400kV GIS, Krishnapattnam

EPC Contractor Erection Contractor Erection Sub Contractor : : : BGR Energy Systems Limited. ALSTOM T&D India Ltd. RB Electrical & Mechanical Works

ALSTOM came to Site and Started to work from September 4, 2013 (04.09.2013).

Works Completed:
Marking Core Cutting CB Box Shifting Anchor Bolt Fixing Structure Checking CB Erection CT Box Shifting and Testing CB Alignment CT Erection Single phase feeder disconnector Cable Laying Bus duct Enclosure for Common Point Disconnector Erection of Double Bus bar Common Point disconnector Cable tray Erection VT Box Shifting and Testing Line VT Support Structure Erection Bus EMVT Support Structure Erection Erection of BUS EMVT Erection of Bay VT GIB Marking and Core drilling GIB Structure Erection

Marking: Marking was started on Sep 4, 2013. All four References are marked with Co Ordinates given in the drawings. Centre Point for all bays was marked and Axis for all 3 poles is marked with Total Station.

Work Description

Time Taken to complete

Marking

5 Days

Core Cutting: It was started consequently after the completion of Axis Marking. We have to do 12 no. of holes for 1 breaker. We have 3 breakers for 1 bay. Totally we have 9 bays 1 bay - 3 breakers = 36 no. of holes 9 bays 27 breakers = 324 no. of holes M18 Core Cutting bit was used to Core out the Concrete. Work Description Time taken to complete

Core cutting

4 days

CB Box Unpacking and Shifting: CB Boxes are started to unpack and shift inside GIS building from 9th day onwards. All 27 Breakers are unpacked outside GIS and shifted inside. Work Description CB Box Shifting Time taken to complete 8 days.

Anchor Bolt Fixing: Chemical Stud Capsules M16*125 are packed inside the drilled hole to strengthen the bolt with concrete and Fastened with Anchor bolts. M16 Anchor bolts are fixed for all bases. Work Description Time taken to complete

Anchor Bolt Fixing

3 Days

CB Erection A day after Anchor bolt fixing, CB Base Structure Erection is completed within two days. CB Positioning is taken place after Base Structure Erection from Bay 1 Bay 9. Totally we have 27 breakers for 9 bays (3 breakers for Each Bay). Work Description Time taken to complete

Circuit Breaker Erection

4 days

CB Alignment: CB Alignment was started after completion of CB Erection. During marking time, we have marked the point based on which CB is going to align. CB Alignment tool was fixed at the top of Breaker. The Top level of the Breakers for all bay is 2327mm from 0 level. Work Description Time taken to complete

CB Alignment

6 days

Current Transformer Erection: CTs are started to erect consequently after the completion of CB Alignment. Here we are having four types of CTs based on its core. Work Description Time taken to complete

CT Erection

6 days

Bay
Line 1 Line 2 GT 1 Bus Reactor 1 Bus Coupler ST 1 ST 2 GT 2 Bus Reactor 2

No. of. Cores

5 Cores 5 Cores 6 Cores 5 Cores 5 Cores 6 Cores 6 Cores 6 Cores 5 Cores

Core Details
F1 F1 N2 F1 F1 F1 F1 N2 F1 F1 F1 F1 N2 N5 F1 F1 F1 F1 N4 F3 F3 F1 F1 N2 F1 F1 F6 F6 N9 N8 F7 F7 F6 F6 N9 N8 F7 F7 F1 F1 N2 N5 F1 F1 F1 F1 N4 F3 F3

Single Feeder Disconnector Erection:

Erection of Single feeder Disconnector with High speed and low speed earth switch was carried out as a parallel activity during the erection of Current Transformer. Work Description Time taken to complete

Single Feeder Disconnector

6 days

Cable laying:
Cable laying was started parallel after the completion of Current transformer and Single feeder Disconnector and is progress.

Bay
Bay 1 - Line 1 Bay 2 - Line 2 Bay 3 - GT 1 Bay 4 Bus Reactor 1 Bay 5 - Bus Coupler Bay 6 ST 1 Bay 7 ST 2 Bay 8 GT 2 Bay 9 Bus Reactor 2

Total no. of cables

64 Cables 64 Cables 64 Cables

Cables Laid
27 Cables are laid and Glanded 27 Cables are laid and Glanded 30 Cables are laid and Glanded 27 Cables are laid and Glanded 42 Cables are laid and Glanded 30 Cables are laid and Glanded 30 Cables are laid and Glanded 30 Cables are laid and Glanded 27 Cables are laid and Glanded

64 Cables 64 Cables 64 Cables 64 Cables

64 Cables

64 Cables

Bus duct Enclosure Erection for Common point:

Bus duct Enclosures are erected for 8 bays to mount Double Bus bar Disconnector on its top. This erection is started after Single feeder disconnector erection. Work Description Time taken to complete

Bus duct Enclosure erection

6 days

Double Bus Bar Common point disconnector

Double bus bar disconnector erection was completed for Bay 1 and Bay 2. Totally we have 24 nos. of Double bus bar common point disconnector. We have erected 6 nos. of Disconnectors.

Coupling:
Bus Coupling is done as a parallel activity with the erection of Double bus bar disconnetor erection for Bay 1 and bay 2. Work Description Time taken to complete

Erection of Double bus bar disconnector and coupling of Bay 1 and Bay 2

6 days

Cable Tray Fixing:

It is a parallel activity and started after the erection of Double bus bar disconnector and is in progress up to now.

