Beruflich Dokumente
Kultur Dokumente
Items sold by Dresser® are warranted to be free from defects in materials and workmanship
for a period of one year from the date of shipment provided said items are used according
to Dresser recommended usages. Dresser, Inc. reserves the right to discontinue manufac-
ture of any product or change product materials, design or specifications without notice. This
instruction manual applies to the following instruments and approved software: SVI ® II AP
Positioner and ValVue® software.
The SVI II AP series positioners are warranted for use only with interface software approved
by Dresser Inc. Consult Masoneilan Dresser factory locations for approved software listing.
Copyright
All software is the intellectual property of Dresser, Inc.
The complete design and manufacture is the intellectual property of Dresser, Inc.
Masoneilan®, FVP®, SVI®, and ValVue® are registered trademarks of Dresser, Inc.
All information contained herein is believed to be accurate at the time of publication
and is subject to change without notice.
Copyright 2006 by Dresser, Inc. All rights reserved.
PN 055201-167 REV B
Safety Information
This is the safety alert symbol. It alerts you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
i
Masoneilan Dresser SVI II AP Quick Start Guide
SVI II AP The SVI II AP positioner is intended for use with industrial compressed
Product air or, natural gas systems only. Ensure that an adequate pressure
Safety relief provision is installed when the application of system supply
pressure could cause peripheral equipment to malfunction. Installation
must be in accordance with local and national compressed air and
instrumentation codes.
Products certified as explosion proof or flame proof equipment or for
use in intrinsically safe installations MUST BE:
Installed, put into service, used and maintained in
compliance with national and local regulations and
in accordance with the recommendations contained
in the relevant standards concerning potentially
explosive atmospheres.
Used only in situations that comply with the certifi-
cation conditions shown in this document and after
verification of their compatibility with the zone of
intended use and the permitted maximum ambient
temperature
Installed, put into service and maintained by quali-
fied and competent professionals who have under-
gone suitable training for instrumentation used in
areas with potentially explosive atmospheres.
Before using these products with fluids other than air or for non-
industrial applications, consult Dresser, Inc. This product is not
intended for use in life support systems.
Under certain operating conditions, the use of damaged instruments
could cause a degradation of the performance of the system which may
lead to personal injury or death.
Use only genuine replacement parts which are provided by the
manufacturer, to guarantee that the products comply with the essential
safety requirements of the European Directives mentioned on the front
cover.
Changes to specifications, structure, and compo-
nents used may not lead to the revision of this man-
ual unless such changes affect the function and
performance of the product.
ii
Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
iii
Masoneilan Dresser SVI II AP Quick Start Guide
SVI II AP Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tools Needed for Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 14
Display Cover Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . 15
Removing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operational Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connecting to the Current Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pushbutton Locks and Configuration-Lock Jumper . . . . . . . . . . . . . . . 23
Hardware Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Powering Up the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ValVue 2.4 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ValVue 2.4 Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ValVue 2.4 Full Trial Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pushbuttons and Local Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Configuration with Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Viewing Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Viewing Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VIEW DATA Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
iv
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Auto Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Check-out with a HART Handheld Communicator . . . . . . . . . . . . . . . . 31
v
Installation and Set Up
1
Introduction The SVI® II AP (Smart Valve Interface) is the next generation of
Masoneilan’s intelligent digital valve positioners. The SVI II AP is a
compact, industrial tough, high performance, digital valve positioner
that combines a local display with remote communication and
diagnostic capabilities. The SVI II AP is available with every option
needed to fulfill all application requirements and communicates using
the HART® protocol. The SVI II AP offers:
Extreme Accuracy
Extreme Reliability
Extreme Digital Precision
Automated Valve Commissioning
Precise, Quick, Responsive Control of Valve
Position
Sophisticated Valve Diagnostics
Figure 1 SVI II AP
1
Masoneilan Dresser SVI II AP Quick Start Guide
SVI II AP Assembled
SVI II AP Cover
Manifold
I/P
Electronics
Module
Relay
Figure 2 SVI II AP Components
Using the The SVI II AP Quick Start Guide is intended to help an experienced
Quick Start Field Engineer install, setup, and calibrate an SVI in the most efficient
Guide manner possible. This document provides basic installation and setup
instructions and is not intended to replace the in-depth information
contained in the SVI II AP Instruction Manual EW2002-AP. If you
experience problems that are not documented in this guide refer to the
Masoneilan SVI II AP Instruction Manual EW2002-AP, call your local
Masoneilan representative, or go to www.masoneilan.com. Sales
offices are listed on the last page of this document
The steps necessary to complete the SVI II AP installation and software
setup are outlined in Table 1 below.
