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RE 11 263/08.

02
Replaces: 06.98

Radial piston pump type R4 Fixed displacement


Nominal sizes (NS) 1.60 to 20.00 cm3 Series 1X Operating pressure up to 700 bar
-

K 4166/1

Type 1PF1R4-1X/1,60-700RG01M01

K 3156/7

Type 1PF1R4-1X/8,00-700RA01M01

Overview of contents
Contents Ordering details Function, section, symbol Multi-circuit pump versions Technical data, noise pressure level Flow and performance data Unit dimensions Seal kits, commissioning guidelines Page 2 3 4 5 6 and 7 8 and 9 10

Features
Self-priming, valve controlled 14 nominal sizes, with capacities that permit optimum component selection Hydro-dynamically lubricated plain bearings for long service life Multiple pressure connections with various cylinder combinations

2002 by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG. In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. This document was prepared with the greatest of care, and all statements have been examined for correctness. This document is subject to alterations for reason of the continuing further developments of products. No liability can be accepted for any incorrect or incomplete statements.

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Ordering details 1PF1R4


Series Series 10 to 19 (10 to 19: unchanged installation and connection dimensions) Nominal sizes (NS) Vgeom 1.51 cm3 (3) 2.14 cm3 (3) 2.59 cm3 (3) 3.57 cm3 (5) 4.32 cm3 (5) 7.14 cm3 (10) 8.63 cm3 (10) 3.39 cm3 (3) 4.82 cm3 (3) 5.83 cm3 (3) 8.03 cm3 (5) 9.71 cm3 (5) 16.07 cm3 (10) 19.43 cm3 (10)

1X
= 1X

01

*
Further details in clear text Code No. of pressure ports 1 2 3 5 6 10 Cylinder combinations Radial piston pumps with 3 pistons 5 pistons 10 pistons 3 5 10 1+2 5+5 1+1+1 1+1+1+1+1 2+2+2+2+2 2+2+2+2+1+1 10x1

NSpmax = 1.60 700 = 2.00 700 = 2.50 700 = 3.15 700 = 4.00 700 = 6.30 700 1) = 8.00 700 2) = 3.15 500 = 5.00 500 = 6.30 500 = 8.00 500 = 10.00 500 = 16.00 500 1) = 20.00 500 2)

01 = 02 = 03 = 08 = 11 = 12 = M= V=

A= G= K=

NBR seals, suitable for mineral oil HLP to DIN 51 524 part 2 FKM seals Please note the specifications stated within the catalogue sheet RE 07 075 Cylinderical shaft end Splined shaft end (rear pump of a combination with V7 and G4) Combination pump for combining with G2 and G3, see RE 11 704 and RE 11 706

(3), (5), (10) radial piston pumps with 3, 5, 10 pistons 1) Not available with shaft end (versions "G" and "K") 2) Not available with shaft end (version "K")

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Function, section, symbol


Hydraulic pumps type R4 are valve controlled, self-priming radial piston pumps with a fixed displacement. The radial piston pump type R4 basically comprises of the housing (1), eccentric shaft (2) and 3, 5 or 10 pump elements (3) with a suction valve (4), pressure valve (5) and piston (6). Suction and delivery process The pistons (6) are arranged radially around the eccentric shaft (2). The hollow piston (6) with suction valve (4) is guided in cylinder (7) and pushed onto the eccentric shaft (s) by the spring (8). The radius of the piston running surface corresponds to the eccentric radius. The cylinder (7) seals against a hemispherical element (9). When the piston (6) moves downwards, the working chamber (10) in the cylinder (7) increases in size. The resulting negative pressure lifts the suction valve plate from the sealing edge. At the same time, the suction chamber (12) is connected to the working chamber (10) by means of a radial groove (11) in the eccentric shaft (2). The working chamber fills with fluid. When the piston (6) moves upwards, the suction valve (4) closes and the pressure valve (5) opens. Fluid now flows via pressure port (P) into the system.

5 4 7 6

10 8

P 1 3 11 2

12 S S

12

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Multi-circuit pump variants


The following may be seen from the diagrams shown below: The number and position of the pressure ports, Which cylinders are interconnected. The dots indicate the cylinders which lie directly at a pressure port. The circles indicate the cylinders which do not lie directly at a pressure port. The dotted and chain dotted lines indicate which cylinders are interconnected The sequence of the outlet ports, in the designation of the pressurised ports, is always taken in a clockwise direction. The pressure port that in a clockwise direction lies nearest to the suction port is identified with "P1".

