TECHNICAL CORRECTION

December 2000

Process Industry Practices Piping

PIP PN01CA1S01 Piping Material Specification 1CA1S01 Class 150, Impact Tested Carbon Steel, 0.063" C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pip.org.

Copyright 2000 Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use.

PRINTING HISTORY October 1995 February 1999 Issued as PIP PN01CA1P Revision May 2000 December 2000 Revision Technical Correction

Not printed with State funds

TECHNICAL CORRECTION
December 2000
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -50 to 100 200 TEMP C -46 to 38 93 psig kPag psig kPag ITEM PIPE 265 1825 Calc Calc 250 1725 Calc Calc NOTES 01, 136 NPS 1/2 1-1/2 2 24 26 40 42 48 NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet THRD Latrolet SW Elbolet THRD Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Coupling Coupling (RED) Cap Cap Reducing Insert Union (GJ) Reducer (CONC) Reducer (CONC) Reducer (ECC) Reducer (ECC) Weldolet 90 LR ELL 90 LR ELL 45 LR ELL 45 LR ELL Tee Tee Cap 03 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 02 03 03 03 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 1/2 2 1/2 2 1/2 1-1/2 1/2 2 1/2 1-1/2 1/2 1-1/2 2 24 26 48 2 24 26 48 2 42 2 24 26 48 2 24 26 48 2 24 26 48 2 48 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld Weld Weld SW SW SW SW THRD SW SW THRD THRD SW THRD SW SW Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld XS XS XS Process 150, ASME B16.5a-1998 -50F to 650F (Note 09) 0.063 in. (0.05 in. MIN)

PIP PN01CA1S01 Piping Material Specification Line Class 1CA1S01

MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: Impact Tested Carbon Steel ASME B31.3-1999 None Required Per ASME B31.3

300 149 230 1585 Calc Calc

400 204 200 1380 Calc Calc SCH/RAT XS STD STD CALC

500 260 170 1170 Calc Calc ENDS

600 316 140 965 Calc Calc DESCRIPTION

650 343 125 860 Calc Calc

For NPS 1/2 through NPS 40 (Pressure is limited by A352 GR LCB valve material.)

For NPS 42 through NPS 48 (Note 01)

ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, EFW, ASTM A671-CC60, CLASS 12, S-2 (Ej=1.00) ITCS, EFW, ASTM A671-CC60, CLASS 12, S-2 (Ej=1.00) ITCS, SMLS, ASTM A333-6 (Ej=1.00) ITCS, ASTM A420-WPL6-S, MSS SP-95 ITCS, ASTM A420-WPL6-S, MSS SP-95 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, round head, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, ASME B16.11 ITCS, ASTM A350-LF2 CL 1, MSS SP-79 ITCS, ASTM A350-LF2 CL 1, integral seat, MSS SP-83 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A350-LF2 CL 1, MSS SP-97 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9 ITCS, ASTM A420-WPL6-W, ASME B16.9 ITCS, ASTM A420-WPL6-S, ASME B16.9

03

03 03 03

05

Process Industry Practices

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PIP PN01CA1S01 Piping Material Specification Line Class 1CA1S01

TECHNICAL CORRECTION
December 2000

ITEM VALVES Gate Gate Gate Gate Gate Globe Globe Lift Check Dual PLT Check Dual PLT Check Swing Check Swing Check Ball Ball Ball Ball Ball Ball Ball Ball Ball Lug Butterfly Lug Butterfly Lug Butterfly FLANGES Socket Weld Socket Weld Socket Weld Blind Blind Blind Slip-On Slip-On Weld Neck Weld Neck Weld Neck Weld Neck Pair WN Orifice GASKETS

NOTES 15 06

NPS 1/2 2 1/2 2 1/2 2 3 24 26 48 1/2 2 3 12 1/2 2 3 24 26 48 3 24 26 48 1/2 2 36 36 8 10 12 24 26 48 8 10 12 24 26 48 34 6 24 26 48 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 1/2 24 1/2 24 26 48 2 24 2 24 2 24 2 24 26 48 2 24 2 24 1/2 24 26 48 1/2 24

SCH/RAT Class 150 Class 800 Class 800 Class 150 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 300 Class 300 Class 150 Class 150 Class 300

