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STANDARD
TECHNICAL SPECIFCATION
FOR
SINGLE PHASE STATIC ENERGY METERS
(WITH LIQUID CRYSTAL DISPLAY & OPTICAL PORT)
FOR
L T CONSUMERS
Prepared By
TASK FORCE ON STANDARD SPECIFICATIONS
FOR APDRP PROJECTS
CONSTITUTED UNDER IEEMA FORUM
BY
MINISTRY OF POWER, GOVT. OF INDIA
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 1 of 20
TABLE OF CONTENTS
1.0 APPLICATION......................................................................................................................................3
2.0 STANDARDS TO WHICH METERS SHALL COMPLY...................................................................3
3.0 LOCATION............................................................................................................................................3
4.0 GENERAL TECHNICAL REQUIREMENTS......................................................................................3
4.1 TYPE.......................................................................................................................................................3
4.2 SYSTEM FREQUENCY .......................................................................................................................3
4.3 ACCURACY CLASS ............................................................................................................................3
4.4 REFERENCE SECONDARY VOLTAGE............................................................................................3
4.5 Voltage Variation....................................................................................................................................3
4.6 CURRENT RANGES:............................................................................................................................3
4.7 POWER FACTOR RANGE ..................................................................................................................4
4.8.1 DESIGN...........................................................................................................................................4
4.8.2 MANUFACTURING PROCESS, ASSEMBLY AND TESTING.................................................5
4.9 DISPLAYS.........................................................................................................................................6
4.9.1 Meter reading during power failure conditions...............................................................................6
4.10 Performance under Influence Quantities..............................................................................................6
4.11 ADDITIONAL TECHNICAL FEATURES.........................................................................................7
4.11.1 OUTPUT DEVICE:.......................................................................................................................7
4.11.2 CUMULATIVE ENERGY REGISTER........................................................................................7
4.12 Temperature conditions........................................................................................................................7
4.13 REAL TIME INTERNAL CLOCK OF ENERGY METER................................................................7
4.14 QUANTITIES TO BE MEASURED & DISPLAYED........................................................................7
4.15 DEMAND INTEGRATION PERIOD for MDI................................................................................7
4.16 INDICATIONS.....................................................................................................................................8
4.17 COMMUNICATION FACILITIES & STANDARDS .......................................................................8
4.18 TAMPER & FRAUD Compliance, Monitoring and Recording........................................................8
5.0 TYPE TESTS..........................................................................................................................................9
5.0.1 For Basic Energy Meter...................................................................................................................9
Annexure.....................................................................................................................................................13
Application Guide for users of this specification (Annexure I):..........................................................13
Indicative outline quality assurance plan for static energy meter
Annexure -II...............................14
Single Phase 21-TamperConditions Diagram (Annexure III)...............................................................20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 2 of 20
2.0 STANDARDS TO
WHICH METERS SHALL
COMPLY
3.0 LOCATION
Mostly indoor;
When outdoor then in a sheet steel or Polycarbonate enclosure
having IP53 degree of protection and sealing arrangement.
Stand alone condition: Energy meters shall have a degree of
protection of at least IP 51.
4.0 GENERAL TECHNICAL REQUIREMENTS
4.1 TYPE
FULLY ELECTRONIC, ACTIVE ENERGY REGISTERING,
kW DEMAND RECORDING AND HAVING DATA
STORAGE IN DIGITAL FORM.
4.2 SYSTEM FREQUENCY 50 Hz +/- 5%
4.3 ACCURACY CLASS
1.0
4.4 REFERENCE
240VOLTS Phase to Neutral.
SECONDARY VOLTAGE
4.5 Voltage Variation
4.6 CURRENT RANGES:
TYPE IDENTIFICATION
Basic Current in Amps. (Ib)
Maximum Continuous Current in
Amps.(Imax.)
As per IS13779.
5-30 Amps.
TYPE-I
5
30
10-60 Amps
TYPE-II
10
60
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 3 of 20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 4 of 20
4.8.2 MANUFACTURING
PROCESS, ASSEMBLY
AND TESTING
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 5 of 20
4.9 DISPLAYS
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 6 of 20
4.11 ADDITIONAL
TECHNICAL FEATURES
4.11.1 OUTPUT DEVICE:
i)
ii)
iii)
iv)
4.11.2 CUMULATIVE
ENERGY REGISTER
4.12 Temperature conditions
Maximum drift shall not exceed +/- 300 Seconds per year, with
internal Battery supply. Time & date setting and synchronizing
shall only be possible through optical port by Common Meter
Reading Instrument (CMRI) or Meter testing work bench and
this shall need password enabling.