2
Installation and Set Up Mounting the SVI II AP
Mounting the This guide provides installation instructions for mounting an SVI II AP
SVI II AP on both rotary and reciprocating actuated valves. The mounting
process can be broken down into the following:
Attach the mounting bracket to the actuator.
Install the magnetic assembly.
Assemble the SVI II AP on the mounting bracket.
3
Masoneilan Dresser SVI II AP Quick Start Guide
Necessary Precautions
To avoid injury or the process being affected when installing or
replacing a positioner on a control valve, ensure that:
If the valve is located in a hazardous area make
sure the area has been certified as “safe” or that all
electrical power to the area has been disconnected
before removing any covers or disconnecting any
leads.
Shut off air supply to the actuator and to any valve
mounted equipment.
Ensure the valve is isolated from the process by
either shutting off the process or using bypass
valves for isolation. Tag shutoff or bypass valves to
guard against a “turn-on” while work is in progress.
Bleed air from actuator and check that valve is in its
unenergized position.
It is now safe to disconnect and remove any valve mounted equipment
that is being replaced.
For the procedure to mount rotary and reciprocating valves, refer to the
Mounting Instructions contained in the valve’s Mounting Box kit.
Installing the An option that is available for the SVI II AP is the Remote Position
SVI II AP Sensor. The Remote Position Sensor, is a remotely mounted position-
Remote sensing device, that is connected electrically to an SVI II AP valve
Position positioner. It is used as position feedback in applications where direct
Sensor mounting of an SVI II AP to a valve actuator is not practical due,
typically but not limited to, extreme vibration, heat or radiation.
The Remote Position Sensor is a potentiometer located in an enclosure
which can be mounted on a valve or damper to indicate stem position
when connected to a suitable receiver. There is a three wire connection
provided on a screw terminal block to interconnect to the receiving
device.
The SVI II AP Remote Position Sensor is suitable for installation
outdoors in an industrial environment. Mounting kits are provided to
permit mounting on a variety of valves.
4
Installation and Set Up Installing the SVI II AP Remote Position Sensor
5
Masoneilan Dresser SVI II AP Quick Start Guide
Step 1
Connect Drain Wire
to Open Terminal
Step 2
When connecting cable to
Remote Position Sensor make sure wire
colors match:
- Red to Red
- Brown to Brown
- Black to Black
1 2 3
6
Installation and Set Up Connecting the Tubing and Air Supply
Connecting The last step in hardware installation for the SVI II AP is to connect the
the Tubing air supply to the positioner. This section describes the process for
and Air connecting the tubing and air supply to a single and double acting
Supply positioner.
Isolate the valve from the process and disconnect air tubing from the
positioner. Disconnect air fully to avoid injury or process damage.
1. Install the pneumatic tubing using a regulated, clean,
instrument air supply to the air supply port (S←)
2. For a single acting actuator - pipe the outbound air from
the output pressure port (←I) to the valve actuator.
3. For a double acting actuator - pipe the air going out of
each side of valve actuator. Use both output pressure port
one (←I) for one side of the actuator and output pressure
port two (←II) for the other side of the actuator.
4. Connect air supply and actuator outports (1⁄4 inch NPT)
Supply pressure for single acting SVI II AP:
20 -100 psi (1.4 - 6.9 bar) (138 - 690 kPa)
Supply pressure for double acting SVI II AP:
20 - 150 psi (1.4 - 10.4 bar) (138 - 1035 kPa)
Minimum tubing diameter 1⁄4 inch (6mmx4mm)
Note: The SVI II AP Digital Positioner is designed to operate with
clean, dry, oil-free, instrument grade air to ANSI-ISA-57.3 1975
(R1981) or ISA-S7.3-1975 (R1981) or with a sweet natural gas
supply (SVI II AP models SVI II AP-2 through SVI II AP-5).
Table 3 Air Supply Requirements
7
Masoneilan Dresser SVI II AP Quick Start Guide
Output
Supply
8
Installation and Set Up Connecting the Tubing and Air Supply
Connect Output 1, labeled “(←I)” to the inlet port of the actuator and
connect Output 2 labeled “(←II)” to the opposing actuator port (see
Figure 5 below for double acting ports.
Supply Output II
Output I Connector Connector
Connector
9
Masoneilan Dresser SVI II AP Quick Start Guide
Wiring the In order for the SVI II AP to communicate the positioner data the SVI II
SVI II AP AP must be physically connected to a HART communication. The
procedure below outlines wiring the SVI II AP.
