Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant for Extended Aeration Process Capacity: Average Flow 38.0448 MLD Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated. S Description of Parameter Value Unit Reference No Quantity of Sewage Generated 38044800.00 38.04 38044.80 Lpd MLD Cum/day

Raw Sewage Characteristics 1 Average Sewage flow entering the treatment plant Assumed Peak Factor 2 Peak Sewage flow entering the treatment plant 3 COD 4 BOD 5 TDS 6 TSS 7 pH A Geometry of Grit Chamber Number of Grit Chamber Quantity of Flow (Ave) / Chamber Peak Flow

38044800.00 3.00 114134400.00 400 - 800 420.00 1520-1620 460.00 6.50

lpd lpd mg/Lt mg/Lt mg/Lt mg/Lt

Assumed Detention period 2-5min Volume of each Chamber Assumed Water Depth at Midwidth 2-5m Provide freeboard Surface area of the chamber Provide length to width ratio 2.5:1-5:1 Length of the chamber 7.5-20m m Breadth of the Tank 2.5-7.0m m Surface Area provided m Check the actual retention period when all chambers are in m operation OK 4.19 Check the actual retention period when one chamber are out of m service OK 2.10 Provide the Dimension of Geometry of Grit Chamber as 3.5 m x 13 m x 3.65 m SWD + 0.8m Freeboard B Design of Air Supply System Air supply Theoretical air required per chamber Provide 150% capacity for peaking purposes Total capacity of the diffusers Blower capacity for all chambers

2 19022 57067 0.661 240 158.52 3.65 0.80 43.43 4 :1 13.00 3.50 45.50

m3/day m3/day m3/s sec m3 m m m2

7.80 101.40 150% 152.10 18.25

l/s/m l/s l/s/chamber standard m3/min

4.6 to 12.4 l/s/m

Provide 2 air blowers one duty one standby for a minimum capacity 18.252 m3/min locate diffusers along the length of the chamber on one side and place them 0.6m above the bottom, the chamber bottom is sloped toward a collection channel located on the same side as the air diffusers, a screw conveyor is provided to move the grit along the channel length to a hopper at the downstream end. Control valves and flow meters shall be provided on all branch lines in each basin to balance the air flow 3 Grit Removal unit No. of Grit channels Computation of Settling Velocity: Stoke's Law Kinematic Viscosity of Effluent assumed Particle Diameter assumed Settling Velocity Reynold's number, Re=(d.Vs/Kinematic viscosity) for Transition flows, Vs=[(0.707(Ss-1)d 1.6v-0.6)]0.714 Actual Setling velocity removal efficiency Assumed Removal Efficiency Actual Surface Over Flow Rate :(Q/A)= Vsn/[(1-)-0.125-1]

1 0.0000011 sqm/sec 0.000150 m 0.02 m/s 2.73 m/s 0.02 0.02 m/s 1474.07 cum/sqm/d 75.00 % 1105.55 cum/sqm/d 974 cum/sqm/d

(1W+1SB)

Pg,208,209 of CPHEEO manual Pg,208,209 of CPHEEO manual Pg,208,209 of CPHEEO manual

Pg 209-take n=.125, as per table 11.1-it is 1555

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Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant for Extended Aeration Process Capacity: Average Flow 38.0448 MLD Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated. S Description of Parameter Value Unit Reference No Dimensions of grit channel: Peak Flow 114134.40 cum/day Total Plan area of Grit channel = Qpeak/(Q/A) 117.20 m2 Assumed Width of the Grit channel 2.50 m Length of the Channel 46.90 m Liquid Depth assumed 1.50 m Provide a depth for the Grit Storage 0.30 m Provide the Dimension of Grit Removal unit as 46.9 m x 2.5 m x 1.5 m SWD + 0.3 m Freeboard Mechanical Grit Removal Unit Square Type Grit Removal Tank with Grit Hopper 10.90 m Provide Mehcnical Grit Chamber with Grit lift Pumps having a size of 7.6 m* 7.6 m and 1.5 m SWD + 0.3 m Freeboard 4 Parshall flume Width of grit chamber Throat width of flume (W) Sloping convergent length towards throat (A) Width at the beginning of convergent section (D) Length of convergent section (B) Far end Width of divergent section (G) Length of divergent section (C) Length of the throat (F) K Z, - Constant Free board Calculations & Dimensions Q, MLD 30.00 60.00 90.00 120.00 150.00 Note: The variation of velocity is within the permissible 10% deviation. Hence the section provided is OK Note: Check for B =1.5 *Qmax^0.33 and not less than the value given in table (adopted value) D as per formula 11.18 page 212 of Manual, V as per 11.21 5 Equalization Tank (Collection Chamber ) Peak Design Flow Assumed Detention period Volume of the Tank Assumed Depth of Liquid column Area required for the equalization tank No. of Tanks Proposed area required for each equalization tank Length to Breadth ratio Breadth of the tank Length of the tank (Optional) 2.50 0.300 1.350 0.831 1.322 0.900 0.600 0.600 0.075 0.38 0.25 m m m m m m m m m m m table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph table 11.2, 211 cph

