Elettrovalvole Denison Hydraulics

DENISON HYDRAULICS Directional Control Valve Cetop 03
Series 4D01 Design B
Publ. 4-EN 3060-A, replaces 4-EN 306-D
FEATURES, DESCRIPTION FEATURES

Low pressure drop at high flow rates, due to optimized flow paths in body and spool design. x Mounting configuration conform to ISO 4401. x Wide variety of spool types available, including detent. x Interchangeability of spools and bodies due to high precision manufacturing processes. x Position control by inductive detector (see pages 12, 13). x Soft shift version available. x Low electrical power consumption (31 W / 24 VDC). x Change of solenoid coil is fast and simple without risk of oil leakage. x Pressure up to 210 bar (DC) / 140 bar (AC) allowable in the tank port. x Electrical connection by standard 3 pin connector according to ISO 4400 or DIN 43650. x All components designed and tested for a minimum life of 10 million cycles. x Every valve is factory tested prior to delivery. x Worldwide DENISON Service.
x
A Example: Solenoid operation
T (P)
DESCRIPTION
DENISONs direct operated Directional Control Valve 4D01 conforms to Cetop 03 standard interface. They are designed to be subplate or manifold mounted or used in conjunction with the stack valves system (see also Bulletin 8-EN 565). Both the valve mounting interface and electrical connection methods available conform to the accepted International Standards Cetop, ISO and DIN. The five annuli body design gives a precise guide for many types of spools. High precision economical manufacturing processes allow interchangeability of spools without the need for selective assembly. For any applications which are not covered by the ordering code details, please contact your local DENISON office. The Directional Control 4D01 consists principally of a spool, body and either one or two actuators, depending on the application. The spool is shifted either by use of solenoids, mechanical actuator, hydraulic or pneumatic actuator, allowing oil under pressure from port P to flow to either port A or B, and subsequently connecting the alternate port to the tank. De-energizing the actuator allows the spring to return the spool to the centre or offset position. The manual override option allows for manual operation of the spool. In certain operating conditions a higher flow-volume can take place than the functional limit of the valve permits. In this case it is recommended to fit an orifice-plug in the P-port. For order details refer to page 3 or 4.
OPERATION
ORIFICE
ORDERING CODE SOLENOID OPERATION

Model No.:
4D01 .
1 2
.
3
..
4
..
5
..
6
B
7
...
9
..
0
..
1
..
2
..
3
..
4
Series 01 = Cetop 03 Body 3 = Standard F = only for spools 55, 56
Control 1 = 1 solenoid 2 = 2 solenoids 7 = 2 solenoids, 2 pos. detents (only for spools 11, 12, 51, 52 & 91) Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b), Spring offset to pos. b, energized to a 02 = 2 (a, b), Spring offset to pos. a, energized to b 03 = 3 (a, o, b), Spring centered pos. o 05 = 2 (o, b), Spring centered pos. o, energized to b 06 = 2 (o, a), Spring centered pos. o, energized to a 09 = 2 pos. detents (for control option 7) End Cap 01 = for control 1 02 = for controls 2, 7 Versions with inductive detector: SA = for control 1: neutral position controlled SB = for control 1: a or b position controlled TC = for control 2: a or b position controlled SC = for control 2: b or a position controlled TA = for control 2: o position controlled SA = for control 2: o position controlled Design Letter Seal Class 1 = NBR-seals (Standard) 4 = EPR-seals 5 = FPM-seals (Viton`) Solenoid Voltage W01 = 115 V / 60 W02 = 230 V / 60 W06 = 115 V / 50 W07 = 230 V / 50 Hz Hz Hz Hz G0R = 12 V G0Q = 24 V G0D = 27 V
For AC & DC sol. (see page 12) For DC sol. only (see page 13)
7 8
Order information for plug-in connectors see pages 9 or 10 1* Valve Accessories / Modifications 08 = Orifice 0.8 mm dia. in P-port 10 = Orifice 1.0 mm dia. in P-port 12 = Orifice 1.2 mm dia. in P-port 32 = Tube cartridge without manual override 52 = Tube cartridge with manual override and rubber cover G3 = Tube cartridge with manual override and soft shift orifice (only for DC version) see page 11
AC
DC
ORDERING CODE LEVER, CAM, PNEUMATIC & HYDRAULIC OPERATION

Model no.:
4D01 .
1 2
.
3
..
4
..
5
..
6
B
7
..
9
..
0
..
1
..
2
Series 01 = Cetop 03 Body 3 = Standard F = only for spools 55, 56
Control 4 = Lever operated 5 = Cam operated D = Pneumatic operation, one-side E = Pneumatic operation, both-sides F = Pneumatic operation, both-sides (2 pos. det.) Q = Hydraulic operation, one-side R = Hydraulic operation, both-sides S = Hydraulic operation, both sides (2 pos. det.) Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b), Spring offset to pos. b, activated to a 02 = 2 (a, b), Spring offset to pos. a, activated to b 03 = 3 (a, o, b), Spring centering pos. o 05 = 2 (o, b), Spring centering pos. o, activated to b 06 = 2 (o, a), Spring centering pos. o, activated to a 07 = 3 pos. detents (for control 4) 09 = 2 pos. detents (for control 4) End Cap 01 = for controls D and Q 02 = for controls E, F, R and S 04 = for controls 4 and 5 05 = for control 4 and spool pos. 07 and 09 Design Letter Seal Class 1 = NBR-seals (Standard) 4 = EPR-seals 5 = FPM-seals (Viton`)
7 8
9.. Valve Accessories / Modifications 10 = orifice 1.0 mm in P 12 = orifice 1.2 mm in P
SYMBOLS
q 1-Solenoid operation w pneumatic operation e hydraulic operation r Cam operation
q 1-Solenoid operation A-Side w pneumatic operation e hydraulic operation r Cam operation
B-Side
Spool position 06 Spring centering
Spool position 01 spring offset
x 01 02 x 03 x 07 x 08 09 10 x 46 55 56 x 64 65 0X
x 11 x 12 x 51 52 81 91 0C 0Y
x 01 02 x 03 x 07 x 08 09 10 x 46 55 56 x 64 65 0X
x standard spools transfer configuration only (not switched position)
SYMBOLS
q 1-Solenoid operation w pneumatic operation e hydraulic operation r Cam operation
q 2-Solenoid operation B-Side w pneumatic operation, both sides e hydraulic operation, both sides r Lever operation
Spool position 02 Spring offset
Spool position 09 2 pos. detents
) Lever operation not with spools 02, 55, 56
FUNCTIONAL LIMITS SOLENOID OPERATION FUNCTIONAL LIMITS

The functional limits have been obtained with warm solenoid condition and at 10 % undervoltage. All flow data given is considered as 2 flow directions (e. g. PfB and simultaneously from AfT). For only one flow direction (4-Way-Valve used as 3-Way-Valve) the permissible flow rates will be lower.
Valve with Standard DC-Solenoid
Valve with Standard AC-Solenoid
Pressure bar
Flow l/min
Pressure bar
Flow l/min
Spool type 01 02 03 07 08 09 10 11 12 1) 46 51 52 55 56 64 65 81 91 0C 0Y 0X
DC Curve no. 4 9 1 5 7 10 10 2 (1) 6 (8) 3 2 (1) 6 (8) 9 9 5 5 3 (1) 1 11 11
AC Curve no. 2 6 2 3 2 7 7 1 (1) 5 (9) 4 2 (1) 5 (9) 9 9 3 3 1 (1) 1 8 8
( ) Curves for spool with detents

1
) Only if port A or B is closed
PRESSURE DROP, CHARACTERISTICS PRESSURE DROP
Pressure drop bar
Flow l/min Oil temperature 50 hC; oil viscosity 40 cSt.
Spool type 01 PfA PfB PfT AfT BfT a a b c c 02 e e c c 03 d d d d 07 l l i l l 08 d d a b 09 c c e a 10 c c a e 11 c c d d 12 h h 46 a a g g 51 e e g g 52 f f 55 g g f 56 g g f 64 h l k k l 65 l h k l k 81 b b e e 91 i i d d 0C k k k 0Y a a e e 0X b b c c
CHARACTERISTICS
Design Type of mounting Mounting position Ambient temperature range Operating pressure (P, A, B) Max. flow Fluid Viscosity range Fluid temperature range Contamination level
Sliding spool valve Subplate Optional but horizontal optimal 20 . . . + 50 hC up to 350 bar 80 l/min (see diagrams) Mineral oil according to DIN 51524 and 51525 (For other fluids please consult DENISON) 10 . . . 650 cSt, optimal 30 cSt 18 . . . + 80 hC Max. permissible contamination level according to NAS 1638 Class 8 (Class 9 for 15 Micron and smaller) or ISO 17/14
If the performance characteristics outlined above do not meet your own particular requirements, please consult your local DENISON Office.
1- AND 2-SOLENOID OPERATED VERSIONS, DC-VOLTAGE