10
Installation and Set Up Wiring the SVI II AP
11
Masoneilan Dresser SVI II AP Quick Start Guide
Grounding Practices
To ensure proper grounding make sure that case, signal, and ground
connections are made in compliance with the plants normal grounding
practices. Any point in the loop can be referenced to ground, but there
must never be more than one ground point. Normally ground is
connected at the controller or at the intrinsic safety barrier.
The case grounding screws are located on the outside of the case at
the lower right of the display cover and inside the cover. The case is
isolated from all circuitry and can be grounded locally in accordance
with applicable codes.
If noise or instability is present set the positioner to MANUAL mode of
operation and manually position the valve over it’s entire range. If the
valve is stable in MANUAL mode then the problem can be noise in the
control system. Recheck all wiring connections and ground points.
Compliance Voltage in Single Drop Current Mode
The SVI II AP requires 9.0 Volts at 20 mA and 11.0 Volts at 4 mA.
Typical HART devices require MORE Voltage at higher current and
MORE current source have LESS Voltage available at higher current.
The SVI II AP is unique in that it requires LESS Voltage at higher current
which compliments the characteristic of the source requiring only 9
Volts at 20 mA.
Verify Wiring and Connections
Note: For split range installations the compliance voltage must be ca-
pable of the minimum span being 5 mA; the upper range value
must be 8 mA to 20 mA; the lower range values must be 4 mA
to 14 mA.
Use the following procedure to ensure that the SVI II AP is properly
powered:
Connect a DC voltmeter across the input terminals.
For an input current between 4 and 20 mA the
voltage varies between 11V and 9V respective.
Current is read from the local display or with a
milliammeter installed in series the SVI II AP.
When voltage exceeds 11 V check that polarity is
correct.
If voltage is less than 9 V and polarity is correct,
voltage compliance of current source is inadequate.
Connect a milliammeter in series with the current
signal. Verify that source can supply 20 mA to SVI II
AP input.
If 20 mA is not attainable, troubleshoot the source
and set up.
12
Installation and Set Up Wiring the SVI II AP
SVI II AP Power
Supply
220 Ohms
HART compliant
control system
output card
HART
Modem
ValVue
HHC375
SVI II AP Power
Supply
Single Channel
Barrier Zener Barrier
Resistance
220 Ohms
HART compliant
control system
output card
HART
Modem
ValVue
HHC375
13
Masoneilan Dresser SVI II AP Quick Start Guide
14
Installation and Set Up SVI II AP Maintenance
Display
Cover
Pneumatic
Cover
Note: After replacing the SVI Display Cover you must power up the
unit (see “Powering Up the SVI II AP” on page 23 of this guide).
15
Masoneilan Dresser SVI II AP Quick Start Guide
2. Using the 3mm hex key, remove the screw from the lower
left corner, connecting the terminal board to the SVI II AP
housing.
3. Connect the cable from the display into the LCD connector
on the terminal board.
4. Ensure that the gasket is in its groove in the housing.
5. Place the cover over the screw mounts.
6. Tighten the four screws with the 5 mm hex key.
7. After installing the new display you will have to power up
the unit (refer to “Powering Up the SVI II AP” on page 23 of
this guide for further information).
16
Check Out, Configuration
and Calibration 2
Overview This section provides the calibration procedures to ensure proper valve
positioning. Operational checkout, configuration and calibration
procedures are described using an SVI II AP that has a display with
pushbuttons.
Note: You should perform all procedures in this section before putting
the SVI II AP into operation.
Note: Refer to the valve data sheet or model number of control valve.
17
Masoneilan Dresser SVI II AP Quick Start Guide
Magnet
Axis
with
Valve
Closed
Figure 9 Magnet Orientation for Camflex and Varimax with Valve Closed
18
Check Out, Configuration and Calibration Check Out Procedures
Magnet
Axis
with
Valve Closed
Figure 10 Magnet Orientation for 90 Degree Valve Rotation with Valve Closed
Turnbuckle
Actuator Size Stroke Mounting Hole Lever Hole
Length
19
Masoneilan Dresser SVI II AP Quick Start Guide
Note: Do not use Teflon pipe seal tape. The Teflon tape can shred into
particles that are harmful to the pneumatic components.
20
Check Out, Configuration and Calibration Check Out Procedures
Position Retransmit
Configuration Lock
Jumper Output Switch SW #2
Output Switch SW #1
Process Variable
Remote
Position
Sensor
Input
4- 20 mA
Input Signal
Display
21
Masoneilan Dresser SVI II AP Quick Start Guide
22
Check Out, Configuration and Calibration Operational Checkout
This process can cause the valve to move. Before proceeding be sure
the valve is isolated from the process. Keep hands clear from moving
parts.
