TECHNICAL SPECIFICATION OF FUEL OIL SYSTEM

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TABLE OF CONTENTS

Table of Contents .. i Calculation of Fuel Oil System 1. References .. 1 2. Calculation Algorithm .. 1 3. Design Input Parameter .. 1 4. Output Parameter Design .. 3 5. Calculation Details .. 4 .. a. Calculation of HFO Storage Tank Volume 4 .. b. Calculation of HFO Settling Tank Volume 5 .. c. Calculation of HFO Service Tank Volume 6 d. Calculation of HFO Transfer Pump .. 7 e. Calculation of HFO Supply Pump .. 10 f. Calculation of HFO Separator Capacity .. 13 .. g. Calculation of Low Pressure Feed Pump 14 h. Mixing Tank .. 15 .. i. Calculation of High Pressure Booster Pump 15 .. j. Calculation of HFO End Heater 16 k. Calculation of MDO Storage Tank Volume .. 17 l. Calculation of MDO Service Tank Volume .. 17 .. m. Calculation of MDO Supply Pump 18 .. n. Calculation of MDO Separator Capacity 21 Specification

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1. References
a. BV Rules and Regulation Part C b. Marine Installation Manual Wartsila RT-Flex50-B c. Roy L Harrington, Marine Engineering d. Machinery Outfitting Design Manual Vol. I

2. Calculation Algorithm
a. Calculation of HFO Storage Tank Volume b. Calculation of HFO Settling Tank Volume c. Calculation of HFO Service Tank Volume d. Calculation of HFO Transfer Pump e. Calculation of HFO Supply Pump f. Calculation of HFO Separator Capacity g. Calculation of Low Pressure Feed Pump h. Mixing Tank i. Calculation of High Pressure Booster Pump j. Calculation of HFO End Heater k. Calculation of MDO Storage Tank Volume l. Calculation of MDO Service Tank Volume m.Calculation of MDO Supply Pump n. Calculation of MDO Separator Capacity

3. Design Input Parameter

a. Calculation of HFO Storage Tank Volume W HFO = Weight of HFO HFO = Density of HFO b. Calculation of HFO Settling Tank Volume MCR Engine = BHP MCR Engine SFOC = Specific Fuel Oil Comsumtion c. Calculation of HFO Service Tank Volume t = Time consumtion d. Calculation of HFO Transfer Pump - Calculation of Pipe Diameter and Capacity HFO Transfer Pump v = Velocity flow Vsettling = Volume of HFO Settling tank - Calculation of Head Pump Rn = Reynold number v = Viscocity = Friction losses Mayor losses= Head because long suction/discharge pipe Minor losses = Head because fitting and valve in suction/discharge line e. Calculation of HFO Supply Pump - Calculation of Pipe Diameter and Capacity HFO Supply Pump v = Velocity flow Vservice = Volume of HFO Service tank

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- Calculation of Head Pump Rn = Reynold number v = Viscocity = Friction losses Mayor losses= Head because long suction/discharge pipe Minor losses = Head because fitting and valve in suction/discharge line f. Calculation of HFO Separator Capacity CMCR = BHP MCR BSFC = Brake Specific Fuel Consumption g. Calculation of Low Pressure Feed Pump According to marine installation manual wartsila RT-Flex50 B h. Mixing Tank According to marine installation manual wartsila RT-Flex50 B i. Calculation of High Pressure Booster Pump According to marine installation manual wartsila RT-Flex50 B j. Calculation of HFO End Heater According to marine installation manual wartsila RT-Flex50 B CMCR = BHP MCR BSFC = Brake Specific Fuel Consumption T1 = At a system temperature T2 = At a steady temperature k. Calculation of MDO Storage Tank Volume W HFO = Weight of HFO MDO W MDO = Density of MDO = Weight of MDO

l. Calculation of MDO Service Tank Volume BHP MCR = BHP MCR Auxiliary Engine SFOC = Specific Fuel Oil Comsumtion m.Calculation of MDO Supply Pump - Calculation of Pipe Diameter and Capacity MDO Supply Pump v = Velocity flow VMDO Service = Volume of MDO Service tank - Calculation of Head Pump Rn = Reynold number v = Viscocity = Friction losses Mayor losses= Head because long suction/discharge pipe Minor losses = Head because fitting and valve in suction/discharge line n. Calculation of MDO Separator Capacity CMCR = BHP MCR BSFC = Brake Specific Fuel Consumption

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4. Output Parameter Design

a. Calculation of HFO Storage Tank Volume VHFO = Volume of HFO Storage tank b. Calculation of HFO Settling Tank Volume Vsettling = Volume of HFO Settling tank c. Calculation of HFO Service Tank Volume Vservice = Volume of HFO Service tank d. Calculation of HFO Transfer Pump - Calculation of Pipe Diameter and Capacity HFO Transfer Pump Q = Capacity of HFO Transfer Pump D = Diameter of Pipe - Calculation of Head Pump Hs = Head Static Hp = Head Pressure Hv = Head Velocity Htot = Total head e. Calculation of HFO Supply Pump - Calculation of Pipe Diameter and Capacity HFO Supply Pump Q = Capacity of HFO Supply Pump D = Diameter of Pipe - Calculation of Head Pump Hs = Head Static Hp = Head Pressure Hv = Head Velocity Htot = Total head f. Calculation of HFO Separator Capacity Throughtput Capacity g. Calculation of Low Pressure Feed Pump Q = Capacity of Low pressure feed pump P = Pressure h. Mixing Tank Capacity of mixing tank Design pressure i. Calculation of High Pressure Booster Pump Q = Capacity of Pressure booster pump P = Pressure j. Calculation of HFO End Heater Heating capacity Consumption of saturated steam k. Calculation of MDO Storage Tank Volume VMDO = Volume of MDO Storage tank l. Calculation of MDO Service Tank Volume VMDO service = Volume of MDO Service tank

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m.Calculation of MDO Supply Pump Q = Capacity of MDO Supply Pump P = Pressure n. Calculation of MDO Separator Capacity Throughput Capacity

5. Calculation Fuel Oil System

Principal Dimension Lpp = 196.25 m Lwl = 202.14 m B = 27.40 m 16.40 H = m T = 10.99 m Cb = 0.77 Vs = 15.2 Knot = 7.82 m/s = 1.025 ton / m3 = 0.000001188 m2 / s g = 9.81 m / s2 Endurance = 240 hours Route = Surabaya - