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SITEC Industrietechnologie GmbH, with its head ofce in Chemnitz, is closely connected to the long and successful tradition of the Saxon machine and tool building industry.
Over the past 20 years we have become proven specialists in the development and construction of laser machines and the optimisation of the use of laser in flexible production processes.
Our practical and interdisciplinary research and development leads directly to the system solutions required by the demanding work performed by our customers. Our solutions are distinguished by their high degree of exibility and precision and their certied quality.
Ceried according to: ISO 9001 ISO14001 ISO/TS 16949 VDA 6.4
Cutting
Welding
Hardening
Drilling
Structuring
We understand ourselves as independent partner for the technological solution of your laser machining jobs right from technology development to prototype manufacture. In our LTC Laser Technology Centre, highly-qualied application engineers develop your solution ready for series production target-oriented and competent.
Development and manufacture of part-specific fixtures take place laser-compatible and processsafe.
console
for easy-to-use automation Z
P ortal
an intelligent combination featuring highly dynamic precision engineering
cross table
Basis for micro-applications
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Y X X
P
Z
Y Y X
L S S E R I ES C O M PAC T A N D VA R I A B L E AT T H E S A M E T I M E
Our standard SITEC LS laser machine is available in four different sizes to match the dimensions and volumes of the components being machined with the corresponding axis lengths:
LS 43 Standard Configuration
400 x 300 x 200mm LS 55 500 x 500 x 300mm LS 64 600 x 400 x 300mm LS 108 1,000 x 800 x 400mm
- constructive design of basic machine for laser-material machining with bre-guided systems, optionally equipped with direct-beam laser - basic mechanical structure consisting of cut hard stone for a vibration damped and precision acceptance of rotational and linear axes - welded-steel framing - steel plate machine panelling conforming with laser protection class1 (passive, active optional) - compact design with an integrated switch cabinet and a swivelling operating panel - lockable front sliding door with a laser protection window (100 x 200mm) - integrative 19 inserts - a magnetic valve, a switch for monitoring the pressure and a manual suspended particle gas ow control system for the inert gas - extractor mechanically prepared - preparation for process-specic working gas - interface for work piece xtures as a fastening plate with drill patterns and alignment pins - machine control: Siemens, Beckhoff, Eckelmann
C - Console P - Portal
LS43
LS55
LS64
LS108
X - Cross Table
C haracteristic in design
Console The Flexible Solution for easy-to-use automation.
Portal The Compact Solution an intelligent combination featuring highly dynamic precision engineering.
The standard conguration of your machine is dened by a mated combination consisting of the machines dimensions, the arrangement of its axes and the selection of the laser source and the process optics. Process-specific equipment packages round off the machines conguration. Numerous individual options allow the equipment to be congured.
Cross Table The Special Solution for customised lasers and laser applications.
G R E AT VA R I E T Y W I T H S Y S T E M
Individual Options
Individual Options
Individual Options
YO U R S P EC I A L S O L U T I O N I N T H E EQ U I P M E N T PAC K AG E
EQUIPMENT PACKAGES PROCESS Welding EQUIPMENT PACKAGES EFFICIENCY Dynamic
- speed dependent frequency and pulse-width-modulation - speed dependent laser performance control1 - process gas - machine integrated pressed air preparation, incl. valve to control cross jet
Cutting
for forward feed speeds of up to 80m/min - linear direct drive - linear measuring system
Precision
- capacitive distance control2 - speed dependent laser performance control - cutting table - cutting gas
Hardening
for a perfect repeating accuracy of +/-2m - precision measuring system - interferometric axis measurement
Automation
for the automatic integration of your laser process with the use of the VARIOMODUl - modular system (loading and unloading, joining, exerting pressure, checking, labelling)
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t Z d t
t Z
t v
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Individual Options
Individual Options
Individual Options
- swiveling door - height-adjustable working table - active protection cabin - hand wheel - T-slot clamping plate - pneumatically assisted lifting door - NC rotational axis with worm drive - NC rotational axis with torque motor - NC rotating swivelling unit - mechanical or automatic swivelling unit for laser head - three-jaw chuck - cutting table - suction removal - air knife - scavenging air for steel pipe
- speed dependent frequency and pulse-width-modulation - speed dependent laser performance control - welding monitoring system1 - temperature dependent laser performance control - pyrometer - capacitive distance control - added gas - seam tracking - automatic, NC programmable ow control - automatic, NC programmable pressure control