Note: When an SVI II AP is turned on it is advisable to apply the air
supply before applying the electrical input signal.
Use of a low impedance voltage source will damage the SVI II AP. The
current source must be a true high impedance current limiting device.
A proper current source explicitly enables adjustment of the current in
mA, not Volts.
23
Masoneilan Dresser SVI II AP Quick Start Guide
Configuration Use the procedures that follow to: calibrate, tune, view configuration
data and status messages for the SVI II AP. Observe all warnings as
the valve moves during these procedures.
These procedures can cause the valve to move. Before proceeding be
sure the valve is isolated from the process. Keep hands clear from
moving parts.
24
Check Out, Configuration and Calibration Configuration
System Requirements
ValVue Lite runs on IBM compatible computers. Minimum requirements
for all versions of ValVue software are Windows 2000, and XP, 16 MB
RAM, a serial or USB port connected to a HART modem, and a
CD-ROM drive.
25
Masoneilan Dresser SVI II AP Quick Start Guide
Pushbuttons
The local pushbuttons are located behind a hinged cover, directly below
the display window. To open the cover loosen the screw and swing the
cover down. Always re-fasten the cover after use to protect the
pushbuttons from environmental contamination.
The three pushbuttons perform the following functions:
+
*
(Select) (Forward)
-
(Back)
26
Check Out, Configuration and Calibration Configuration
27
Masoneilan Dresser SVI II AP Quick Start Guide
Calibration
Pilot Trim Valve Applications require the use of the Manual Stop
calibration procedure (refer to “Configuration and Calibration” of the
SVI II AP Instruction Manual, EW2002-AP). Do not run “Find Stops” or
the ValVue “Setup Wizard” on valves with Pilot Trim or damage to the
valve will occur.
To calibrate the SVI II AP:
1. Observe the display following power-up. The SVI II AP will
power up in the previously active mode either MANUAL or
NORMAL (operating) mode.
2. If in NORMAL mode, the display will alternate between
POS and SIGNAL indicating Normal mode.
3. If in MANUAL, the display will alternate between POS –M
and SIG indicating MANUAL mode.
4. With MANUAL mode displayed, press * to select the
MANUAL mode.
5. Press + again; ↓CONFIG appears. Pressing + again
brings ↓CALIB.
6. Select CALIB by pressing *. STOPS appears. The valve
moves full open and back to full closed. Observe all
warnings.
7. Press * to cause the valve to stroke and to automatically
calibrate valve travel.
10. After the STOPS procedure finishes, press + twice until
TUNE appears.
28
Check Out, Configuration and Calibration Calibration
Auto Tune
To auto tune the SVI II AP:
1. Press * to begin the autoTUNE procedure. This takes 3 to
10 minutes and strokes the valve in large and small steps
to set the PID parameters for best positioning response.
2. When autoTUNE proceeds, numerical messages display,
indicating the procedure is working.
3. When autoTUNE is complete, it will display TUNE.
4. Press + repeatedly until ↑ SETUP appears.
5. Press * to return to SETUP menu ↓CALIB appears.
29
Masoneilan Dresser SVI II AP Quick Start Guide
any key
Normal Cycling + + + + +
View +
Menu Normal Manual Data View ERR CLR ERR
* * * *
* * * *
*
* +
<value> + + + + +
View +
Setup Normal Manual Data View ERR CLR ERR
MAN POS
*
* *
<value>
*-+
*
+ + Manual +
Config Calib
* *
Config Calib
Menu Menu
30
Check Out, Configuration and Calibration Calibration
If the SVI II AP is not equipped with optional push buttons and local
display the checkout and configuration is performed using the standard
HART communications interface.
Connect the HART Handheld Communicator (HHC) to the SVI II AP as
shown in Figure 14 below. Refer to the Product Manual for The HART
Communicator included with the HHC375 or other HART
Communication devices.
Configuration
Lock Jumper 12.00 mA
Input Signal
+ -
HHC375
31
Masoneilan Dresser SVI II AP Quick Start Guide
32
Specifications and
References A
Physical and This section provides the physical and operational specifications for the
Operational SVI II AP.
Specifica-
tions
Operating Temperature Limits -58 deg. F to 185 deg. F (-50 deg. C to 85 deg. C)
Storage Temperature Limits -58 deg. F to 200 deg. F (-50 deg. C to 93 deg. C)
Temperature Effect < 0.005% / deg. F typical; -40 deg. F to 180 deg. F (<
0.01% / deg. C typical; -40 deg. C to 82 deg. C)
Humidity Effect Less than 0.2% after 2 days at 104 F (40 deg. C), 95% Rel-
ative Humidity.