x x x x
Nominal voltage Power input Permissible pressure T Solenoid response time sol. energized sol. de-energized quick energizing )
1
See ordering code page 3 31 W . . . . 210 bar . . . 46 ms . . . 27 ms . . . 30 ms + 5 . . . 10 % + 180 hC H 100 % IP 65 . . . 16.000 1.4 kg 1.7 kg
1)
double voltage
x x x x x x x
Permissible voltage difference max. coil temperature Temperature class Relative operating period Type of protection Cycle (1/ H) Weight 1 sol. 2 sol.
DC-Solenoid a
DC-Solenoid b
Manual override
Coil can be turned to any position
Manual override with rubber cover
Plug-in connectors according to ISO 4400 Port function P = Pressure T = Tank A + B = User Versions Standard < 250 V Seals for ports P, A, B, T 9.25 x 1.78 691-00012-0 PG 11 A-Side (grey) 167-01007-8 167-01100-8 167-01076-8 B-Side (black) 167-01008-8 167-01101-8 167-01014-8
36
with LED (red) 15 . . . 30 V with bridge rectifier 12 . . . 250 V
1- AND 2-SOLENOID OPERATED VERSIONS, AC-VOLTAGE

x x x x x x
Nominal voltage Power input Permissible pressure T Holding Inrush Solenoid response time sol. energized sol. de-energized Permissible voltage difference max. coil temperature Temperature class Relative operating period Type of protection Cycle (1/ H) Weight 1 sol. 2 sol.
See ordering code page 3 31 W . . . . 140 bar 78 VA 264 VA . . . 20 ms . . . 18 ms + 5 . . . 10 % + 180 hC H 100 % IP 65 . . . 7.200 1.5 kg 1.8 kg
x x x x x x x
AC-Solenoid a
AC-Solenoid b
Manual override
Coil can be turned to 90 h intervals
Plug-in connectors according to ISO 4400 Port function P = Pressure T = Tank A + B = User Versions Standard < 250 V Seals for ports P, A, B, T 9.25 x 1.78 691-00012-0 PG 11 A-Side (grey) 167-01007-8 167-01100-8 167-01076-8 B-Side (black) 167-01008-8 167-01101-8 167-01014-8
36
with LED (red) 15 . . . 30 V with bridge rectifier 12 . . . 250 V
10
SOFT SHIFT VERSION, OPTION G3

DENISON offers the Directional Control Valve in Cetop 03 size with a soft shift option (G3). A special solenoid type permits a multiple increase in the standard solenoid response time. The Option G3 delivers: Reduced pressure shocks in venting operations. Reduced system noise during spool transition. Increased lifetime of the valve and system.
Venting
Venting
DC-sol. a
DC-sol. b
Circuit design
Pressure shift sequence of spool stroke ofa or ofb

1 0 300 Pressure p (bar) Pressure p (bar) Standard version without option G3 t1 t2 0 300 Soft shift valve with option G3 1 t3 t4
0 bar 300 bar
200
200
100
100
Example sol. a energized decompression PfA (t3): 300 bar; 60 l/min; 36 cSt; 50 hC; 4D01-3203-0302-B1 G0Q-G3
200
400 600 Time t (ms)
800
1000
200
400 600 Time t (ms)
800
1000
Response times (ms) for 24 V DC Solenoid t1 Spool stroke Pressure change 35...40 20...25 t2 55...60 35...40 t3 300...500 80...200 t4 400...800 80...400
Note: Response time will be influenced by changes in viscosity, pressure or flow.
Ordering code:
4D01 . . . . . . . . B . . .
G3
Solenoid voltage and current G0R = 12 VDC G0Q = 24 VDC G0H = 48 VDC With rectifier 1) DC-Output GAN = 102 VDC GAG = 205 VDC GAR = 98 VDC Modification G3 = soft shift
1 ) For applications with AC input voltage a DC solenoid with rectifier connector must be used!
AC-Input 115 V / 50 (60) Hz 230 V / 50 (60) Hz 110 V / 50 (60) Hz
Depending on spool type, the functional limits of the soft shift valve will be reduced with as much as 25 % in comparison to the data in this bulletin. Note: Ensure that the solenoid tube cartridges are filled with oil at all times. For that the tube cartridges have venting screws (see above). In applications above the oil level, the use of a check valve . . . 2 bar in the tank line is recommended.
11
1 SOLENOID VERSION WITH POSITION CONTROL

Block diagram and connection of the inductive detector
+ US (pin 1)
x x
x x
Out 1 (pin 4) Overload protected outpout Out 2 (pin 2)
x x
Function Supply voltage US (full wave bridge with capacitor) Reverse polarity protection Ripple voltage Current consumption Outputs Out 1: Out 2:
P-channel FET, contact positive 24 V 20 % (19.2 V . . . 28.8 V) max. 300 V installed 10 % approx. 20 mA each circuit NC contact positive (not short circuit protection) NO contact positive US 2.5 V < 1.8 V < 400 mA at US + 20 % IP 65 0 hC . . . + 85 hC 4 x 0.5 mm2 p dyn. 315 bar 00 02 002 9 93
GND (pin 3)
Output voltage
Signal L Signal 0
Socket connector
US 24 VDC 20 %
Output current Environmental protection x Operating temperature range x Wire cross-sectional area x Tensile strength of transmitting conduit x Declaration of conformity no. Attention: EMC only ensured when using screened cables and screened plug casing!
x x
Example: 4D01-*1**-01SA-B*G0*
RL1, RL2 = e.g. coil resistance of the switch relay 60 without manual override 10 Nm
PG 7
DC-Solenoid a
Model Code (for AC & DC solenoids) 01, 06 Spool position 02, 05 4D01-*1**-02(05)SA-B 4D01-*1**-02(05)SB-B 4D01-*1**-01(06)SA-B 4D01-*1**-01(06)SB-B Example: US = 24 V; Signal L = 21.5 V; Signal 0 1.8 V 4D01-*1**-**SB Out 1
2.5 V Signal L sol. b energized Signal 0 Stroke 3 2 < 1.8 V 1 U (V) US Signal L sol. b energized Signal 0 Stroke 3 2 Signal L sol. b energized Signal 0 Stroke 1 3 U (V) US Signal L
Spool pos. monitoring neutral = a, o end = b neutral = o, b end = a
Inductive detector on spool pos. a, o spool pos. a, o spool pos. o, b spool pos. o, b
Output signals neutral solenoid position energized Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L
4D01-*1**-**SA Out 1
2.5 V U (V) US
4D01-*1**-**SA Out 1
U (V) US 2.5 V Signal L sol. a energized Signal 0
4D01-*1**-**SB Out 1
U (V) US 2.5 V Signal L sol. a energized Signal 0 < 1.8 V Stroke 2 3
sol. b energized Signal 0 Stroke 3 < 1.8 V 2 1 2.5 V U (V) US < 1.8 V 1 2
Stroke 3
Out 2
2.5 V
Out 2
Out 2
U (V) US Signal L sol. a energized Signal 0 Stroke 1 2 3 2.5 V US
Out 2
U (V) 2.5 V Signal L sol. a energized Signal 0 Stroke 2 3
< 1.8 V
< 1.8 V 2 1
< 1.8 V
< 1.8 V 1
Pos. 1 = Neutral position; Pos. 2 = Switch point; Pos. 3 = End position
12

+ US (pin 1)
Out 1 (pin 4)
Function Supply voltage US (full wave bridge with capacitor) x Reverse polarity protection x Ripple voltage x Current consumption x Outputs Out 1:
x x
P-channel FET, contact positive 24 V 20 % (19.2 V. . . 28.8 V) max. 300 V installed 10 % approx. 20 mA each circuit NC contact positive (not short circuit protection) NO contact positive US 2.5 V < 1.8 V < 400 mA at US + 20 % IP 65 0 hC . . . + 85 hC 4 x 0.5 mm2 p dyn. 140 bar 00 02 002 9 93
Out 2 (pin 2) Oszilator Demodulator Overload protected outpout
GND (pin 3)
Out 2:
x
Output voltage
Signal L Signal 0
Socket connector
US 24 VDC 20 %
x x
RL1, RL2 = e.g. coil resistance of the switch relay 60
Example: 4D01-32**-03SC
without manual override 10 Nm PG 7
DC-Solenoid a
DC-Solenoid b
Spool position 03 Model Code (for DC solenoids only) 4D01-32**-03TC-B*G0* 4D01-32**-03SC-B*G0* 4D01-32**-03TA-B*G0* 4D01-32**-03SA-B*G0* Spool pos. monitoring aob end = a, b end = b, a neutral = o neutral = o Inductive detector on spool pos. a spool pos. b spool pos. a spool pos. b neutral position Output signals sol. b energized Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0 sol. a energized Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L
Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L
Example: US = 24 V; Signal L = 21.5 V; Signal 0 1.8 V Monitoring neutral Position 4D01-32**-03SA 4D01-32**-03TA Out 1 Out 1
2.5 V US sol. a energized Signal 0 Stroke < 1.8 V Stroke Signal 0 Stroke < 1.8 V Stroke Stroke < 1.8 V U (V) Signal L US Signal L sol. b energized U (V) 2.5 V US sol. a energized Signal 0 Stroke Signal 0 Stroke < 1.8 V Stroke
Monitoring end Position 4D01-32**-03SC Out 1

