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Metrological recording of deformation development in ultra-high performance concrete (UHPC) in a triaxial test cell
1. Introduction and motivation
Ultra-high performance concrete (UHPC) is a new, very structurally dense concrete with a high strength of up to 250 N/mm2, that is similar to steel. It is up to ten times stronger than ordinary concrete and demands innovative design concepts, that are more like lightweight construction than traditional concrete construction. The material advantages and special qualities of UHPC compared to normal concrete, produce structural solutions that are characterized by a significantly lower intrinsic weight and by "open structures". This type of structure is vastly more susceptible to dynamic excitation and fatigue loading than normal concrete constructions. As, in UHPC structures, predominantly uniaxial stresses occur in rod-shaped components, and multiaxial stresses in compact components and when introducing concentrated forces, it is the aim of a research project supported by the German Research Foundation (DFG) as part of a priority program, to investigate both analytically and by experiment, the fatigue behavior of UHPC under uniaxial and triaxial loading. The parameters for a three-dimensional, mechanical model for UHPC with anisotropic damage should be defined by analyzing principal meridian tests (the rotationally symmetrical stress and deformation states).
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Fig. 1: Fracture envelope, shown in the Haigh-Westergaard coordinates (top) and the threephase model for UHPC in the principal meridian section The principal meridian stress states are particularly interesting for the three-phase model that has been developed. These are the stress states with predominantly compressive loading in the axial direction and the rotationally symmetrical transverse stress states. To determine the requisite parameters, static as well as dynamic uniaxial and triaxial experimental investigations are being carried out at the Institut fr Massivbau (Institute for Concrete Construction) at the University of Leibnitz in Hanover.
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Fig. 2: DBTA60-100-RT-DYN dynamic triaxial test cell The pressure chamber is sealed against the upper load stamp by a step seal let into the upper closure. Axial force is applied by a 1 MN cylinder of an existing universal loading frame. The transverse pressure is generated directly by the servo-hydraulic test device and is driven, phase-synchronized with the 5 Hertz loading frequency, by the PCS 8000 multi-channel control made by Walter & Bai. A 3 mm thick, nitrile butadiene rubber sample sleeve protects the UHPC test specimen from the oil. Because the oil pressure chamber is so large, it is also possible to place additional measurement technology directly on the test specimen, in the surrounding oil (see section 3.2.3). The measurement signals can be taken out of the pressure vessel by a total of 8, 4-wire electrical leadthroughs. The test cell is designed for oil pressures up to 1000 bar. The volume of oil in the cell can be reduced from approx. 8 liters to approx. 1.5 liters with the aid of special aluminum packing, so that a "proper" sinusoidal loading can be implemented in the transverse direction as well.
Fig. 3: Triaxial test cell in the test rig Some of the measurement channels are also relevant to control. It is therefore necessary to first record these channels (cylinder pressure, LVDTs, circumferential extensometer) with the PCS-8000 control system, and then, in the same control timing (0.125 ms), transfer them to the amplifier, again via the analog output modules (0-10 V). This diversion is not necessary for the pressure transmitter (transverse pressure) and the laser distance sensors, as the voltage signal for both the systems can be measured in parallel. To enable sufficient measurement channels to be recorded, three carrier frequency amplifiers of the Spider8 type, from HBM, were cascaded, to make a total of 24 measurement channels available. The measured values are recorded and stored on the PC using catmanProfessional (Version 6.0), also from HBM. A data capture frequency of 100 Hz., was selected for a loading frequency of 5 Hz. This sampling rate allows the peaks to be recorded with sufficient accuracy, whilst also making it possible to handle the accumulated volume of data, even in longer tests (up to 1.5 billion load cycles). The measurement signals of the strain gages and temperature sensors were exclusively recorded by the amplifier. The modular arrangement of the Spider8 modules means that it is also possible to subsequently add additional measurement channels. Figure 4 shows a diagram of the test setup with the triaxial test cell, instrumentation, control system. and measurement acquisition.
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Fig. 4: System outline: triaxial test cell, instrumentation, control system and amplifier More details of the instrumentation used and its special qualities, are given in the sections below.
