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YBM concentrates on innovative foundation technology to create a beautiful environment on the Mother- Earth.
JET GROUTING
Jet Grouting is a most popular method of Foundation Improvement in Japan and overseas. Cement slurry is injected into the ground to increase ground strength and to reduce ground permeability. To make precise concrete column, YBM Jet Grouting Machine has been provided with hydraulic control valves for adjusting slow RPM, automated stepping mechanism, and hydraulic rod chuck and pipe clamp.
Slime Pit Pre-Drilled Guide Hole, 140mm Dia. Compressed Air 0.7MPa (7 bar) High Pressure Water Jet 40MPa (400 bar) Slime Triple Tube 89 mm Dia. Cement slurry 2.5 - 5 MPa (25 - 50 bar)
Soil mixed concrete structure of 2 meter (7 feet) dia. by Double tube 60.5mm jet grouting.
Created column
Jet Grouting with a group of SS40V-600 II For a ground improvement project at Kallang river Singapore, YBM supplied modified type of SI-40S with longer mast. These rigs were installed on sliding rails, and performed continuous & speedy jet grouting to the river bottom.
Air
Water 200400kgf/cm2
Cement grout is injected into the soil with high pressure at the monitor nozzle. The jet cut the soil and mix it with grouts. SINGLE TUBE method is suitable for shallow depth and horizontal jet grout applications.
By using double tube, compressed air is introduced into the jet grout at the monitor nozzle. This increases energy and enable to cut much larger depth. DOUBLE TUBE method creates larger column diameter and is suitable for more deep improvement and cohesive soils.
Soil is cut by compressed air shrouded high-pressure water jet (center), and the space is filled with grout (outer) from the lower nozzle. TRIPLE TUBE method is suitable for underpinning, especially cohesive soils and complicate formations.
Air Rod rotation Lifting speed Applicable soil type Possible column diameter
GI SERIES
GI-series provides a wide model range of powerful machine with feed stroke up to 6 meter. YBM GI-series is compact design, easy transportation, ready for operation in a short time, and high maneuverability. Each model can be delivered as JG-type (Jet Grouting), HT-type (Soil Mixing) or K-type (Pipe piling) furthermore combinations are possible. YBM Process Data management and Data recording system enables precise control of JG operation and contributes to quality management. Special Features
Rotary Head Center-holed spindle with hydraulic chuck enable to use long rod length than the feed stroke. Example: 89mm double (Max. 55 ft w/o crane)
GI-30C-JG GI-50C-JG
10
8,010 6,000st
7,700
7 6 11
No. 1 2 3 4 5 6 7 8 9 10 11 12 13
13
PART NAME Rotary Head (Bore: 145mm) Sub Chuck Assy (Rod: 89mm) Pipe Clamp, Hyrdaulic Guide Leader Hydraulic Cylinder (Slide) Hydraulic Cylinder (Raise & Lower) Hydraulic Cylinder (Swing) Out-Rigger (OP.) Hydraulic Winch (OP.) Top Sheave (OP.) Rotation Speed Control Valve (OP.) Electromagnetic Flow Meter (OP.) Base Machine (ISO 0.18m3 Class)
12 8
526 320
2,200
2,500
2,500
GUI touch screen Digital control of drilling depth, feed speed, rotation speed, step pitch, step timing and leader inclination. Guide Leader is able to swing within 5 degrees to left & right side for drill-center adjustment. Column number and drilling depth can be input on the touch scree. Able to monitoring work progress of real-time processing data by the screen.
GI-50C-JG
Specification
MODEL Spindle Bore (I.D.) Rotation Speed Rotation Torque Max. Pull Down Feed Stroke Feed Speed Dimension (LWH) Gross Weight GI-30C-JG GI-50C-JG 93 mm 145 mm L 0 37 rpm H 0 75 rpm L 0 45 rpm H 0 90 rpm L 5.9 kNm H 2.9 kNm L 8.3 kNm H 4.2 kNm 29.4 kN 27.4 kN 6,000 mm 4,200 mm 06 m/min 06 m/min 5,885 x 1,550 x 2,705 mm 7,700 x 2,000 x 2,500 mm 8,000 kg (17,640 lbs) 6,010 kg (13,260 lbs)
Stepping device and rotation control Automatic stepping device (pitch 25mm, 50mm) for acculate jet grouting process, Hydraulic control valves for Slow rotation speed control.
SI SERIES
YBM SI-series has been especially developed for jet grouting applications. Skid type SI-series supports precise jet grouting operation with stable high performance. These can be transported easily with SG-pump in one truck, due to compact design. Special Features
Rotary head, feed stroke of 1.000 mm. Automatic stepping device with adjustable pitch (0 50 mm). Digital meter of spindle rotation, and stepless rotation speed control by hydraulic control valve. Safety, Simple operation by hydraulic chucking in Rotary head and pipe clamp device. Compact, light weight design for easy handling at job sites. Extension mast, winch, sub-chuck are optional.
SI-15S
SI-40S
SI-15S
10 2,700 10
11 12 6
A
5 1 4
No. 1 2 3 4 5 6 7 8 9 10 11 12
PART NAME Rotay Head Guide Leader Pipe Clamp Hydraulic Motor Feed Cylinder Control Panel Operation board Sensor Manual Jack (OP.) Mast (OP.) Winch (OP.) Relay Box (OP.)