A-1
Masoneilan Dresser SVI II AP Quick Start Guide
A-2
Specifications and References Physical and Operational Specifications
Local Display Liquid Crystal (optional) Three lines of nine alpha numeric characters
Relay and Manifold Single Acting - PPS, 300 Series Stainless Steel, nitrile diaphragms
Double Acting - 300 Series Stainless Steel, Ryton
Aluminum 6061 T6, Ryton
I/P Motor 430 stainless steel, PPS, 300 series stainless steel
A-3
Masoneilan Dresser SVI II AP Quick Start Guide
DD Registered with HART Communication Yes, available through HART Communication Foundation
Foundation
AMS Driver for Fisher-Rosemount Asset ValVue 2 AMS SNAP-ON application available
Management Solution
Diagnostics Options include: Valve signature, positioner signature, extended actuator signa-
ture, friction, stroking speed, step response, cumulative travel, cumulative cycles,
and time of operation in near-closed position. Some diagnostics require pressure
sensor and ValVue 2 software.
Action Direct
Air Delivery - Single Acting Relay 10.0 scfm (280 l/m) at 30 psi (2.1 bar) supply
16.6 scfm (470 l/m) at 60 psi (4.2 bar) supply
23.3 scfm (660 l/m) at 90 psi (6.3 bar) supply
Air Consumption 0.2 scfm (5.7 sl/m) at 30 psi (2.1 bar) supply
A-4
Specifications and References Physical and Operational Specifications
Air Delivery 7.2 scfm (200 l/m) at 30 psi (2.1 bar) supply
12.8 scfm (360 l/m) at 60 psi (4.2 bar) supply
18.3 scfm (520 l/m) at 90 psi (6.3 bar) supply
23.8 scfm (675 l/m) at 120 psi (8.4 bar) supply
Air Consumption 0.4 scfm (11.3 l/m) at 30 psi (2.1 bar) supply
0.85 scfm (22.6 l/m) at 80 psi (3.1bar) supply
Air Supply Failure When the air supply fails an SVI II D/A positioner cannot control the failure position of an actuator
without a spring. The actuator can, under different conditions, fail in place, fail open, or fail close.
In cases where the valve must fail to a required position additional control equipment is required.
Some overshoot can occur when air pressure returns after a period without air supply pressure. Al-
ways set control set point to 0%, and put the process control system in manual, for smooth recovery
from air supply failure.
A-5
Masoneilan Dresser SVI II AP Quick Start Guide
c Pneumatics
1. Standard flow
d Display 1,2,3,4
1. No Display and Pushbuttons
2. With Display and Pushbuttons
3. No Display and Pushbuttons, Marine
4. With Display and Pushbuttons, Marine
e Hardware Version 3
3.
f Communications 1
1. 4 to 20 mA - HART Communications
SVI2 AP- 1 1 1 1 3 1 1 1
2 2 2 2 2
3 3
4
A-6
Specifications and References Hazardous Location Installation
A-7
Masoneilan Dresser SVI II AP Quick Start Guide
ES - 699
1 INTRODUCTION
This manual covers the requirements for safe installation, repair, and operation of the SVI-II as it
relates to operation in areas where there is a potential for explosive atmosphere or inflammable
dust. Adherence to these requirements assures that the SVI-II will not cause ignition of the
surrounding atmosphere. Hazards related to control of the process are beyond the scope of this
manual.
For mounting instructions on specific valves refer to the mounting instructions supplied with the
mounting kit. Mounting does not affect the suitability of the SVI-II for use in a potentially
hazardous environment.
The SVI-II is manufactured by:
Masoneilan
85 Bodwell Street
Avon MA – 02322 – USA
Copyright 2005 . This document and all information herein is the property
of Dresser Inc.
Page 1 of 8
A-8
Specifications and References Hazardous Location Installation
2 GENERAL REQUIREMENTS
!WARNING!
Failure to adhere to the requirements
listed in this manual may cause loss of
life and property.
3 Model Description
SVI2-abcdefgh Not all combinations are available.
SVI2- a b c d e f g h
1 ES -Easy Single Acting Standard Flow No Display Hart None FM, CSA
Smart (1) No Buttons 4 to 20 MADC ATEX (XP,
Industrial DIP, IS, NI)
2 SD - Standard Double Acting Display Retransmit
Diagnostics Buttons Digital Out
Remote Sensing Industrial (2)
3 AD - Advanced No Display Plug-in FM, CSA
Diagnostics No Buttons Electronics ATEX (IS,
Remote Sensing Offshore Module NI)
(MNCB)
4 OD - On-Line Display ATEX (IS,
Diagnostics Buttons NI)
Remote Sensing Offshore (2)
5 PC - Process
Controller
Remote Sensing
6 ESD - Emergency
Shutdown
Style Pneumatics Capacity Display Electronics Communication Option Hazardous
Certification
ES-699 Rev D
Page 2 of 8
A-9
Masoneilan Dresser SVI II AP Quick Start Guide
(2) The SVI II may be up-graded in the field by the addition of a display and buttons.
