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Kelly Bar Drives the string. 4145
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Clad Pipes
Pipeline
PIPELINE
Offshore Pipeline
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
Elbow riser Customer/field: Sofec, USA/TerraNova, Canada Material: Alternative depending on atmosphere; UNS 31803, Duplex alt UNS 32760, Super Duplex Dimensions: Length 900 mm, OD 350-550 mm, ID 250 mm Weight: 160-450 kg/piece
Mixerhouse Customer/field: FRAMO, Norway/Gullflaks, North Sea Material: Two different materials in one piece, Super Duplex/Duplex, UNS 32760/UNS 31803 Dimensions: Length 1800 mm, OD 750-900 mm, ID 550 mm Weight: 1-3 tonnes/piece
Wye-piece Customer/field: Rockwater, England/East Spar Alliance, Australia Material: UNS 31803, Duplex Dimensions: Length 2000 mm, OD 450 mm, gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com ID 350 mm +62 838 7663 9514 Weight: 2 tonnes/piece
The Support
International Experiences
The Thunder Hawk field, located on the Gulf of Mexico's Mississippi Canyon Block 734, is situated 150 miles (241 kilometers) southeast of New Orleans. The field is located in ultra-deep water at a depth of 5,724 feet (1,745 meters). Murphy, the operator, holds a 37.5% working interest; Statoil Hydro holds 25%; Eni holds 25%; and Marubeni Oil & Gas holds the remaining 12.5%. Thunder Hawk, along with Thunder Bird and Thunder Ridge lie close to the BP-operated Thunder Horse field, the Gulf of Mexico's largest ever oil discovery. Thunder Hawk, Thunder Bird and Thunder Ridge are on the edge of the Boarshead Basin, a highly prospective region of the Central Gulf 10,100 tonnes of Plates and 1,300 tonnes of Bulb Flats Shipbuilding Grades AH36 to EH36z (ABS Approved) Deep Draft Semi-Submersible platform for Gulf of Mexico Delivered to Singapore for fabrication Consolidated supply from five sources in both Europe & Asia to meet a tight delivery schedule Products designed to specification due to stringent technical requirements Monthly call-offs following tight rolling schedule
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
1,100 tonnes of Plates Shipbuilding Grade DH36 (one size) (ABS Approved) Monopiles for Suctions Anchors Delivered to Angola for fabrication Supply from W European mill on a fast track lead time.
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
Discovered in July 2000, Kashagan has been described as the largest field found in the past 30 years, the largest outside of the Middle East, with a projected output close to that of the Ghawar field in Saudi Arabia. The field is being developed by a group of partners including Shell, Exxon Mobil, Total, ConocoPhillips, Kazakh state-run oil company KazMunaiGas, INPEX and AgipKCO (Eni). Eni is responsible for phase I of the field's development, while Shell is responsible for production operations. >6,300 tonnes of Plates, Sections, Pipe & Profiles. Offshore Grades: EN 10225 S355 G10+M/N / EN 10225 S355 G11+M/N. Pipe racks / Infill decks & other structures for use offshore in the Caspian Sea. Delivered to Kazakhstan / Azerbaijan or other destinations for fabrication. Consolidated supply direct from the manufacturers and various European stock locations. Products designed to specification due to stringent technical requirements. Management of all Third Party Inspection activities and project documentation.
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
4,000mt of Plates, 600mt of SAW Pipe, 300mt of Seamless Pipe, 1000mt Sections, 300mt of Process Pipe API Grades, A36, AH36, DH36, 2W 50Z, 2MT1, X52, X65 Jacket, Topsides for 3 x New Platforms in Nigeria Delivered to Nigeria for fabrication activities local content Consolidated supply from at least ten sources in Europe & Asia Utilisation of monthly mill allocations and stock materials to meet the delivery schedule Financing package arranged. Complex delivery schedule requiring first class project management
Our Solution
CASE STUDY : EMERGENCY DELIVERY OF PIPE TO PERDIDO (The deepest oil platform in the world)
Background: Shell's Perdido project in the Gulf of Mexico is recognized as one of their most challenging deep-water projects. At 2,380 meters, first production is expected in early 2010.
The Problem: With tight deadlines, on a Friday afternoon, Shell was in urgent need 20 foot 20" pipe delivered out to Perdido in the Gulf. The Solution: The fix for this was knowing where to go and how to make it happen! PM located the pipe that same Friday afternoon and arranged for Expedited delivery to the fabricator shop Monday. After working, the pipe was delivered out to Perdido Tuesday. Turnaround time from the inital call to us and to our delivery to the shop: 4-5 business hours.
Our Solution
CASE STUDY : Geothermal Power Plant Background: US-Based CalEnergy's geothermal operations are located in Calipatria, California. They generate enough power to meet the energy needs of around 340,000 homes. The Problem: The brine CalEnergy uses to generate geothermal power is one of the worlds most hostile. With chloride levels between 106,000 - 167,000 ppm, pH levels between 4.5 and 5.7, and temperatures from 550 to 600 F, the demands on the materials used are extreme. The second part of the geothermal process transports this brine through over 33,000 feet of production pipes. CalEnergy needed an economical alternative to Inconel 625 for its geothermal operations in Calipatria, California. A 340-ft trial production pipeline in 2507 was installed and after 13 months of production, no indication of stress corrosion, cracking or pitting was observed.