2.5 V U (V) Signal L US
4D01-32**-03TC Out 1
U (V) Signal L sol. b energized 2.5 V
Out 2
US Signal L
U (V)
Out 2
2.5 V US sol. b energized sol. a energized 2.5 V
U (V) Signal L US
Out 2
Signal L
U (V)
Out 2
U (V) Signal L
Signal 0 Stroke < 1.8 V Stroke Stroke < 1.8 V
Signal 0 Stroke
Signal 0 Stroke
13
LEVER OPERATED VERSION

x
Functional Limits (at 350 bar) Operating force Angle of operation Max. tank pressure Weight
60 l/min for spools 01, 02, 03, 08, 09, 10, 46, 55, 56, 0X 40 l/min for spools 07, 64, 65 30 N 17 h 160 bar 1.7 kg
x x x x
Port function P = Pressure T = Tank A + B = User
Seals for ports P, A, B, T 9.25 x 1.78 691-00012-0
14
CAM OPERATED VERSION

x
Functional Limits (at 350 bar)
60 l/min for spools 01, 02, 03, 08, 09, 10, 11, 46, 51, 55, 56, 81, 91, 0C 10 l/min for spools 12, 52 35 l/min for spools 07, 64, 65, 0Y, 0X at tank pressure 0 bar neutral working stroke 135 N 155 N 175 N total stroke 195 N 195 N 195 N at tank pressure 20 bar neutral working stroke 160 N 180 N 200 N total stroke 220 N 220 N 220 N
Operating force F(N) 1)
at operating pressure
100 bar 200 bar 350 bar
35 N 35 N 35 N 20 bar 1.4 kg
60 N 60 N 60 N
1
x x
) depending on operating and tank pressure at max. flow
Max. tank pressure Weight
2.6 working stroke 4.6 total stroke
Port function P = Pressure T = Tank A + B = User
15
PNEUMATICALLY OPERATED VERSIONS

x
60 l/min for spools 01, 02, 03, 08, 09, 10, 11, 46, 51, 55, 56, 81, 91, 0C 10 l/min for spools 12, 52 35 l/min for spools 07, 64, 65, 0Y, 0X
Pilot pressure tank pressure 0 bar tank pressure 160 bar max. allowed Tank pressure max. Pilot volume Response time 1) on off
1)
4 . . . 12 bar min. 4 bar min. 6 bar 12 bar 160 bar 3.2 cm3 50 . . . 200 ms 100 . . . 200 ms
x x x
depending on pilot pressure and pipe length 1.7 kg 2.3 kg
Weight operated one side operated both sides
Port function P = Pressure T = Tank A + B = User X + Y = Pilot ports
16
HYDRAULICALLY OPERATED VERSION

x
60 l/min for spools 01, 02, 03, 08, 09, 10, 11, 46, 51, 55, 56, 81, 91, 0C 10 l/min for spools 12, 52 35 l/min for spools 07, 64, 65, 0Y, 0X
x x
Max. tank pressure Pilot pressure
160 bar min. 10 bar > tank pressure max. 210 bar pp 50 bar 50 . . . 100 ms 60 . . . 160 ms pp 200 bar 15 . . . 40 ms 60 . . . 160 ms
x x
Pilot volume (each side) 1 cm3 Response time 1) on off

1)
depending on pilot pressure and pipe length 1.6 kg 2.2 kg
Port function P = Pressure T = Tank A + B = User X + Y = Pilot ports
17
MOUNTING CONFIGURATION, SUBPLATES MOUNTING CONFIGURATION (conform to ISO 4401)

M5 or 10-24 UNC-2A (15 lg.)
For valves ordered without subplate, mounting screws must be ordered separately.
Block mounting face Flatness 0.01 mm / 100 mm length Surface finish

0,8
4-Mounting screws M 5 x 30, DIN 912; 10.9

or
Order-No. 700-70834-8 358-10183-8
10-24 UNC-2A x 114HH (SAE) Torque 8.3 Nm
SUBPLATES
1 4
/ HH & 3/8HH Subplates

40 (46) ( ) dimensions in brackets are for 3 /8 HH subplates
1 2
/ HH Subplate
44 (46)
panel opening dia. 76 (79) Panel opening dia. 88
Model no. SS-B-04-G 136 SS-B-06-G 136 SS-B-08-G 136
Order no. S26-32959-0 S26-32960-0 S26-32961-0
Weight 1.4 kg 1.4 kg 1.7 kg
d1 (A, B, P, T) G 1/4HH G 3/8HH G / HH

1 2
d2 l 23 x 1 l 26 x 1 l 31 x 1
Thread for mount. screws d3 M5 M5 M5
Mounting screws are included in subplate order.
18
DENISON HYDRAULICS Directional Control Valve Cetop 05

Series 4D02 Design B
Publ. 4-EN 3300-A, replaces 4-EN 330-D and 4-EN 320-B
FEATURES, DESCRIPTION FEATURES

Low pressure drop at high flow rates, due to optimized flow paths in body and spool design. 5-chamber technology. x Mounting configuration conform to ISO 4401. x Wide variety of spool types available, including detent. x Interchangeability of spools and bodies due to high precision manufacturing processes. x Soft Shift version (Code G3). x Change of solenoid coil is fast and simple without any risk of oil leakage. x Solenoid coil can be turned to any position. x Pressure up to 210 bar allowable on tank port as standard. x Electrical connection by standard 3 pin plug confirming to ISO 4400 or DIN 43650. x All components designed and tested for a minimum life of 10 million cycles. x Every valve is factory tested prior to delivery. x Worldwide DENISON Service.
x
Example: Solenoid operation
DESCRIPTION
DENISONs direct operated Directional Control Valve 4D02 conforms to Cetop 5 standard interface. It is designed to be subplate or manifold mounted and to be used in conjunction with the stack valve system (see also publication 8-EN 575). Both the valve mounting interface and electrical connection methods available conform to the accepted International Standards Cetop, ISO and DIN. The five annuli body design gives a precise guide for the spool throughout its stroke. For any application not covered by the ordering code details, please contact your local DENISON office. The Directional Control 4D02 consists principally of a spool, body, and either one or two actuators, depending on the application. The spool is shifted either by use of solenoids, mechanical or pneumatic actuator, allowing oil under pressure to flow from Port P to either port A or Port B and subsequently connecting the alternate port to tank. De-energizing the actuator allows the spring to return the spool to the centre or offset position. The manual override pin(s) at the end of the solenoid tubes allows manual operation of the spool. In certain operating conditions a higher flow can take place than the functional limit of the valve permits. In order to limit the flow through the valve it is recommended to fit an orifice-plug in the P-port. For order details refer to page 3 or 4.
OPERATION
ORIFICE
ORDERING CODE SOLENOID OPERATION

Model No.:
4D02 .
1 2
.
3
..
4
..
5
..
6
B
7
...
9
..
0
..
1
..
2
..
3
..
4
Series 02 = Cetop 05
Body 3 = Standard Body D = for Spool types 12 & 72 with AC-solenoid operation D = for Spool types 07, 64, 65 with AC & DC-solenoid operation D = for Soft Shift option G3 with DC-solenoid operation Control 1 = 1 solenoid 2 = 2 solenoid 7 = 2 solenoid, 2 pos. detents (only for spool types 11 and 51) Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b), Spring offset to pos. b, energized to a 02 = 2 (a, b), Spring offset to pos. a, energized to b 03 = 3 (a, o, b), Spring centered pos. o 05 = 2 (o, b), Spring centered pos. o, energized to b 06 = 2 (o, a), Spring centered pos. o, energized to a 09 = 2 pos. detents (for control option 7) End Cap 01 = for control option 1 02 = for control options 2 and 7 Versions with inductive detector: SA = for control 1: neutral position controlled SB = for control 1: a or b position controlled TC = for control 2: a or b position controlled SC = for control 2: b or a position controlled TA = for control 2: o position controlled SA = for control 2: o position controlled Design Letter Seal Class 1 = NBR-seals (Standard) 4 = EPR 5 = FPM-seals (Viton`) Solenoid Voltage W01 = 115 V / 60 W02 = 230 V / 60 W06 = 115 V / 50 W07 = 230 V / 50 Hz Hz Hz Hz G0R = 12 V G0Q = 24 V G0D = 27 V
For AC & DC solenoids For DC solenoids only
7 8
AC
DC
1*
Valve Accessories / Modifications 16 = 1.6 mm orifice in P-port 20 = 2.0 mm orifice in P-port 25 = 2.5 mm orifice in P-port 32 = Tube cartridge without manual override 52 = Tube cartridge with manual override and rubber cover G3 = Soft Shift version with 0.8 mm orifice in channel-Z (only body type D with DC).
ORDERING CODE LEVER, CAM, PNEUMATIC OPERATION

Model no.:
4D02 .
1 2
.
3
..
4
..
5
..
6
B
7
..
9
..
0
..
1
..
2
Body 3 = Standard D = only for spools types 07, 64, 65 Control 4 = Lever operated 5 = Cam operated D = Pneumatic operation, one-side E = Pneumatic operation, both-sides F = Pneumatic operation, both-sides (2 pos. det.) Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b), Spring offset to pos. b, activated to a 02 = 2 (a, b), Spring offset to pos. a, activated to b 03 = 3 (a, o, b), Spring centering pos. o 05 = 2 (o, b), Spring centering pos. o, activated to b 06 = 2 (o, a), Spring centering pos. o, activated to a 07 = 3 pos. detents (for control 4) 09 = 2 pos. detents (for control 4) End Cap 01 = for controls D 02 = for controls E, F 04 = for controls 4 and 5 05 = for control 4 and spool pos. 07 and 09 Design Letter Seal Class 1 = NBR-seals (Standard) 4 = EPR 5 = FPM-seals (Viton`)
7 8
9.. Valve Accessories / Modifications 20 = 2.0 mm orifice in P-port 25 = 2.5 mm orifice in P-port
SYMBOLS
q 1-Solenoid operation w pneumatic operation e Cam operation
q 1-Solenoid operation A-Side w pneumatic operation e Cam operation
B-Side
SYMBOLS
q 1-Solenoid operation w pneumatic operation e Cam operation
q 2-Solenoid operation B-Side w pneumatic operation, both sides r Lever operation
) Lever operation only with spools 01, 03, 07, 08
PRESSURE DROP PRESSURE DROP
Pressure Drop p / bar
Flow Q / l/min All performance data is recorded with port TA connected to tank. Additionally connecting also TB to tank, pressure drop can be reduced by 1.5 . . . 3 bar. Oil temperature 50 hC (122 hF); oil viscosity 40 cSt.
Spool Type
Flow Direction PA PB 1 3 3 12 3 3 3 5 4 1 5 6 7 6 3 11 5 4 9 10 7 15 5 10 6 12 9 11 AT 4 4 5 7 3 4 3 9 BT 10 7 8 13 6 6 9 11 13 PT 14
o-Position PA PB AT BT
b-Pos. a-Pos. PA PB
01 02 03 07 08 09 10 11 12 46 51 55 56 72 0M 0T AR
1 3 3 12 3 3 3 5 4 1 5 9 7 4 3 6 12
19
19
17
18 17
16
12 13
13 15 11
13 11
CHARACTERISTICS, FUNCTIONAL LIMITS CHARACTERISTICS

Design Type of mounting Mounting position Ambient temperature range Operating pressure (P, A, B) Permissible tank pressure (T) Max. flow Fluid Viscosity range Fluid temperature range Contamination level Sliding spool valve Subplate Optional but horizontal optimal 20 . . . + 50 hC up to 315 bar (350 bar on request) up to 210 bar (DC solenoids) up to 140 bar (AC solenoids)
x x
x x x x x x
140 l/min see diagrams Mineral oil according to DIN 51524 and 51525 (For other fluids please consult DENISON) 10 . . . 650 cSt, optimal 30 cSt 18 . . . + 80 hC Max. permissible contamination level confirming to NAS 1638 Class 8 (Class 9 for 15 Micron and smaller) or ISO 17/14
x x x
FUNCTIONAL LIMITS
The functional limits have been obtained with warm solenoid condition and at 10 % undervoltage from the selected nominal value. All flow data given is considered for 2 flow directions (e. g. PfB and simultaneously from AfT). For single flow direction (4-Way-Valve used as 3-Way-Valve) the permissible flow rates will be reduced by as much as 25 . . . 30 % in comparison to the data below.
Valve with DC Solenoid(s)
Valve with DC Solenoid(s)
03/08/0M/0T/AR
p / bar
/5 detent
p / bar
Q / l/min Valve with AC Solenoid(s)
Q / l/min Valve with AC Solenoid(s)
p / bar
/5 detent
Q / l/min
p / bar
Q / l/min
If the performance characteristics outlined above do not meet your requirements, please consult your local DENISON Office.
1- AND 2-SOLENOID DC OPERATED VERSIONS

x x x
Nominal voltage Power input Solenoid response time sol. energized sol. de-energized Permissible voltage difference Max. coil temperature Temperature class Relative operating period Type of protection Cycle (1/H) Weight (1 solenoid version) (2 solenoid version)
See ordering code on page 3 48 W . . . 58 ms . . . 39 ms + 5 % . . . 10 % + 180 hC H 100 % IP 65 . . . 13.000 5.2 kg 6.6 kg
x x x x x x x
DC Solenoid a
DC Solenoid b
Manual override
Coil can be turned to any position
Port function P = Pressure T = Tank A & B = User
Seals for ports P, T, A, B 12.42 x 1.78 691-00014-0
1- AND 2-SOLENOID AC OPERATED VERSIONS

x x x x x
Nominal voltage Power input Holding (115 V / 60 Hz) Inrush (115 V / 60 Hz) Solenoid response time sol. energized sol. de-energized Permissible voltage difference Max. coil temperature Temperature class Relative operating period Type of protection Cycle (1/H) Weight (1 solenoid version) (2 solenoid version)
See ordering code on page 3 43 W 102 VA 518 VA . . . 25 ms . . . 18 ms + 5 % . . . 10 % + 180 hC H 100 % IP 65 . . . 6.500 4.4 kg 5.2 kg
x x x x x x x
Version with Venting

(for spool types 07, 12, 64, 65, 72) See page 11 for venting description AC Solenoid b
Venting
AC Solenoid a
AC Solenoid b
Manual override
10
SOFT SHIFT VERSION, OPTION CODE G3 GENERAL

DENISON offers this Directional Control Valve in CETOP 05 size with a Soft Shift option (G3). An orifice fitted in channel Z permits an increase in the standard spool response time (for body type D with DC only). The Option G3 delivers: Reduced pressure shocks in venting operations. Reduced system noise during spool transition. Increased lifetime of the valve and system.
Orifice-plug 0.8 mm dia. 036645960 Pos. 2
DC Solenoid a
DC Solenoid b
Pos. 1
Pos. 3
FUNCTIONAL LIMIT
With body option D and Soft Shift, the flow rating of the valve is reduced by approximately 25 % of the nominal value.
VENTING
Ensure that channel Z is filled with oil at all times (as delivered, the channel is prefilled with oil). Trouble-free operation of the valve can only be ensured when it is properly vented during the initial installation, and in case of service. To vent this valve, please use the following procedure: 1. Remove the vent port screws pos. 1 . . . 3. 2. Fill one of the vent ports with hydraulic fluid until this runs bubble free from the other vent ports. 3. Replace the vent port screws.
11

+ US (pin 1)
x x
x x
Out 1 (pin 4) Overload protected outpout Out 2 (pin 2)
x x
Function Supply voltage US (full wave bridge with capacitor) Reverse polarity protection Ripple voltage Current consumption Outputs Out 1: Out 2:
P-channel FET, contact positive 24 V 20 % (19.2 V . . . 28.8 V) max. 300 V installed 10 % approx. 20 mA each circuit NC contact positive (not short circuit protection) NO contact positive US 2.5 V < 1.8 V < 400 mA at US + 20 % IP 65 0 hC . . . + 85 hC 4 x 0.5 mm2 p dyn. 315 bar 00 02 002 9 93
GND (pin 3)
Output voltage
Signal L Signal 0
Socket connector
US 24 VDC 20 %
x x
Example: 4D02-*1**-03SA
RL1, RL2 = e.g. coil resistance of the switch relay 60 without manual override
DC = Solenoid a
Model Code (for AC & DC solenoids) 01, 06 Spool position 02, 05 4D02-*1**-02(05)SA-B 4D02-*1**-02(05)SB-B 4D02-*1**-01(06)SA-B 4D02-*1**-01(06)SB-B Example: US = 24 V; Signal L = 21.5 V; Signal 0 1.8 V 4D02-*1**-**SB Out 1
2.5 V Signal L sol. b energized Signal 0 Stroke 3 2 < 1.8 V 1 U (V) US Signal L sol. b energized Signal 0 Stroke 3 2 Signal L sol. b energized Signal 0 Stroke 1 3 U (V) US Signal L
Spool pos. monitoring neutral = a, o end = b neutral = o, b end = a
Inductive detector on spool pos. a, o spool pos. a, o spool pos. o, b spool pos. o, b
Output signals neutral solenoid position energized Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L Out 1 = L Out 1 = 0 Out 2 = 0 Out 2 = L
4D02-*1**-**SA Out 1
2.5 V U (V) US
4D02-*1**-**SA Out 1
U (V) US 2.5 V Signal L sol. a energized Signal 0
4D02-*1**-**SB Out 1
U (V) US 2.5 V Signal L sol. a energized Signal 0 < 1.8 V Stroke 2 3
sol. b energized Signal 0 Stroke 3 < 1.8 V 2 1 2.5 V U (V) US < 1.8 V 1 2
Stroke 3
Out 2
2.5 V
Out 2
Out 2
U (V) US Signal L sol. a energized Signal 0 Stroke 1 2 3 2.5 V US
Out 2
U (V) 2.5 V Signal L sol. a energized Signal 0 Stroke 2 3
< 1.8 V
< 1.8 V 2 1
< 1.8 V
< 1.8 V 1
12