4.2 Category II 1D
For applications which require ATEX Category II 1D make sure to use ATEX II 1 D certified cable
glands.
ES-699 Rev D
Page 3 of 8
A-10
Specifications and References Hazardous Location Installation
For operation in hazardous area category II 1 the ambient temperature needs to be lowered
according to the requirements of EN 1127-1 (reduction factor of 80% ). The max. allowed ambient
temperature for category 1 inclusive the requirement of EN1127-1 is:
T6 : Ta = -40°C*.+43°C
T5 : Ta = -40°C*.+55°C
T4 : Ta = -40°C*.+83°C
ATEX Logo
Factory Mutual and
CSA Logos `Masoneilan/Dresser AVON MA USA Number of Certified Body
ES-699 Rev D
Page 4 of 8
A-11
Masoneilan Dresser SVI II AP Quick Start Guide
ES-699 Rev D
Page 5 of 8
A-12
Specifications and References Hazardous Location Installation
2. FIELD WIRING
Intrinsically Safe wiring must be made with grounded shielded cable or installed in grounded
metal conduit.
The electrical circuit in the hazardous area must be capable of withstanding an A.C. test voltage
of 500 volts R.M.S. to earth or frame of the apparatus for 1 minute.
Installation must be in accordance with Masoneilan guidelines. The installation including the
barrier earthing requirements must comply with the installation requirements of the country of
use.
Factory Mutual requirements (USA): ANSI/ISA RP12.6 (Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations) and the National Electrical Code,
ANSI/NFPA 70. Division 2 installations must be installed per the National Electrical
Code, ANSI/NFPA 70. See also, note 4.
CSA requirements (Canada): Canadian Electrical Code Part 1. Division 2 installations
must be installed per the Canadian Electrical Code Division 2 Wiring Methods. See
also note 4.
ATEX requirements (EU): Intrinsically safe installations must be installed per
EN60079-10 and EN60079-14 as they apply to the specific category.
3. SVI-II (+) and (-) 4-20 mA IN Terminals
These terminals power the SVI-II The barrier is the Controller Output Type, for example MTL
728.
Entity Parameters: Vmax= 30 Vdc Imax=125 mA Ci = 6.5 nF. Li = 1 uH Pmax = 900 mW.
4. SVI-II (+) and (-) 4-20mA OUT Terminals
These terminals provide a 4 to 20 mA signal related to valve position. The 4 to 20 OUT terminals
behave much like the terminals of a transmitter so a Transmitter type barrier with 250 Ohm series
resistance (internal or external) is used for this connection. For example MTL 788 or 788R.
Use of the 4-20 OUT feature is certified to ATEX intrinsically safe requirements and is approved
for use in Zone 0. Use of the 4-20 mA OUT feature has not been certified by FM or CSA. The 4-
20 mA OUT feature may not be used in an intrinsically safe installation when FM or CSA
intrinsically safe approval is required. The 4-20 mA OUT feature is certified by FM and CSA for
use in a DIV 2 area and in a DIV 1 area when the SVI2 is installed in accordance with flameproof
requirements.
Entity Parameters:
Vmax = 30 Vdc Imax = 125 mA Ci = 8 nF. Li = 1 uH Pmax = 900 mW.
ES-699 Rev D
Page 6 of 8
A-13
Masoneilan Dresser SVI II AP Quick Start Guide
The Process Transmitter and the SVI-II PV Input are both barrier protected. The transmitter 4 to
20 mA signal is converted to 1 to 5 Volts at the Transmitter barrier. The 1 to 5 volt signal is
monitored by the DCS and used by the SVI-II for the embedded process controller. The sense
resistor may be in the barrier or in the Digital Control System.
The Process Transmitter must be approved for use with the Process Transmitter Barrier. An
example of a suitable barrier is MTL 788 or 788R
An example of the PV INPUT barrier is MTL 728.
Entity Parameters of the SVI-II PV terminals:
Vmax = 30 Vdc Imax = 125 mA Ci = 1 nF Li = 0 uH
Pmax = 900 mW.