ENDS RF SW T/SW RF RF SW RF SW

DESCRIPTION ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST, FP ITCS body w/ 316 SS trim, HF ST, FP ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST, piston ITCS body w/ 316 SS disc/ST ITCS body w/ 316 SS disc/ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, HF ST ITCS body w/ 316 SS trim, RTFE ST ITCS body w/ 316 SS trim, RTFE ST ITCS body w/ 316 SS trim, RTFE ST, FP ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST, GO, FP ITCS body w/ 316 SS trim, RTFE ST ITCS body w/ 316 SS trim, RTFE ST, GO ITCS body w/ 316 SS trim, RTFE ST, GO GA01CA500 GA08CA300 GA08CA200 GA01CA501 GA01CA502 GL08CA300 GL01CA500 CL08CA300 CD01CA700 CD01CA701 CS01CA500 CS01CA501 BA03CA300 BA01CA500 BA01CA501 BA01CA502 BA01CA505 BA01CA506 BA01CA503 BA01CA504 BA01CA507 BF01CA700 BF01CA701 BF01CA702

61 07, 26, 63 07, 26, 63 62 62 09 09 08, 09 09 09 09 08, 09 08, 09 08, 09 09 09 09 02 11 12 12 12 13 11, 13 12, 13 14

RF RF SW RF RF RF RF RF RF RF RF

RF FF RF RF RF RF RF RF RF FF RF RF RF

ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B ITCS, ASTM A350-LF2 CL 1, ASME B16.5 ITCS, ASTM A350-LF2 CL 1, ASME B16.36, SW taps 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 Spiral wound Type 304 SS, w/ flexible graphite filler, ASME B16.20, ASME B16.47 Series B dimensions 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 ASTM A320, L7 stud w/ 2 heavy hex nuts ASTM A194, GR 4

BOLTING Stud Bolts

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Process Industry Practices

TECHNICAL CORRECTION
December 2000

PIP PN01CA1S01 Piping Material Specification Line Class 1CA1S01

90 BRANCH CONNECTION Legend and Chart

48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T J J J J P P P P P W W W W W W S S S S 48

T H H H P P P P P W W W W W W S S S S 42

T P P P P P P P W W W W W W S S S S 36

T P P P P P P W W W W W W S S S S 30

T P P P P P W W W W W W S S S S 24

T P P P P W W W W W W S S S S 20

T P B B B B B B B B S S S S 18

T B B B B B B B B S S S S 16

BRANCH SIZE

T B B B B B B B S S S S 14

T B T B B B B B B B B B B S S S S S S S S 12 10 HEADER SIZE

T B B B B S S S S 8

T B B B S S S S 6

T B B S S S S 4

T B S S S S 3

T E E E E 2

T E E E 1-1/2

T E E 1

T E 3/4

T 1/2

B E H J P S T W

Branch Weld Reducing Tee 0.420" (Note 59) 0.480" (Note 59) Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Sockolet Tee Weldolet (Note 05)

NOTES: 01 02 03 05 06 07 08 09 11 12 13 14 15 26 59

61 62 63 136

Where pipe schedule is shown under SCH/RAT, it is adequate for the full flange rating. Where Calc is shown, the pressure limit may be lower than flange rating. All butt-welded component thicknesses shall match pipe thickness. Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match equipment. Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table. Designer shall check weld thickness of integrally reinforced branch connections to determine if PWHT is required. These valves shall be used only for vent, drain, and instrument connections. These valves have no flanges, but are installed between line flanges with extra length bolts. Full port valves shall be used when indicated on P&ID. Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturers recommended pressure-temperature restrictions. Provide flat face flanges adjacent to flat face equipment nozzles. To be used only to match Class 300 rated flange connections at control valves and special equipment. Weld neck flanges shall be used against buttweld fittings. Otherwise, use slip-on flanges. Use full face gaskets at flat faced flanges. To be used when mating to flanged nozzles. To be used only when indicated on P&ID. Use branch weld with reinforcement pad when the minimum header wall thickness (specified or measured) at the branch location exceeds xxx, where xxx equals the wall thickness value for the letter symbol shown in the legend. Use full encirclement reinforcement (length equals twice branch pipe OD) when the wall is less than or equal to xxx. Install in horizontal position with cover up. Install in horizontal position with cover up or in vertical position with upward flow. Install in horizontal position with hinge pin vertical or in vertical position with upward flow. Sch XS pipe shall be used for threaded connections for size NPS 2.

REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV003 - Carbon Steel Gate Valve Descriptions PIP PNSMV004 - Carbon Steel Globe Valve Descriptions PIP PNSMV005 - Carbon Steel Check Valve Descriptions PIP PNSMV006 - Carbon Steel Ball Valve Descriptions PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions

Process Industry Practices

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