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CNG TY C PHN DCH V C KH HNG HI - PTSC M&C - PHNG THIT K - T PIPELINE

PTSC MECHANICAL & CONSTRUCTION - ENGINEERING DEPARTMENT - PIPELINE TEAM

WELD NECK FLANGE RTJ 20"#1500 w.t. 17.5 mm: DESIGN IN ACCORDANCE WITH ASME VIII DIV.1 APP.2
Design: Worst Condition
Design pressure,P (MPa)
Design temperature (C)
Flange material
Corrosion allowance , c.a.(mm)
Bolt size (inch)
Bolt n
Bolt material
Bolt yield Sybolt (MPa)
Overlay thickness, w.o. (mm)

22.6726
70.00
ASTM A694 F65
1.00
3.00
16
ASTM A193 B7
655.00
0

GEOMETRY
Pipe OD (mm)
A (mm)
B (mm), including c.a.
R (mm)
C (mm)
t (mm)
D (mm)
G (mm)
g1 (mm)
hG (mm)

514.40
984.20
479.40
95.25
831.80
177.80
641.30
584.20
80.95
123.80

GasketRJ
w(mm)
b0=w/8=b(mm)
G(mm)
y(MPa)
m

31.75
3.96875
584.20
180
6.5

MOMENTCALCULATION
Operating
HD=.B.P/4(N)
4092480
HG=Wm1H(N)
2146887
HT=HHD(N)
1984861
Boltutilizationfactor=(Wm1/Ab)/Sy
Seating
HG=W(N)

9305451
Boltutilizationfactor=(W/Ab)/Sy

ALLOWABLE STRESSES (MPa)


Flange
Design temp Sfo
Atm . temp. Sfa

Bolting
151.43
151.43

Design temp Sb
Atm . temp. Sa

159
159

206200
Flange modulus of elasticity at design temp Eo (MPa)
206200
Flange modulus of elasticity at atm. temp Ea (MPa)
The following equation is used to determine the equivalent pressure due to the external
loads and hydrostatic pressure: P = 16.M/.G3+4.F/.G2+Pd
Design pressure,Pd (MPa)
Bending moment, M (N mm)
Axial Force, F (N)
h (mm)
139.35
go (mm)
17.50
Root bolt diameter (mm )
72.10
Number of bolts
16.00
g (mm)
673.10
r minimum (mm)
19.99
slope ()
24.48
E (mm)
76.20
L (mm)
17.50

16.00
225000000.00
248000.00

REQUIREDBOLTSAREA
Am=greaterof
51725
Wm2/SaorWm1/Sb(mm
Ab(mm2)
65325
W=(Am+Ab)Sa/2
9305451

Wm2=b..G.y(N)
Hp=2.b..G.m.P(N)
H=G..P/4(N)
Wm1=Hp+H(N)

1311106
2146887
6077340
8224227

hD=R+0.5*g1(mm)
hG=0.5*(CG)(mm)
hT=0.5*(R+g1+hG)(mm)
19.22%

135.725
123.8
150

MD=HD*hD(Nmm)
MG=HG*hG(Nmm)
MT=HT*hT(Nmm)
Mo(Nmm)

555451785
265784555
297729130
1118965470

hG=0.5*(CG)(mm)
21.75%

123.80

Mo'(Nmm)

1152014831

HUBANDSTRESSFORMULAFACTORS
K=A/B
T
Z
Y
U
Xg=g1/go
ho=SQR(B.go)

2.05
1.16
1.62
2.86
3.14
4.63
91.59

Xh=h/ho
F
V
f
e=F/ho
L=(t*e+1)/T+t3/d
d=(U/V).ho.go

1.52
0.571
0.028
1.0
0.006230
3.60
3157783.755

Special Flange Calculation Guide - Li Minh Th

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CNG TY C PHN DCH V C KH HNG HI - PTSC M&C - PHNG THIT K - T PIPELINE


PTSC MECHANICAL & CONSTRUCTION - ENGINEERING DEPARTMENT - PIPELINE TEAM

STRESSCALCULATIONS
AllowableStress(MPa)
(1,5.Sfo)
227.145
(Sfo)
151.43
(Sfo)
151.43
(Sfo)
151.43

OPERATING
Formula
Longitudinalhub
SH=fMo/L.g1.B
Radialflange
SR=(1.33t.e+1)Mo/L.t.B
Tangentialflange
ST=Y.Mo/t.BZ.SR
greaterof.5(SH+SR)
or.5(SH+ST)

ActualStress(MPa)

AllowableStress(MPa)
(1,5.Sfa)
227.145
(Sfa)
151.43
(Sfa)
151.43
(Sfa)
151.43

98.89
50.70
128.81
113.8

SEATING
Formula
ActualStress(MPa)
Longitudinalhub
SH=fMo'/L.g1.B
101.81
Radialflange
SR=(1.33t.e+1)Mo'/L.t.B
52.20
Tangentialflange
ST=Y.Mo'/t.BZ.SR
132.61
greaterof.5(SH+SR)
or.5(SH+ST)
117.21

UTILIZATIONFACTOR
Formula
Longitudinalhub
SH=fMo/L.g1.B
Radialflange
SR=(1.33t.e+1)Mo/L.t.B
Tangentialflange
ST=Y.Mo/t.BZ.SR
greaterof.5(SH+SR)
or.5(SH+ST)

OPERATING
ActualStress(MPa)

UF

98.89

44%

50.70

33%

128.81

85%

113.8

75%

Formula
Longitudinalhub
SH=fMo'/L.g1.B
Radialflange
SR=(1.33t.e+1)Mo'/L.t.B
Tangentialflange
ST=Y.Mo'/t.BZ.SR
greaterof.5(SH+SR)
or.5(SH+ST)

SEATING
ActualStress(MPa)

UF

101.81

45%

52.20

34%

132.61

88%

117.21

77%

FLANGERIGIDITY
Formula
Rigidity
J=52.14VMo/L.Eo.go.KI.ho
KI=

OPERATING
RigidityJ
0.26
0.3

Criterion
<=1

Formula
Rigidity
J=52.14VMo'/L.Ea.go.KI.ho

Special Flange Calculation Guide - Li Minh Th

SEATING
RigidityJ
0.27

Criterion
<=1

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