Code

Pressure ports

3 pistons
P1

Cylinder combinations 5 pistons


P1

10 pistons
P1

01

P2

P1

02

P2

P1 P2

03

3
P1

P3 P3 P2 P4 P2 P3

08

P4

P1

P5

P1 P3 P4

P5

11

P2

P5

P1 P5 P6 P4 P3

P6

12

10

P7 P8

P2

P1

P9 P10

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Technical data (for applications outside these parameters, please consult us!)
Speed range Operating pressure Inlet Cylinder inside diameter Outlet Max. permissible torque (drive shaft) Installation Shaft loading Mounting style Connection ports Direction of rotation Pressure fluid Pressure fluid temperature range Viscosity range Degree of contamination C mm2/s bar Nm 160 Optional Radial and axial forces cannot be absorbed Face mounting Threaded ports Clockwise HLP mineral oil to DIN 51 524 part 2 Please note the specifications stated within catalogue sheet RE 07 075! 10 to + 70 10 to 200 Maximum permissible degree of contamination of the pressure fluid is to NAS 1638 class 10. We, therefore recommend a filter with a minimum retention rate of 20 100. In order to achieve a longer service life, we recommend class 9. This can be achieved by using a filter with a minimum retention rate of 10 100. 3 pistons Weight kg 9.2 5 pistons 12.4 10 pistons 16.4 min1 bar 1000 to 2000 0.8 to 2.5 absolute 10 mm 700 15 mm 500

Noise pressure level (average values): (measured at n = 1450 min1, = 41 mm2/s and = 50 C)
The characteristic curves do not apply to multi-circuit pumps. 3 piston pumps
6,30500 5,00500

10 piston pumps

Nosie pressure level in dB (A)

Noise pressure levelin dB (A)

75 70 65 60 55 50 0 100 200

3,15500 2,50700 2,00700 1,60700

20,00500 80 75 70 65 60 55 0 100 200 300 400

16,00500 8,00700

6,30700

300

400

500

600

700

500

600

700

Operating pressure in bar

Operating pressure in bar

Noise pressure level in dB (A)

5 piston pumps
10,00500 75 70 65 60 55 50 0 100 200 300 400 500 600 700 8,00500 4,00700 3,15700

Measured in an anechoic chamber to DIN 45 635, sheet 1, Distance of microphone pump = 1m Operating pressure in bar

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Flow and performance data (average values): per cylinder (n = 1450 min-1)
Cylinder Stroke Vgeom inside in in in mm mm cm3 10 10 10 15 15 15 Pressure p in bar 50 0.71 0.093 1.02 0.129 1.22 0.15 1.6 0.213 2.28 0.27 2.74 0.32 100 0.7 0.164 1.01 0.23 1.21 0.275 1.59 0.4 2.26 0.49 2.73 0.57 150 0.69 0.231 1.0 0.328 1.205 0.392 1.58 0.547 2.25 0.71 2.71 0.826 200 0.69 0.29 0.995 0.41 1.2 0.49 1.567 0.7 2.24 0.91 2.7 1.06 250 0.69 0.358 0.99 0.503 1.195 0.594 1.56 0.85 2.23 1.11 2.68 1.31 300 0.685 0.42 0.985 0.58 1.19 0.7 1.556 1.0 2.22 1.31 2.67 1.55 350 0.68 0.481 0.98 0.677 1.184 0.804 1.546 1.14 2.20 1.51 2.65 1.8 400 0.68 0.54 0.975 0.77 1.18 0.91 1.54 1.27 2.19 1.7 2.64 2.05 450 0.675 0.605 0.97 0.856 1.174 1.018 1.53 1.433 2.18 1.91 2.62 2.29 500 0.67 0.67 0.965 0.94 1.17 1.13 1.523 1.566 2.17 2.12 2.6 2.53 550 0.67 0.739 0.96 1.046 1.163 1.244 600 0.665 0.81 0.955 1.16 1.157 1.37 650 0.66 0.888 0.95 1.257 1.147 1.486 700 0.66 0.97 0.94 1.36 1.14 1.61

qV,eff 6.4 0.509 Pa qV,eff 9.1 0.714 P a qV,eff 11.0 0.864 P a qV,eff 6.4 1.13 Pa qV,eff 9.1 1.61 Pa 11.0 1.94 qV,eff Pa

L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW

Factor "f " for uneven running at n = 1450 min1 The values in the table above "flow and performance data" refer to one cylinder. In order to determine the total power required, the values must be multiplied by the number of cylinders in question. At the same time, an uneven funning factot "f " must be introduced.

