Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8

Customer calc. ref.:

Crane work no:

User:
Printing date: 14/12/2006 (10:37 AM) Page: 1 (1)

CRANE DATA
1

General
Crane type .............................................................. QXSk10-TON x 46ft Hol:24.01ft
Span ....................................................................... 45'-11 1/2"
Crane load (SWL) .................................................... 20 000 lbs
Number of hoists ..................................................... 1 ps
Hoisting height ........................................................ 24'-0" (max 29'-6 5/16" )
Hoist type ................................................................ SX50410100P55FDL0F
Trolley rail gauge..................................................... N/A
Crane use ............................................................... Indoor
Crane group ............................................................ CMAA C
Hoist group.............................................................. ASME H4
Hoist traversing group ............................................. CMAA C
Bridge traveling group ............................................. CMAA C
Hoisting speed ........................................................ 20/3.3 ft/min
Trolley traversing speed .......................................... 65 ft/min
Bridge traveling speed ............................................. 100 ft/min

2-speed
stepless
stepless

Dynamic coefficient for live load............................... 1.15

Dynamic coefficient for dead load ............................ 1.1
Sideways pull factor................................................. 1.05
Crane acceleration .................................................. 0.82 ft/s
Weight
Weight
Weight
Weight
Weight
Weight
Weight
Weight

of
of
of
of
of
of
of
of

crane (with hoists).................................... 10 890 lbs

crane bridge (without hoists) .................... 9 540 lbs
one hoist and trolley ................................. 1 340 lbs
one end carriage ...................................... 940 lbs
one crane traveling machinery .................. 40 lbs
bridge panel ............................................. 70 lbs
one main girder ........................................ 6 810 lbs
crane service platform .............................. N/A

Main girder type ...................................................... Profile - W27x146-MatA992

Electrical
Main voltage............................................................ 460 V /60 Hz
Control voltage ........................................................ 115 V
Nominal power of crane ........................................... 17.6 hp
Main fuse size at bridge panel ................................. 30 A
Maximum current of crane *) ...................................... 86.2 A
Nominal current of crane *) ........................................ 26.2 A
Power factor at starting current ................................ 0.75
Power factor at nominal current ............................... 0.91

Note! The maximum current of crane includes the starting current of hoisting motor(s) and nominal current of trolley and bridge
traveling motors. The nominal current of crane includes the nominal current of hoisting, trolley and bridge motors. Maximum or
nominal currents of crane do not include the currents of additional accessories, such as lamps, magnets etc.
The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

HOOSIER CRANE SERVICE COMPANY

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8
Customer calc. ref.:

Crane work no:

User: RHKTSC
Printing date: 14/12/2006 (10:31 AM) Page: 1 (1)

END CARRIAGE AND TRAVELING MACHINERY DATA

1

General
Crane type .............................................................. QXSk10-TON x 46ft Hol:24.01ft
Span ....................................................................... 45'-11 1/2"
Crane load (SWL) .................................................... 20 000 lbs

End carriage
End carriage type .................................................... RT25-2765-K50000B0000-N
Bridge traveling group ............................................. CMAA C
Maximum static wheel load ...................................... 12.7 kips
Maximum dynamic wheel load.................................. 14.4 kips
Maximum wheel load along rail ................................ 0.9 kips
CMAA Equivalent durability wheel load - Pe ............. 10 356 lbs
CMAA Guide for max. durability wheel load - P ........ 13 938 lbs > Pe
Wheel Hardness ...................................................... 280 BHN
Runway rail type ...................................................... ASCE30
Wheel diameter ....................................................... 9 13/16"
Minimum allowed wheel diameter ............................. 8 5/16"
Wheel groove .......................................................... 2 9/16"
Calculated bearing life time...................................... 146 750 h > 5 000 h
Joint type ................................................................ P-TOP-K_-STD-S
Buffer type .............................................................. D2240
Buffer length............................................................ 2 5/8"
Buffer diameter........................................................ 3 1/8"
Buffer centre from top of crane rail ........................... 5 7/8"

Traveling machinery
Machinery type ........................................................ GES4B0PS2BOF06LA100-6400N
Number of traveling machinery................................. 2 ps
Nominal power of motor (High / Low Speed)............. 0.9 hp
Synchronized speed of motor (High / Low Speed)..... 4 800 / 0 r/min
Nominal speed of motor (High / Low Speed)............. 4 560 / 0 r/min
Nominal torque of motor (High Speed) ..................... 1 lbf-ft
Gear ratio ................................................................ 107.8
Nominal bridge speed (High / Low Speed) ................ 100 ft/min stepless
Practical bridge speed (High Speed) ........................ 112 ft/min
Acceleration time ..................................................... 4.1 s (< 4.5 s)
Electrical braking distance ....................................... 4'-8 7/8"
Mechanical braking distance .................................... 2'-3 3/4"
Thermal loading per motor ....................................... 0.64 hp
Number of starts per hour ........................................ N/A
Torque margin ......................................................... 2.1 (>=1)
Power margin .......................................................... 1.37 (>=1)

