Smithco Product Brochure 2011

REFINING & PROCESSING
6312 S. 39th West Avenue Tulsa, Oklahoma 74132 Phone: 918.446.4406 Fax: 918.445.2857 www.smithco-eng.com email: info@smithco-eng.com
Smithco Engineering designs, manufactures and supports air-cooled heat exchangers for the rening and processing industries. Applications include gas coolers & condensers, process coolers, oil coolers as well as others.
Key Features: Custom thermal and mechanical designs Rugged construction from heavy gauge steel for equipment longevity Outline drawings available with quote Various materials of construction available Carbon and Low Alloy Steels, Stainless Steel, Duplex as well as other Alloy Materials Cooling sections from 3' to 60' long Galvanized structural nish and metallized headers standard, suitable for off-shore applications and other harsh environments Low noise designs available Induced and forced draft designs Optional Auxiliary Components: Louvers (manual or automatic) Warm air recirculation system Steam coil Walkways and maintenance platforms Project and/or customer specic requirements Maintenance & Support: Customer support during critical maintenance schedules Replacement nned tubes Replacement bundles Mechanical components Technical eld service support
For a quote or more information about our design and manufacturing capabilities, please contact your local Smithco Engineering sales representative or email us at info@smithco-eng.com.
GAS COMPRESSION
Smithcos Amercool Division designs, manufactures and supports air-cooled heat exchangers for the gas compression industry. Applications include gas coolers & condensers, engine coolers, process coolers, oil coolers as well as others.
Features of Amercool Coolers: Heavy duty Oil Field construction Header construction per ASME Code 15011,150 psig design pressure Rugged construction from heavy gauge steel for equipment longevity Galvanized nish standardsuitable for off-shore applications and other harsh environments Heavy duty tapered roller bearings Shoulder-type access plugs for ease of maintenance Low noise, high efciency fans Extensive experience in rating coolers for gas compression packages Custom engineered and built Outline drawings available with quote Congurations Available: VCI Models: 48" 168" (vertical, engine driven, induced draft) VCF Models: 48" 168" (vertical, engine driven, forced draft) ST Models: 30" 60" (vertical, motor driven, forced/induced draft) HF Models: horizontal coils, vertical fans, engine driven, forced draft, up to 60' long sections Horizontal (electric motor drive, forced/induced draft, up to 60' long sections) Maintenance & Support: Customer support during critical maintenance schedules Replacement nned tubes Replacement bundles Mechanical components Technical eld service support
GENERATOR SETS
Smithcos Amercool Division designs, manufactures and supports air-cooled heat exchangers for the power generation industry. Applications include radiators, generator sets, landll gas cooling as well as others.
Features of Amercool Coolers: Rugged construction from heavy gauge steel for equipment longevity Galvanized nish standardsuitable for off-shore applications and other harsh environments Low noise designs available Outline drawings available with quote Cooling sections from 3' to 60' long Round nned tubes 5/8" to 1 1/4" Low pressure drop design Various materials of construction available including 304, 316 stainless Surge tanks available Congurations Available: Horizontal (electric motor drive, forced/induced draft, up to 60' long sections) VCI Models: 48" 168" (vertical, engine driven, induced draft) ST Models: 30" 60" (vertical, motor driven, forced/induced draft) HF Models: horizontal coils, vertical fans, engine driven, forced draft, up to 60' long sections Maintenance & Support: Customer support during critical maintenance schedules Replacement nned tubes Replacement bundles Mechanical components Technical eld service support
CORPORATE PROFILE
Prole:
Ownership: Products: Sales Representation: Mailing Address: Ofce Address: Telephone: Fax: E-mail: Privately Owned Company Air-Cooled Heat Exchangers Most Major U.S. Cities, Eastern & Western Canada, Mexico, Pacific Rim, Middle East, Trinidad & Tobago and United Kingdom (Refer to www.smithco-eng.com for rep list) P.O. Box 571330 Tulsa, OK 74157 6312 South 39th West Avenue Tulsa, OK 74132 918.446.4406 918.445.2857 info@smithco-eng.com
Key Personnel:
David Block Chris Ashley Emily Snyder Matt Fadenrecht
President Director of Sales & Engineering Controller Quality Control
Tom Montgomery Carl Henderson Lloyd Hursh Jim Matthews
Parts & Service Manager Director of Manufacturing Plant Manager Sales & Projects Coordinator
Qualications:
Engineering: Materials of Construction: Codes and Standards of Construction: Complete thermal, hydraulic, and mechanical design of air-cooled heat exchangers and atmospheric sections Carbon Steel, Stainless Steel, Monel, Copper-Nickel, Duplex, Incoloy, Titanium, and Hastelloy ASME, Section VIII, Division I; TEMA R-B-C; API 661; AISC; AWS By Smithco: Magnetic Particle Examination, Dye Penetrant Examination, Brinnell Hardness Tests Subcontracted at Smithco Facilities: Radiography, Ultrasonic Testing Subcontracted: All Physical Testing Seneca Insurance Company of Texas
Non-Destructive Examination: ASME Code Inspections:
* All trademarks and registered trademarks are the property of their respective owners.
Please contact your Smithco Engineering sales representative for quotes or for more information.
PLANT SURVEY
Smithco Engineering Inc.s facilities are located in West Tulsa near major subcontractors, suppliers, terminals, and shipping. The plant includes 43,000 square of fabrication space under roof and 1,500 square feet of office space on an eleven-acre site. Details of the facilities are shown below: Header Welding Fabrication Bay Dimensions 40' x 360' Finning Operations Bay Dimensions 40' x 220' Bundle Assembly Bay Dimensions 40' x 220' Crane Type Bridge Number 2 Total Capacity 10 tons each Crane Type Bridge Number 2 Total Capacity 5 tons each Crane Type Bridge Number 4 Total Capacity (2) @ 3 tons each (2) @ 5 tons each
In Process Storage Area Bay Dimensions 40' x 80' Crane Type Mobile Handling Only
Header welding fabrication bay and storage area consume one total bay of 40' x 440'. Finning operations and bundle assembly consume one total bay size of 40' x 440' with an additional 160' of tube storage area and completed bundle area. Header Welding Fabrication 16 - Miller Phoenix 456cc/cv Inverter Power Sources with D64 Dual Wire Feeders (SMAW / GMAW / FCAW) 4 - Miller 444 Power Sources (SMAW) 2 - Lincoln DC-600 Power Source (for internal SAW seam welding) 1 - ESAB Deuce Pack - 150 Auto Plasma Gouger 4 - Lincoln DC-1000 Power Source (for auto SAW) 1 - L-Tec 801 DC Power Source (for auto SAW) 1 - Hobart Cybertig 800 with Water Cooler (for tube-to-tubesheet GTAW welding) 1 - Hobart Cybertig 300 with Water Cooler (for tube-to-tubesheet GTAW welding) NDE Capabilities - RT, PT, MT, UT, PMI Machine Capabilities 4 - 5' Summit Radial Arm Drill Finning Equipment 3 - McElroy No. 4 Tube Finning Machine (tension single footed, tension double overlap footed) 1 - McElroy No. 3S Tube Finning Machine (tension single footed, tension double overlap footed) 1 - McElroy No. 1 Extruded Finning Machine (S/N 079) 1 - Cast Zinc Tube Support Table Complete with Zinc Pots and Molds Additional Capabilities - Tooling 8-12 FPI; 1/2" or 5/8" Fin Heights Mobile Handling Equipment 1 - 5-ton Yale Forklifts 2 - 3-ton Yale Forklifts Bundle Assembly 4 - Airetool Model 850/660 rpm Rolling Motors 4 - Airetool Model 850/1250 rpm Rolling Motors 1 - Airetool Model 1000/400 rpm Rolling Motors 2 - Centrifugal Quip Fill Pumps 2 - 5,000 PSIG Hydrostatic Test Pump 1 - 20,000 PSIG Hydrostatic Test Pump 1 - 15,000 PSIG Dead Weight Tester 1 - Lube Oil Flushing System; 650 GPM at 50 PSI Drop with Test Sample Tank and 500-Gallon Storage Tank.
* All trademarks and registered trademarks are the property of their respective owners.
RECENT INSTALLATIONS
Year
2009 2008 2010 2008 2010 2008 2008 2010 2010 2010 2010 2010 2008 2010 2010 2008 2007 2010 2010 2009
Company
AG Equipment Alon USA Atlas Copco BP America Caterpillar Chesapeake Energy ConocoPhillips Cummins Power Generation DCP Midstream Dow Chemical EnCana Oil & Gas Exterran Energy Golden Pass LNG John Zink Johnson Controls Kobelco EDTI Compressors Landfill Energy Systems Marathon Petroleum Mayekawa Midrex Technologies NATCO Occidental Permian Patten Power Systems Pilkington North America REC Silicon Sinclair Refining Suncor Energy Valero Refining Wagner Power Systems Waste Management
Locations
Bolivia Boulder, WY Queensland, Australia Crane City, TX Lafatette, IN Copperhead Facility Ferndale, WA New Orleans, LA Midkiff, TX Plaquemine, LA Fort Lupton, CO Mont Belvieu, TX Sabine Pass, TX Tulsa, OK Peru Durango, Mexico Brevard County Landfill, FL Garyville, LA Saudi Arabia Sabine Pass, TX Bossier City, LA Montreal, Canada Columbia Ridge Lathrop, CA Paulsboro, NJ Casper, WY Sarnia, ON, Canada Albuquerque, NM New Milford, CT
Service
Jacket Water Cooler, Interstage Cooler Desmoking Recycle Cooler Lube Oil Cooler Interstage Cooler Engine Cooler Natural Gas Cooler Interstage Cooler, Discharge Cooler, Glycol Cooler Engine Cooler Lean Amine Cooler Condenser Stripping Gas Cooler Amine Cooler Interstage Cooler, Discharge Cooler Service Liquid Cooler Oil Cooler Oil Cooler Engine Cooler Water Cooler Oil Cooler Lube Oil Cooler
2009 2008 2007 2008 2008 2010 2008 2008 2010 2007
Reflux Condenser, Amine Cooler Gas Cooler Jacket Water Cooler Water Cooler Oil Cooler Reform Product Condenser Reflux Cooler Engine Cooler Jacket Water Cooler
St. Charles Refinery, LA Stripper Overhead Condenser
ENGINEERING & CONSTRUCTION INSTALLATIONS