4.14 QUANTITIES TO BE
MEASURED &
DISPLAYED
4.15 DEMAND
INTEGRATION PERIOD for
MDI
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 7 of 20
4.16 INDICATIONS
4.17 COMMUNICATION
FACILITIES &
STANDARDS
Energy Meter shall have test output, accessible from the front,
and be capable of being monitored with suitable testing
equipment while in operation at site.
Resolution of the test output device shall be sufficient to enable
the starting current test in less than 10 minutes. Nameplate shall
indicate the impulse/ Unit in appropriate resolution.
Data architecture and communication protocols shall enable
easy multi-vendor exchange of data without usage of any
converting/translating equipment. For this, the data structure
adopted within the energy meter shall be on an internationally
acceptable method. The data structure /coding details shall be
furnished to the Purchaser. All necessary software required for
down loading the information to a user friendly DOS/window
based CMRI shall be furnished in required number of copies
without any additional cost to the Purchaser.
Local communication port
The energy meter shall have a galvanically isolated optical
communication port in front of the meter for data transfer to or
from a hand held data Collection Device (Common Meter
Reading Instrument, CMRI-conforming to CBIP technical
report-111) with proper security and without error.
Data shall be provided for meter identity, meter diagnostics and
event diagnostics.
TAMPER REGISTER and DISPLAY:
i) Meters shall at least be immune to tampers elaborated in the
Annexure-III. All types of tampers for which meter is made
immune, shall be listed by the bidder. These tamper records
need not be recorded or stored in the meter memory.
ii) Storage shall be provided for the last 20 tamper events in
the non-volatile (NV) memory of meter.
iii) For the tampers related to DC magnetic field the strength
and various type of magnets shall be as per CBIP 88
recommendations.
Successful bidder shall demonstrate these above feature in his
factory or reputed test lab.
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 8 of 20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 9 of 20
7.0 QUALIFYING
REQUIREMENTS
[Note: Utilities may like to add
or modify this QR based on the
quantum under tendering and
incorporate clauses based on the
production capacity and
capability needs.]
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 10 of 20
9.0 GUARANTEE
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 11 of 20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 12 of 20
Annexure
Application Guide for users of this specification (Annexure I):
1. The specification does not contain constructional details and methods of sealing of the meter box
and the terminal sizes required for the Purchasers incomer cables. These may be added suitably
as per the requirements of individual users. Quantities of meters required with / without meter
boxes (Ref. Clause 3.0 of the specification) needs to be specified in the Bill of Quantities in the
NIT specifications.
2. The NIT specification shall suitably incorporate the appropriate Qualifying Requirements as per
Clause 7 of the specification considering the quantity of meters intended to be procured.
3. The NIT specifications shall also stipulate the specific name plate markings required by the
Purchaser. The Utility may specify the barcode numbering for the meters as required by the utility
computer system.
4. In case, utility is not envisaging the need for recording/storage of Maximum demand (MD) of
kW then the relevant clause along with Real Time Clock (RTC) with associated battery may be
omitted from the specification.
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 13 of 20
Bought Out
Material
Characteristic
Classification
Type of Check
1.
Steel for
fabrication
(CRCA)
1. Dimensions
2. Surface finish
& check for
waviness
3. T.S./ Bending
Test
4. Chemical
Analysis
Dimensions
Surface finish
Treading
Major
Major
Measurement
Visual
Major
Mechanical Test
Major
Mechanical Test
Major
Major
Major
Measurement
Visual
Mech
DFT
Adhesion
Corrosion
resistance
Critical
Critical
Critical
Mech
Mech
Chemical
Major
MVR300C, 1.2
Kg
Sp. Gravity
Melt. Flow Index
Tensile strength
Izod impact
strength notched
Heat deflection
temp
Sp. Gravity
Melting Point
Tensile Strength
Flex Strength
Azod impact
strength notched
Major
Major
Major
Major
ASTMD792
ASTMD1238
ASTMD638
ASTMD256
Major
ASTMD648
Major
Major
Major
Major
Major
ASTMD792
ASTMD3418
ASTMD638
ASTMD790
ASTMD256
2.
3.
4.
