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SERVICE MANUAL
COLOR TELEVISION
BASIC CHASSIS
!!!AV-20D303/S
FE
CONTENTS
! SPECIFICATIONS !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!! 2 ! SAFETY PRECAUTIONS !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!! 3 ! FEATURES !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!! 4 ! FUNCTIONS !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !! 4 ! SPECIFIC SERVICE INSTRUCTIONS !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!! 6 ! SERVICE ADJUSTMENTS !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! 10 ! PARTS LIST !!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ! 31 ! OPERATING INSTRUCTIONS ! STANDARD CIRCUIT DIAGRAM !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!! 2-1
AV-20D303
SPECIFICATIONS
Items Dimensions (W" H" D) Mass TV System and Color System TV RF System Color System Sound System TV Receiving Channels and Frequency VL Band VH Band UHF Band CATV Receiving Channels and Frequency Low Band High Band Mid Band Super Band Hyper Band Ultr a Band Sub Mid Band TV/CATV Total Channel Intermediate Fr equency Video IF Car rier Sound IF Carr ier Color Sub Carr ier Power Input Power Consumption Pictur e Tube High Voltage Speaker Au dio Power Output Input terminals Input 1 CCIR(M) NTSC-M BTSC System (Multi-Channel Sound) (02#06) 54MHz#88MHz (07#13) 174MHz#216MHz (14#69) 470MHz#806MHz (02#06, A-8) by (02 #06&01) (07#13) by (07#13) (A#1) by (14#22) (J#W) by (23 #36) (W +1#W+28) by (37#64) (W +29 #W+84) by (65 #125) (A8, A4#A1) by (01, 96 #99) 181 Channels 45.75MHz 41.25MHz (4.5MHz) 3.58MHz 120V AC, 60Hz 87W 20 (51cm) Measured Diagonally 26.5kV$1kV (at zero beam current) 2 "3-1/2 (5"9cm) Oval type "2 1.2W + 1.2W Contents 23-3/8 "18 "19-1/4 (592mm "456m m"487mm) 45.0 Ibs (20.4 kg)
(54MHz#804MHz)
S-Video Video(V) Au dio (L, R) Video Com ponent (V/Y, Pb, Pr) Audio(L, R) Video(V) Au dio (L, R) Variable Audio Output (R/L)
Y: 1Vp-p Positive (negative s ync provided, when terminated with 75%) C: 0.286Vp-p (burst signal, when terminated with 75%) 1Vp-p, 75% (RCA pin jack) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) 1Vp-p, 75% (RCA pin jack) 1Vp-p 75%(pos itive sync) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) 1Vp-p, 75% (RCA pin jack) 500mVrms ( -4dBs ), High Impedanc e (RCA pin jack) More than 0# 1550mVrms (+6dBs) Low impedanc e (400Hz when modulated 100%) (RCA pin jack) 3.5mm mini jac k 75 %(VHF/UHF) Terminal, F-T ype Connector RM-C253 (AA/R6/UM-3 battery"2)
Input 2
AV-20D303
SAFETY PRECAUTIONS
1. The design of this product c ontains spec ial hardware, many circuits and components s pecially for safety purposes. For continued protection, no changes should be made to the original des ign unless authorized in writing by the manufacturer. Replacement parts must be identic al to thos e used in the original circuits. Servic e should be performed by qualified pers onnel only. 2. Alterations of the design or circuitry of the products s hould not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of respons ibility for pers onal injury or property damage resulting therefrom. 3. Many electrical and mechanic al parts in the products have special safety-related c haracteris tics. These charac teristics are often not evident from visual inspection nor can the protection afforded by them necess arily be obtained by using replac ement components rated for higher voltage, wattage, etc. Replacement parts whic h have thes e special s afety characteristics are identified in the parts list of Service manual. Electrical components having such featur es are identified by shading on the schematics and by ( !) on the parts list in Service manual. The use of a substitute replac ement which does not have the same safety characteristics as the recommended replac ement part shown in the parts list of Service manual may c aus e shock, fire, or other haz ards. 4. Use isolation tr ansformer when hot chassis. The chassis and any sub-chassis contained in s ome products are c onnected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed. 5. Do n't shor t between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power c ircuit is partly different in the GND. The differenc e of the GND is shown by the LIVE : (") s ide GND, the ISOLATED(NEUTRAL) : (#) side GND and EARTH : ( $) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a meas uring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the s ame time. If above note will not be kept, a fuse or any parts will be brok en. 6. If any repair has been made to the chassis, it is recommended that the B1 setting should be chec ked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). 