The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

HOOSIER CRANE SERVICE COMPANY

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8

Printing date: 14/12/2006 (10:34 AM) Page: 1 (1)

CRANE WHEEL LOAD DATA

1

Wheel load drawing

HM2

HM1
NR 1

NR 3
SWL

HS2

HM2

NR 2
S

NR 4

HM1 HS4

Spa
NR 1
NR 3

NR 2
NR 4

Bf

Bf
Wb
Rmax Stc
Rmin Stc
Rmax Dyn
Rmin Dyn

Crane information
Crane type
Span (Spa)
Load (SWL)
Hoist type
Hoist group
Hoisting speed
Crane weight

D2240
8'-10 5/16"
ASCE30
2 9/16"
CMAA C
100 ft/min
1-step

Vertical wheel loads

Wheel
Rmax Stc
Rmin Stc
Rmax Dyn
Rmin Dyn

QXSk10-TON x 46ft Hol:24.0 Buffer type

45'-11 1/2"
Wheel base (Wb)
20 000 lbs
Crane rail in calculation
SX50410100P
Wheel groove
ASME H4
Crane group
20/3.3 ft/min
Crane speed
10 890 lbs
Crane travel limit switch

NR1
12.7 kips
14.4 kips
-

NR2
12.1 kips
13.8 kips
-

NR3
3.1 kips
3.5 kips

NR4
3 kips
3.3 kips

Horizontal wheel loads (according to DIN 4132 + 15018 and FEM)

4.1
4.2
4.3
4.4
4.4.1
4.4.2

Inertia forces (from driving mechanisms)

HM1 = 0.4 kips
Wheel loads along crane runway
Buffer force for dimensioning the crane runway end stop
Forces coming from skewing
Guiding (contact) force (S= HS2 + HS4)
Friction forces due to oblique travel
HS2 = 3.6 kips

HM2 = 1.5 kips

0.9 kips
Bf = 7 kips
S = 4.5 kips
HS4 = 0.9 kips

The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

HOOSIER CRANE SERVICE COMPANY

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8
Customer calc. ref.:

Crane work no:

User: RHKTSC
Printing date: 14/12/2006 (10:34 AM) Page: 1 (2)

ELECTRICAL COMPONENT DATA

1

General
Crane type .............................................................. QXSk10-TON x 46ft Hol:24.01ft
Crane main / control voltage .................................... 460 V /60 Hz / Control 115 V
Nominal power of crane ........................................... 17.6 hp
Maximum / nominal current of crane *) ....................... 86.2 A / 26.2 A
Power factor at starting / nominal current ................. 0.75 / 0.91

Bridge panel
Bridge panel type .................................................... BPP5-1QQ400-76J0
Bridge panel length / weight (preliminary)................. 2'-11" / 70 lbs
Main fuse size at bridge panel ................................. 30 A

Hoist speed control

Type ....................................................................... 2 - speed
Voltage ................................................................... 460 V
Control method / Location ........................................ 2 - step / Trolley panel

Trolley speed control

Type ....................................................................... CMXC022FXXTN0, stepless
Voltage ................................................................... 460 V
Control method / Location ........................................ EP / Trolley panel
Adjusted acceleration time ....................................... 3.4 s
Nominal current margin (max. allowed / required) ..... 1.5
Maximum current margin (max allowed / required) .... 2.1

Bridge speed control

Type ....................................................................... CMXC022FXXTA0, stepless
Voltage ................................................................... 460 V
Control method / Location ........................................ EP / Bridge panel
Adjusted acceleration time ....................................... 4.5 s
Nominal current margin (max. allowed / required) ..... 1.8
Maximum current margin (max allowed / required) .... 1.5

Trolley power supply [festoon]

Type ....................................................................... QQSMS13L7BP576140
Hoist main power cable type .................................... FC0804 FLAT
Distance between cable trolleys ............................... 6'-0"
Cable trolley type .................................................... KC-023571
Free cable length at bridge panel end ...................... 18'-1"
Free cable length at hoist panel end ........................ 11'-6"

Crane control
Pendant type ........................................................... PBR082221C00-N075PE30
Pendant cable length ............................................... 24'-6"
Remote control type ................................................ N/A
Radio frequency ...................................................... N/A
Control method ........................................................ Pendant - 2 step push-button

Crane power supply

Type ....................................................................... N/A
Runway length......................................................... 0"
Voltage drop of crane (conductor) power supply ....... 0 % <= 4 %
Power feeding cable type......................................... Not Included