Fig. 5: Measurement technology outside the triaxial test cell A P2VA1 pressure transducer (D-1) screwed into the triaxial test cell from outside in the upper area of the pressure chamber, records the oil pressure (up to 1000 bar) and returns a voltage signal (0.5-10 V). For some of the tests, an additional P5MA absolute pressure transducer (D2), with a measuring range up to 500 bar, was used at the lower cell inlet. This measurement signal was directly acquired by the Spider8 amplifier. On the one hand, this meant that the measurement signal of the pressure transducer could be monitored (redundancy), and on the other, that this second pressure sensor could be used to check whether a phase shift occurs in the pressure chamber during dynamic loading. The distance between the test bench with the complete triaxial test cell on it, and the spherical cylinder cap, is registered by three laser distance sensors, L1 to L3. The sensors that are used have a measuring range of between 16 and 26 mm, with a resolution of 5 m, and return a voltage signal (0-10 V) for this range. The advantage of laser distance sensors, particularly in dynamic investigations, is that they do not have any mechanical components, and can therefore also endure vast numbers of load cycles without wearing. The deformations measured by the laser distance sensors include not only the pure deformation of the test specimen, but also deformation content from the upper and lower load stamps, as well as the non-linear effects of startup. To exclude this additional and sometimes non-linear deformation content, the instrumentation must be placed directly on the test specimen, in the oil.
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circumferential extensometer in the center of the sample cylinder, and three differential transformers, each offset by 120. Another way to record the deformation development is to use strain gages (SG), applied to the UHPC test specimen. The special aspect here is that the strain gages are directly exposed to an ambient pressure of up to 1000 bar. Eight pressure-proof electrical leadthroughs (4-pin Lemo S0 4) in the cover of the cell allow you to be flexible about using different measuring instruments in the cell. Inductive displacement transducers in a differential transformer circuit (LVDT) A clamping device for three LVDTs, LVDT1 to LVDT3, allows the axial deformation of the sample to be measured very close to the test specimen. According to the manufacturer, the LVDTs can be used at oil pressures up to 1000 bar, and have a measuring range of 5 mm. The clamping ring is close to the test specimen, on the upper load stamp, and has a magnetic retainer for the plunger, at 120 increments, to protect the LVDT, should the measuring range be exceeded (see Figure 6, left).
Fig. 6: Inside setup of triaxial test cell and instrumentation Circumferential extensometer The circumferential extensometer is designed for use inside pressure vessels, with mineral oil as the pressure medium (up to 1350 bar), and it allows changes in the circumference of the cylindrical concrete sample to be measured. The extensometer is attached directly to the sample by a high-precision chain of special rollers. The complete unit is automatically held by the integral springs. The zero point is easily adjusted by a mechanical setting screw. The measuring range of the clip, which has a measurement principle based on a strain gage full bridge, is 12 mm in total (-2 mm to +10 mm). A breakaway device prevents destruction of the extensometer, should the test specimen suddenly fracture. To prevent the measurement results being falsified by the elastic MBR sample sleeve, very thin, transparent Fluoropolymer shrink-fit tubing was used for tests with the circumferential extensometer in the central area of the test specimen (see Figure 6, right). Strain gages Whereas the methods of measurement previously described all represent integral measurement over the entire circumference and height of the sample, strain gages can be used to observe the local development of deformation. It is worth noting here that when using strain gages, preparation of the test specimen, and incorporation into the cell are appreciably more time-consuming and cost-intensive. LY41-20/120 strain gages from HBM, with a measuring grid length of 20 mm, are used here. These are applied to the concrete with X60 adhesive, after the surface has been slightly roughened and cleaned. Solder terminals (LS 5) are also used, as the connection cables will be loaded more heavily when the test specimen is inserted into the MBR sleeve. As many as three strain gages can be positioned vertically (SG-l), and horizontally (SG-t), as required. The connection cables run inside the sample sleeve and reach the oil chamber at the top end of the sleeve (Figure 7). The active bridge is extended to a half bridge by a compensating strain gage. The compensating strain gage is also located on a UHPC specimen in the oil-filled pressure chamber of the cell. During the tests, both the strain gages are heated equally by the oil circulating around them. Preliminary tests have shown that the transverse pressure has very little influence on the measured values. Strain gage measurement works very reliably in static tests, but with the dynamic transverse pressure loading, there are an increasing number of strain gage failures (see section 3.2.5), caused by the tiny air voids close to the surface, below the strain gages, that had not previously been visible (see Figure 7, right).
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Fig. 7: Test specimen with strain gages applied Temperature sensors An encapsulated Pt-100 sensor (resistance thermometer) was used as a temperature sensor to record the oil temperature in the pressure chamber. Dynamic loading causes the oil in the pressure chamber to heat up to approx. 50C. A further Pt-100 sensor recorded the ambient temperature right next to the triaxial test cell in the test rig. The resistor was extended to a half bridge for connection to the amplifier.
