Cms Bizhub Pro c6500 C6500e 1-1-0 en

C6500/C6500e CMS Replacement Instructions
Contents
1 Introduction
CMS ............................................................................................... 1-3 Notices to the customer who employs the CMS ........................... 1-3 Registered trademark .................................................................... 1-3 1.1 Safety instructions............................................................................ Warning and precaution symbols .................................................. Meaning of symbols....................................................................... Operations before replacing any part ............................................ CMS part replacement operation................................................... Power plug ..................................................................................... When any abnormal condition is found ......................................... 1-4 1-4 1-4 1-5 1-5 1-6 1-7
1.2
Caution notations and caution labels ............................................. 1-8
bizhub PRO C6500/bizhub PRO C6500e

2.1 Maintenance procedure of the housing section............................ Removing the dust-proof filter 1 assy............................................ Reinstalling the dust-proof filter 1 assy ......................................... Removing the dust-proof filter 2 assy............................................ Reinstalling the dust-proof filter 2 assy ......................................... 2-3 2-3 2-4 2-5 2-6
2.2
Maintenance procedure of the toner collection box ..................... 2-7 Removing the toner collection box assy........................................ 2-7 Reinstalling the toner collection box assy ..................................... 2-9 Maintenance procedure of the paper feeding section................ Removing the pick-up roller/paper feed roller rubber.................. Reinstalling the pick-up roller/paper feed roller rubber ............... Removing the separation roller rubber ........................................ Reinstalling the separation roller rubber ...................................... 2-10 2-10 2-14 2-15 2-16
2.3
2.4
Maintenance procedure of the bypass feed tray section ........... 2-17 Removing the pick-up roller/paper feed roller rubber.................. 2-17 Reintalling the pick-up roller/paper feed roller rubber ................. 2-21 Maintenance procedure of the fusing section ............................. 2-22 Removing the fusing unit ............................................................. 2-22 Reinstalling the fusing unit ........................................................... 2-26
2.5
bizhub PRO C6500 / bizhub PRO C6500e
Contents-1
PF-601/HT504
3.1 Maintenance procedure of the tray section.................................... 3-3 Removing the pick-up rubber/paper feed roller ............................. 3-3 Reinstalling the pick-up rubber/paper feed roller ......................... 3-10 Removing separation roller ........................................................... 3-11 Reinstalling the separation roller................................................... 3-16
DF-609
4.1 Maintenance procedure of the paper feeding section................... 4-3 Removing the paper feed unit ........................................................ 4-3 Reinstalling the paper feed unit ...................................................... 4-6 Removing the pick-up roller/paper feed roller ................................ 4-7 Reinstalling the pick-up roller/paper feed roller............................ 4-11 Removing the separation roller ..................................................... 4-12 Reinstalling the pick-up roller/paper feed roller............................ 4-14 Cleaning the timing sensor (PS302).............................................. 4-15 Removing the registration roller cover.......................................... 4-17 Reinstalling the registration roller cover........................................ 4-18 Cleaning the registration roller...................................................... 4-19 Cleaning the registration sensor (PS301)...................................... 4-21
Appendix
5.1 Replacement parts list ...................................................................... 5-3 Main body ....................................................................................... 5-3 Paper feeding unit PF-601 .............................................................. 5-4 Document feeder DF-609 ............................................................... 5-4
Contents-2
Introduction
Introduction
Introduction
CMS The CMS (Customer Maintenance Support) is a system that supports the customer who conducts a parts replacement operation by himself without getting an technical assistance from the customer engineer, to minimize the downtime (shutdown period of the machine operation) of the machine of the customer. Notices to the customer who employs the CMS When you want to employ the CMS, be sure to follow the instructions given by the customer engineer. And also, when you conduct a part replacement operation, be sure to read each replacement instruction and follow the specific instructions given in it. For your safety while in the replacement operation, be sure to keep this CMS Instructions for Replacement safely, and also be careful not to get it lost. Should it get lost, contact our service representative. Registered trademark bizhub PRO is a registered trademark of KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Copyright 2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
