REM 610

Technical Presentation
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REM 610 Motor Protection

Introduction

The Motor Protection Relay REM 610

Based on the success of the famous SPAM series

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REM 610 Motor Protection

Introduction

Area of application

Medium.sized and large MV asynchronous (induction) motors (motors started direct on line, 50 Hz or 60 Hz) Back-up protection of or integrated in protection schemes for synchronous motors Circuit-breaker and contactor controlled drives Feeder cables, power transformers and other requiring thermal overload protection and functionality included in the relay

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REM 610 Motor Protection

Introduction

Area of application cont.

Low-voltage motors, typical power range 500 kW - 4 MW Drives for ventilation & fans, crushers, conveyors, pumps, mills, etc. and applications in marine, offshore, mining and other demanding environments Due to large number of protection functions integrated, the reliability protects the motor against damage

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REM 610 Motor Protection

Mechanical design

Basic parts

Metal rear plate

Metal case

Plastic front plate

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REM 610 Motor Protection

Mechanical design

Withdrawable relay unit

Plug-in unit

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Case unit

REM 610 Motor Protection

Mechanical design

Front plate

2 x 16 character alphanumeric display (LCD) 3 pre-assigned LEDs 6-button keypad Local communication port, wireless or via cable 8 programmable LEDs

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REM 610 Motor Protection

Mechanical design

Inputs and outputs

Binary inputs and outputs RTD/Thermistor inputs Power supply etc. CT secondary current inputs prepared for ringlug and scew-compression type wire connection.

Remote communication card

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REM 610 Motor Protection

Mechanical design

The CT secondaries are automatically short-circuited when the relay unit is withdrawn from the case No need for separate short-circuiting arrangements

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REM 610 Motor Protection

Mechanical design

REM 610 product information under the handle Easy access of type specifications and ratings

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REM 610 Motor Protection

Mechanical design

Battery backup of the real-time clock (RTC) and memory circuits, disturbance recorder (DR), etc. Automatically supervised and easy to change

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REM 610 Motor Protection

Mechanical design

Flush, semi-flush or surface mounting using suitable mounting accessories

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50 mm raising frame for semi-flush mounting

REM 610 Motor Protection

Mechanical design

Mounting alternatives in COMBIFLEX equipment frames

2. Left side x 2 + 12c rails 1. Left side + right side+18c rails 3. Right side x 2 + 24c rails
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REM 610 Motor Protection

Mechanical design

Withdrawable mechanical design

Easy to install and handle Automatic short-circuiting of CT secondaries Communication maintained even when relay unit withdrawn Mechanical coding for identification of plug-in unit

Height 4U (~177 mm) Depth behind the panel only about 150 mm (100 mm possible!) Easy mounting - no loose mounting accessories Both compression type connection and ring-lug terminal connection of CT secondary wires IP 54 degree of protection by enclosure of the relay case when flush-mounted.

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REM 610 Motor Protection

Functionality

General

50/60 Hz rated frequency Real-time clock (chip) for time stamps Non-volatile memory for settings (EEPROM) Non-volatile memory for recorded fault values (battery back-up) CT inputs for screw-compression or ring-lug type wire connection Signal connectors for screw-compression type wire connection Withdrawable design with automatic short-circuiting of CT secondaries Five fault recordings with time stamps, 100 event codes for SCADA Disturbance recorder, 5 seconds, one recording Self-supervision of hardware and software

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REM 610 Motor Protection

Functionality

Protection functions

Thermal overload protection (49) Temperature supervision based on RTDs (49/38) Motor startup supervision (48) Cumulative motor start-up time counter (66) Short-circuit protection (50) Overcurrent protection (51) Earth-fault protection (50N/51N) Phase unbalance / phase reversal protection (46) Undercurrent (loss of load) protection (37) Circuit-breaker failure protection (62BF) Electrically latched lockout relay (86) Emergency restart

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REM 610 Motor Protection

Functionality

Inputs

4 analog inputs for current measurement (IL1, IL2, IL3 and I0) 6 RTD inputs in two groups available with optional RTD module

RTD types can be mixed in the same module, e.g. Pt-100 and Ni-120 2 thermistor (PTC) inputs can be used instead of RTDs RTDs and PTCs can be mixed, e.g. up to 4 RTDs + 2 PTCs

2 binary inputs (+ 3 additional in the optional RTD module)

Output contacts

3 heavy-duty contacts capable of operating a circuit-breaker 2 freely assignable signalling contacts 1 pre-assigned signalling contact for IRF alarm

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REM 610 Motor Protection

Functionality

LCD, 2 x 16 characters

Built-in support for 7 languages: English, Finnish, Swedish, German, Spanish, French, Italian IEC symbols / ANSI codes selectable Fault indications 5 fault recordings with time stamp Measurements and displays

Currents and temperatures Calculated motor thermal capacity used and cooling time required before next motor start, etc. Historical data since commissioning, running hours, etc.

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Settings in units of the motor full load current (FLC), 2 groups Configurations such as protocol settings, etc. Product information, identification, etc.

REM 610 Motor Protection

Functionality

3 dedicated and 8 user-assignable LEDs + 1 dedicated LED indicating communication

Fast fault location and clearance (20 signals can be freely associated with 8 user-assignable LEDs), BI status, Restart Inhibit, Alarms, Trips 3 dedicated LEDs for Ready, Start and Trip indication 1 dedicated LED for indicating local communication activity

Local communication port 6 push buttons

Arrow keys, Enter/Edit, Cancel/Clear

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REM 610 Motor Protection

Functionality

Self-supervision and alarms

Continuous testing of memory circuits, RAM, ROM, EEPROM Supervision of CT secondary circuits, MPX, ADC Watchdog functions for monitoring CPU operation and program excecution Internal trip path continuity check Internal power supply voltage drop-out check External Trip Circuit Supervision (TCS) Temperature sensor (RTD) circuit open or short-circuited RTD card alarm Communication card alarm Low memory backup battery alarm Overtemperature alarm of internal power supply

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REM 610 Motor Protection

Functionality

Communication Protocols

SPA bus communication (via front and rear port ) IEC 60870-103-5 communication (via rear port only) Modbus communication (via rear port only)

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REM 610 Motor Protection

Ordering

Ordering key: REM610A55HCMP

Communication: P = plastic fibre, R = RS - 485, N = none

RTD / thermistor card: M = included, N = none Terminals: C = compression type Power supply: H = 100-240 Vac / 110-250 Vdc Earth-fault current input: 5 = 5 A, 1 = 1 A Phase current inputs: 5 = 5 A, 1 = 1 A Revision

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REM 610 Motor Protection

Connections

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REM 610 Motor Protection

Setting calculation tool

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REM 610 Motor Protection

Required information
Motor settings

Motor rated current, starting current and starting time CT ratings Ambient temperature in degrees Celsius or Fahrenheit

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REM 610 Motor Protection

Required information

Relay settings

Number of hot/cold starts allowed Type of motor: p and kc settings Protection principles: I>> doubling, use of I2 protection, etc Protection requirements: I>> operation time, E/F sensitivity, etc

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REM 610 Motor Protection

Outputs

The software guides the user through the settings and executes the calculations required

Faster and easier calculation and selection of settings

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REM 610 Motor Protection

Outputs

The software allows the thermal behaviour of the motor to be simulated

Verification of settings Better understanding of protection and settings

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REM 610 Motor Protection

Outputs

Graphical visualization of trip curves Hardcopy report including settings and graphs

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