Q, lps 347.222 694.444 1041.667 1388.889 1736.111

D, m 0.322 0.736 1.085 1.396 1.683

C/s area, m2 0.804 1.841 2.712 3.491 4.207

114134.40 2.1 9986.76 2.5 3994.704 2 1997.352 1 45 45

Cum/day hours Cum m Sq.m Sq.m m m

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Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant for Extended Aeration Process Capacity: Average Flow 38.0448 MLD Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated. S Description of Parameter Value Unit Reference No Provide the Dimension of Equalization Tank (Collection Chamber ) as 45 m x 45 m x 2.5 m SWD + 0.3 m Freeboard Mixing Arrangements Assumed BOD reduction in the tank Incoming BOD of Raw sewage BOD to be reduced BOD Load Oxygen required to remove BOD load Oxygen required Actual Air Required Provide Corse bubble aeration grids for 6 Raw Sewage Pumps No. of pumps - 2 (2W+2SB) Type of Pumps - Submersible/Horizontal Centrifugal Average flow Number of working hours Flow Capacity of Pump required Proposed pumps 4numbers (2W + 2SB), flow per Pump Head required HP required for pump

15% 420.00 63 7190.5 2 14380.9 599.21 37742.86 37750.00

Percent mg/L mg/L kg/day kg/kg of BOD kg/day kg/hr Cum/hr cum/hr

38044.80 20 1902.24 951.12 264.20 14.00 99.00

Cum/day hrs Cum/hr Cum/hr lps m hp

7 Aeration tank No of Tanks Flow - completely mixed Q- per tank BOD MLSS Type Aeration - Diffuser type fine bubble Blowers F/M assumed Volume of the tank Add additional volume of 25% for sludge recycle Total volume of tank Hydraulic Detention Time Depth of the tank Area of the Tank

2 19022.40 357.00 2500.00 2.00 0.12 22636.66 5659.16 28295.82 2.26 4.00 7073.96 cum/day mg/Lt

( 1W+1SB) Cum Cum Cum day m Sq.m volume of tank as per 13.6 page 226

Area for each tank 7073.96 Sq.m Assumed Breadth to Length Ratio 1.00 width of the tank 84.2 m Length of tank 84.1 m Provide the Dimension of Aeration tank as 84.1 m x 84.2 m x 4 m SWD + 0.5 m Freeboard 8 Blower capacity BoD load Oxygen Required for 1 kg BOD removal Theoretical Oxygen Actual requirement of air Total Air Requirement fine bubble diffuser assumed to inject oxygen of Provide Membrance diffuser for aeration tank Provide 2 Blowers of capacity at 0.45 ksc (1W+ 1 SB) Sludge Volume Index assumed Sludge Recirculation Qr/Q=Xt/((10^6/SVI)-Xt) Volumetric loading rate

6791.00 282.96 2.00 565.92 26734.52 64477.50 10.00 6448 64477.50

kg/day kg/hr kg kg/hr cum/hr Cum/hr cum/hr No. cum/hr for each tank Page 235-SVI 80 to 150 table 13.1 page 235 or taking SVI 100

Xt V =

100.00 0.33 0.24 kg/cum 56591640.00 6410548.80 0.11 0.05 18.77 95.00 17.85

ay Q (Yo Ye) qc/(1 + ke qc)

Hydraulic Mean Cell Residence Time Assumed Reduction in the Aeration Tank Outlet BOD from the Aeration tank

equation 13.7 page 227

days % mg/L

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Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant for Extended Aeration Process Capacity: Average Flow 38.0448 MLD Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated. S Description of Parameter Value Unit Reference No 9 Secondary clarifier No. of Tanks Average Flow in each tank SOR - SLUDGE OVERFLOW RATE SWD - SLUDGE WATER DEPTH Solid conc. In settled sludge -% Withdrawal frequency - continuous Area Required for the Tank Diametre Required for Secondary Settling Tank Assumed Detention Period Depth of the Clarifier assumed Area of the Clarifier Provide Secondary Clarifier of Diametre Surface Loading Rate

2 19022.40 cum/day 25.00 Cum/Sqm/day 3.50 m % Sq.m m hrs Cum m Sq.m m Cum/Sq.m/day

24-32 Metcalf & Eddy page 686 it is 3.5-6.0 m for extended aeration Metcalf & Eddy page 686

0.8 to 0.9

760.90 31.13 2.00 1585.20 4.50 352.27 21.20 54.00

1.5-2 hrs as per table 12.1

OK.