1-3
1
1.1 Safety instructions
Introduction
For your safe operation, the following are the descriptions of the notices and requests that you have to follow when replacing parts. Be sure to read them carefully before conducting any part replacement operation. - Be sure to keep this CMS Replacement Instructions not to get it lost. - Be sure to follow the caution items given in the CMS Replacement Instructions. Warning and precaution symbols In this CMS Replacement Instructions and on the copier, various types of graphic expressions are employed to allow you to conduct a part replacement operation properly without causing harm to you as well as other people, and also damage to the property. The following indicators are used on the warning labels or in this manual to categorize the level of safety warnings.
7 WARNING
Ignoring this warnings could cause serious injury or even death. % Do not ignore these safety advices.
7 CAUTION
Ignoring this cautions could cause injury or damage to property. % Do not ignore these safety advices.
Meaning of symbols
Symbol Meaning A triangle indicates a danger against which you should take precaution. A diagonal line indicates a prohibited course of action. Example Meaning This symbol warns against possible causes of burns.
This symbol warns against dismantling the device.
A black circle indicates an imperative course of action.
This symbol indicates you must unplug the device.
1-4
Introduction Operations before replacing any part
7 CAUTION
Warning When conducting a part replacement operation, be sure to get guidance from the customer engineer. And also, read the CMS Replacement Instructions carefully before conducting a part replacement operation by following the prescribed procedure and using tools also prescribed. Be sure not to conduct any operations other than those described in the CMS Replacement Instructions. When the prescribed procedure and tools are not employed, this may cause damage to the copier or you may get injured. Before starting operations, be sure to unplug the power cords of the copier main body and the optional equipment from the power outlet. When the power cord is plugged into the power outlet, some electrical components may be energized even if the power switch is turned off. So, be careful not to get an electric shock. The temperature gets high in the vicinity of the fusing unit. Be careful not to come into contact with it, or you may get burned.
Symbol
CMS part replacement operation
7 WARNING
Warning Do not allow any metal parts such as clips, staples and screws to fall into the inside or opening of the copier. They may cause a short circuit to the internal parts of the copier, thus leading up to a risk of an electric shock or fire. Check the wiring harness for squeezing and any other damage. Current may leak, thus leading up to a risk of an electric shock or fire.
Symbol
1-5
1
Power plug
Introduction
7 WARNING
Warning Be sure to avoid plugging or unplugging the power cord with a wet hand. You may get an electric shock.
Symbol
Be sure to plug the power cord securely into the power outlet. Otherwise, a fire may result, or you may get an electric shock.
7 CAUTION
Warning When unplugging the power cord from the power outlet, be careful not to pull the power cord. Otherwise, a fire may result with the power cord damaged, or you may get an electric shock.
Symbol
1-6
Introduction When any abnormal condition is found
7 WARNING
Warning When the copier gets hot abnormally, or when it gives out smoke, a foul smell or abnormal noise, turn off the power switch at once. And then be sure to unplug the power cord from the power outlet and contact our service technician. When the copier is let fall or when the cover is damaged, turn off the power switch at once. And then, be sure to unplug the power cord from the power outlet and contact our service technician. Using the copier as it is may lead up to a fire, or you may get an electric shock.
Symbol
7 CAUTION
Warning Some internal parts of the copier develops a high temperature, and you may get a burn when you come into contact with one of these parts. When checking the internal parts while in a part replacement operation, be careful not come into contact with a section like these (around the fusing unit) with a symbol indicating "High Temperature" provided.
Symbol
1-7
1
1.2 Caution notations and caution labels
Introduction
For this copier, there are the caution notations or labels for safety operations provided at the locations as shown below. Be sure to take every care to avoid any accidents while in the part replacement operation.
CAUTION
DO NOT put your hand between the main body and developing fixing unit; otherwise you may be injured.
CAUTION
The fixing unit is very hot. To avoid getting burned DO NOT TOUCH.
CAUTION
DO NOT INSERT your finger into the two RADF hinge portions; otherwise you may be injured.
CAUTION
DO NOT put your hand between the main body and developing fixing unit; otherwise you may be injured.
1-8
Introduction
WARNING
DO NOT throw the toner recovery box into a fire. If it is thrown into a fire, the toner may ignite and cause a dangerous situation.
1-9
Introduction
1-10
2
2.1

