SHELL CHEMICAL COMPANY

MACHINERY MONITORING SYSTEMS PAGE 1 OF 15

MERP NO. 8.0 August 2002

APPROVED _______________ DATE 08/2 /02 REVISION 0 I. GENERAL A. Introduction The following documents are the basis for all machinery monitoring systems. API St!"#!$# %0& M!'()"*$+ M,")t,$)"g S+st*-s& F,u$t( E#)t),"& .u"* 2000. This document provides a purchase specification for the manufacture, procurement, installation and testing of vibration, axial position and bearing temperature monitoring systems. /C,"#)t)," M,")t,$)"g Gu)#*0)"*1& C,"#)t)," M,")t,$)"g T!s2 F,$'*. This document provides guidelines and preferences for functional requirements, system architecture, and justification of machinery protection and condition monitoring systems. /A33*"#)4 A5 6500 M,")t,$ S+st*- St!"#!$# C,"7)gu$!t)," F,$ C*"t$)7ug!0 M!'()"*s& C,"#)t)," M,")t,$)"g T!s2 F,$'*.1 This document describes recommended options for the Bently $onitoring %ystem. evada !"##

/V)8$!t)," A0!$-/S(ut#,9" O7 V)t!0 C*"t$)7ug!0 O$ A4)!0 M!'()"*$+ : M,")t,$*# ;+ API %0 P$,4)-)t+ P$,8* S+st*-s1 C,"#)t)," M,")t,$)"g T!s2 F,$'*. This document provides guidance in setting alert and danger levels on equipment with A&I '(# monitors.

B.

)esponsibilities

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MACHINERY MONITORING SYSTEMS PAGE 2 OF 15

MERP NO. 8.0 MAY 1<<6

The responsibility for selection, installation and maintenance of machinery monitoring systems at orco is shared by the $echanical 1quipment, 2%1 and &roject 1ngineering 3epartments with individual departmental responsibilities as follows+ &roject 1ngineer 4 4 4 4 4 4 4 4 4 4 5nderstand scope of project. 6verall responsibility for project including completion. )esponsible for communication between disciplines. )esponsible for all documentation. Instruction manuals. %pare parts list. 2alibration curves for each sensor identified by serial number. All data sheets. 2opy of each instrument loop. 2opy of installation drawings and s7etches showing the probes .sensor0 mounting details. %7etches should also show the 7eyphasor and the radial probe angles related to the machine centerline. 2opy of each approved shutdown setting $62 8orm. )equest for 2hange in Alarm or %hutdown 3evice %et &oint. 2opy of each thrust position setting. 2opy of system schematic diagram.

4 4 4

$echanical 1ngineer 4 4 4 4 4 4 4 4 4 4 3evelop justification for the project. 2ontribute to the scope. Assist the project engineer in choosing the correct equipment. 3etermine the physical layout of the rac7. Type and location of probes. 2oordinate all machine wor7 to install probes. 3etermine the configuration of the 33$9s. )eview all drawings. 3etermine alert and danger settings. &articipate in the initial chec7out.

2ontrol %ystems 1ngineering 4 Assign and list all computer points

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MACHINERY MONITORING SYSTEMS PAGE 6 OF 15

MERP NO. 8.0 MAY 1<<6

4 4 4 4 4 4 II.

3evelop &$ programs and procedures. 3evelop T,A maintenance programs and procedures 2hec7 all instrument loop drawings for accuracy. Inspect and chec7out all systems after installation All maintenance, instrument drawing updates and procedure updates are the responsibility of the 2ontrol %ystems 1ngineer. &erform all maintenance and calibration of the monitoring system.

A##*"#u-s t, API %0 M!'()"*$+ P$,t*'t)," S+st*-s& = t( E#)t)," D*'*-8*$ 2000 A. 2onnectors /. 2onnectors will be wrapped in Teflon tape for sealing purposes and Bentley evada 2&:" 2onnector &rotectors. B. &robes /. 1lectrical,$echanical runout in radial probe areas will not exceed ." $ils. )ef A&I '(# '././.! 2. %peed %ensors /. $agnetic speed sensors shall be set "# mils from the target sensing surface. )ef A&I '(# Appendix ;, ;.!./.< 3. Temperature %ensors /. The standard orco bearing temperature sensor is a Type T 2opper 4 2onstantan thermocouple or a /## ohm platinum three wire )T3. )ef. A&I '(# ".!././

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