7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excess ive high voltage c onditions should be kept to a minimum, or should be prevented. If severe arc ing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, crac ked or melted high voltage harness, poor s oldering, etc.). T o maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. 8. Do not c hec k high voltage by drawing an arc. Us e a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connec ting a clip lead to the ground frame and connecting the other end of the lead through a 10k% 2W resistor to the anode button. 9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dres s in the high voltage c ircuit area. W here a short circuit has occurred, those c omponents that indic ate evidence of overheating s hould be replaced. Always use the manufacturer's replacement components. 10. Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the c abinet (antenna terminals, video/audio input and output terminals, Control knobs, metal c abinet, screwheads, earphone jac k, c ontrol shafts, etc.) to be sure the product is safe to operate without danger of electrical shoc k. (1) Dielectric Strength Test The is olation between the AC primary circuit and all metal parts exposed to the us er, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one sec ond. (. . . . Withs tand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an applianc e rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. (2) Leakage Current Check Plug the AC line c ord directly into the AC outlet (do not use a line is olation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, partic ularly any exposed metal part having a return path to the chassis , to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exc eed 0.2mA AC (r.m.s.). " Alternate Check Method Plug the AC line c ord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connec t a 1500% 10W resistor paralleled by a 0.15& F AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the res istor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis , and measure the AC voltage across the resistor. Now, revers e the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropic al area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLT MET ER (HAVING 1000 "/V, OR MOR E SENSIT IVITY) 0.15!F AC-T YPE PLACE T HIS PROBE ON EACH EXPOSED MET AL PART
1500" 10W
11. High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be c hec ked to operate correctly. See item "Ho w to check the high voltage hold down cir cuit". This mark shows a fast operating fuse, the letters indicated below show the rating.
V
3
No. 51939
AV-20D303
FEATURES
" New chas sis design enables use of a single board with simplified
circuitry.
" Users can make fun to c onnect the Digital Video Disk player with
the component video signal input terminal.
" Provided with miniature tuner (TV/CATV). " Multifunctional remote control permits picture adjustment. " Adoption of the CHANNEL GUARD function prevents the specific
channels from being selected, unless the ID number is key in.
" I2C bus control utilizes single chip ICs. " Adoption of the VIDEO STATUS func tion. " Adoption of the ON/OFF TIMER function.
" Built-in V-CHIP system. " With 75%V/U in c ommon (F-Type) ANT Terminal. " SLEEP TIMER for setting in real time. " Clos ed-caption broadcasts can be viewed. " Built-in MTS sys tem. " Built-in HYPER-SURROUND system. " S-VIDEO input terminal for taking best advantage of Super VHS. " Audio output terminal. " 3 LINE Digital Comb filter Improved picture quality.
FUNCTIONS
' REMOTE CONTROL UNIT [RM-C253] 1 2 + , . / 0 7 8 9 * * + , . 3 / 0 7 4 5 6 8 9 3 4 5 ' 6 ' 1 2
POWER key INPUT key DISPLAY key SLEEP TIMER key HYPER SUR. key VIDEO STATUS key THEATER PRO key MUTING key VOL( /)/ (MENU !!!!/ !!!! ) keys MENU key CHANNEL keys V-CHIP key CH#/ $/ (MENU %/&) keys EXIT/PIP OFF key VCR CONTROL key VCR / DVD switch TV / CATV switch
The CH+/- and VOL+/- keys operate CHANNE and VOLUME normally. These keys are also used to navigate MENU system.
NOTE
No.51939
AV-20D303
1 2 3 4 5
HEADPHONE j ack INPUT3 VIDEO ter mi nal INPUT3 AUDIO L MONO ter mi nal INPUT3 AUDIO R ter mi nal MENU button
6 7 8 9 !!!!!!
CHANNEL -/+ buttons MENU /!!!! buttons VOLUME -/+ buttons ON TIMER LED POWER button
: REAR TERMINAL
1 2 3 4
AUDIO O UTPUT (L, R)terminals INPUT1 (S, V, L, R) terminals INPUT2 (V/Y , PR, PB, L, R) terminal s VHF / UHF terminal
No.51939
AV-20D303
CAUTION
" When erecting the chassis, be careful so that there will be no contacting with other PW Board. " Before turning on power, make s ure that the wire connec tor is properly connec ted. " When conducting a check with power supplied, be sure to confirm that the CRT EART H WIRE (BRAIDED ASS; Y) is connected to the CRT SOCKET PW boar d.
$,
remove the speaker. 2. Follow the s ame steps when removing the other hand speak er. NOTE : When removing the screws marked $ of the speak er, remove the lower side screw first, and then remove the upper one.