Maintenance procedure of the housing section
Removing the dust-proof filter 1 assy Periodically replaced parts/cycle: - Dust-proof filter 1 assy: Every 200,000 prints (actual replacement cycle: Varies depending on the coverage, the developing roller drive distance and temp/humidity)
Turn OFF the sub power switch.
left front door
main power switch
sub power switch
2 3
Open the left front door, and then turn OFF the main power switch. Unplug the power cord.
2-3
2
4
bizhub PRO C6500/bizhub PRO C6500e Remove the screw, and remove the filter cover.
screw
filter cover
Remove the dust-proof filter 1 assy.
dust-proof filter 1 assy
Reinstalling the dust-proof filter 1 assy % Reinstall the above parts following the removal steps in reverse.
2-4
bizhub PRO C6500/bizhub PRO C6500e Removing the dust-proof filter 2 assy Periodically replaced parts/cycle: - Dust-proof filter 2 assy: Every 200,000 prints
left front door
main power switch
sub power switch
2 3
2-5
2
4
bizhub PRO C6500/bizhub PRO C6500e Loosen the two screws and remove the filter cover.
screws
filter cover
Pull out the dust-proof filter 2 assy from the filter cover.
filter cover dust-proof filter 2 assy
Reinstalling the dust-proof filter 2 assy % Reinstall the above parts following the removal steps in reverse.
2-6
2.2
Maintenance procedure of the toner collection box

Removing the toner collection box assy Periodically replaced parts/cycle: - Toner collection box assy: Every 50,000 prints
left front door
main power switch
sub power switch
2 3
2-7
2
4
bizhub PRO C6500/bizhub PRO C6500e Open the toner collection door, and pull out the toner collection box assy.
toner collection door
toner collection box assy
2-8
Peel off the label on the toner collection box assy and close the opening of the toner collection box assy with the label.
label
opening
label
toner collection box assy
Reinstalling the toner collection box assy % Reinstall the above parts following the removal steps in reverse.
2-9
2
2.3
Maintenance procedure of the paper feeding section

Removing the pick-up roller/paper feed roller rubber Periodically replaced parts/cycle: - Pick-up roller: Every 2,400,000 prints (actual replacement cycle: every 800,000 feed) - Paper feed roller rubber: Every 400,000 prints (actual replacement cycle: every 125,000 feed)
2
Note
The tray 1 was used to illustrate the replacement procedure below. The procedure is the same for the tray 2 and tray 3.
left front door
main power switch
sub power switch
2 3
2-10
Pull out the paper feed tray 1.
paper feed unit cover screws screws
paper feed unit cover
paper feed tray 1
Remove the four screws and remove the paper feed unit cover.
2-11
2
6
Disconnect the connector 1.
fixing shaft screw screw connector 2 connector 1
paper feed unit
7 8
Remove the screw and loosen the fixing shaft screw. Slide the paper feed unit in the direction of the arrow, and lift the unit to remove it disconnecting the connector 2.
2-12
Remove the two C-clips, slide the two bearings outward, and remove the paper feed roller assy.
C-clips
bearing bearing
paper feed roller assy
Before installing the paper feed roller assy, make sure the rollers are free of grease or dust.
2-13
2
10
Remove the bearing.
C-clip 1
paper feed roller pick-up roller C-clip 2 bearing
arrow mark 1
arrow mark 2
paper feed roller rubber painted mark
11
Remove the C-clip 1 and remove the pick-up roller. When installing the pick-up roller, be sure that the arrow mark 1 is facing toward the C-clip 1.
12
Remove the C-clip 2 and remove the paper feed roller. When installing the paper feed roller, be sure that the arrow mark 2 is facing toward the C-clip.
13
Remove the paper feed roller rubber from the paper feed roller. When installing the paper feed roller rubber, be sure that the painted mark is facing toward the arrow mark 2.
Reinstalling the pick-up roller/paper feed roller rubber % Reinstall the above parts following the removal steps in reverse.
2-14
bizhub PRO C6500/bizhub PRO C6500e Removing the separation roller rubber
Periodically replaced parts/cycle: - Separation roller rubber: Every 400,000 prints (actual replacement cycle: every 125,000 feed)
2
Note
The tray 1 was used to illustrate the replacement procedure below. The procedure is the same for the tray 2 and tray 3.
left front door
main power switch
sub power switch
2 3
2-15
2
4
bizhub PRO C6500/bizhub PRO C6500e Remove the paper feed roller assy. For details, refer to "Removing the pick-up roller/paper feed roller rubber" on page 2-10.
separation roller
C-clip
painted mark separation roller separation roller rubber
Remove the C-clip and remove the separation roller. Before installing the separation roller, make sure the roller is free of grease or dust.
Remove the separation roller rubber from the separation roller. When installing the separation roller rubber, be sure that the painted mark is facing toward the C-clip.
Reinstalling the separation roller rubber % Reinstall the above parts following the removal steps in reverse.
2-16
2.4
Maintenance procedure of the bypass feed tray section