6. SVI-II (+) and (-) SW Terminals
There are two independent isolated solid state switch contact outputs on the SVI-II. They are
labeled SW#1 and SW#2. The switches are polarity sensitive – that is, conventional current flows
INTO the plus terminal. An examples of suitable barriers are MTL 707, MTL 787 and MTL 787S.
Entity parameters are:
Vmax = 30 Vdc Imax = 125 mA Ci = 5 nF Li = 10 uH Pmax = 900 mW
ES-699 Rev D
Page 7 of 8
A-14
Specifications and References Hazardous Location Installation
permanently damage the safety related components in the device making the device unsuitable
for use in an intrinsically system.
6 REPAIR
WARNING: EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR USE IN A HAZARDOUS LOCATION.
ES-699 Rev D
Page 8 of 8
A-15
DIRECT SALES OFFICE LOCATIONS
BELGIUM ITALY SINGAPORE
DRESSER VALVES EUROPE DRESSER ITALIA S.R.L. DRESSER SINGAPORE PTE LTD.
BOULEVARD DU SOUVERAIN 207 B2 MASONEILAN OPERATIONS 16 TUAS AVENUE 8
VORSTLAAN, VIA CASSANO, 77 SINGAPORE 639231
B-1160 BRUSSELS, BELGIUM 80020 CASAVATORE, NAPOLI ITALY PHONE: +65-6-861-6100
PHONE: +32-2-344-0970 PHONE: +39-081-7892-111 FAX: +65-6-861-7197
FAX: +32-2-344-1123 FAX: +39-081-7892-208
SOUTH AFRICA
BRAZIL JAPAN DRESSER LIMITED
DRESSER INDUSTRIA E COMERCIO LTDA NIIGATA MASONEILAN CO. LTD. (NIMCO) P.O. BOX 2234
DIVISAO MASONEILAN 20TH FLOOR, MARIVE EAST TOWER 16 EDENDALE ROAD
RUA SENADOR VERGUEIRO, 433 WBG 2-6 NAKASE, MIHAMA-KU, EASTLEIGH, EDENVALE 1610
09521-320 SAO CAETANO DO SUL CHIBA-SHI, CHIBA 261-7120 JAPAN REPUBLIC OF SOUTH AFRICA
SAO PAOLO, BRAZIL PHONE: +81-43-297-9222 PHONE: +27-11-452-1550
PHONE: 55-11-453-5511 FAX: +81-43-299-1115 FAX: +27-11-452-6542
FAX: 55-11-453-5565
KOREA SPAIN
CANADA DRESSER KOREA INC. MASONEILAN S.A.
ALBERTA 2015 KUK DONG BUILDING 60-1 C/MURCIA 39 C
DRESSER - MASONEILAN 3-KA, CHOONGMU-RO CHUNG-KU 08830 SANT BOI DE LLOBREGAT
DI CANADA, INC. SEOUL, KOREA BARCELONA, SPAIN
SUITE 1300, 311-6TH AVE., S.W. PHONE: +82-2-2274-0792 PHONE: +34-93-652-6430
CALGARY, ALBERTA T2P 3H2, CANADA FAX: +82-2-2274-0794 FAX: +34-93-661-3450
PHONE: 403-290-0001
FAX: 403-290-1526 KUWAIT UNITED ARAB EMIRATES
ONTARIO DRESSER FLOW SOLUTIONS DRESSER FLOW SOLUIONS
DRESSER - MASONEILAN MIDDLE EAST OPERATIONS MIDDLE EAST OPERATIONS
DI CANADA, INC. 10TH FLOOR, AL RASHED COMPLEX P.O. BOX 61302
835 HARRINGTON COURT, 2ND FLOOR FAHAD SALEM STREET, P.O. BOX 242 ROUNDABOUT 8
BURLINGTON, ONTARIO L7N 3P3, CANADA SAFAT, 13003, KUWAIT UNITS JA01 & JA02
PHONE: 905-335-3529 PHONE: +965-9061157 JEBEL ALI FREE ZONE
FAX: 905-336-7628 FAX: +965-3718590 DUBAI, U. A. E.
PHONE: +971-4-8838-752
CHINA MALAYSIA FAX: +971-4-8838-038
DRESSER FLOW CONTROL, BEIJING REP. DRESSER FLOW SOLUTIONS
OFFICE BUSINESS SUITE, 19A-9-1, LEVEL 9 UNITED KINGDOM
SUITE 2403, CAPITAL MANSION UOA CENTRE, NO. 19, JALAN PINANG DI U.K. LTD.
