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Boiler Safety
Safety valve
Fungsi untuk mengantisipasi tekanan dari boiler dengan mengeluarkan steam yang berlebih ledakan bisa dihindari 1 boiler harus memiliki 1 SV, tetapi untuk boiler yang memiliki permukaan panas lebih dari 500 sq.ft dan power input lebih dari 500 KW sebaiknya memiliki 2 atau lebih SV
Every super-heater attached to a boiler with no intervening valves between the super-heater & boiler requires one or more safety valves on the super-heater outlet header.With no intervening stop valves between the super-heater & boiler, the capacity of the safety valves on the super-heater may be included in the total required for the boiler, provided the safety valve capacity in the boiler is at least 75 % of the aggregate SV capacity required for the Boiler.
Ex- If a boilers steaming capacity is 100 tons, a minimum of two valves are required on Boiler with a total relieving capacity of 75 % of (100 Tons) I.e 75 tons. The super-heater would then require a SV with a capacity of (100 75) tons i.e 25 Tons.
Important Points
Heating Surface : That side of the boiler surface exposed to the products of combustion, exclusive of super-heating surface.The areas to be considered for this purpose are tubes, fire-boxes, shells, tube sheets & the projected area of the headers. Sequence of Safety valves Blowing: The super-heater safety valves should always be set at a lower pressure than the drum safety valve ,so as to ensure steam flow through the super-heater at all times. If the drum safety valve blows first, the super-heater could be starved of cooling steam, leading to possible super-heater tube overheating & rupture.
Important Points
Re-heater Safety valves : The capacity of re-heater safety valves can not be included in the total safety valve capacity required for the boiler & super-heater.The relieving capacity of re-heater safety valve must not be less than 15 % of the required total on the header. The total capacity on the re-heater must be at least equal to the maximum steam flow for which the reheater is designed . One SV must be on the re-heater outlet. Installation of Safety valves: Every safety valve shall be connected so as to stand in an up-right position with spindle vertical.