Removing the pick-up roller/paper feed roller rubber Periodically replaced parts/cycle: - Pick-up roller: Every 4,000,000 prints (actual replacement cycle: every 800,000 feed) - Paper feed roller rubber: Every 1,400,000 prints (actual replacement cycle: every 125,000 feed)
left front door
main power switch
sub power switch
2 3
2-17
2
4
bizhub PRO C6500/bizhub PRO C6500e While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU.
lever
Remove the six screws and remove the paper feed solenoid cover.
screws
paper feed solenoid cover
screws
2-18
Remove the C-clip.
bearing
C-clip
paper feeder roller unit
2-19
2
7
bizhub PRO C6500/bizhub PRO C6500e Remove the bearing and remove the paper feed roller unit. When installing the paper feed roller unit, be sure to fit the actuator in the detection section of the paper empty sensor/BP (PS47).
paper empty sensor/BP (PS47) paper feed lift-up lever actuator
paper feeder roller unit
When installing the paper feed roller unit, bring the tip of the paper feed lift-up lever into contact with the undersurface of the plate of the paper feed roller unit.
Remove the C-clip, pull out the shaft, and remove the pick-up roller assy.
shaft
pick-up roller assy
pick-up roller
C-clip
2-20
9 10
Remove the pick-up roller from the pick-up roller assy. Remove the paper feed roller assy from the shaft.
painted mark
shaft paper feed roller assy gear paper feed roller rubber
11
Remove the paper feed roller rubber from the paper feed roller assy. When installing the paper feed roller rubber, be sure that the painted mark is facing toward the gear.
Reintalling the pick-up roller/paper feed roller rubber % Reinstall the above parts following the removal steps in reverse.
2-21
2
2.5
Maintenance procedure of the fusing section
7 CAUTION
Precaution for high temperature Immediately after turning off the main power switch or the sub power switch, the fusing section is very hot and you may get burnt. % Be sure to start operations when the temperature cools down sufficiently.
Removing the fusing unit
left front door
main power switch
sub power switch
2 3
2-22
While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU.
lever
Open the front door and the toner supply section.
2-23
2
6
bizhub PRO C6500/bizhub PRO C6500e Remove the screw, and remove the connector cover.
screw
connector cover
connector
Disconnect the connector.
2-24
Remove the screw, and remove the knob.