Radial piston pump 3 cylinders 5 or 10 cylinders Cylinder Factor Cylinder Factor under load f under load f 1 3.13 1 3.13 1+2 1.89 1+2 1.57 1+3 1.57 1+2+3 1.60 1+3+4 1.35 1+2+3+4 1.30 1+2+3 1.00 1+2+3+4+5 1.00
2 2 1 3 1 3 4 5

10 cylinder pumps always have 2 cylinders connected to a pressure port.

Example Pumps 1PF1R41X/1,60-700 RA 01M02 Ports 1 and 2 are connected and loaded to 450 bar, port 3 is unloaded. Pa = 2 x 0.605 kW = 1.21 kW f = 1.57 Perf = 1.21 kW x 1.57 = 1.90 kW Port 3 is loaded to 300 bar, ports 1 and 2 are unloaded. Pa = 0.42 kW f = 3.13 Perf = 0.42 kW x 3.13 = 1.31 kW Ports 1, 2 and 3 are loaded to 200 bar. Pa = 3 x 0.29 kW = 0.87 kW Perf = 0.87 kW x 1.0 = 0.87 kW

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Flow and performance data (average values): in relationship to the appropriate nominal size (measured at n = 1450 min1, = 41 mm2/s and = 50 C)

NSpmax

Vgeom in cm3
1.51 2.14 2.59 3.57

Cylinder Stroke inside in mm

No. of pistons

Pressure p in bar 50 2.12 0.29 3.02 0.4 3.67 0.47 5.07 0.65 6.13 0.77 10.15 1.29 12.2 1.5 4.8 0.64 6.85 0.88 8.26 1.03 11.4 1.4 13.7 1.7 22.8 2.7 27.4 3.2 100 2.1 0.51 3.0 0.7 3.64 0.84 5.02 1.15 6.07 1.4 10.05 2.3 12.1 2.75 4.77 1.2 6.79 1.6 8.18 1.83 11.32 2.5 13.63 2.97 22.64 4.9 27.3 5.7 150 2.09 0.7 2.98 0.97 3.62 1.17 5.01 1.64 6.03 1.96 10.0 3.28 12.05 3.92 4.73 1.64 6.75 2.24 8.13 2.61 11.25 3.62 13.56 4.27 22.5 7.07 27.1 8.26 200 2.08 0.89 2.97 1.23 3.60 1.5 4.97 2.1 6.0 2.5 9.95 4.1 12.0 4.9 4.7 2.1 6.72 2.85 8.09 3.3 11.2 4.6 13.5 5.5 22.4 9.1 27.0 10.6 250 2.07 1.08 2.95 1.51 3.58 1.78 4.94 2.51 5.97 3.01 9.89 5.03 11.95 5.94 4.68 2.55 6.68 3.49 8.04 4.11 11.14 5.69 13.42 6.72 22.27 11.12 26.84 13.08 300 2.06 1.28 2.94 1.8 3.56 2.1 4.92 3.0 5.95 3.5 9.85 5.8 11.9 7.0 4.67 3.0 6.65 4.1 8.01 4.9 11.08 6.7 13.36 7.9 22.16 13.1 26.7 15.5 350 2.05 1.46 2.92 2.0 3.54 2.45 4.89 3.44 5.91 4.07 9.8 6.77 11.84 8.04 4.64 3.42 6.61 4.75 7.97 5.62 11.02 7.74 13.28 9.15 22.02 15.6 26.54 18.02 400 2.04 1.65 2.91 2.3 3.52 2.8 4.87 3.84 5.88 4.6 9.75 7.7 11.8 9.1 4.62 3.8 6.58 5.4 7.93 6.3 10.97 8.8 13.2 10.3 21.9 17.0 26.4 20.5 450 2.03 1.89 2.89 2.6 3.50 3.1 4.84 4.28 5.85 5.12 9.7 8.56 11.74 10.18 4.59 4.3 6.53 6.04 7.88 7.14 10.9 9.84 13.09 11.64 21.78 19.06 26.2 22.92 500 2.02 2.1 2.88 2.9 3.48 3.4 4.82 4.7 5.82 5.6 9.65 9.4 11.7 11.3 4.57 4.7 6.5 6.7 7.85 7.9 10.85 10.9 13.0 12.9 21.7 21.2 26.0 25.3 550 2.01 2.3 2.86 3.2 3.46 3.8 4.79 5.23 5.79 6.26 9.58 10.46 11.63 12.44 600 2.00 2.5 2.85 3.5 3.44 4.1 4.77 5.8 5.76 6.9 9.55 11.6 11.57 13.7 650 1.99 2.7 2.83 3.8 3.42 4.5 4.74 6.28 5.73 7.52 9.47 12.57 11.47 14.86 700 1.98 2.9 2.81 4.1 3.39 4.9 4.71 6.8 5.7 8.1 9.4 13.6 11.4 16.1