MS Case
Bottom & Top
( IF
APPLICABLE)
Painting
Moulding
Powder top
Polycarbonate
Moulding
Powder bottom
polycarbonate
glass filled
Moulding
powder
terminal blockPBT
Quantum
Reference
Document
Annexure -II
Acceptance
Norm
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 14 of 20
Format of
Check Record
Remarks
5.
Moulded Case
Bottom & Top
6.
Front Panel
PCB
PCB
manufacturing
8
9
10
IC
Capacitors
Resistor
Heat deflection
temp
Flammability
Dimensions
Surface Finish
Flammability
Flammability
Major
ASTMD648
Major
Major
Major
Critical
Major
Transparency of
top
Dimensions
Surface finish
Screen Printing
Dimensions
Solderability
Major
UL-94
Measurement
Visual
Glow wire test
Resistance to
heat & fire
UV ray test
Solder mask
adhesion
Warpage
Legend print
process control
and bare board
testing
Approved Code
Capacitance Value
Make/Origin
Type
Solderability
Tan delta
Marking
Resistance Value
Make/Origin
Power Dissipation
Type
Visual
Solderability
Major
Measurement
Visual
Visual
Measurement
Soldering
quality
Masking quality
Minor
Major
Major
Visual
Visual
Plant standards
Major
Major
Visual
Elect.
Major
Major
Major
Major
Major
Visual
Viusal
Elect
Visual
Elecct
Major
Major
Major
Major
Elect
Visual
Color Coding
Visual
Major
Major
Major
Major
Major
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 15 of 20
11
MOV
Functional
Make/Origin
Marking
Solderability
Major
Elect
Major
Major
Visual
Visual
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 16 of 20
12
13
14
15
Transistor
Diodes
LED
Crystal
16
COMPONENT
/ PCB BURN
IN TEST
17
CT
18
Hardware
Make/Origin
Transistor
Characteristics
Marking
Solderability
Make/Origin
Diode
Characteristics
Reverse Leakage
Current
Marking
Solderability
Make/Origin
Functional
Surface Finish
Solderability
Make/Origin
Frequency
Marking
Solderability
Temp deg C
Duration
Shield Dimension
Make/Origin
Ratio Phase Angle
Inductance Value
DC resistance
Secondary Wire
Length
Solderability
Wire Twisting
Pin Pitch Dim
Shield Dimensions
Dimensions
Surface Finish
Threading
Critical
Elect
Major
Major
Visual
Visual
Critical
Elect
Major
Elect
Major
Major
Visual
Visual
Major
Major
Major
Elect
Visual
Visual
Critical
Major
Major
Major
Elect
Visual
Visual
Elect
Major
Measurement
Critical
Major
major
Major
Elect
Elect
Elect
Measurement
Major
Minor
Major
Minor
Major
Major
Major
Visual
Visual
Measurement
Measurement
Measurement
Visual
Mech
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 17 of 20
19
Terminals
20
21
Terminal
Block
Terminal Cover
22.
PVC Wire
23.
Lugs
24
25
Silicon Sleeve
Final
Inspection
Dimensions
Surface Finish
Treading
Dimensions
Surface Finish
Dimension
Surface Finish
Make/Origin
No. of strands
Strands Dia
Solderability
HV Test
Colour
Insulation
Thickness
Dimensions
Surface Finish
Dimensions
Marking
AC HV Test
4KV/2KV 1mim
(terminal body)
Bet Ckt 2KV for 1
Min
IR Test 500V DC
Accuracy Test
Test of Starting
Condition
Test of No Load
Condition
Test of Meter
Constant
Test of
Repeatability of
Error
Test of Power
consumption
Major
Major
Major
Major
Major
Major
Major
Measurement
Visual
Mech
Measurement
Visual
Measurement
Visual
Critical
Major
Major
Major
Major
Major
Visual
Measurement
Visual
Elect
Visual
Measurement
Major
Major
Major
Major
Major
Measurement
Visual
Measurement
Visual
Elect
Major
Elect
Major
Crirtical
Major
Elect
Elect
Elect
Major
Elect
Major
Elect
Major
Elect
Major
Elect
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 18 of 20
26
Packaging
material
Mech Endurance
Climatic Influence
Surge Immunity
Test
Electrostatic
Discharge
Elect Fast
Trasient
Dimensions
Major
Major
Major
Mech
Mech
Elect
Major
Elect
Major
Elect
Critical
Measurement
Paper Grammage
No. of Ply
No. of Staple
Bursting Strangth
Critical
Critical
Major
Major
Measurement
Counting
Counting
Mech
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 19 of 20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 20 of 20