+ US (pin 1)
Out 1 (pin 4)
Function Supply voltage US (full wave bridge with capacitor) x Reverse polarity protection x Ripple voltage x Current consumption x Outputs Out 1:
x x
P-channel FET, contact positive 24 V 20 % (19.2 V. . . 28.8 V) max. 300 V installed 10 % approx. 20 mA each circuit NC contact positive (not short circuit protection) NO contact positive US 2.5 V < 1.8 V < 400 mA at US + 20 % IP 65 0 hC . . . + 85 hC 4 x 0.5 mm2 p dyn. 140 bar 00 02 002 9 93
Out 2 (pin 2) Oszilator Demodulator Overload protected outpout
GND (pin 3)
Out 2:
x
Output voltage
Signal L Signal 0
Socket connector
US 24 VDC 20 %
x x
RL1, RL2 = e.g. coil resistance of the switch relay 60
Example: 4D02-32**-03SC
without manual override
DC = Solenoid a
DC = Solenoid b
Spool position 03 Model Code (for DC solenoids only) 4D02-32**-03TC-B*G0* 4D02-32**-03SC-B*G0* 4D02-32**-03TA-B*G0* 4D02-32**-03SA-B*G0* Spool pos. monitoring a-o-b end = a, b end = b, a neutral = o neutral = o Inductive detector on spool pos. a spool pos. b spool pos. a spool pos. b Output signals sol. b energized Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0
neutral position
sol. a energized Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L Out 1 = L Out 2 = 0 Out 1 = 0 Out 2 = L
Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L
Example: US = 24 V; Signal L = 21.5 V; Signal 0 1.8 V Monitoring neutral Position 4D02-32**-03SA 4D02-32**-03TA Out 1 Out 1
2.5 V US sol. a energized Signal 0 Stroke < 1.8 V Stroke Signal 0 Stroke < 1.8 V Stroke Stroke < 1.8 V U (V) Signal L US Signal L sol. b energized U (V) 2.5 V US sol. a energized Signal 0 Stroke Signal 0 Stroke < 1.8 V Stroke
Monitoring end Position 4D02-32**-03SC Out 1

2.5 V U (V) Signal L US
4D02-32**-03TC Out 1
U (V) Signal L sol. b energized 2.5 V
Out 2
US Signal L
U (V)
Out 2
U (V) Signal L US
Out 2
Signal L
U (V)
Out 2
U (V) Signal L
Signal 0 Stroke
Signal 0 Stroke
13
LEVER OPERATED VERSION

x
Functional limits (at 315 bar)
120 l/min for spools 01, 03, 08 100 l/min for spools 07, 11, 51 60 l/min for spool 12 160 bar 30 N 5.2 kg
x x x
Max. tank pressure Operating force Weight
for detent version only
14
CAM OPERATED VERSION

x
Functional limit (at 315 bar) Operating force F(N) )

1
120 l/min for spools 01, 03, 08 100 l/min for spools 07, 11, 12, 51 at tank pressure 0 bar neutral working stroke 215 N 255 N 295 N total stroke 360 N 360 N 360 N at tank pressure 60 bar neutral working stroke 290 N 330 N 370 N total stroke 435 N 435 N 435 N
at operating pressure
100 bar 200 bar 315 bar
80 N 80 N 80 N 160 bar 4.4 kg
155 N 155 N 155 N
1
x x
) depending on operating and tank pressure at max. flow
Max. tank pressure Weight
3.6 working stroke 5.6 total stroke
15
PNEUMATICALLY OPERATED VERSION

x
Functional limit (at 315 bar)
140 l/min for spool 46 100 l/min for spools 01, 02, 09, 10, 11, 51 80 l/min for spools 03, 08, 0M, 0T, AR 60 l/min for spools 07, 55, 56, 72 30 l/min for spool 12 Note: See curves on page 8 for functional limits below 315 bar
Pilot pressure tank pressure 0 bar tank pressure 160 bar max. allowed Tank pressure max. Pilot volume Response time 1) on off
1
4 . . . 12 bar min. 4 bar min. 6 bar 12 bar 160 bar 8.1 cm3 80 . . . 200 ms 120 . . . 200 ms
x x x
) depending on pilot pressure and pipe length 5.3 kg 7.0 kg
Port function P = Pressure T = Tank A & B = User X & Y = Pilot ports
16
SUBPLATE & MOUNTING CONFIGURATION
Mounting configuration conform to ISO 4401
Subplate
( ) dimensions in brackets are for 3 /4 HH subplate
Mounting Configuration
M6 or 1 /4 HH-20 UNC (13 lg.)
dia. 31 x 1 (dia. 33 x 1.5)
Panel opening dia. 108
All performance data is recorded with port TA connected to tank. Additionally connecting also TB to tank, pressure drop can be reduced by 1.5 . . . 3 bar.
Block mounting face Flatness 0.001 mm / 100 mm length

dia. 11 dia. 18 dia. 11
Surface finish
0.8
For valves ordered without subplate, mounting screws must be ordered separately. 4 mounting screws M 6 x 40, DIN 912; 12.9
or
1 4
Order-No. 361-08244-8 358-12200-0
/ HH-20 UNC x 1 / HH (SAE)
1 2
Torque 15 Nm
Model-No. SS-B-08-G 138 SS-B-12-G 138
Order-No. S26-34192-0 S26-34193-0
d1 (A, B, P, T) G 1/2HH G 3/4HH
Weight 3 kg 3 kg
Please note: Mounting screws are included in subplate order.
17
ACCESSORIES PLUG-IN CONNECTORS CONFIRMING TO ISO 4400
36
Versions Standard <250 V with LED (red) 15 . . . 30 V with bridge rectifier 12 . . . 250 V PG 11
A-Side (grey) 167-01007-8 167-01100-8 167-01076-8
B-Side (black) 167-01008-8 167-01101-8 167-01014-8
18
DENISON HYDRAULICS Directional Control Valves

Series 4D03 Cetop 07
Publ. 4EN 3510A, replaces 4EN 351A
FEATURES, SYMBOL, GENERAL FEATURES

Directional control valve solenoid or hydraulically controlled. Extremely low pressure drop energy saving. x High functional limit up to 300 l/min at nominal pressure. x Nominal operating pressure 350 bar. x Wide variety of spool types available. x Permissible pressure in the tank port up to 350 bar with external drain, up to 210 bar with internal drain (see characteristics). x Coils are easily replaced without any oil leakage. x Interchangeability of spools and bodies due to high precision manufacturing processes. x Mounting configuration conform to ISO 4401. x Every valve is factory tested prior to delivery. x Worldwide DENISON Service.
x x
Solenoid b
Solenoid a
SYMBOL
Example: DC-solenoid operation
GENERAL
The DENISON 4D03 is a pilot operated directional control valve controlled by solenoids or hydraulic pressure. The 4D03 valve controls the flow direction in a hydraulic circuit. It delivers the performance demanded of modern hydraulic systems. Streamlined internal channels ensure minimum pressure drop at maximum flow. Subplate or manifold mount as standard.
OPERATION, PILOT VALVE ORIFICE, CHARACTERISTICS OPERATION