Fig. 8: Axial and transverse stress curves After the initial installation of the test rig, extensive test series were carried out with strain gages installed in parallel (along and across), LVDTs, circumferential extensometers and laser distance sensors. Figure 9 (left) shows the axial and transverse strains determined by the strain gages on the UHPC test specimen. As a comparison, look on the right of Figure 9 at the axial strains determined from the LVDTs, and the transverse strain defined by the circumferential extensometers. The measured values of the LVDTs were reduced by calculating the steel deformation of the load stamp.
Fig. 9: The strain curves of strain gages (left) and LVDTs (right) Both methods of measurement produced virtually the same axial stress on fracture (B 6.8 0/00). With the LVDTs, a small, non-linear startup effect is noticeable after starting the initial hydrostatic load. This is as a result of the upper and lower load stamps pressing against the test specimen. The strain gages purely record the test specimen strain. The deformation measurements with the laser distance sensors (Figure 10) between the test
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bench and the force plate of the axial cylinder, include far more influences from the test setup. These include elastic content from the steel load stamp and linear deformation content from the test setup, as well as content from the non-linear startup effects, that decrease as the axial load increases.
Fig. 11: Strain gage measured values during dynamic loading SG-2 returns realistic measured values up to approx. 13000 load cycles (point 2), even if there are a few failures. The strain values at minimum stress for SG-3 correspond well to those of SG-2, up to approx. 5000 load cycles (point 3). SG-3 at minimum stress (minimum compression of the test specimen) then returns no further measured values, whereas the same strain gage at maximum compression returns plausible values up until fracture. Once the strain gages have failed, the last measurand remaining in the dynamic tests is supplied by the laser distance sensors outside the triaxial test cell. Recognizable in their curve (Figure 12) is the characteristic development of deformation found in concrete under fatigue loading.
Fig. 12: Deformation measurement of the laser distance sensors during dynamic loading
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References
[Chen-1982] Chen, W. F.:Plasticity in Reinforced Concrete. McGraw-Hill, New York, 1982. [Dahl-1992] Dahl, Karre K. B.; The Calibration and Use of Triaxial Cell, Danmarks Tekniske Hojskole, 1992 [Dsterloh 2007] Dsterloh, U.: Triaxiale Kompressionsversuche an UHPC-Beton, Bericht (unverffentlicht), Institut fr Aufbereitung und Deponietechnik, Professur fr Deponietechnik und Geomechanik, Technische Universitt Clausthal, 2007 [Ertel/Grnberg-2010] Ertel, Chr.; Grnberg, J.: Triaxial Fatigue Behaviour of Ultra High Performance Concrete; 3rd fib International Congress; May 29 June 2, 2010, Washington, D.C. (accepted) [Grnberg/Ghlmann-2005] Grnberg, J.; Ghlmann, J.: Versagensmodelle fr Beton unter monotoner Beanspruchung und Ermdung. Bauingenieur, Band 80. Mrz 2005 [Grnberg et al. 2007] Grnberg, J., Lohaus, L., Ertel, C. Wefer, M.: Mehraxiales mechanisches Ermdungsmodell von Ultra-Hochfestem Beton Experimentelle und analytische Untersuchungen, Beton- und Stahlbetonbau, Heft 6, 2007 [Grnberg et al. 2008] Grnberg, J., Lohaus, L., Ertel, C. Wefer, M.: Multi-Axial and Fatigue Behaviour of ultrahighperformance concrete (UHPC), Proceedings of the 2nd International Symposium on Ultra-High Performance Concrete, 05.-07.03.2008, Kassel [Kupfer-1973] Kupfer, H.: Das Verhalten des Betons unter mehraxialer Kurzzeitbelastung unter besonderer Bercksichtigung der zweiaxialen Beanspruchung. DAfStb, Heft 229, Ernst & Sohn, Berlin, 1973. [Rogge-2002] Rogge, Andreas; Materialverhalten von Beton unter mehraxialer Beanspruchung, Dissertation, Lehrstuhl fr Massivbau, TU Mnchen, 2002. [Schmidt-2008] Sachstandsbericht Ultrahochfester Beton, Deutscher Ausschuss fr Stahlbeton, Heft 561, Beuth, 2008
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