No.51939
AV-20D303
FRONT CABINET
CRT
SPEAKER
$
CRT SOCKET PWB MAIN PWB HVT
$
SPEAKER
#
PWB STOPPER
REAR COVER
" !
POWER CORD
Fig.1 No.51939 7
AV-20D303
MEMORY IC REPLACEMENT
1. Memory IC
This TV uses memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing the memory IC, be sure to use an IC containing this (initial value) data.
(2) Replace the memory IC Be sure to use a memory IC written with the initial s etting data. (3) Power on Connect the power cord to the outlet and s witch on the power.
1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I2C BUS SELECT BY OPERATE BY
Verified
EXIT
EXIT BY
(4) Confir m th e system constant value " 12.SYSTEM (SYS) do not adjust normally. " The adjustment should not be done without signal. ! Ho w to enter the SYSTEM (SYS). 1) Press the SLEEP TIMER key and set SLEEP TIMER for <0 min =. 2) Before disappear the display of SLEEP TIMER settings , simultaneously press the DISPLAY key and VIDEO STATUS key of the remote c ontrol unit. 3) The SERVICE MENU screen of Fig.1 is displayed. 4) While the SERVICE MENU is displayed, s elect the SYSTEM(SYS) item with MENU>/? (CH-/+) keys, and the MENU / (VOL-/+) keys is press ed, the screen will be displayed as shown in Fig.2. 5) Refer to the SYSTEM (SYSTEM CONSTANT) TABLE 1 and check the setting items . If the value is different, s elect the setting item with the MENU > / ? (CH-/+) keys and adjust the setting with the MENU / (VOL-/+) keys. (The letters of the s elected item are displayed in yellow.) 6) When adjustment has completed, the v alues store into memory IC automatic ally 7) Press the EXIT key twice to return the normal screen.
Fig.1 12.SYSTEM(SYS)
SETTING ITEM
SYS01 VIDEO
***
SETTING N o
Fig.2
SETTING VAL UE
(5) Receive channel setting Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Pres et) as des cribed.
(6) User settings Check the us er setting items acc ording to TABLE 2. Where thes e do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and s et the items as described.
(7) SERVICE MENU setting Verify what to s et in the SERVICE MENU, and s et whatever is necessary. (Fig.1) Refer to the SERVICE ADJUSTMENT for setting.
No. 51939
AV-20D303
Use remote controller keys POWER CHANNEL VOLUME TV/VIDEO OFF CH-02 15 TV Settings of MENU PICTURE MODE TINT COLOR PICTURE BRIGHT DETAIL NOISE MUTING CENTER CENTER CENTER+8 CENTER CENTER+10 ON SOUND MODE BASS TREBLE BALANCE MTS CENTER CENTER CENTER STEREO CLOCK / TIMERS MODE SET CLOCK MANUAL TIME ZONE : PACIFIC D.S.T. : OFF ON / OFF TIMER OFF LANGUAGE FRONT PANELLOCK V2 COMPONENT-IN AUTO SHUT OFF CLOSED CAPTION AUTO TUNER SET UP CHANNEL SUMMARY V-CHIP SET LOCK CODE XDS ID INITIAL SETUP MODE ENG OFF NO OFF OFF AIR Unnecess ary to set OFF (0000) Unneces sary to set ON DISPLAY VIDEO STATUS HYPER SURROUND OFF DYNAMIC OFF
No. 51939
AV-20D303
SERVICE ADJUSTMENTS
ADJUSTMENT PREPARATION
1. You can make the necessar y adjustments for this unit with either the Remote Co ntrol Unit or With the adjustment tools and parts as given below. 2. Ad justment with the Remote Control Unit is made on the basis of the initial setting values, however, the new setting values which set the scr een to its optimum condition may differ from the initial settings. 3. Make sure that AC power is turned on c orrec tly. 4. Turn on the power for set and test equipment before us e, and start the adjus tment procedures after waiting at least 30 minutes. 