6 XINYUANNAN RD. CHAOYANG DISTRICT 50450 KUALA LUMPUR, WEST MALAYSIA EAST GILLIBRANDS
BEIJING 100004, CHINA PHONE: +60-3-2163-2322 SKELMERSDALE,
PHONE: +86-10-8486-5272 FAX: +60-3-2161-1362 LANCASHIRE WN8 9TU, ENGLAND
FAX: +86-10-8486-5305 PHONE: +44-1695-52600
MEXICO FAX: +44-1695-50569
FRANCE DRESSER VALVE DE MEXICO, S.A. DE C.V.
DRESSER PRODUITS INDUSTRIELS S.A.S. HENRY FORD NO. 114, ESQ. FULTON DI U.K. LTD.
4, PLACE DE SAVERNE FRACCIONAMIENTO INDUSTRIAL SAN NICO- UNIT 4, SUITE 1.1, NOBEL HOUSE
92971 PARIS LA DÉFENSE CEDEX, FRANCE LAS GRAND UNION OFFICE PARK
PHONE: +33-1-4904-9000 54030 TLALNEPANTLA ESTADO DE MEXICO PACKET BOAT LANE
FAX: +33-1-4904-9010 PHONE: 52-5-310-9863 UXBRIDGE, MIDDLESEX UB8 2GH
FAX: 52-5-310-5584 PHONE: +44-1895-454-900
DRESSER PRODUITS INDUSTRIELS S.A.S., FAX: +44-1895-454-917
MASONEILAN CUSTOMER SERVICE CEN- THE NETHERLANDS
TRE DRESSER VALVES EUROPE UNITED STATES
55 RUE DE LA MOUCHE, ZONE INDUSTRI- STEENHOUWERSTRAAT 11 DRESSER -MASONEILAN
ELLE 3194 AG HOOGVLIET, THE NETHERLANDS 85 BODWELL STREET
69540 IRIGNY, FRANCE PHONE: +31-10-438-4122 AVON, MA 02322-1190
PHONE: +33-4-72-39-06-29 FAX: +31-10-438-4443 PHONE: 508-586-4600
FAX: +33-4-72-39-21-93 FAX: 508-427-8971
NIGERIA
GERMANY DRESSER FLOW SOLUTIONS DRESSER - MASONEILAN
DRESSER VALVES EUROPE GMBH PLOT 293, AKIN OLUGBADE STREET 4841 LEOPARD STREET
HEILIGENSTRASSE 75 VICTORIA ISLAND, LAGOS, NIGERIA CORPUS CHRISTI, TX 78408-2621
VIERSEN D-41751, GERMANY PHONE: +234-1-555-4229 PHONE: 361-877-2414
PHONE: +49-2162-8170-0 FAX: +234-1-555-7969 FAX: 361-584-1196
FAX: +49-2162-8170-280
RUSSIA DRESSER - MASONEILAN
DRESSER VALVES EUROPE GMBH DS CONTROLS DRESSER DIRECT
UHLANDSTRASSE 58 NEKHINSKAYA STREET, 61 1250 HALL COURT
60314 FRANKFURT, GERMANY VELIKY NOVGOROD DEER PARK, TX 77536
PHONE: +49-69-439350 RUSSIA, 173021 PHONE: 281-884-1000
FAX: +49-69-4970802 PHONE: +7-8162-11-3099 FAX: 281-884-1010
FAX: +7-8162-11-2981
INDIA DRESSER - MASONEILAN
DRESSER VALVE INDIA PVT. LTD. SAUDI ARABIA 16250 PORT NORTHWEST DRIVE
305/306, "MIDAS", SAHAR PLAZA DRESSER AL RUSHAID HOUSTON, TX 77041
MATHURDAS VASANJI ROAD VALVE & INSTRUMENT CO., LTD. (DARVICO) PHONE: 832-590-2300
J.B. NAGAR, ANDHERI EAST P.O. BOX 10145 FAX: 832-590-2529
MUMBAI, 400059, INDIA JUBAIL INDUSTRIAL CITY 31961, SAUDI ARA-
PHONE: +91-22- 8381134 BIA DRESSER - MASONEILAN
FAX: +91-22-8354791 PHONE: +966-3-341-0278 2950 EAST BIRCH STREET
FAX: +966-3-341-7624 BREA, CA 92821
DRESSER VALVE INDIA PVT. LTD. PHONE: 714-572-1528
205, MOHTA BUILDING FAX: 714-572-1463
4 BHIKAIJI CAMA PLACE
NEW DELHI, 110 066, INDIA
PHONE: +91-11-6164175
FAX: +91-11-6165074
Copyright 2005 Dresser, Inc. All rights reserved SVI II AP QS2002-1 04/06