- Siemens controls - Eckelmann controls - Beckhoff controls - 16 additional M commands - cross hairs generator with camera - MDE/BDE systems, Traceability* - remote service - VarioTab
3D Machining
2D-Laser machining
2.5D-Laser machining
3D-Laser machining
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O V E R V I E W O F T E C H N I C A L DATA A N D O P T I O N S
LS 43P LS 55P LS 55X LS 64C LS 108P LS 108C Travel (mm) X axis 400 500 500 600 1,000 1,000 300 500 500 Y axis 400 800 800 Z axis 200 300 300 300 400 400 Performance specications positioning accuracy (m)1 30 30 (102) 30 (102) 30 (202) 30 (102) 30 (202) 1 2 2 2 2 repeating accuracy (m) 15 15 (2 ) 15 (2 ) 15 (10 ) 15 (2 ) 15 (102) 3, 5 3, 5 3, 5 max. forward feed (m/min) 8 20 (50 ) 20 (50 ) 20 30 (80 ) 30 3 3 acceleration (m/s2) (103, 5) 3 (103, 5) 3 5 (103, 5) 5 50 50 50 ultimate load (kg)8 100 150 300 Dimensions (mm) width 1,900 1,900 1,900 1,600 2,400 2,500 depth 1,200 1,200 1,500 2,100 2,400 3,100 height with lifting door closed/open 2,400/3,1009 2,400/3,1009 2,500/3,1009 2,050/2,600 2,300/2,400 2,500/3,100 Installation data (without laser) 3AC supply voltage 400V 3AC 400V 3AC 400V 3AC 400V 3AC 400V 3AC 400V +PE +N +PE +N +PE +N +PE +N +PE +N +PE +N 50/60 50/60 50/60 50/60 50/60 50/60 power frequency
Depth
() optional 1 per axis X, Y at 300 mm length, up to 2 with Equipment Package Precision 3 with Equipment Package Dynamic up to 4 for axis arrangement Console 5 for Siemens and Beckhoff controls 7 only in conjunction with suitable process specic optics 8 all componets upon adapter plate (including xture)
Width
LS 55X
LS 64C
LS 64X
LS 108P
LS 108C Process-specic Individual Options speed dependent frequency and pulse-width-modulation speed dependent laser performance control 7 welding monitoring system 7 temperature dependent laser performance control 7 pyrometer capacitive distance control 7 added gas seam tracking 7 automatic, NC programmable ow control automatic, NC programmable pressure control Control-specic Individual Options Siemens controls Eckelmann controls Beckhoff controls 16 additional M commands cross hairs generator with camera MDA/PDA systems remote service VarioTab 3D Machining CAM systems 5-axis coordinates transformation
Laser Beam Source and Process Optics selection of the optimal laser beam source (YAG, bre, disc, CO2, diode) Integration of your existing laser beam source process optics cutting optics welding optics drilling optics scanners mirrors optical bre manual / automatic beam switch collision protection system equipment for direct beam lasers
Equipment Package Process Welding - speed dependent frequency and pulse-width-modulation - speed dependent laser performance control - added gas - machine integrated pressed air preparation, incl. valve to control cross jet Cutting - capacitive distance control - speed dependent laser performance control - cutting table - cutting gas Hardening - temperature controlled laser performance control - pyrometer
Special Equipment Automation tube feeding systems coil feeding systems palletising systems VARIOMODUL elements
Equipment Package Efciency Dynamic5 - linear direct drive - linear measuring system Precision - precision measuring system - interferometric axis measurement Automation4 - integration and equipment of the VARIOMODUL - modular system
Machine-specic Individual Options swiveling door4 height-adjustable working table4 active protection cabin hand wheel T-slot clamping plate pneumatically assisted lifting door NC rotational axis with worm drive NC rotational axis with torque motor NC rotating swivelling unit mechanical or automatic swivelling unit for laser head three-jaw chuck cutting table suction removal air knife scavenging air for steel pipe compressed air conditioning (xture) intergrated DMC scanner reduced transport dimensions for LS43P, LS 55P and LS 55X
Phone e-mail
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S E RV I C E PA R T N E R S . Q U I C K A N D professional .
We will also provide you with our comprehensive service after the commissioning of your equipment. The SITEC customer service offers you an immediate support service day and night. Through the regular maintenance and prompt repair of your equipment, we can guarantee you a high degree of availability of your machine.
Spare parts service Process-Support
- central spare parts management - denition of spare part packages - provision of special spare parts as arranged
Product-Support
- 24 h call-out service - immediate assistance by phone - remote diagnosis using our Tele-Service - service calls for maintenance or disturbances - preventative maintenance work
SITEC Industrietechnologie GmbH Bornaer Strae 192 D-09114 Chemnitz Phone: +49(0)371.4708.241 Fax: +49(0)371.4708.240 e-mail: sitec@sitec-technology.de Internet: www.sitec-technology.de
LASER MACHINING
- Laser machine LS series - Laser special machines to welding, cutting, hardening, drilling, structuring, scribing
AUTOMATION
- Fully automatic lines - Rotary transfer machines - Robot solutions - Interlinked systems
ELECTROCHEMICAL METALWORKING
SERIES PRODUCTION