5. Unless otherwis e spec ified, prepare the most s uitable reception or input signal for adjustment. 6. Never touc h any adjustment parts which are not specified in the list for this adjustment - variable res istors, transformers, condensers, etc. 7. Pres etting before adjustment. Unless otherwis e spec ified in the adjustment instructions, pres et the following functions with the remote control unit: User menu preset value MENU ITEM PICTURE MODE (VSM) BASS, TREBLE, BALANCE HYPER SURROUND TINT, COLOR, PICTURE, BRIGHT , DETAIL MTS PRESET VALUE DYNAMIC CENTER OFF CENTER STEREO 0
ADJUSTMENT EQUIPMENT
1. 2. 3. 4. 5. 6. DC voltmeter (or digital voltmeter) Oscilloscope Signal generator (Pattern generator) @NTSCA Remote control unit TV audio multiplex signal generator. Frequenc y counter
ADJUSTMENT ITEMS
Ad justment item s B1 POW ER SUPPLY MAIN VCO RF. AGC FOCUS V. HEIGHT V. CENTER H. CENTER WHITE BALANCE (Low Light) WHITE BALANCE (High Light) Ad justment item s SUB BRIGHT
DISPLAY SUB CONTRAST SUB COLOR SUB TINT MTS INPUT LEVEL check MTS SEPARATION PURITY / CONVERGENCE VIDEO STATUS MENU / SLEEP TIMER
10
No.51939
AV-20D303
ADJUSTMENT LOCATIONS
CRT SOCKET PWB
(Within MAIN PWB ASS'Y)
TP-B TOP
FRONT
MAIN PWB
POWER POWER
VOL+ VOL-
CH+
CH-
MENU
IC101
IC421
T111
HV
S401 IC901
TUNER
U
HVT
X
B1
AV IN / OUT
No.51939
11
AV-20D303
SERVICE MENU 1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I2C BUS SELECT BY OPERATE BY 2.DEF(D) 4.OTHERS(F) 6.3L Y/C(LYC) 8.HIGH LIGHT 10.VCO 12.SYSTEM(SYS)
EXIT BY
EXIT
(3) Enter the any setting ( adjustment ) mode " 1.V/C (S), 2.DEF (D), 3.SOUND (A), 4.OTHERS (F), 5.PIP (P), 6.3L Y/C (LYC), 7.LOW LIGHT, 8.HIGH LIGHT, 9.RF AFC 10.VCO 11.I2C BUS and 12.SYSTEM (SYS) mode 1) If select any of 1.V/C (S) / 2.DEF (D) / 3.SOUND (A) / 4.OT HERS (F) / 5.PIP (PIP) / 6.3L Y/C (LYC) / 7.LOW LIGHT / 8.HIGH LIGHT / 9.RF AFC / 10.VCO / 11.I2C BUS /12.SYSTEM (SYS) items, / and the MENU (VOL-/+) key is pressed from SERVICE MENU ( MAIN MENU ), the each screens will be dis played as shown in figure page later. Then the settings or verifications can be performed
2)
12
No. 51939
AV-20D303
SUB MENU
S ERV ICE M E NU (M AIN M E NU)
SE RV IC E M EN U
1. V/ C(S) 3. SO UND( A) 5. PI P(PIP) 7. LO W LI GHT 9. RF AFC 11 .12 C BUS SELEC T BY OPERA TE BY 2 .DEF(D) 4.O THERS( F) 6.3 L Y/C (LYC) 8.H IGH LIG HT 1 0. VC O 1 2. SYSTEM (SYS)
EXIT BY
EXIT
1.V /C(S )
RF 4 : 3 S TD LO W
7.LO W L IGHT
S0 1
BR IG H T
***
B RI G HT ***
*** ***
2.DE F(D)
RF 4 : 3 S TD LO W
8.HIGH L IGHT
D 01
V FRE Q
***
***
3.S OUND( A)
DO not adjust
A 01
IN LE VEL
***
TO O LO W MA IN ON **
4.OTH ERS ( F)
10.V CO M AIN
F0 1
O S D PO SI
***
MA IN
NO
5.P IP( PI P)
11.I 2C BUS
DO not adjust
PI P0 1 B RI GH T
***
I2 C
BU S
ON
12.S YS TE M (S Y S)
LYC 0 1 MO D E
***
SY S0 1 VI DE O IN
***
No. 51939
13
AV-20D303
(4)
Setting method 1) MENU >/? (CH-/+) key. Select the SETTING ITEM. 2) MENU / (VOL-/+) key Setting (adjust) the SETTING VALUE of the SETTING ITEM. When the key is released the SETTING VALUE will be stored (memorized).
RF
4 : 3
STD
LOW
SETTING ITEM
S01
BRIGHT
***
1.V/C (S)
SETTING VAL UE
RF
4 : 3
STD
LOW
(5)
Releasing SERVICE MENU 1) After returning to the SERVICE MENU upon completion of the s etting (adjus tment) work, press the EXIT key again.
S01
BRIGHT
***
The s ettings for LOW LIGHT and HIGH LIGHT are des cribed in the WHITE BALANCE page of ADJUSTMENT. The setting for MAIN VCO are described in the VCO page of ADJUSTMENT.