The electrically operated 4-way valve 4D03 consists of a main body and a solenoid operated pilot valve. The energized solenoid shifts the pilot control spool, thus directing fluid to one end of the main spool, and moving it to the desired position. Fluid can then flow e.g. from port P to either port A or B whilst the alternate port (B or A) is connected to the tank line. The necessary pilot pressure can be obtained internally from the system port P or from an external pressure supply connected to port X. De-energizing the solenoid allows both the pilot control and the main spool to return to their neutral positions. The hydraulically operated version may be remotely controlled by an external pilot valve. In certain operating conditions, a flow greater than the functional limit of the pilot valve may be generated. In this case, it is recommended that one orifice be fitted in the P port of the pilot valve (code 10 for solenoid operation) or two orifices in the A & B ports of the pilot cap (code P 3 for hydraulic operation).
PILOT VALVE ORIFICE
CHARACTERISTICS
x x
Design Type of mounting Mounting position Ambient temperature range External pilot pressure (at 300 l/min) min max
Sliding spool valve Subplate according to CETOP 07, ISO 4401 Optional 20 . . . + 50 hC
x x x x
Operating pressure (A, B, P, X) up to 350 bar
8.5 bar for spools with open center position 9.5 bar for spools with closed center position 250 bar > 250 bar . . . 350 bar a pilot orifice dia. .0 mm in P-port is recommended (code 10 or P3) 300 l/min (see diagrams) 300 . . . 650 ml/min (depends on spool type) Mineral oil according to DIN 51524 and 51525 (For other fluids please consult DENISON) 10 . . . 650 cSt, optimum 30 cSt 18 . . . + 80 hC Max. permissible contamination level according to NAS 1638 Class 8 (Class 9 for 15 Micron and smaller) or ISO 17/14
x x x
Max. flow Max. leakage Fluid Viscosity range Fluid temperature range Contamination level
x x x
ORDERING CODE
Model No.:
4D03 3
1
.
2
..
3
..
4
03
.
5
.
6
A
7
...
9
..
0
..
1
..
2
Control A = Pilot operated, 1 solenoid (4D01) B = Pilot operated, 2 solenoids (4D01) C = Pilot operated, 2 solenoids (4D01) pilot valve: 2 pos. detents 0 = Hydraulic operation Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b ), Spring offset to pos. b, energized to a 02 = 2 (a, b ), Spring offset to pos. a, energized to b 03 = 3 (a, o, b), Spring centered pos. o 04 = 2 (a, b), Spool is not centered, energized to a or b (pilot valve with detents) 05 = 2 (o, b), Spring centered pos. o, energized to b 06 = 2 (o, a), Spring centered pos. o, energized to a Pilot Connection 0 = External PP, external PD (for control code) 1 = Internal PP, internal PD 1) 2 = Internal PP, external PD 1) 3 = External PP, internal PD 4 = External PP, external PD Main Valve Accessories 0 = without 1 = Shifting time adjustment 2 = Shifting time adjustment 6 = Shifting time adjustment 8 = Shifting time adjustment 4 = Integral check in P 1) Design Letter Seal Class 1 = NBR-seals (Standard) 4 = EPR-seals 5 = FPM-seals (Viton`) Solenoid Voltage W01 = 115 V / 60 W02 = 230 V / 60 W06 = 115 V / 50 W07 = 230 V / 50
(meter-in control) (meter-out control) (meter-in control) & integral check in P 1) (meter-out control) & integral check in P 1)
7 8
Hz Hz Hz Hz
Order information for plug-in connectors see page 13 1* Pilot Accessories / Modifications 10 = 1.0 mm orifice in P-port; for solenoid with manual override 1032 = 1.0 mm orifice in P-port; for solenoid without manual override 1052 = 1.0 mm orifice in P-port; for solenoid with manual override; with rubber cover P3 = 1.0 mm orifices in A & B-ports of the cap; for hydraulic operation only (control code 0)
1)
AC
G0R = 12 V G0Q = 24 V G0D = 27 V
DC
Note: For valves with no-load flow (spools 0, 07) and internal PP an integral check is recommended in P-port of the main body to obtain the minimum pilot pressure. The integral check is not provided for load pressure holding back to P-port.
SPOOL TYPES, PRESSURE DROP, FUNCTIONAL LIMITS

Spool Types
Pressure Drop Spool Type 01 Spool Type 07 Spool Type 10 Spool Type 46
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 02
Spool Type 08
Spool Type 13
Spool Type 55
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 03
Spool Type 09
Spool Type 14
Spool Type 56
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 11
Spool Type 51
p / bar
Q / l/min
p / bar
Q / l/min
Functional Limits Spool Type 01, 02, 03, 08, 09, 10, 13, 14, 46, 55, 56 07 11 51 70 300 300 300 300 max. Flow (l/min) versus Pressure (bar) 140 210 280 350 300 300 300 300 280 300 300 230 300 180 * The fail safe flow limits of the spool types 11 & 51 must be reduced at higher operating pressure to comply with safety regulations where applicable. Means: The main spool returns to spring offset position only by spring force (without pilot pressure).
300/200* 300/190*
300/200* 300/170* 300/160* 300/100*
SIMPLIFIED SYMBOLS & SPOOL TYPES AVAILABLE

1-Solenoid operation q A-Side hydraulic operation w Spool Position 06 Spring Centering
q 2-Solenoid operation w hydraulic operation

Spool Position 03 Spring Centering
1-Solenoid operation hydraulic operation
B-Side
q w
x 01
x 01
x 01
x 02
x 02
x 02
x 03
x 03
x 03
x 07
x 07
x 07
x 08
x 08
x 08
x 09
x 09
x 09
x 10
x 10
x 10
13
13
13
14
14
14
46
46
46
x 55
x 55
x 55
x 56
x 56
x 56
Spool Position 01 Spring Offset
Spool Position 04 Pilot Valve with Detents
x 11
All spool types as shown above!
x 11
x 51
x 51
Standard Spool Transfer configuration only (not switched position)
DETAILED SYMBOLS
4D03 3 A51 0103 40A. ... Spool Position 01 2 (a, b), Spring Offset
Pilot 4D01 3 151 0101 B. ...
Pilot 4D01 3 151 0201 B. ...
X-external 4D03 3 B.. 0303 40A. ... Spool Position 03 3 (a, o, b), Spring Centering
Y-external
X-external 4D03 3 C.. 0403 40A. ... Spool Position 04 2 (a, b), Pilot Valve with detents
Y-external
Pilot 4D01 3 208 0302 B. ...
Pilot 4D01 3 751 0902 B. ...
X-external 4D03 3 A.. 0503 40A. ... Spool Position 05 2 (o, b), Spring Centering
Y-external
X-external 4D03 3 A.. 0603 40A. ... Spool Position 06 2 (o, a), Spring Centering
Y-external
Pilot 4D01 3 108 0501 B. ...
Pilot 4D01 3 108 0601 B. ...
X-external
Y-external
X-external
Y-external
1)
Plug mounted according to desired internal or external PP or PD.
1 AND 2 SOLENOID OPERATED VERSIONS

DC
x x x
AC
x x x x x
x x x x x
Nominal voltage Power input Permissible tank pressure (T) with internal drain with external drain Permissible drain pressure (Y) Holding Inrush Permissible voltage difference Response times (at 200 l/min & without pilot orifice) energized at 50 bar at 150 bar at 250 bar de-energized at 50 bar at 150 bar at 250 bar Max. coil temperarature Temperature class Relative operating period Type of protection Weight 1 solenoid version 2 solenoid version
See ordering code on page 4 31 W 31 W up to 210 bar up to 350 bar up to 210 bar + 5 % . . . 10 % up to 140 bar up to 350 bar up to 140 bar 78 VA 264 VA + 5 % . . . 10 %
40 . . . 45 ms 40 . . . 50 ms 45 . . . 50 ms 45 ms 40 . . . 45 ms 40 . . . 45 ms + 180 hC H 100 % IP 65 9.5 kg 10.0 kg
27 . . . 30 ms 22 . . . 26 ms 20 . . . 24 ms 32 . . . 38 ms 30 . . . 35 ms 30 . . . 35 ms + 180 hC H 100 % IP 65 9.3 kg 9.7 kg
198 AC (240) 222.4 = DC (243.4) ( ) dimensions in brackets are for version with rubber cover 144 AC (165) 156.2 = DC (166.7) Manual override
DC-sol. b
DC sol. a
Note: For replacement of port seals (NBR) see page 11
HYDRAULIC OPERATION
x
Response time pressurerized unpressurerized Permissible pressure (ports T, X, Y) Weight
e.g. 50 ms with pilot flow 6.5 l/min e.g. 40 ms pressureless return line . . . 350 bar 8.2 kg
OPTIONS
Version with shifting time adjustment
Meter-in control in A and B ZRDABZ01S0D1 098910580
1.3 kg
Meter-out control in A and B ZRDABA01S0D1 098910140
Pilot connections
Pilot Pressure PP external: 1 closed internal: 1 open
Pilot Drain PD external: 2 closed internal: 2 open
Version with integral check
Symbol with Integral Check (Example)
Integral Check Pressure drop p / bar
Flow Q / l/min Note: For valves with no-load flow (spools 0, 07) and internal PP an integral check is recommended in P-port of the main body to obtain the minimum pilot pressure. The integral check is not provided for load pressure holding back to P-port.
10
MOUNTING CONFIGURATION, PANEL OPENING