Our Solution
The Solution: We knew that mill selection was vital to the success of a Super Duplex installation of this size and specification. We was asked to provide technical support for CalEnergy's selection of a mill able to meet their severe Super Duplex 2507 needs. We identified H. Butting GmbH & Co in Germany as the best solution for CalEnergys stringent technical requirements. We, along with Buttings sales office in Canada, supported CalEnergy throughout their trial. Consequently, CalEnergy placed their initial order for 30 Super Duplex 2507 pipe with Butting. According to CalEnergy, the Super Duplex 2507 installation will be the largest ever in the USA. We will continue to provide support to both CalEnergy and Butting throughout the installation process
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
Our Solution
CASE STUDY: Chevron Tahiti Project 2507 Super Duplex Pipe & Fittings
Background: Vessel manufacturer for Chevron Tahiti Project submitted invalid specification requirement for 2507 Super Duplex pipe and fittings bill of materials.
The Problem: Specification addressed both Duplex 22% Cr (UNS S31803) and Super Duplex 25% Cr (UNS S32750) with the same testing requirements. The Solution: We submitted research documentation detailing the different reactions for the separate material grades as well as suggested testing requirements for Super Duplex. Our specification was approved and adopted.
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
Project
Wak Hassan Project
GS E&C Corp
GS E&C Corp HSL Contractor Pte Ltd Pan-United Asphalt Pte Ltd
Project Experiences
Indonesia Experiences
Residue Fluid Catalytic Cracking (RFCC) Pertamina Cilacap ADHI KARYA GS Construction Korea
Shell plate A537 Class 2 + S3 Nippon Steel, 4220MT, USD 5.1M (2012): Challange:
Gunawan Raharjo Muktiwibowo Business Development Specialist BTJT-A (Bukit Tua Platform A (Topside Jacket Pipeline End Manifold) Petronas Carigali Ketapang II
Material:
Supplying primary and secondary steel for Bukit Tua Jacket Topside Pipeline End Manifold Platform A:
Topside volume : 1,500 MT Jacket volume : 700 MT Pipe Line End Manifold (PLEM) : 9 well x 900 m pipes dia. 16 and 8 used to evacuate from well to FPSO 12 diameter of pipe will be used to export from FPSO to Well Head Platform (WHP) 12 diameter of pipe will be used to transport WHP to Onshore Receiving Facility (ORF)
Tubular from Steel Flower = Sumitomo Plate from Voest Alpine + Clabeq Duferco Profile from AcelorMittal
Challange: The Wellhead Platform (WHP) is designed as "not normally manned" facility. Therefore it is imperative that the facilities designed for the platform take this into consideration. This includes minimizing the amount of processing equipment on the topside where possible, maximizing remote actuation / control operations, and minimizing maintenance visits by installing highly reliable equipment and systems. The platform is designed to accommodate a total of 9 wells/slots. There are 5 slots for horizontal producing wells and another 4 will be spare for future wells.
Material:
Thick-walled DSAW line-pipe for sour service had been proven on numerous projects and, early in 2006, supplied 50km of 22 inch and 26 inch
Challange:
Total E & P Indonesia planned to extract extremely sour resources from the Sisi and Nubi offshore fields. They needed a linepipe supplier with proven experience of sour service pipelines. we managed the supply of mother pipe and procurement of hot induction bends. The key success factor on the project was the blend and application of steel and line-pipe technology to produce optimum sour resistance. The pipeline was brought into service to take gas from the offshore fields to the largest liquid natural gas (LNG) liquefaction plant in the world at Bontang on Kalimantan Island
gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
LPG Terminal 6 Spherical Tank Makassar Pertamina WIKA Bosowa (2011) & LPG Terminal 4 Spherical Tank Banyuwangi Pertamina Misi Mulia Petronusa (2012)
Shell Plate A537 Class 2 + S3, 5500MT, from Nippon Steel Pipeline Seamless API5L, 6 and 12, 12km, from Sumitomo and Nippon Steel Challange: Project is scattered in 2 location: Makassar and Banyuwangi. Fast Track Project and tight schedule Prefabrication done in West Java at Surya Besindo Sakti and installed at site.
We supply:
Pipeline:
Cross Country Pipe Line Pertamina Cilacap Consortium Hutama Karya Truba Mandiri, 2013
Pipe and Fitting
18 36 LSAW Dongyang 2 12 Seamless API 5L Sumitomo
24 ERW Korea Dongyang and Hyundai 5km 12 Seamless API 5L Sumitomo 2km Hot Bend with various degree and radiant in small items which very complicated requirement.
Challange:
Fast track project on a extremely tight delivery schedule Management of all Third Party Inspection activities and project documentation. Provide materials handling and logistics solution as value added service.
Consolidated supply from at least 12 Financing package arranged. sources in Asia and Europe Products designed to specification due to stringent technical requirements gunawan@raharjomuktiwibowo.com; gunawanraharjo@yahoo.com +62 838 7663 9514
We supply:
120 MW Combyned Cycle Gas Turbine Power Plant Krakatau Daya Listrik - ABB Indonesia 2013
2-36 Seamless and ERW, DSAW Pipe Origin Korea and Local
Flanges, fitting, Valve, Gasket, etc Origin Koream Europe and China
Challange:
Delivery within 1 months only with more than 1200 items in various size and small quantity Supply bigger size flanges and Elbow from 36 80 Consolidated supply from at least 12 sources in Asia and Europe Management of all Third Party Inspection activities and project documentation. Provide materials handling and logistics solution as value added service.