2.DEF (D)
14
No. 51939
AV-20D303
Initial setting value No . Setting item Variable range RF/EXT (S,CV) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT+G CUT+B CUT+R DRV+B DRV+NTSC MAT BLACK ST DCREST DCRSW 0#255 0#255 0#255 0#127 0#127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 0 #3 0 #3 0 #1 0 #1 50 50 50 64 64 ----------3 2 1 1 HIGH ----------0 0 0 +5 +6 3 ------THEATER LOW ----------0 0 0 +13 -25 1 1 1 1 HIGH ----------0 0 0 +7 -9 1 ------LOW -----------10 0 -10 0 0 2 ------COMPONENT STANDARD HIGH --------------------2 ------THEATER LOW --------------------1 ------HIGH --------------------1 -------
Variable range 0 #7 0 #1 0 #1 0 #1
RF 4 0 0 1
COMPONENT 4 -------
No. 51939
15
AV-20D303
No . S29 S30 S31 S32 S33 S34 S35 S36 S37 S38
Setting item RGB MUTE BLUE B VIDEO SW CMP ABCL RGB ABCL OSD CONT SUB CONT ABL GAIN ABL PNT Y GAMMA
Variable range 0#1 0#1 0#3 0#15 0#1 0#63 0#15 0#3 0#3 0#3
Setting item Y MUTE SVM GAIN SVM PH WPL COL GMM V1 GAIN AGC ADJ VMOFF DE APC CLK
Variable range 0#1 0#3 0#3 0#1 0#1 0#1 0#127 -128#+127 0#1
" DEF MODE No . D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 Setting item V FREQ AFC GAIN H POSI H POSI+V PHASE V PH+V SIZE V SIZE+V CENTER V CENT+V S CORR V S CO+V LIN V LIN+H SIZE H SIZE+WVMT TOP Variable range 0#3 0#3 0 #31 -128 #+127 0#7 -128 #+127 0#+127 -128 #+127 0 #63 -128 #+127 0 #15 -128 #+127 0 #15 -128 #+127 0 #63 -128 #+127 0#3 Initial setting value 0 0 15 --0 --65 --32 --0 --8 --32 --0 No . D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 Setting item WVMT BTM EWCR TOP EWCR T+EWCR BTM EWCR B+EW PARA EW PRA+V EHT V EHT+H EHT H EHT+TRAPEZ TRAPEZ+V AGC BLANK SW VRMP BI
--- can not be adjustment Variable range 0#3 0#31 -128 #+127 0#31 -128 #+127 0#63 -128 #+127 0#7 -128 #+127 0#7 -128 #+127 0#63 -128 #+127 0#1 0#1 0#1 Initial setting value 0 16 --16 --26 --0 --0 --34 --0 0 0
" SOUND MODE No . A01 A02 A03 A04 A05 A06 Setting item IN LEVEL LOW SEP HI SEP SAPC BBE BASS BBE TRE Variable range 0 #15 0 #63 0 #63 0#1 -128 #+127 -128 #+127 Initial setting value 012 039 016 000 000 000
16
No. 51939
AV-20D303
" OTHERS MODE (Do Not adjust) No . F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 Setting item OSD POSI OSD PREQ CCD POSI CCD FREQ OSD CONT PUR WBCK PUR CONT SN TYPE YCSN TM YCSN E YCSN F YCSN G VNR CHK VCSN TM Variable range 0#255 0#255 0#63 0#255 0#63 0 #2 0#255 0#255 0#255 0#63 0#255 0#255 0#63 0#255 Initial setting value 33 85 94 85 11 0 62 0 5 5 16 32 3 5 No . F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 Setting item VCSN 1 VCSN 2 VCSN 3 VCSN ST P VN DAT A VM DAT B VM DAT C VM DAT D VM DAT E VMOFF TY YC VMOFF EZSF T M XDSID TM FM TRAP
Setting item can not display Variable range 0 #63 0#255 0 #63 0 #63 -128 #+127 -128 #+127 -128 #+127 -128 #+127 0#255 0 #63 0#255 0#255 0#255 0#1 Initial setting value 0 10 20 02 +8 -4 -10 -16 0 0 255 40 15 0