Year
2008 2008 2008 2006 2008 2008 2007 2009 2010 2010 2008 2007 2007 2006
Company
Ambitech Engineering BCCK Engineering Burns & McDonnell CB&I Howe Baker Englobal Engineering Fluor Daniel
Koch Modular Process Systems Linde Process Plants Optimized Process Design Saulsbury Engineering Technip Thermo Design Engineering Ventech Engineers International Willbros Engineers
Locations
Rosemount, MN Sublette County, WY Delaware City, DE Texas Big Spring, TX Moses Lake, WA
Paramus, NJ Alaska Sheridan, TX West Texas Beaumont, TX St. Petersburg, Russia Trinidad Longville, LA
Service
Steam Coil Regeneration Gas Cooler SWS Pump Around Cooler Amine Stripper Condenser, Lean Amine Cooler, Sour Water Cooler Reactor Effluent Condenser Overhead Condenser
Cooling Water Condenser, Feed Cooler Start-up Cooler, Fuel Cooler Depropanizer Reflux Condenser Refrigerant Condenser Interstage Cooler Natural Gas Cooler Condenser Natural Gas Cooler
GAS TRANSMISSION INSTALLATIONS

Year
2010 2007 2007 2010 2007 2009 2010 2008 2010 2009 2008 2007 2007 2008 2008
2008
Company
AG Equipment Alliance Pipeline Chesapeake Energy Compressor Systems El Paso Natural Gas Enbridge Pipeline Enterprise Products Exterran Kinder Morgan Louisville Gas & Electric Nicor Gas OneOK Plains Exploration & Production Williams Field Services Wyoming Interstate Gas
XTO Energy
Locations
Pakistan Saskatchewan, Canada Alvarado, TX Columbia Cheyenne, WY Gordon, TX Yokum, TX Lysite, WY Snyder, TX Muldraugh, KY Troy Grove, IL North Dakota Derby Acres, CA Opal Substation Pueblo, CO
Emery County, UT
Service
Lube Oil Cooler Natural Gas Cooler Gas Cooler Gas Cooler Gas Cooler Condenser Propane Condenser Natural Gas Cooler 1st and 2nd Stage Discharge Cooler, Jacket Water Cooler Jacket Water Cooler Natural Gas Cooler Gas Cooler Natural Gas Cooler Sweet Gas Cooler Natural Gas Cooler
Natural Gas Cooler
MAJOR SUBCONTRACTORS
MATERIALS
Subvendor
Webco Tubes, Inc. Port City Plate American Alloy Metals, Inc. Mattsco Supply
Material
Tubes (C.S.) Tubes (Import C.S., S.S., & Alloys) Plate (C.S.) Plate (C.S. with HIC testing) Plate (S.S. & Alloys) Flanges, Pipes, Fittings
Location
Sand Springs, OK Sand Springs, OK Tulsa, OK Houston, TX Tulsa, OK Tulsa, OK
COMPONENTS
Subvendor
Reliance Electric Cofimco The Unlaub Co. Airtech Products, Inc. Frank W. Murphy Mfg.
Component
Motors Fans Drive Components (Dayco, Dodge) Louvers Vibration Switches
Location
Tulsa, OK Houston, TX Tulsa, OK Sand Springs, OK Tulsa, OK
FABRICATION ACTIVITIES
Subvendor
Metal Services Inc. Lewis Industries Tulsa Gamma Ray Precision Heat Treating Superior Sandblasting AZZ Galvanizing Services
Fabrication
Structural Fabrication & Assembly Nozzle Assembly Welding RT PWHT Sandblasting, Painting & Zinc Metalizing Hot Dip Galvanizing
Location
Tulsa, OK Collinsville, OK Tulsa, OK Tulsa, OK Sand Springs, OK Chelsea, OK
SHIPPING
Truck Width: Length: Weight: A Choice of Major Contract Freight Firms is Available 18' 20' Surrounding States 60' Pre-assembled Units up to 30 Tons
Rail Water Air
Missouri-Pacific Spur into Facilities Port of Catoosa (Barge to the Mississippi River) Tulsa International Airport

Smithco Product Brochure 2011

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Smithco Product Brochure 2011

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REFINING & PROCESSING

President Director of Sales & Engineering Controller Quality Control

Tom Montgomery Carl Henderson Lloyd Hursh Jim Matthews

Non-Destructive Examination: ASME Code Inspections:

St. Charles Refinery, LA Stripper Overhead Condenser

ENGINEERING & CONSTRUCTION INSTALLATIONS

GAS TRANSMISSION INSTALLATIONS

Rail Water Air

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