Provide the Dimension of Secondary clarifier as 21.2 m diamtre x 4.5 m SWD + 0.5 m Freeboard Assumed BOD reduction in Clarifier Outlet BOD from Clarifier 10 Return Activated Sludge /Excess sludge pumps Type of Pumps - Centrifugal No. of pumps Assumed return flow Return sludge Pumps Operating hours Capacity of pump required Head required Power requirement for the Pump 10 Treated Sewage Sump Assumed Detention time Average Flow Volume of the tank Provide a depth of tank as Area of the Tank Square tank Size 20.00 % 14.28 mg/L

4 50.00 0.50 20.00 0.03 0.01 8.00 0.50

(2W+2SB) % Cum/day Cum/hr lps m Hp

15.00 Minutes 38044.80 Cum/day 396.30 Cum 4.00 m 99.08 Sq.m 10.00 m Provide the Dimension of Treated Sewage Sump as 10 m x 10 m x 4 m SWD + 0.3 m Freeboard

11 Pressure Sand Filter Average Flow 38044.80 Cum/day Filter Operating hours 20.00 hrs Operating flow 1902.24 Cum/hr Filter Loading rate 11.00 Cum/hr/Sq.m Area of the Filter required 172.93 Sq.m Diameter of the Filter Required 14.90 m Provide the Dimension of Pressure Sand Filter as 14.9 m x Diametre with 1.8 m Shell height 12 Filter feed Pumps Provide Filter feed pumps of capcity

1902.24 Cum/hr 15.00 head 20.00 % 11.42 mg/L

Reduction in BOD Expected in Dual media filter Exit BOD from the Dual media filter 13 Disinfection through Chlorination Bleaching powder Dozers, 1W+1SB or Vacuum Chlorinater 1 W+1 SB Chlorine Contact tank 15 minute detention

3500.00 litres/hour 1.00 Kg/hour 8.1*8.1*4 m*m*m

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Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant for Extended Aeration Process Capacity: Average Flow 38.0448 MLD Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated. S Description of Parameter Value Unit Reference No 14 Filter press for Sludge Disposal to handle sludge of 22826.88 kg/day 2173988.57 Cum/day 18116.57 Cum/hr Or Population Equivalent area per person Total Area required

285336.00 Persons 0.03 Sq.m 7133.40 Sq.m Provide Sludge Drying Beds of Size 16 m x 16 m x 1.8 M TD - 20 No.

5120

Pipe Sizes (Diameter in mm) Gravity Lines Sludge line Sewage line 15 Pump House Size of the Pump House

160.00 125.00

mm mm

100.00

Sq.m

Hydraulic Calculations Average Ground Level Inlet Chamber Water Level in the Inlet Chamber be Liquid Depth Provided in the Inlet Chamber Bed Level of Inlet Chamber Bar Screen Chamber Water Level in the Bar Screen Chamber be Bed Level of U/s of Bar Screen Chamber Bed Level of D/s of Bar Screen Chamber Grit Chamber Water Level in the Grit Chamber be Bottom Level of Grit Chamber Silt Depoition Hopper bottom level Equalization Tank Water Level in the Equalization tank Bed Level of Equalization tank Aeration Tank Water Level in the Aeration Tank Bed Level of Aeration Tank Secondary Clarifier Water Level in the Secondary Clarifier Bottom Level of secondary Clarifier Treated Sewage Sump Water Level in the Sump Bed Level of Treated Sewage Sump Wall Top Level of Treated Sewage Sump Pump House Size of the Pump House Finished Floor Level of the Pump House above Treated Sewage Sump Roof Bottom Level of Pump house 1335.00 m

1330.00 m 0.60 m 1329.40 m 1329.35 m #REF! m #REF! m #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! m m m m m m m m m

#REF! m #REF! m 1335.50 m 100 Sq.m 1335.65 m 1339.00 m

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