick Open Graded Premix Carpet using CRRI-BITCHEM Cold Mix Binder as per Technical Specification Clause 508.2 508.2

Sr. No.
1

Unit = sqm Taking output = 900 sqm (24.3 cum) a) Labour

Mate Mazdoor (Unskilled) Mazdoor (Skilled) day day day 0.80 18.00 2.00 160.00 142.00 147.00 128.00 2,556.00 294.00

b)

Machinery
Concrete mixer 0.4/0.28 cum capacity Three wheel 80-100 kN static roller hour hour 6.00 3.60 188.00 924.00 1,128.00 3,326.40

c)

Material
CRRI-Bitchem Cold Mix Binder @ 21.50 kg per 10 sqm Crushed stone aggregates 13.2 mm to 5.6 mm @ 0.27 cum per 10 sqm MT cum 1.94 24.30 56,821.00 1,300.00 110,232.74 31,590.00

d) Overheads & Contractors profit @ 12.50% (a+b+c) Cost of 900 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/900

18,656.89 167,912.03 186.57

Note:
1. The Rate of CRRI-Bitchem Cold Mix Binder is taken as the Ex-factory prices of Bitchem at Bulk with 2% CST. 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Exfactory price, Guwahati, 18th Nov, 2013

Rate analysis for Seal Coat using Penetration Grade Bitumen (HOT MIX) Sr. No.
1

Reference of MORD Specifications

510 SEAL COAT

Description

Unit

Quantity

Rate (Rs.)

Amount (Rs.)

Type -C (I) Bitumen (VG-10) Unit = sqm Taking output = 1100 sqm a) Labour Mate Bitumen Sprayer Mazdoor (Unskilled) Mazdoor (Semi-Skilled) b) Machinery Mixall 6/10 t capacity Bitumen boiler oil fired 1000 litre capacity fitted with spray set c) Three wheel 80-100 kN static roller Material Bitumen (VG-10) @ 6.50 kg per 10 sqm Crushed stone chipping of 6.7 mm size defined as 100% passing 9.5 mm sieve and retained on 2.36 mm sieve applied @ 0.09 cum per 10 sqm d) Overheads & Contractors profit @ 12.50% (a+b+c) Cost of 1100 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/1100

day day day day hour hour hour MT cum

1.15 1.00 22.00 5.00 2.20 2.20 2.20 0.715 9.90

160.00 160.00 142.00 147.00 1,712.00 189.00 924.00 55,102.00 1,200.00

184.00 160.00 3,124.00 735.00 3,766.40 415.80 2,032.80 39,397.93 11,880.00

7,711.99 69,407.92 63.10

Note:
1. The Rate of Bitumen is taken as the Ex Stock Guwahati prices of IOCL with 2% CST. 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Exfactory price, Guwahati, 18th Nov, 2013

Rate Analysis for Seal Coat using CRRI-BITCHEM Cold Mix Binder (COLD MIX) Sr. No.
Reference of MORD Specifications

Description Seal Coat Type C (II) CRRI-Bitumen Cold Mix Binder Unit = sqm Taking output = 1250 sqm a) Labour Mate Mazdoor (Unskilled) Mazdoor (Semi-Skilled) b) Machinery Concrete mixer 0.4/0.28 cum capacity Three wheel 80-100 kN static roller c) Material CRRI-Bitchem Cold Mix Binder @ 10 kg per 10 sqm Crushed stone chipping of 6.7 mm size 100 percent passing 9.5 mm sieve and retained on 2.36 mm sieve applied @ 0.09 cum per 10 sqm d) Overheads & Contractors profit @ 12.50% (a+b+c) Cost of 1250 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/1250

Unit

Quantity

Rate (Rs.)

Amount (Rs.)

day day day hour hour MT cum

0.80 14.00 4.00 2.00 2.00 1.25 11.25

160.00 142.00 147.00 188.00 924.00

56,681.00 1,200.00

128.00 1,988.00 588.00 376.00 1,848.00

70,851.25 13,500.00

11,159.91 100,439.16

80.35

Note:
1. The Rate of CRRI-Bitchem Cold mix Binder is taken as the Ex-factory prices of Bitchem at Bulk with 2% CST. 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Ex factory price, Guwahati, 18th Nov, 2013

Rate Analysis for 20 mm premix carpeting using VG-10 Grade Bitumen (HOT MIX) Sr. No. 1 Reference of MORD Specifications 508 Description 20mm thick Open-Graded Premix Carpet using Bituminous (VG10grade bitumen ) Binder Providing, laying and rolling of open-graded premix carpet of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or emulsion to required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a three wheel 80-100 kN static roller capacity, finished to required level and grades to be followed by seal coat of either Type A or Type B or Type C as per Technical Specification Clause 508. Case - I By Manual Means (I) Bitumen (S-65) Unit = sqm Taking output = 500 sqm (10 cum) a) Labour Mate Mazdoor (Unskilled) Mazdoor (Semi-Skilled) b) Machinery Mixall 6/10 t capacity Bitumen boiler oil fired 1000 litre capacity fitted with Three wheel 80-100 kN static roller c) Material Bitumen (VG-10) @ 14.60 kg per 10 sqm Crushed stone chipping, 13.2 mm to 5.6 mm @ 0.27 cum per 10 sqm d) Overheads & Contractors profit @ 12.50% (a+b+c) Cost of 500 sqm = a+b+c+d Rate per sqm = (a+b+c+d)/500 Note:
1. The Rate of Bitumen (VG-10) is taken as the Ex Stock-Guwahati prices of IOCL with 2% CST . 2. The rates for other item are taken from the PWD, SOR, Assam -2013-14

Unit

Quantity

Rate (Rs.)

Amount (Rs.)

day day day hour hour hour t cum

1.08 21.00 6.00 4.00 4.00 2.00 0.73 13.50

160.00 142.00 147.00 1,712.00 189.00 924.00 55,102.00 1,300.00

172.80 2,982.00 882.00 6,848.00 756.00 1,848.00 40,224.46 17,550.00 8,907.91 80,171.17 160.34