Bus EMVT Support Structure Erection:

There are 2 sets of Structures are going to be erected in GIS Building for Supporting Bus EMVT. Main Bus 1 Bus EMVT 1 Main Bus 2 - Bus EMVT 2 Now, we have completed the erection of Bus EMVT 2 Support Structure.

Line EMVT Support Structure Erection:

Line EMVT support is fixed in parallel with the Erection of Bus EMVT 2 Work Description Time taken to complete

Support Structure Erection for Bus EMVT and Line EMVT

4 days

Erection of Bus EMVT :

Bus duct Enclosure and Single feeder disconnector with High speed and low speed disconnector was erected main bus bar 2 and Bus EMVT is connected to the Disconnector. Work Description Time taken to complete

Erection of Bus EMVT with disconnector

3 days

Line VT Erection:
Line VTs are erected for Bay 1 Line 1. The Angle which supports the line VT is not found at site. So we constructed Scaffolding arrangement to provide extra support to Line EMVT and it takes half a day time to complete. Work Description Time taken to complete

Erection of Line EMVT

2 days.

GIB Marking and Core Cutting:

Clearance for GIB marking is given by civil on Nov 5, 2013 and we started marking on the same day onwards. Both GIB marking and core cutting are in progress.

GIB Structure Erection:

Structure for Bay 2 - Line 2 erection is in progress.

Back Charging was planned on January, 2014 All works should be completed including LV Commissioning on December 31, 2013. HV Test should start from January 1, 2014. Works are completed and has to be completed for Back Charging of 400kV GIS.
LCC Erection Bay 1 Comp Bay 2 Comp Bay 3 Comp Bay 4 Comp Bay 5 Comp Bay 6 Comp Bay 7 Comp Bay 8 Comp Bay 9 Comp

CB Erection for Bay 1 to Bay 9 Bay 1 Comp Bay 2 Comp Bay 3 Comp Bay 4 Comp Bay 5 Comp Bay 6 Comp Bay 7 Comp Bay 8 Comp Bay 9 Comp

CT erection for Bay 1 to Bay 9 Bay 1 Comp Bay 2 Comp Bay 3 Comp Bay 4 Comp Bay 5 Comp Bay 6 Comp Bay 7 Comp Bay 8 Comp Bay 9 Comp

Single feeder disconnector with high speed and low speed earth switch Bay 1 Comp Bay 2 Comp Bay 3 Comp Bay 4 Comp Bay 5 NA Bay 6 Comp Bay 7 Comp Bay 8 Comp Bay 9 Comp

Double bus bar disconnector Common Point Bay 1 Comp Bay 2 Comp Bay 3 Not Comp Bay 4 Not Comp Bay 5 Not Comp Bay 6 Not Comp Bay 7 Not Comp Bay 8 Not Comp Bay 9 Not Comp

Coupling Bay 1 Comp Bay 2 Comp Bay 3 Not Comp Bay 4 Not Comp Bay 5 Not Comp Bay 6 Not Comp Bay 7 Not Comp Bay 8 Not Comp Bay 9 Not Comp

Bay VT Bay 1 Comp Bay 2 Not Comp Bay 3 Not Comp Bay 4 NA Bay 5 NA Bay 6 Not Comp Bay 7 Not Comp Bay 8 Not Comp Bay 9 NA

Bus EMVT Main Bus 1 Not completed Main Bus 2 Completed

GIB Marking and Core cutting Bay 1 NA Bay 2 In Progress Bay 3 In Progress Bay 4 NA Bay 5 ---------Bay 6 In Progress Bay 7 NA Bay 8 NA Bay 9 NA

GIB Bus duct and Bushing Erection Bay 1 NA Bay 2 Not Comp Bay 3 Not Comp Bay 4 NA Bay 5 ---------Bay 6 Not Comp Bay 7 NA Bay 8 NA Bay 9 NA

Single Feeder Disconnector with low speed earth switch Bay 1 NA Bay 2 NA Bay 3 NA Bay 4 NA Bay 5 Not Comp Bay 6 NA Bay 7 NA Bay 8 NA Bay 9 NA

Cabling Cable laying: Bay 1 In progress Bay 2 In progress Bay 3 In progress Bay 4 In progress Bay 5 In progress Bay 6 In progress Bay 7 In progress Bay 8 In progress Bay 9 In progress

Cable termination Bay 1 Not Comp Bay 2 Not Comp Bay 3 Not Comp Bay 4 Not Comp Bay 5 Not Comp Bay 6 Not Comp Bay 7 Not Comp Bay 8 Not Comp Bay 9 Not Comp

Earthing Bay 1 In Progress Bay 2 In Progress Bay 3 Not Comp Bay 4 Not Comp Bay 5 Not Comp Bay 6 Not Comp Bay 7 Not Comp Bay 8 Not Comp Bay 9 Not Comp

Manpower Requirement: Work Front

GIB Bus Duct Erection Cable laying Cable termination Double bus bar disconnector Erection and Coupling Marking and Core cutting Structure Assembly Cable tray, Earthing

Manpower Requirement
3 2 3 4 2 2 2

Designation
Fitter Electrician, Helper Electrician Fitter Fitter, Helper Fitter Electrician, helper

Totally 18 Manpower are needed. (Excluding supervisor) Now we have 9 nos. of manpower from RB Elect and Mech works. Supervisor - 1 Fitter 5 Electrician 2 Helper 1 Still we need 10 more manpower at site. Electrician 3 Fitter 5 Helper 2

Work has been carrying over for 65 days from September 4, 2013 (Including delays) 65 Accident free days, Zero Man hour lost. No near miss accident.