" 3L Y / C MODE (Do not adjust) No . LYC01 LYC02 LYC03 LYC04 LYC05 LYC06 LYC07 LYC08 LYC09 LYC10 LYC11 LYC12 Setting item MODE VENH PDSOFF CB VNLR GSEL0 GSEL1 COR TRAP CHT RAP CBPF ENHOFF Variable range 0#7 0#7 0#1 0#1 0 #15 0#1 0#1 0#3 0#1 0#1 0#1 0#1 Initial setting value 4 1 0 0 2 0 1 0 1 0 0 0
" SYSTEM MODE (Do not adjust) No . SYS01 SYS02 SYS03 SYS04 SYS05 SYS06 SYS07 SYS08 SYS09 SYS10 SYS11 SYS12 Setting item VIDEO IN PIP 3D Y/C Y CV CCD PCHK PURITY VM NOISE CR CLR TEMP THEATER THEATER PRO BBE Variable range 0 #4 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 0 #1 Initial setting value 3 0 0 0 1 0 0 0 1 1 1 0 No . SYS13 SYS14 SYS15 SYS16 SYS17 SYS18 SYS19 SYS20 SYS21 SYS22 SYS23 SYS24 Setting item HYP SURR 16:9 MD HYP SCAN EZ SURF ID DISP COMPULINK CCD VCHIP VCHIP CA JVC LOGO CMP IN CXA1875 Variable range 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 Initial setting value 1 0 1 0 1 0 1 1 1 1 1 0
No. 51939
17
AV-20D303
" PIP MODE (Do not adjust) No . PIP01 PIP02 PIP03 PIP04 PIP05 PIP06 PIP07 PIP08 PIP09 PIP10 PIP11 PIP12 PIP13 PIP14 PIP15 PIP16 PIP17 PIP18 PIP19 PIP20 PIP21 PIP22 PIP23 PIP24 PIP25 PIP26 Setting item BRIGHT PICTURE TINTI COLOR R CUTOFF G CUTOFF B CUTOFF R DRIVE G DRIVE B DRIVE L POSI R POSI UPR POSI LWR POSI PICT LCK SELDEL AGCFIX AGCADST AGC BLKINVB BLKINVR VSPDEL VSPISQ RGBIN FRSEL OUTFOR Variable range 0#15 0#255 0#63 0#15 0#15 0#15 0#15 0#255 0#255 0#255 0#255 0#255 0#127 0#127 0#1 0#15 0#1 0#1 0#15 0#1 0#1 0#31 0#1 0#1 0#1 0#1 Initial setting value 0 30 42 6 0 0 0 63 65 65 22 15 12 11 1 0 1 0 7 0 0 0 1 0 1 0 No . PIP27 PIP28 PIP29 PIP30 PIP31 PIP32 PIP33 PIP34 PIP35 PIP36 PIP37 PIP38 PIP39 PIP40 PIP41 PIP42 PIP43 PIP44 PIP45 PIP46 PIP47 PIP48 PIP49 PIP50 PIP51 PIP52 PIP53 NOTE Setting item UVPOLAR MAT YCOR XFREQF WTCHDG COLON ACQNEW DSTDET CRIBEOK FCBEOK NOCRID NONSED PIP ADJ BRI EXT PCT EXT TNT EXT COR EXT R-D EXT G-D EXT B-D EXT BRT COMP PCT COMP TNT COMP COR COMP R-D COMP G-D COMP B-D COMP Variable range 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#1 0#15 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 -128 #+127 0#40 0#15 -128 #+127 -128 #+127 -128 #+127 Initial setting value 0 1 1 1 1 0 0 1 0 0 0 0 4 0 0 0 0 0 0 0 0 0 40 5 0 0 0
The AV-20D303/S model do not have PIP function, But, if memory data is out of variable range, occas ionally some problems happen. Then we need to input thes e data .
"
LOW LIGHT MODE Setting item RED GREEN BLUE Variable range 0#255 0#255 0#255 Initial setting value 50 50 50
No . 1 2 3
"
HIGH LIGHT MODE Setting item RED BLUE Variable range 0 #255 0 #255 Initial setting value 64 64
No . 1 2
18
No. 51939
AV-20D303
: ADJUSTMENTS
B1 POWER SUPPLY
Item Check of B1 POWER SUPPLY Measuring Test point instrument DC Voltmeter EB1 F Connector TP-91 TP-E(#) Ad justment part Description 1. Receive the blac k-and-white signal. (color off) 2. Connect the DC voltmeter to EB1 Fconnector E1 Fpin (TP-91) and TP-E(#) (B1 connector E3Fpin). 3. Confirm that the voltage is DC134V$2V.
