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Abstract
The compressive mechanical properties of an aluminum – matrix composite unidirectionally reinforced with Al2O3 fibers have
been measured and characterized as a function of loading orientation. The influence of strain rate and fiber orientation on the
deformation and fracture response of a 6061 Al–50 vol.% Al2O3 continuous fiber-reinforced metal – matrix composite (MMC)
aged to a T6 condition is reported. The stress–strain response of this composite was found to vary substantially as a function of
loading orientation; the quasi-static yield changing from nominally 250 MPa transverse to the fibers to 1.7 GPa parallel to the
fibers under ideal conditions. Increasing the strain rate to 2000 s − 1 was observed to only slightly increase the yield strength of
the composite for both orientations. The main failure mechanism has been identified to be kinking, although an upper bound
seems to be attained when the fibers reach their compressive strength. The experimental results are consistent with a plastic
kinking model for strain hardening composites. The failure response of the composite transverse to the fibers, under both uniaxial
stress (quasi-static and dynamic) and uniaxial strain loading, displays a protracted but substantial load drop after yield followed
by continued degradation in load carrying capacity. Lack of ideal parallel fiber construction was found to lead to systematic
buckling failure of the alumina fibers through the sample under uniaxial loading. © 2001 Published by Elsevier Science B.V.
Fig. 5. Stress – strain response of the CF-AMC tested axial to the fiber
Fig. 3. Specimen geometries: (1) right circular cylinder, (2) geometry direction showing one- and two-wave stress curves and strain rate
after Cosculluela [30], (3) geometry after Tracy [31]. versus strain.
C.M. Cady, G.T. Gray III / Materials Science and Engineering A298 (2001) 56–62 59
occur in samples with geometries 1 and 2 but always at 3.1. Predicting composite strength
a lower stress level and at the sample/platen interface.
Tests conducted on the highly constrained samples On the assumption that the failure mode is fiber
indicate that microbuckling followed by crushing with a microbuckling parallel to the loading axis, then the
very dramatic load drop at fracture occurred for all compressive strength has been shown to be essentially
strain rates near the statistical load limit of the fibers. A governed by the composite shear stress–strain response.
continuation of the damage process for the highly For composites following the Ramberg-Osgood shear
constrained samples following the initial kink band stress–strain response, the compressive strength is pre-
n
shows that a second kink band forms (Fig. 9c). Further dicted by [35]
1 n−1
loading causes brooming at the interface of the two 3 n F/gy n −1
4. Conclusions
uniaxial strain loading strength was dominated by ma- [8] J.A. Cornie, M.L. Seleznev, M. Ralph, F.A. Armatis, Jr, Mater.
Sci. Eng. A162 (1993) 135 – 142.
trix properties, and displays a protracted but substan-
[9] R.E. Bullock, J. Comp. Mater. 8 (1974) 200 – 206.
tial load drop after yield followed by continued [10] A.G. Evans, Mater. Sci. Eng. A143 (1991) 63 – 76.
degradation in load carrying capacity. (3) It is postu- [11] J.A. Isaacs, A. Mortensen, Metal. Trans. A 23A (4) (1992)
lated that the failure strain in transverse loading can be 1207 – 1219.
used as a failure criterion for dynamic loading because [12] H.E. Deve, Acta Metall. Mater. 45 (12) (1997) 5041–5046.
[13] C. McCullough, H.E. Deve, T.E. Channel, Mater. Sci. Eng.
little strain rate dependence on the failure strain was
A189 (1994) 147 – 154.
observed. (4) Fiber misorientation leads to systematic [14] H. Couque, C. Albertini, J. Lankford, J. Mater. Sci. Lett. 12
bending failure of the alumina fibers and has a strong (1993) 1953 – 1957.
effect on the composite strength; a 1° increase can [15] J. Lankford, J. Mater. Sci. 30 (17) (1995) 4343 – 4348.
lower the strength by as much as 45%, and can lead to [16] S. Sivashanker, N.A. Fleck, M.P.F. Sutcliffe, Acta Mater. 44 (7)
(1996) 2581 – 2590.
large scatter in failure predictions, and (5) for the
[17] S.I. Hong, G.T. Gray, III, J.J. Lewandowski, Scripta Metall.
constrained composite geometries, plastic kinking al- Mater. 27 (4) (1992) 431 – 436.
ways occurred in the gage length. Unconstrained sam- [18] S.I. Hong, G.T. Gray, III, J.J. Lewandowski, Acta Metall.
ples failed by fiber brooming near the platens. Mater. 41 (8) (1993) 2337 – 2351.
Brooming is a complex localized failure mode that may [19] J.C. Huang, Y.-S. Lo, G.T. Gray, III, Mater. Chem. Phys. 35
(1993) 71 – 85.
be dependent on material and surface finish of the
[20] J.N. Johnson, R.S. Hixson, G.T. Gray, III, J. Appl. Phys. 76
platens, sample geometry, fiber – matrix delamination, (10) (1994) 5706 – 5718.
and possibly other factors. These experimental results [21] G.T. Gray III, in: S.C. Schmidt, J.W. Shaner, G.A. Samara, M.
are consistent with the Budiansky – Fleck model of plas- Ross (Eds.), High-Pressure Science and Technology — 1993,
tic kinking in strain hardening composites [35]. American Institute of Physics Conference Proceedings 309, Part
2 (1993) 1161 – 1164.
[22] K.S. Vecchio, G.T. Gray, III, Metall. Mater. Trans. A 26A (10)
(1995) 2545 – 2553.
Acknowledgements [23] S. Yadav, D.R. Chichili, K.T. Ramesh, Acta Metall. Mater. 43
(12) (1995) 4453 – 4464.
The authors acknowledge 3M Corporation for [24] Y. Li, K.T. Ramesh, Acta Mater. 46 (16) (1998) 5633–5646.
[25] D.R. Chichili, K.T. Ramesh, Int. J. Solid. Struct. 32 (17/18)
providing the 3M fiber MMC and M. Lopez for his
(1995) 2609 – 2626.
assistance with the quasi-static experiments. This work [26] G.T. Gray, III, R.S. Hixson, J.N. Johnson, Am. Inst. Phys.
was performed under the auspices of the US Depart- Shock Compression Condensed Matter 27 (1996) 547–550.
ment of Energy. [27] A.J. Cook, P.S. Werner, Mater. Sci. Eng. A144 (1991) 189–206.
[28] J.A. Cornie, G.-D. Zhang, O. Li, S.-Y. Zhang, B. Kowing, J.T.
Blucher, Pressure infiltration processing of P-55 (graphite) fiber
reinforced aluminum alloys, in: M.D. Sacks (Ed.), Ceramic
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