P.

GUNASEKAR
QA/QC CERTIFIED WELDING INSPECTOR (AWS)
E- Mail: gunasekar_82@yaho.com
Tamil nadu: 9840190138

PROFILE:
Diploma in Mechanical Engineer with 8+ years of experience in the field of Quality
Assurance/Quality Control, fabrication, erection of tube mill.

PROFESSIONAL QUALIFICATION:
Diploma in Mechanical Engineering from Shanmuga Polytechnic, Thanjavur
ADDITIONAL QUALIFICATION
AWS-CERTIFIED WELDING INSPECTOR

AWS CERTIFICATE NO: 09044371

PROFESSINAL EXPERIENCES:

SHARDA SEJONG AUTO COMPONENTS INDIA LIMITED –

Client: HYUNDAI MOTOR INDIA LIMITED

Position: QC/QC –Sr. Engineer

Period: SEP 02th 2009 to Till Date

ROLES & RESPONSIBLITIES: (DAILY ACTIVITY)

 Inspecting the incoming materials as per the project Recruitments.

 Review of drawing and checked the dimensions in fabrications.
 Fit up inspection of fabricated spools involving all aspects like orientation, material identity,
Traceability, dimensional accuracy and ensuring the use of latest revision of approved drawings.
 Monitored welding operation & final weld profiles.
 Clearing the NDE requirements as per the project specifications
 Welder’s Qualification Test and approved by the client
 Checked the test certificates, calibration certificates of oven, consumables, Instrument,
equipments.
 RT Films Reviewing
 Calculate the Welding Electrode Consumables and issuing the Correct Electrode
ROLES & RESPONSIBLITIES: (PERIODICAL ACTIVITY)
DESTRECTIVE TESTING AT SSACIL

 CHEMICAL COMPOSITION ANALYSIS done by using SHIMADZU

PDA 7000 Spark Emission Spectrometer.
(a).Elements checked: C,Si,Mn,P,S,Mo,Cr,Ni,Cu,N, etc .,

(b).Operating condition also very simple, polish the sample, place it on

sparking chamber and push the spark button got the chemical
composition results with in 30 secs.

 Mechanical testing are Tested by using

(a).UTM General - ( Tensile,Yeild Strength and Elongation for metals)

(b).UTM RUBBER -( Tensile,Yeild Strength and Elongation for

rubber)

(c).ROCKWEL & VICKERS Hardness Testers

(d).SPOT WELD TENSILE TESTING M/C

(e).COMPRESSION & BEND TESTING

 Durability Test.

Salt Spray Chamber is used for the durability testing and determines the
Corrosion Resistance property of coated metals.

 Welding Macrostructure Analysis.

It contains several steps to prepare the sample for analysis.

(1). Abrasive Cutting .

(2). Linshing.

(3). Mould Preparation.

(4). Emery polishing.

 (5). Velvette Cloth Polishing.

(6). Etching.

(7). After Etching the Welding penetration between Metals are Magnified
by using Metallurgical microscope (CARL ZEISS A × 10 IMAGER).

EMS & OHSAS Activities :

Monthly data collection for EMS & OHSAS Measure of Performance and

coordinating environmental analysis at factory premises as per TNPCB.

TUBE MILL PRODUCTION &FABRICATION

SHARDA MOTOR INDIA LIMITED

Client: CUMMINES(USA)

Position: QC-Welding Inspector

Period: Mar 10th 2009 to TILL DATE

ROLES & RESPONSIBLITIES:

 Monitoring the Welding Activities

 Reviewing the Drawing as per the new revision
 Check the Incoming Materials as per the MTR
 Review the Documents like WPS, Welder Qualification,PWHT Reports,Pre Heat Reports
 Verifying correct use of WPS, Welders, Preheat and Electrode drying ovens at field Line
inspection after the construction activities.
 Review of PWHT reports, NDE reports.
 Preparing punch lists which is not relevant to construction procedure
 Verification of the punch items which is attended by the construction
 Preparing the weld summary as per the isometric and clearing the NDT requirements as per the
project specifications
 Monitoring the heat treatment methods
 Inspecting the incoming materials and making reports.
 Review of drawing and checked the dimensions in fabrications
 Preparing all quality documents, welder ID’s and approved by the client
 Checked the test certificates, calibration certificates of oven, consumables, Instrument,
equipments.
 Monitored welding operation & final weld profiles.
  Reviewed all the NDT procedures and acceptance criteria issued by client.
 Witnessing the NDT methods.
 All the documents are properly maintained and approved by the client.

COMPUTER SKILLS:
Ms-Office Package.

PERSONEL DETAILS:

Father’s Name - P.GUNASEKAR

Date of Birth - 02/04/1981
Sex - Male
Nationality - Indian
Marital Status - Unmarried
Languages Known - Tamil & English
Permanent Address - P.GUNASEKAR
S/O P.PANDIYAN
KUTHUE(PO)
RAJAJI NAGAR(VIA)
KUNNAM(TK)
PERAMBALUR(DT)
TAMIL NADU-621713
PASSPORT DETAILS:

Passport Number - E 1544691

Date of Issue - 18/03/2002
Date of Expiry - 17/03/2012
Place of Issue - Trichy

Your’s sincerely,