knob
screw
screws
front fusing cover
Remove the two screws and remove the front fusing cover.
2-25
2
10
bizhub PRO C6500/bizhub PRO C6500e Disconnect the two connectors.
reverse/exit section
fusing unit
screw
connectors
11 12
Open the reverse/exit section. Remove the screw and remove the fusing unit. When installing/removing the fusing unit, be sure to hold both ends of the unit and slide it toward you in the direction of the arrow before lifting up the unit.
Reinstalling the fusing unit % Reinstall the above parts following the removal steps in reverse.
2-26
PF-601/HT504
PF-601/HT504
3
3.1
PF-601/HT504
Maintenance procedure of the tray section
Removing the pick-up rubber/paper feed roller Periodically replaced parts/cycle: - Pick-up rubber: Every 600,000 prints (actual replacement cycle: every 300,000 feed) - Paper feed roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
2
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up these two rollers.
left front door
main power switch
sub power switch
2 3
Open the left front door, and then trun OFF the main power switch. Unplug the power cord.
3-3
3
4
Open the front door.
PF-601/HT504
hole
tray lock lever
front door
tray vertical conveyance unit guide plate
Open the vertical conveyance unit guide plate (tray 4 only).
3-4
PF-601/HT504
3
Insert a screwdriver or a similar tool into the hole, lift up the tray lock lever slightly, and pull out the tray. Do not pull out tray all the way. Hold tray so that the stopper on the left side of the tray pushed in, and make the pick-up holder assy placed horizontally (paper feed position).
stopper pick-up holder assy tray
3-5
3
7
PF-601/HT504 Rotate the pick-up roller in the direction of the arrow (clockwise as seen from the front side) and bring the coupling to the shown position.
flat part notch
rear bearing metal plate
coupling
pick-up roller C-clips
front bearing
rear bearing
Be sure not to rotate the pick-up roller against the direction of the arrow forcibly, as the roller is designed not to rotate in that direction.
8 9
Remove the two C-clips. Remove the front bearing.
3-6
PF-601/HT504
3
Move the rear bearing to the rear side. When installing the bearing, hold down the metal plate of the pickup roller assy slightly, and insert the flat part of the rear bearing while keeping it horizontally into the notch of the metal plate. Then, insert the front bearing in the same manner.
10
11
Hold the pick-up roller assy by hand and lift and tilt the paper feed roller so that it rotates on the shaft of the pick-up roller to remove it from both the notch of the bearing and the coupling. When removing the pick-up roller assy, be careful not to damage the sensor with the metal plate.
sensor coupling
bearing
pick-up roller assy
paper feed roller
shaft
3-7
3
12
PF-601/HT504 Remove the pick-up roller shaft from the arm of the paper feed guide plate and remove the pick-up roller assy.
pick-up roller assy
arm
pick-up roller shaft
13
Remove the C-clip, pull out the shaft, and remove the pick-up roller.
pick-up roller C-clip shaft
3-8
PF-601/HT504
3
Remove the pick-up rubber from the pick-up roller. Replace the pick-up rubber. Remove the C-clip and remove the bearing 1.
bearing 1 paper feed roller bearing 2 shaft
14 15 16
C-clip
17 18
Slide the bearing 2 and remove the paper feed roller together with the shaft. Remove the actuator from the shaft.
actuator shaft
C-clip
paper feed roller collar
3-9
3
19 20
PF-601/HT504 Remove the C-clip and pull out the paper feed roller from the collar. Replace the paper feed roller.
collar of the separation roller
collar of the paper feed roller
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside while the collar of the separation roller has no one-way mechanism, be sure not to mix up these two rollers.
Reinstalling the pick-up rubber/paper feed roller % Reinstall the above parts following the removal steps in reverse.
3-10
PF-601/HT504 Removing separation roller
Periodically replaced parts/cycle - Separation roller: Every 600,000 prints (actual replacement cycle: every 300,000 feed)
2
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up these two rollers.
left front door
main power switch
sub power switch
2 3
3-11
3
4
Open the front door.
PF-601/HT504
hole
tray lock lever
front door vertical conveyance unit guide plate
tray
5 6
Open the vertical conveyance unit guide plate (tray 4 only). Insert a screwdriver or a similar tool into the hole, lift up the tray lock lever slightly, and pull out the tray.
3-12
PF-601/HT504
3
Remove two screws.
metal plate
separation roller assey coupling pin
joint
screws
Disengage the coupling pin from the joint while pressing down the metal plate of the separation roller assy, and remove the separation roller assy. When installing the separation roller assy, press down the metal plate of the separation roller assy and engage the coupling pin to the joint.
3-13
3
9
PF-601/HT504 Remove the C-clip of the separation roller assy and remove the separation roller together with the shaft.
shaft
separation roller
C-clip
3-14
PF-601/HT504
3
Pull out the gear, the collar and the separation roller from the shaft to the arrow-marked direction, and remove them.
10
separation roller shaft
collar gear
collar of the separation feed roller
collar of the paper feed roller
11
Replace the pick-up roller.
2
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside while the collar of the separation roller has no one-way mechanism, be sure not to mix up these two rollers.
3-15
3
Reinstalling the separation roller %
PF-601/HT504
Reinstall the above parts following the removal steps in reverse.
3-16
DF-609
DF-609
4 DF-609
Maintenance procedure of the paper feeding section
Removing the paper feed unit
4
4.1
left front door
main power switch
sub power switch
2 3
Open the left front door, and then trun OFF the main power switch. Unplug the power cord.
4-3
4
4
Open the paper feed cover.
DF-609
locks
paper feed cover paper feed unit paper feed guide
tabs
no paper detection actuator
positioning hole
5 6
Release the two locks of the paper feed guide. Turn the paper feed guide in the direction of the two arrows while pushing in the paper feed unit to the paper feed cover side, and remove the paper feed guide upward. When installing the paper feed guide, fit the three tabs in each positioning hole. When installing the paper feed guide, be sure to put the no paper detection actuator so that it protrudes out of the paper feed guide as shown in the figure on the left.