Mounting configuration conform to ISO 4401
Block mounting face Flatness 0.01 mm/100 mm length Surface finish 0.8
Portings P = Pressure port T = Tank port A & B = Actuator ports X = Pilot port for external PP: pilot operated valves = Pilot port for hydr. operated valves Y = Drain port for external PD: pilot operated valves = Pilot port for hydr. operated valves
NBR-Seals A, B, P, T X, Y 23.47 x 2.62 9.25 x 1.78 691001190 691000120
Panel opening for subplate G 34HH
Panel opening for subplate G 1HH
11
SUBPLATES
Subplate G 34HH (mount. configuration conform to ISO 4401)
Weight: 3.5 kg
Not to be used with 4D03
Subplate G 1HH (mount. configuration accord. to CETOP, ISO and DIN)
Weight: 8.3 kg
Please note: Mounting screws are included in subplate order. For valves ordered without subplate, mounting screws must be ordered separately. Mounting screws (4) M 10 x 65 DIN 912; 10.9 (2) M 6 x 65 DIN 912; 10.9 Torque 50 Nm for M10 13 Nm for M6 Order-No. 700714498 700701058
Model-No.
Order-No.
d1 (A, B, P, T) G 34HH G 1HH
d2 41; 0.8 dp. 47; 0.8 dp.
d3 (X, Y) G 14HH G 14HH
d4 23; 0.8 dp. 23; 0.8 dp.
d5 M 10 M 10
d6 M6 M6
SSB12G 121L S2658610-0 SSB16G 123L S2658611-0
12
36
A-Side (grey) 167010078 167011008 167010768
B-Side (black) 167010088 167011018 167010148
Note: Plug-in connectors to be ordered as separate items.
The product described is subject to continual development and the manufacturer reserves the right to change the specifications without notice.
13
DENISON HYDRAULICS Directional Control Valves

Series 4D06 Cetop 08
Publ. 4EN 371A
FEATURES, SYMBOL, GENERAL FEATURES

Directional control valve solenoid or hydraulically controlled. Extremely low pressure drop energy saving. x High functional limit up to 700 l/min at nominal pressure. x Nominal operating pressure 350 bar. x Wide variety of spool types available. x Permissible pressure in the tank port up to 350 bar with external drain, up to 210 bar with internal drain (see characteristics). x Coils are easily replaced without any oil leakage. x Interchangeability of spools and bodies due to high precision manufacturing processes. x Mounting configuration according to CETOP, ISO and DIN. x Every valve is factory tested prior to delivery. x Worldwide DENISON Service.
x x
SYMBOL
Example: DC-solenoid operation
GENERAL
The DENISON 4D06 is a pilot operated directional control valve controlled by solenoids or hydraulic pressure. The 4D06 valve controls the flow direction in a hydraulic circuit. It delivers the performance demanded of modern hydraulic systems. Streamlined internal channels ensure minimum pressure drop at maximum flow. Subplate or manifold mount as standard.
OPERATION, PILOT VALVE ORIFICE, CHARACTERISTICS OPERATION

The electrically operated 4-way valve 4D06 consists of a main body and a solenoid operated pilot valve. The energized solenoid shifts the pilot control spool, thus directing fluid to one end of the main spool, and moving it to the desired position. Fluid can then flow e.g. from port P to either port A or B whilst the alternate port (B or A) is connected to the tank line. The necessary pilot pressure can be obtained internally from the system port P or from an external pressure supply connected to port X. De-energizing the solenoid allows both the pilot control and the main spool to return to their neutral positions. The hydraulically operated version may be remotely controlled by an external pilot valve. In certain operating conditions, a flow greater than the functional limit of the pilot valve may be generated. In this case, it is recommended that one orifice be fitted in the P port of the pilot valve (code 10 for solenoid operation) or two orifices in the A & B ports of the pilot cap (code P 3 for hydraulic operation).
PILOT VALVE ORIFICE
CHARACTERISTICS
x x
Design Type of mounting Mounting position Ambient temperature range External pilot pressure (at 700 l/min) min max
Sliding spool valve Subplate according to CETOP 08, ISO 4401, DIN Optional 20 . . . + 50 hC
x x x x
Operating pressure (A, B, P, X) up to 350 bar
9 bar for spools with open center position 10 bar for spools with closed center position 250 bar > 250 bar . . . 350 bar a pilot orifice dia. .0 mm in P-port is recommended (code 10 or P3) DC-solenoid: up to 210 bar AC-solenoid: up to 140 bar up to 350 bar
Permissible tank pressure (T) with internal drain with external drain
Permissible drain pressure (Y) DC-solenoid: up to 210 bar AC-solenoid: up to 140 bar Max. flow Max. leakage Fluid Viscosity range Fluid temperature range Contamination level 700 l/min (see diagrams) 350 . . . 900 ml/min (depends on spool type) Mineral oil according to DIN 51524 and 51525 (For other fluids please consult DENISON) 10 . . . 650 cSt, optimum 30 cSt 18 . . . + 80 hC Max. permissible contamination level according to NAS 1638 Class 8 (Class 9 for 15 Micron and smaller) or ISO 17/14
x x x
x x x
ORDERING CODE
Model No.:
4D06 3
..
..
03
...
..
..
..
Series 06 = Cetop 08 Control A = Pilot operated, 1 solenoid (4D01) B = Pilot operated, 2 solenoids (4D01) C = Pilot operated, 2 solenoids (4D01) pilot valve: 2 pos. detents 0 = Hydraulic operation Spool Type refer to pages 5 and 6 Spool Position 01 = 2 (a, b ), Spring offset to pos. b, energized to a 02 = 2 (a, b ), Spring offset to pos. a, energized to b 03 = 3 (a, o, b), Spring centered pos. o 04 = 2 (a, b), Spool is not centered, energized to a or b (pilot valve with detents) 05 = 2 (o, b), Spring centered pos. o, energized to b 06 = 2 (o, a), Spring centered pos. o, energized to a Pilot Connection 0 = External PP, external PD (for hydraulic operation) 1 = Internal PP, internal PD 1) 2 = Internal PP, external PD 1) 3 = External PP, internal PD 4 = External PP, external PD Main Valve Accessories 0 = without 1 = Shifting time adjustment 2 = Shifting time adjustment 6 = Shifting time adjustment 8 = Shifting time adjustment 4 = Integral check in P 1) Design Letter Seal Class 1 = NBR-seals (Standard) 5 = FPM-seals (Viton`) Solenoid Voltage W01 = 115 V / 60 W02 = 230 V / 60 W06 = 115 V / 50 W07 = 230 V / 50 Hz Hz Hz Hz G0R = 12 V G0Q = 24 V G0D = 27 V
(meter-in control) (meter-out control) (meter-in control) & integral check in P 1) (meter-out control) & integral check in P 1)
Order information for plug-in connectors see page 13 Pilot Accessories / Modifications 10 = 1.0 mm orifice in P-port; for solenoid with manual override 1032 = 1.0 mm orifice in P-port; for solenoid without manual override 1052 = 1.0 mm orifice in P-port; for solenoid with manual override; with rubber cover P3 = 1.0 mm orifices in A & B-ports of the cap; for hydraulic operation only (control code 0)
1)
AC
DC
Note: For valves with no-load flow (spools 0, 07) and internal PP an integral check is recommended in P-port of the main body to obtain the minimum pilot pressure. The integral check is not provided for load pressure holding back to P-port.
SPOOL TYPES, PRESSURE DROP, FUNCTIONAL LIMITS

Spool Types
Pressure Drop Spool Type 01 Spool Type 07 Spool Type 10 Spool Type 46
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 02
Spool Type 08
Spool Type 13
Spool Type 55
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 03
Spool Type 09
Spool Type 14
Spool Type 56
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
p / bar
Q / l/min
Spool Type 11
Spool Type 51
p / bar
Q / l/min
p / bar
Q / l/min
Functional Limits Spool Type 02, 03, 08, 09, 10 13, 14, 46, 55, 56 01 07 11 51 70 700 700 700 700 700 max. Flow (l/min) versus Pressure (bar) 140 210 280 350 700 700 700 700 * The fail safe flow limits of the spool types 11 & 51 must be reduced at higher operating pressure to comply with safety regulations where applicable. Means: The main spool returns to spring offset position only by spring force (without pilot pressure).
700 700 680 600 670 590 510 430 700 700/630* 700/515* 700/400* 700/620* 700/480* 700/340* 700/200*
SIMPLIFIED SYMBOLS & SPOOL TYPES AVAILABLE

1-Solenoid operation q A-Side hydraulic operation w Spool Position 06 Spring Centering
q 2-Solenoid operation w hydraulic operation