1,225
1,175
3 11
1,350 1,800
450
1,100 1,600
Specification
MODEL Spindle Bore (I.D.) Rotation Speed Rotation Torque Feed Stroke Feed Speed Max. Pull Down Prime Mover Dimension (LWH) Gross Weight SI-40S SI-15S 145 mm 77 mm L 0 14 rpm H 0 50 rpm L 0 30 rpm H 0 60 rpm L 2.9 kNm H 0.8 kNm L 6.4 kNm H 3.2 kNm 1,000 mm 1,000 mm 04 m/min 04 m/min 39.2 kN 27.4 kN 11 kW - 4 P 30 kW - 4 P 1,800 x 1,600 x 2,190 mm 2,550 x 1,850 x 2,400 mm 1,260 kg (2780 lbs) 2,900 kg (6,400 lbs) CLH-220 MODEL 225 mm Spindle I.D. 1st 0 14 rpm 2nd 15 28 rpm 3rd 29 52 rpm 4th 53 101 rpm R1 0 12 rpm R2 12 41 rpm Rotation Speed Rotation Torque
CLH-220
14.3 kNm 1st 7.4 kNm 2nd 4 kNm 3rd 2.1 kNm 4th 500 mm Feed Stroke Max. Pull Down 125 kN Prime Mover 22 kW 7.5 kW Dimension (LWH) 2,500 x 1,720 x 2,020 mm Gross Weight 5,100 kg (6,400 lbs)
SG SERIES
YBM Jet Grout Pump SG-series has been developed and improved since 1982. High precision triplex plunger pumps c/w remote control devices provides stable discharge without pulsation, resulting in Long-life, Simplified operation, Easy maintenance, Low running costs and increased Safety. Special Features
SG-series is the most compact and light-weight jet grout pump in the market. Simple oepration via Control panel or Remote control box with 50 m cable. Adopted eversible valve and valve sheet for long maintenance cycle. Easy maintenance at the job site, No special tool for disassembling. Newly developped Auto lubrication system extends maintenance cycles for plungers and packings. Inverter control motor provides stable discharge. Slurry discharge volume is finely adjustable by the Speed control dial.
SG-30SV
SG-150SV
SG-400E
2,800 (2,850)
1,600
SG-150SV
Specification
MODEL Max. Pressure Pump Discharge Volume Motor Power Voltage Dimension (LWH) Gross Weight MODEL Max. Pressure Pump Discharge Volume Motor Power Voltage Dimension (LWH) Gross Weight SG-30SV 5 MPa (50 bar) 2.5 MPa (25 bar) 440 L/min (116 gpm) 220 L/min (60 gpm) 22 kW Inverter Control 200 V 2,000 x 1,250 x 1,100 mm 1,650 kg (3,640 lbs) SG-150SV 30 MPa (300 bar) 40 MPa (400 bar) 179 L/min (48 gpm) 150 L/min (40 gpm) 110 kW Inverter Control 400 V 2,800 x 1,600 x 1,600 mm 3,500 kg (7,720 lbs) SG-60SV 2.5 MPa (25 bar) 5 MPa (50 bar) 880 L/min (232 gpm) 440 L/min (116 gpm) 45 kW Inverter Control 200 V 2,500 x 1,550 x 1,420 mm 3,100 kg (6,840 lbs) SG-200SV 45 MPa (450 bar) 220 L/min (60 gpm) 150 kW Inverter Control 400 V 3,000 x 1,750 x 1,600 mm 5,100 kg (11,250 lbs) SG-100SV 40 MPa (400 bar) 115 L/min (30 gpm) 75 kW Inverter Control 200 V 2,400 x 1,350 x 1,450 mm 2,200 kg (4,850 lbs) SG-400E 35 MPa (350 bar) 505 L/min (134 gpm) [Engine Power]350 kW / 1,800 min-1 5,900 x 1,800 x 2,300 mm 12,800 kg (28,240 lbs)
(1,720)
1,600
YMA SERIES
Special Features
Full automatic cement slurry mixing plant. Automatic weighing (load cell) for cement, water, admixture volumes are installed on YMA-25L and YMA-40L plants. YMA-20A has measuring & control device of water and admixture. Load cell for cement weight to be optional. Mixer rotation is inverter controlled and able to adjust in comply with the applied materials.
YMA-25L
Handrail Control Panel Load Cell Switch Box 3,350 2,465
Jet Washer
2,100
YMA-40L
Handrail 2-250 Airdriven Butterfly Valve 2-100 Airdriven Butterfly Valve
Specification
MODEL Mixing Capacity Power Input Total Mixer Capacity Agitator Capacity Baby Compressor Capacity Dimension (LWH) Gross Weight YMA-20M 20 m3/h (333 L/min) 7 kW 1,000 L (264 gal) 1,500 L (396 gal) 25 L/min (7 gpm) 2,600 x 2,050 x 2,400 mm 2,150 kg (4,740 lbs) YMA-25L 24 m3/h (400 L/min) 11 kW 1,000 L (264 gal) 2,400 L (634 gal) 45 L/min (12 gpm) 3,050 x 2,100 x 2,465 mm 3,650 kg (8,050 lbs) YMA-40L 40 m3/h (667 L/min) 16 kW 1,500 L (396 gal) 3,000 L (792 gal) 76 L/min (21 gpm) 4,120 x 2,300 x 2,650 mm 4,700 kg (10,360 lbs)
Water Tank
Generator
GI Machine
Mixing Plant
Slime Pit Slime Double Tube Compressed Air High-Pressure Hardener
Air Compressor