Slip form work for Chimney Construction

PREPARED BY:
NISHANT VYAS(3204)

SCHOOL OF BUILDING SCIENCE & TECHNOLOGY,

CEPT UNIVERSITY
 CONTENTS

4
 CONTENTS

1 LOCATION

2 INTRODUCTION OF SITE

3 CONSTRUCTION ACTIVITY: SLIP FORM SYSTEM

4
 LOCATION OF SITE
Gujarat

GIPCL POWER
PLANT

Kim

Surat
KEY PLAN OF SITE
INTRODUCTION OF SITE
Type of project : Thermal power plant (Coal based)
Name of the Project : Gujarat Industrial Power Corporation Ltd.
Client : GIPCL
Main Consultant : TCE Consulting Engineers Ltd.
Main Contractor : JMC Projects India Ltd.
104,Sapath-4,Opp. Karnavati club,
S.G.Road, Ahmedabad-380051
Approximate Cost : 60 crores (Under JMC Projects India Ltd.)
22 crores (Under GAMMON India Ltd.)
13 crores (Under Sunil Hi Tech Ltd.)
(Here all costs for civil work only considered.)
Type of Contract : Fixed Rate Contract
Objective of the Project : GIPCL has decided to install (125 x2) MW Captive
Power Plant to meet their captive requirement of 500MW.
Project duration: 27 months
Date of starting: 15/11/2006
Date of completion: 14/01/2009
JOB LAYOUT OF SITE
 Slip form system

1 LOCATION MAP

2 BASIC INTRODUCTION TO STRUCTURE

3 PROGRESS

4 INTRODUCTION OF SLIP FORM SYSTEM

5 WORKING , CHECKING & EXECUTIING

6 PROBLEMS
LOCATION MAP
 BASIC INTRODUCTION TO STRUCTURE

TOP SHELL
THICKNESS:
350MM

BOTTOM SHELL
THICKNESS:
400MM

SHELL
RAFT
PROGRESS
SLIP FORM SYSTEM
SLIP FORM SYSTEM
SLIP FORM SYSTEM
SLIPFORM ELEMENTS
SLIP FORM SYSTEM
SLIP FORM SYSTEM
SLIP FORM SYSTEM
YOKE INNER
YOKE OUTER
YOKE BEAM
JACK -1
JACK -2
RADIUS SCREW
SHELL THICKNESS SCREW
CENTER WALER POST
CORNER WALER POST
WALER
MASSON JHULA(OUTER)
MASSON JHULA (INNER)
MASSON JHULA (LVL 2)
COVER BLOCK
JACK ROD & SLEEVE
HYDRAULIC SYSTEM
LOAD TRANSFER MECHANISM
 EXPLANATION TO JACK 1 OPERATION

MOVE GRIPPED
GRIPPED
HAND UPWARDS GRIPPED
POSITION BODY POSITION LINE @ 4

TOTAL DISPLACEMENT

BODY POSITION LINE @ 1

LEG
GRIPPED
POSITION GRIPPED GRIPPED MOVE
UPWARDS

1 2 3 4
JACK 1 OPERATION
JACK 2 OPERATION
 CONSTRUCTION TOLERANCE

ITEM DESCRIPTION TOLERANCE

1. VERTICALITY
1MM / 2.5 M(HEIGHT)
2. DEVIATION OF HORIZONTAL CENTER FROM PLUMB
12MM
BETWEEN ANY TWO SHELL SECTIONS IN ANY 15 M HEIGHT
3. SHELL THICKNESS
+ 25MM TO -25MM
4. OPENINGS IN SHELL
TOP ELEVATION
0MM TO +15MM
BOTTOM ELEVATION
-15MM TO 0MM
SIDES OF SHELL +25MM TO -25MM
COVER
0MM TO +5MM
5. VARIATION OF CROSS SECTIONAL DIMENSION
-5MM TO +5MM
CONCRETING LAYOUT
 DETAILS OF CONCRETING

Mix design for the Concrete M30:

Cement 415 kg
Water 187 Ltr.
Sand (B) 474 kg
Sand (W) 237 kg
Agg(10D) 284 kg
Agg(25D) 900 kg
Admixer 0.8 %
Slump 100 to 125 mm
 SLIP FORM TIME CYCLE

SR NO. ITEM DISCRIPTION ITEM CONSUMPTION(SECONDS)

1 CONCRETING
BRINGING MATERIALS 84
LOADING OF MATERIALS 10
MIXING TIME 85
UNLODING MIX TO TROLLEY 18
TROLLEY REACHING TO BUCKET 38
RECHING TIME AT TOP DECK 45
UNLOADING IN THETHE BUCKET 30
LOADING THE WHEEL BARROWS 15
PROCESS OF POURING CONCRETE 15
VIBRATION TIME 45
BUCKET REACHING THE BASE 15

JACK OPERATION TIME INTERVAL

2 650
RECOVERY TIME OF THE JACK RODS
3 2400
4 REINFORCEMENT
LOAD REINFORCEMENT INTO BUCKET 120
RECHING TIME AT TOP DECK 75
UNLOADING TIME AT TOP DECK 25
TYING REINFORCEMENT(INNER & OUTER) 4500
TOTAL TIME 8170 SECONDS
TOTAL TIME 136 MINUTES
 PHYSICAL CHECK

Interval of No of check per

SR NO. CHECK
checking shift

1 VERTICALITY 1 HOUR 12
2 INSIDE DIAMETER 1METER 3
3 OUT SIDE DIAMETER 1METER 3
4 TOP OF LVL OF DECK - -
5 TOP OF LVL OF JACKS 4 TO 5 LIFT 12
6 TOP LVL OF FORM PANELS EVERY 5OO MM 5
7 TWISTING OF SLIPFORM 1 HOUR -
8 JACK LVL WITH WATER LVL 10 MINUTES 72
 EQUIPMENT

UNDER
SR.NO EQUIPMENT USED STAND BY SPECIFICATION

1 CONCRETE MEXERS 4 2 10/7:

2 NEEDLE VIBRATORS 4 5 60MM

3 WELDING MACHINES 3 1 -

4 WATER PUMPS 3 2 5,10 HP

5 HYDRAULIC JACKS 30 10 6 TON CAPACITY

6 ELECTRIC PUMP FOR JACK OPERATION 2 1 -

CONCRETE PRODUCTIVITY PER HOUR
 PROBLEMS

1 TILTING PROBLEM

2 RECOVERY OF JACK ROD

3 SOME JACKS DO NOT LIFT

4 RAINFALL

5 FINISHING
SLIP FORM
REINFORCEMENT DETAILS
REINFORCEMENT DETAILS
SCHOOL OF BUILDING SCIENCE & TECHNOLOGY,
CEPT UNIVERSITY