4-4
DF-609
4
7
Remove the screw and remove the shaft securing plate.
screw
shaft securing plate paper feed unit
C-clip C-clip bearing bearing
Remove the two C-clips.
4-5
4
9
DF-609 Slide the two bearings inward, and remove the paper feed unit. When removing the paper feed unit, be sure not to damage the arm with the shaft.
cover plate
tab
arm
shaft
When installing the paper feed unit, make sure the arm is mounted on the shaft. When installing the paper feed unit, insert the tab under the cover plate as shown in the figure.
Reinstalling the paper feed unit % Reinstall the above parts following the removal steps in reverse.
4-6
DF-609 Removing the pick-up roller/paper feed roller
4
Periodically replaced parts/cycle - Paper feed roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed) - Pick-up roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
left front door
main power switch
sub power switch
2 3 4
Open the left front door, and then turn OFF the main power switch. Unplug the power cord. Remove the paper feed unit. For details, refer to "Removing the paper feed unit" on page 4-3.
4-7
4
5
Remove the bearing.
DF-609
bearing
C-clip
6 7
Remove the C-clip. Slide the gear in the direction of the arrow and remove the pin. Then remove the gear and the belt in the direction of the arrow.
gear belt pin
4-8
DF-609
4
8
Remove the C-clip, then remove the gear and the pin.
gear C-clip pin
Be careful not to lose the pin as it may drop off the shaft when removing the gear.
Remove the arm and the pin.
arm
pin
Be careful not to lose the pin as it may drop off the shaft when removing the arm.
4-9
4
10
DF-609 Remove the C-clip, and remove the pick-up roller assy from the paper feed roller assy.
pick-up roller assy paper feed roller assy C-clip
11
Remove the C-clip and pull out the paper feed roller from the shaft to replace it with new one.
C-clip
paper feed roller
gear
arrow mark
When installing the paper feed roller, make sure that the arrow mark on the paper feed roller is facing the gear.
12
Remove the C-clip. Be careful not to lose the pin as it may drop off the shaft when removing the C-clip.
4-10
DF-609
4
13
Remove the pin and remove the pick-up roller.
pin
pick-up roller C-clip
pick-up roller pin
14
Remove the C-clip. Be careful not to lose the pin as it may drop off the shaft when removing the C-clip.
15
Remove the pin and remove the pick-up roller.
Reinstalling the pick-up roller/paper feed roller % Reinstall the above parts following the removal steps in reverse.
4-11
4
Removing the separation roller
DF-609
Periodically replaced parts/cycle - Separation roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
left front door
main power switch
sub power switch
2 3
4-12
DF-609
4
4
tabs
paper feed cover
tabs
Push the two tabs inward to release the lock and remove the separation unit cover.
4-13
4
6
DF-609 Pinch both ends of the roller shaft and raise the separation roller straight up.
separation roller
Remove the separation unit and replace it with a new one.
separation unit
Reinstalling the pick-up roller/paper feed roller % Reinstall the above parts following the removal steps in reverse.
4-14
DF-609 Cleaning the timing sensor (PS302) Periodically cleaned parts/cycle - Timing sensor (PS302): Every 200,000 prints
left front door
main power switch
sub power switch
2 3
4-15
4
4
Secure the hinge adjustment bracket at 90 degrees.
DF-609
hole metal frame screws DF screws
5 6
Open the DF vertically. Remove the two screws and open the metal frame in the direction of the arrow. The two screws are different from each other, so try not to mix them up.
Clean the timing sensor (PS302) through the hole with a blower brush or a similar tool.
4-16
DF-609 Removing the registration roller cover
4
1
left front door
main power switch
sub power switch
2 3
4-17
4
4
DF-609
screws
paper feed cover registration roller cover
paper feed tray screws
5 6
%
Raise the paper feed tray straight up. Remove the four screws and remove the registration roller cover.
Reinstalling the registration roller cover Reinstall the above parts following the removal steps in reverse.
4-18
DF-609 Cleaning the registration roller Periodically cleaned parts/cycle: - Registration roller: Every 200,000 prints
left front door
main power switch
sub power switch
2 3
4-19
4
4
DF-609 Remove the registration roller cover. For detail, refer to "Removing the registration roller cover" on page 4-17.
registration rollers
5 6
Soak cotton waste with alcohol and wipe the three registration rollers with it. Reinstall the registration roller cover. For details, refer to "Reinstalling the registration roller cover" on page 4-18.
4-20
DF-609 Cleaning the registration sensor (PS301) Periodically cleaned parts/cycle Registration sensor: Every 200,000 prints
left front door
main power switch
sub power switch
2 3
4-21
4
4
DF-609 Remove the registration roller cover. For details, refer to "Removing the registration roller cover" on page 4-17.
registration sensor (PS301)
5 6
Clean the registration sensor (PS301) with a blower brush or a similar tool. Reinstall the registration roller cover. For details, refer to "Reinstalling the registration roller cover" on page 4-18.
4-22
Appendix
Appendix
5
5.1
Appendix
Replacement parts list
Main body
Part name Toner collection box Dust-proof filter 1 (right side) exchanging assy Dust-proof filter 2 (rear side) Feed / reverse (separation) rubber (tray 1) Feed / reverse (separation) rubber (tray 2) Feed / reverse (separation) rubber (tray 3) Feed / reverse (separation) rubber (bypass) Paper feed roller (tray 1) Paper feed roller (tray 2) Paper feed roller (tray 3) Paper feed roller (bypass) Charging corona Y (page) Charging corona M (page) Charging corona C (page) Charging corona K (page) Fusing unit Part number A03UR7020 A03UR7010 65AAR7180 25SA40960E 25SA40960E 25SA40960E 25SA40960E 56AA-458 56AA-458 56AA-458 65AA-520 A03UR7030 A03UR7030 A03UR7030 A03UR7030 A03UR71800
5-3
5
Paper feeding unit PF-601
Part name Pick-up rubber Paper feed roller Separation roller Part number 55VA4111 55VA-483 55VA-483
Appendix
Document feeder DF-609