1-Solenoid operation hydraulic operation
B-Side
q w
x 01
x 01
x 01
x 02
x 02
x 02
x 03
x 03
x 03
x 07
x 07
x 07
x 08
x 08
x 08
x 09
x 09
x 09
x 10
x 10
x 10
13
13
13
14
14
14
46
46
46
x 55
x 55
x 55
x 56
x 56
x 56
Spool Position 04 Pilot Valve with Detents
x 11
All spool types as shown above!
x 11
x 51
x 51
Standard Spool Transfer configuration only (not switched position)
DETAILED SYMBOLS
Pilot 4D01 3 151 0101 B. ...
Pilot 4D01 3 151 0201 B. ...
X-external 4D06 3 B.. 0303 40A. ... Spool Position 03 3 (a, o, b), Spring Centering
Y-external
X-external 4D06 3 C.. 0403 40A. ... Spool Position 04 2 (a, b), Pilot Valve with detents
Y-external
Pilot 4D01 3 208 0302 B. ...
Pilot 4D01 3 751 0902 B. ...
X-external 4D06 3 A.. 0503 40A. ... Spool Position 05 2 (o, b), Spring Centering
Y-external
X-external 4D06 3 A.. 0603 40A. ... Spool Position 06 2 (o, a), Spring Centering
Y-external
Pilot 4D01 3 108 0501 B. ...
Pilot 4D01 3 108 0601 B. ...
X-external
Y-external
X-external
Y-external
1)
Plug mounted according to desired internal or external PP or PD.
1 AND 2 SOLENOID OPERATED VERSIONS

DC
x x x x x x
AC on page 4 31 W 78 VA 264 VA + 5 % . . . 10 %
x x x x x
Nominal voltage Power input Holding Inrush Permissible voltage difference Response times (at 400 l/min & without pilot orifice) energized at 50 bar at 150 bar at 250 bar de-energized at 50 bar at 150 bar at 250 bar Max. coil temperature Temperature class Relative operating period Type of protection Weight 1 solenoid version 2 solenoid version
See ordering code 31 W + 5 % . . . 10 %
( ) dimensions in brackets are for version with rubber cover
198 AC (240) 222.4 = DC (243.4) 144 AC (165) 156.2 = DC (166.7) Manual override
DC-sol. b
DC-sol. a
HYDRAULIC OPERATION
x
Response time pressurerized unpressurerized Weight
e.g. 100 ms with pilot flow 6.5 l/min e.g. 80 ms with pressureless return line 16.3 kg
OPTIONS
Version with shifting time adjustment
Meter-in control in A and B ZRDABZ01S0D1 098910580
1.3 kg
Meter-out control in A and B ZRDABA01S0D1 098910140
Pilot connections
Pilot Pressure PP external: 1 closed internal: 1 open
Pilot Drain PD external: 2 closed internal: 2 open
Version with integral check
Symbol with Integral Check (Example)
For flow lower than 450 l/min an Integral Check should be applied (see Note). Integral Check Pressure drop p / bar
Flow Q / l/min Note: For valves with no-load flow (spools 0, 07) and internal PP an integral check is recommended in P-port of the main body to obtain the minimum pilot pressure. The integral check is not provided for load pressure holding back to P-port.
10
MOUNTING CONFIGURATION
Mounting configuration according to CETOP, ISO and DIN
Block mounting face Flatness 0.01 mm/100 mm length Surface finish 0.8
Portings P = Pressure port T = Tank port A & B = Actuator ports X = Pilot port for external PP: pilot operated valves = Pilot port for hydr. operated valves Y = Drain port for external PD: pilot operated valves = Pilot port for hydr. operated valves
NBR-Seals A, B, T P X, Y 28.17 x 3.53 31.34 x 3.53 20.29 x 2.62 691002160 691002180 691001170
11
SUBPLATES, PANEL OPENING
Subplate (mounting configuration according to CETOP, ISO and DIN)
Weight: 8 kg
Please note: Mounting screws are included in subplate order. For valves ordered without subplate, mounting screws must be ordered separately.
Qty. 6
Mounting screws M 12 x 65, DIN 912; 10.9
Order-No. 361-12293-8
Torque 103 Nm
Model-No. SS-B-12-G 130-L SS-B-16-G-130-L
Order-No. S26-34487-0 S26-34488-0
d (A, B, P, T) G 34HH G 1HH
d2 (X, Y, L) G 14HH G 1/4HH
d3 M 12 M 12
l1 55 48.5
l2 49 59.5
l3 66 62
l4 90 82
Panel opening
12
36
A-Side (grey) 167010078 167011008 167010768
B-Side (black) 167010088 167011018 167010148
Note: Plug-in connectors to be ordered as separate items.
The product described is subject to continual development and the manufacturer reserves the right to change the specifications without notice.
13

Elettrovalvole Denison Hydraulics

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DENISON HYDRAULICS Directional Control Valve Cetop 03

Series 4D01 Design B

Publ. 4-EN 3060-A, replaces 4-EN 306-D

FEATURES, DESCRIPTION FEATURES

A Example: Solenoid operation

ORDERING CODE SOLENOID OPERATION

Series 01 = Cetop 03 Body 3 = Standard F = only for spools 55, 56

ORDERING CODE LEVER, CAM, PNEUMATIC & HYDRAULIC OPERATION

Series 01 = Cetop 03 Body 3 = Standard F = only for spools 55, 56

9.. Valve Accessories / Modifications 10 = orifice 1.0 mm in P 12 = orifice 1.2 mm in P

q 1-Solenoid operation A-Side w pneumatic operation e hydraulic operation r Cam operation

Spool position 06 Spring centering

Spool position 01 spring offset

Spool position 05 Spring centering

x standard spools transfer configuration only (not switched position)

Spool position 02 Spring offset

Spool position 03 Spring centering

Spool position 09 2 pos. detents

Spool position 07 3 pos. detents

) Lever operation not with spools 02, 55, 56

x standard spools transfer configuration only (not switched position)

FUNCTIONAL LIMITS SOLENOID OPERATION FUNCTIONAL LIMITS

Valve with Standard DC-Solenoid

Valve with Standard AC-Solenoid

DC Curve no. 4 9 1 5 7 10 10 2 (1) 6 (8) 3 2 (1) 6 (8) 9 9 5 5 3 (1) 1 11 11

AC Curve no. 2 6 2 3 2 7 7 1 (1) 5 (9) 4 2 (1) 5 (9) 9 9 3 3 1 (1) 1 8 8

( ) Curves for spool with detents

) Only if port A or B is closed

PRESSURE DROP, CHARACTERISTICS PRESSURE DROP

Pressure drop bar

Flow l/min Oil temperature 50 hC; oil viscosity 40 cSt.

Spool type 01 PfA PfB PfT AfT BfT a a b c c 02 e e c c 03 d d d d 07 l l i l l 08 d d a b 09 c c e a 10 c c a e 11 c c d d 12 h h 46 a a g g 51 e e g g 52 f f 55 g g f 56 g g f 64 h l k k l 65 l h k l k 81 b b e e 91 i i d d 0C k k k 0Y a a e e 0X b b c c

1- AND 2-SOLENOID OPERATED VERSIONS, DC-VOLTAGE

Coil can be turned to any position

Manual override with rubber cover

with LED (red) 15 . . . 30 V with bridge rectifier 12 . . . 250 V

1- AND 2-SOLENOID OPERATED VERSIONS, AC-VOLTAGE

Coil can be turned to 90 h intervals

Manual override with rubber cover

with LED (red) 15 . . . 30 V with bridge rectifier 12 . . . 250 V

SOFT SHIFT VERSION, OPTION G3

Pressure shift sequence of spool stroke ofa or ofb

0 bar 300 bar

400 600 Time t (ms)

400 600 Time t (ms)

Note: Response time will be influenced by changes in viscosity, pressure or flow.

AC-Input 115 V / 50 (60) Hz 230 V / 50 (60) Hz 110 V / 50 (60) Hz

1 SOLENOID VERSION WITH POSITION CONTROL

Out 1 (pin 4) Overload protected outpout Out 2 (pin 2)

Spool pos. monitoring neutral = a, o end = b neutral = o, b end = a

Pos. 1 = Neutral position; Pos. 2 = Switch point; Pos. 3 = End position

2 SOLENOID VERSION WITH POSITION CONTROL

Out 2 (pin 2) Oszilator Demodulator Overload protected outpout

RL1, RL2 = e.g. coil resistance of the switch relay 60

Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L Out 1 = L Out 2 = L

Monitoring end Position 4D01-32**-03SC Out 1

Signal 0 Stroke < 1.8 V Stroke Stroke < 1.8 V

Signal 0 Stroke < 1.8 V Stroke Stroke < 1.8 V

Pos. 1 = Neutral position; Pos. 2 = Switch point; Pos. 3 = End position

LEVER OPERATED VERSION

Port function P = Pressure T = Tank A + B = User

Seals for ports P, A, B, T 9.25 x 1.78 691-00012-0

CAM OPERATED VERSION