Role of Integrated Operations (IO) in Asset Integrity

2013 Asset Integrity Forum Kuala Lumpur 17th 18th September 2013

Dato Ir. Wan Hassan Wan Mamat. CEng. PEng. PETRONAS Carigali Sdn Bhd

2013 PETROLIAM NASIONAL BERHAD (PETRONAS) All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the author or copyright owner.

Order of the Presentation

Asset Integrity Definition IO in relation to Asset Integrity (AI) How IO support AI Typical IO Framework Conclusion

Definitions of AI and AIM

Asset Integrity - ability of an asset to perform its required function effectively and efficiently whilst protecting HSE.

Asset integrity management - the means of ensuring the people, systems, processes and resources that deliver integrity are in place and will perform when required, over the whole asset lifecycle.

IO is foundation to the house of Asset Integrity

Asset Integrity
ability of an asset to perform its required function effectively and efficiently whilst protecting HSE.

Asset integrity management

- the means of ensuring the people, systems, processes and resources that deliver integrity are in place and will perform when required, over the whole asset lifecycle.

Integrated operations (IO) - new approach (work processes) in performing E&P activities facilitated by advance ICT, providing collaboration, maximizing production, with economic and HSE consideration.
Source: Wikipedia and Engineering Dictionary

Important Standards related to Asset Integrity

BSI PAS 55 : Asset Management Standard (ISO 55000) API RP 580 : Asset Integrity Management API RP 581: Asset Integrity Management Technology ISO 15926: Integration of Lifecycle Data for Process Plant including Oil and Gas Production Facilities

Evolution of Maintenance Philosophy

IO and AIM

Integrated Operations (IO)

Modeling & Analysis

Equipments Health Check Diagnosis (Look, Listen, Feel, Smell)

Data (in Real-time)

Why do we need Real-time data?

Importance of Real-time Data - IO (and Real-Time) in Formula 1

Real-time monitoring and collaboration between driver, race engineer, pit crews and other specialists is crucial in winning the race.

IO Operating Model
Modeling Analysis Integration Visualization Decision Making

Well/Production Data
Facilities Data Sub-surface / Reservoir Data
Onshore Regional Operation Center

HO Expert Support Collaboration Center Collaborative Work Environment (CWE)

(CWE)

Offshore

Local Historian

Regional Offices

Headoffice

Regional Historian

Example of IO features which improve AI - Turbo-compressor monitoring.

Diagnosis, analysis and predictive Real-time monitoring
Vibration points

Abnormal status, e.g. imbalance, misalignment etc. Predict failure. Recommend mitigation

Prolong uptime

Example of IO features which improve AI - Valve performance

Real-time monitoring

Analysis and predictive

Plan for mitigation actions

Example of IO features which improve AI - Field Devices Diagnostic

Real-time monitoring

Analysis and predictive

Plan for mitigation actions

IO value creations
IMPROVE EXPLORATION AND PRODUCTION Capture and process data to identify previously inaccessible reserves, improve well performance, and optimize production

IMPROVE ASSET MANAGEMENT Boost availability, flexibility and reliability to achieve better responsive to market fluctuation
SMART OIL AND GAS

> 95% availability 2-7% increase in production volume 5-15% decrease in drilling cost 5-9% increase in recovery factor
OPTIMIZE OPERATIONS GLOBALLY Increase visibility, mitigate risk and lower cost across supply chain

5-20% reduction in losses

These can been achieved by becoming Instrumented, Interconnected and Intelligent

Source: OLF Report 2006

Typical IO Framework
INCREASED PRODUCTION

BUSINESS OBJECTIVES
ENHANCED OIL RECOVERY REDUCED COSTS IMPROVED HSE

Smart Decision

Integrated Modeling

Engineering and Technical Application Softwares / Tools

Data Management

Data Storage and Retrieval / Data Management Systems

Instrument (Data source)

Field Instruments / Monitoring and Control Systems

Assets

Reservoir

Wells

Processing Facilities & Utilities

Telecommunication networks

Workflow / Business Process

Analysis & Visualization

Conclusion

IO plays a major role in Asset Integrity and Asset Integrity Management.

IO implementation - Getting a buy-in from stakeholders is a challenge. Service Providers capability and competency is another challenge.

Thank you