ADJUSTMENT OF VCO
Item MAIN VCO adjustment Measuring instrument Signal gener ator Test point Ad justment part 10.VCO MAIN CW TRANSF.(T111) [MAIN PWB] Description " It mus t not adjust without signal. 1. Select a receivable broadcast . 2. Push the MENU > / ? (CH-/+) key, and selec t the 10.VCO mode from the SERVICE MENU. 3. Push the MENU / (VOL-/+) key, and select MAIN. 4. Confirm that the color change from BHIGH LEVEL C to BLOW LEVEL C by CW TRANSF T111 at MAIN PWB, and check the BSYNC : YES C. 5. Adjust until BREFFERENCE LEVELC mark turns green. And then confirm that the BSYNC : YESC again.
MAIN
GREEN
NO
ADJUSTMENT OF RF AGC
Item RF. AGC adjustment Measuring instrument Test point Ad justment part S45 AGC ADJ 1. 2. 3. 4. Description Receive a black and white signal (colour off). Select S45 AGC ADJ of the V/C MODE. Press the MUTING key and turn off c olor. With the MENU (VOL-) key to get the nois e in the screen picture (zero s ide of s etting value). 5. Press the MENU (VOL+) key s everal times and step when nois e dis appears from the screen ( at that time, not to increas e the value too much). 6. Change to other channels and make sure that there Is no irregularity. 7. Press the MUTING key and get color out.
No S45
No. 51939
19
AV-20D303
ADJUSTMENT OF FOCUS
Item FOCUS adjustment Measuring instrument Signal gener ator Test point Ad justment part FOCUS VR [In HVT] Description 1. Receive the cross -hatch signal. 2. While looking at the screen, adjust the FOCUS VR to the vertical and horizontal lines will be clear and in fine detail. 3. Make sure that the picture is in focus even when the screen gets darkened.
Screen size No Picture size (100%) D05 D07 Setting item V PHASE V SIZE
H. CENTER adjustment
D03. H POSI
1. Receive the cross -hatch signal. 2. Select D03. H POSI from DEF (D) mode. 3. Adjust by H POSITION to be same size at both side.
No D03
20
No. 51939
AV-20D303
[LOW LIGHT]
BRIGHT ***
*** ***
H
R CUT OF F
2
G CUT OF F
3
B CUTO FF
4
R CUT OF F
5
G CUT OF F
6
B CUTO FF
No.51939
21
AV-20D303
Test point
Description 1. Receive the blac k-and-white signal ( color off ). 2. Select the [HIGH LIGHT] MODE in the SERVICE MENU. 3. Set the initial setting value of R DRIVE and B DRIVE with the -, / , 0and 8 keys of the remote c ontrol unit. 4. Adjust the screen until it becomes white using the - , /, 0 and 8 keys of the remote c ontrol unit. GThe , EXIT key is the cancel key for the WHIT E BALANCE. Remote Control Unit
[HIG H LIGHT]
: H.LINE ON : H.LINE OFF : EXIT : R DRIVE ? : B DRIVE ? : R DRIVE > : B DRIVE >
***
No S14 S15
S01. BRIGHT
No S01
1. Receive the broadcast. 2. Select S01. BRIGHT of the V/C MODE. 3. Set the initial s etting value of the S01. BRIGHT with the MENU / (VOL-/+) k ey. 4. If the brightness is not the best with the initial s etting value, make fine adjustment of the S01. BRIGHT until you get the optimum brightness .
S02. PICTURE
No
Setting item
1. Receive the broadcast. 2. Select S02. PICT URE of the V/C MODE. 3. Set the initial setting value of the S02. PICTURE with the MENU / (VOL-/+) k ey. 4. If the contrast is not the bes t with the initial setting value, make fine adjustment of the S02. PICTURE until you get the optimum contrast.
S02
PICTURE
22
No.51939
AV-20D303
Test point
Description [ Method of adjustment without measuring instr ument ] 1. Receive the broadcast. 2. Select S03. COLOR of the V/C MODE. 3. Set the initial setting value of the S03. COLOR with the MENU / (VOL-/+) key. 4. If the c olor is not the best with the Initial setting value, mak e fine adjustment of the S03. COLOR until you get the optimum color.
No
Setting item
S03
COLOR
S03. COLOR
[ Method of adjustment using measuring instrum ent ] 1. 2. 3. 4. 5. Input the full field c olor bar signal (75% white). Select S03. COLOR of the V/C MODE. Set the initial setting value of the S03. COLOR with the MENU / (VOL-/+) key. Connect the osc illosc ope between TP-B and TP-E. Adjust COLOR and bring the value of (A) in the illustration to the voltage shown in the table bellow.