Note! The maximum current of crane includes the starting current of hoisting motor(s) and nominal current of trolley and bridge
traveling motors. The nominal current of crane includes the nominal current of hoisting, trolley and bridge motors. Maximum or
nominal currents of crane dont include currents of additional accessories (e.g. lamps, magnets etc.)
The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

HOOSIER CRANE SERVICE COMPANY

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8
Crane work no:
User: RHKTSC
Customer calc. ref.:
Printing date: 14/12/2006 (10:34 AM) Page: 2 (2)

Power feeding cable length ...................................... 65'-7 3/8"

Main switch type ...................................................... Not Included

Note! The maximum current of crane includes the starting current of hoisting motor(s) and nominal current of trolley and bridge
traveling motors. The nominal current of crane includes the nominal current of hoisting, trolley and bridge motors. Maximum or
nominal currents of crane dont include currents of additional accessories (e.g. lamps, magnets etc.)
The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

HOOSIER CRANE SERVICE COMPANY

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8
Customer calc. ref.:

Crane work no:

User: RHKTSC
Printing date: 14/12/2006 (10:35 AM) Page: 1 (1)

MOTOR DATA
1

General
Crane type .............................................................. QXSk10-TON x 46ft Hol:24.01ft
Span ....................................................................... 45'-11 1/2"
Crane load (SWL) .................................................... 20 000 lbs
Crane voltage .......................................................... 460 V

Hoisting motor
Motor code .............................................................. P5
Motor voltage .......................................................... 460 V
Motor type ............................................................... MF11X-106
Number of hoists ..................................................... 1 ps
Synchronized speed ................................................ 3 600 / 600 r/min
Duty group .............................................................. ASME H4
Nominal power ........................................................ 14.8/2.1 hp
Duty factor .............................................................. 60 % ED
Starting torque (High Speed) ................................... 46.5 lbf-ft
Starting current (High Speed) .................................. 80 A
Nominal current (High Speed) .................................. 20 A
Power factor at starting current ................................ 0.75
Power factor at nominal current ............................... 0.91

Trolley traversing motor

Motor type ............................................................... MF06LA200
Motor voltage .......................................................... 364 V
Number of motors .................................................... 2 ps
Synchronized speed ................................................ 3 000 / 0 r/min
Nominal speed ........................................................ 2 690 / 0 r/min
Duty group .............................................................. CMAA C
Nominal power ........................................................ 0.6 hp
Duty factor .............................................................. 40 % ED
Starting torque (High Speed) ................................... 5.2 lbf-ft
Starting current (High Speed) .................................. 1.8 A
Nominal current (High Speed) .................................. 1.7 A

Bridge traveling motor

Motor type ............................................................... MF06LA100
Motor voltage .......................................................... 400 V
Number of motors .................................................... 2 ps
Synchronized speed ................................................ 4 800 / 0 r/min
Nominal speed ........................................................ 4 560 / 0 r/min
Duty group .............................................................. CMAA C
Nominal power ........................................................ 0.9 hp
Duty factor .............................................................. 40 % ED
Starting torque (High Speed) ................................... 4.1 lbf-ft
Starting current (High Speed) .................................. 2.6 A
Nominal current (High Speed) .................................. 1.4 A

Note! The supplied motor data plates have typically power and current values labeled for 40%ED (S3). Therefore the data plate
values might vary from the above-calculated actual values, which are based on the actual use and duty group of the crane.
The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.

Calculation number: 20061214TS01 10 Ton Crane TR 45-11 5/8

Customer calc. ref.:

Crane work no:

User:
Printing date: 14/12/2006 (10:35 AM) Page: 1 (1)

MAIN GIRDER DATA

1

Main girder data

Crane type .............................................................. QXSk10-TON x 46ft Hol:24.01ft
Main girder type ...................................................... Profile - W27x146-MatA992
Flange width (B__) .................................................. 1'-1 15/16"
Girder height (H__).................................................. 2'-3 3/8"
Girder material: ...................................................... 50 ksi
Trolley rail type........................................................ N/A
Crane service platform type ..................................... N/A

Main girder (and service platform) weights

Number of main girders ........................................... 1 ps
Weight of one main girder / length unit ..................... 146 lbs/ft
Weight of one main girder ........................................ 6 810 lbs
Weight of crane service platform .............................. N/A

Main girder deflection

Vertical deflection (due to load and trolley own weight)

7/16" < 5/8"

Main girder drawing

H__

B__

The Component selection, wheel loading, motor data etc. are based on the proposed main girder weight, duty groups, cranes speeds and other technical details shown the Component Offer and
other prints. Any changes to these values may change the crane components. All the technical information in this print is guiding and indicative only and therefore to be interpreted by experts only.
This computer program is protected by copyright laws and international treaties.