Part name Pick-up roller Paper feed roller Separation roller Part number 13YH4039 13YH4064 20AJ4015
5-4

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C6500/C6500e CMS Replacement Instructions

Caution notations and caution labels ............................................. 1-8

bizhub PRO C6500/bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

This symbol warns against dismantling the device.

A black circle indicates an imperative course of action.

This symbol indicates you must unplug the device.

bizhub PRO C6500 / bizhub PRO C6500e

Introduction Operations before replacing any part

CMS part replacement operation

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

Introduction When any abnormal condition is found

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

Turn OFF the sub power switch.

left front door

main power switch

sub power switch

bizhub PRO C6500 / bizhub PRO C6500e

Remove the dust-proof filter 1 assy.

dust-proof filter 1 assy

bizhub PRO C6500 / bizhub PRO C6500e

Turn OFF the sub power switch.

left front door

main power switch

sub power switch

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

Maintenance procedure of the toner collection box

Turn OFF the sub power switch.

left front door

main power switch

sub power switch

bizhub PRO C6500 / bizhub PRO C6500e

toner collection box assy

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

toner collection box assy

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

Maintenance procedure of the paper feeding section

Turn OFF the sub power switch.

left front door

main power switch

sub power switch

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e

Pull out the paper feed tray 1.

paper feed unit cover screws screws

paper feed unit cover

paper feed tray 1

bizhub PRO C6500 / bizhub PRO C6500e

bizhub PRO C6500/bizhub PRO C6500e