Y Cy G Mg R
(A) W B
Voltage
+10V
No. 51939
23
AV-20D303
Test point
Description [ Method of adjustment without measuring instr ument ] 1. Receive the broadcast. 2. Select S04. TINT of the V/C MODE. 3. Set the initial s etting value of the S04. TINT with the MENU / (VOL-/+) key . 4. If the tint is not the bes t with the initial setting value, make fine adjustment of the S04. TINT until you get the optimum tint.
No
Setting item
S04
TINT
S04. TINT
[ Method of adjustment using measuring instrum ent ] 1. Input the full field c olor bar signal (75% white). 2. Select S04. TINT of the V/C MODE. 3. Set the initial s etting value of the S04. TINT with the MENU / (VOL-/+) key. 4. Connect the osc illosc ope between TP-B and TP-E . 5. Adjust TINT and bring the value of (B) in the illustration to the voltage shown in the table bellow.
Y Cy G
B
W-Mg Models Voltage
(B)
W Mg
(() 0V ( ))
AV-20D303/S
+14V
24
No. 51939
AV-20D303
No
Setting item
A01
IN LEVEL
1. Input the stereo L s ignal (300Hz) from the TV audio multiplex signal generator to the antenna terminal. 2. Connect an oscilloscope to R OUT pin of the AUDIO OUT, and display one c ycle portion of the 300Hz signal. 3. Select the A02 LOW SEP. of the SOUND MODE. 4. Set the initial setting value of the A02 LOW SEP. with the MENU / (VOL-/+) k ey. 5. Adjust the A02 LOW SEP. so that the strok e element of the 300Hz signal will bec ome minimum. 6. Change the connection of the oscilloscope to L OUT pin of the AUDIO OUT , and enlarge the voltage axis. 7. Change the signal to 3kHz, and similarly adjust the A03 HI SEP.
R-Channel crosstalk portion Minimum No A02 A03 Setting item LOW SEP. HI SEP.
1 cycle
No. 51939
25
AV-20D303
4. Input a green raster signal from the signal generator, and turn the screen to green raster.
46
P/C MAGNET S
6. Bring the long lug of the purity magnets on the short lug and position them horizontally. (Fig.2)
# P/C MAGNETS P : PURITY MAGNET 4 : 4 POLES (convergence magnets) 6 : 6 POLES (convergence magnets) Fig.1
7. Adjust the gap between two lugs so that the GREEN RASTER will come into the c enter of the screen. (Fig.3)
8. Move the deflection yoke forward, and fix the pos ition of the deflection yoke so that the whole screen will bec ome green.
9. Ins ert the wedge to the top side of the deflection yoke so that it will not move.
Long lug
PURIT Y MAGNET S
12. Input red and blue raster signals, and make sure that purity is properly adjusted.
Bring the long lug over the short lug and position them horizontally.
Fig.2
(F RONT VIEW )
GREEN RASTER
CEN TER
Fig.3
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No. 51939
AV-20D303
3. Using 6-pole convergence magnets, overlap the magenta (red/blue) and green lines in the c enter of the screen and turn them to white. 4. Repeat 2 and 3 above, and make best c onvergence. Fig.1
After adjustment, fix the wedge at the original position. Fasten the retainer screw of the deflection yoke. Fix the 6 magnets with glue.
BLUE
GREEN
RED
Fig.2
(F RONT VIEW ) GREEN RED BLUE GREEN BLUE RED RED GREEN BLUE
Fig.3
No. 51939
27
AV-20D303
(6) Again plug the power plug, make sure that the normal picture is displayed on the screen.
RESISTOR 18.00 k %$ 1% Q921 R922 POW ER ON OFF Q923 T521 Q922 4 R935 D526 C935 R533 R531 C529 R529 D523 3 2 1 X CONNECTOR HEATER
D931
Fig. 1
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No. 51939
AV-20D303
! SOLDERING IRON
1. Use a high ins ulation s oldering iron with a thin pointed end of it. 2. A 30w s oldering iron is rec ommended for easily removing parts.
! REPLACEMENT STEPS
1. How to remove Chip parts $ Resistors, capacitors, etc (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.
(2) Grasp the chip part with tweezers and plac e it on the s older. Then heat and melt the solder at both ends of the chip part.
$ Transistors, diodes, variable r esistor s, etc (1) Apply extra solder to each lead.
$ Transistors, diodes, variable r esistor s, etc (1) Apply solder to the pattern as indic ated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First s older lead A as indicated in the figure.
SOLD E R
SOLD E R
A (2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part. B C (4) Then solder leads B and C .
A B Note : After removing the part, remove remaining solder from the pattern. C
No.51939
29
AV-20D303
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No.51939