1.60 700 2.00 700 2.50 700 3.15 700 4.00 700 6.30 700 8.00 700
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6.4 10 9.1 11.0 9.1 10 5 11.0 10 9.1 11.0 6.4 15 9.1 11.0 9.1 15 5 11.0 9.1 15 10 11.0 3 10 3

4.32 7.14 8.63 3.39 4.82 5.83 8.03 9.71 16.07 19.43

3.15 500 5.00 500 6.30 500 8.00 500 10.00 500 16.00 500 20.00 500

qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa qV,eff Pa

L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW L/min kW

Unit dimensions: radial piston pump with 3 pistons

(Dimensions in mm)

G 3/8

45

45

3x

12

P
25 j6 111

8h9

63 h8 28

R 112
80

R1 06

S
6,5 16 23,5 109,5 6,5 42 50,5 4 x M8; 10 38,5 136,5

80 0,2

G 3/4

1 Cylinderical shaft 2 Splined shaft, spline 21 x 24 to DIN 5481 Pipe thread to ISO 228/1

Unit dimensions: radial piston pump with 5 pistons 2 1

(Dimensions in mm)
5x

G 3/8

45

45

72

P
25 j6 111

8h9
R1 12

63 h8 28

R1

96

06

80 0,2 6,5 16 23,5 109,5 6,5 42 50,5

S
4 x M8; 10 38,5 136,5 G 3/4

1 Cylinderical shaft 2 Splined shaft, spline 21 x 24 to DIN 5481 Pipe thread to ISO 228/1

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Unit dimensions: radial piston pump with 10 pistons, code 08

(Dimensions in mm)

G 3/8

45

45

5x

72

P
25 j6 111

8h9
R1 12

63 h8 28

R1
96

06

80 0,2 6,5 16 23,5 6,5 42 50,5 143

47,5 38,5

S
33 170

4 x M8; 10

S
G 1 1/4

1 Cylinderical shaft 2 Splined shaft, spline 21 x 24 to DIN 5481

Unit dimensions: radial piston pump with 10 pistons, codes 11 and 12 2 1


G 1/4

(Dimensions in mm)
5x

G 1/4

45

45

72

P
25 j6

P
111

8h9
R1 12

63 h8 28

P
R1

P
06

96

P
6,5 16 23,5 6,5 42 50,5 143 47,5 38,5

80 0,2

S
33 170

4 x M8; 10

S
G 1 1/4

The outlet port for each pair of cylinder is always on the drive shaft side of the pump.

1 Cylinderical shaft 2 Splined shaft, spline 21 x 24 to DIN 5481

For pump mounting brackets and double flange feet see catalogue sheet RE 32 110.

Pipe thread to ISO 228/1

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Seal kits

Material No. for NBR seals 00307726 00307727 00307728

Material No. for FKM seals 00307729 00307730 00307594

Valid for 3 piston pumps 5 piston pumps 10 piston pumps

Commissioning guidelines
Bleeding All of the type R4 radial piston pumps are self-priming. Before commissioning the pump must be bled to protect it from damage. Should the pump not deliver without foam after approx. 20 seconds the system must be rechecked. After reaching the operating values, check the pipework for leaks. Check the operating temperatures. Commissioning Check to see whether the system has been correctly and cleanly assembled. Take the direction of rotation arrows of the motor and pump into account. Run the pump without load and allow it to run for a few seconds without pressure so that sufficient lubrication is provided. Under no circumstances allow the pump to run without pressure fluid!
!

Important notes Service and maintenance of the pump may only be carried out by authorised, trained and instructed personnel! Only use original Bosch Rexroth spare parts! The pump may only be used within the permissible data. The pump must only be operated when in good condition! When work is carried out at the pump (e.g. installation and disassembly) the system must be switched off and depressurised! Unauthorised alterations and changes which influence the safety and function are not permitted! Fit protective equipment (e.g. coupling guard)! Existing protective equipment must not be removed! The general valid safety and accident prevention regulations must be observed under all circumstances!

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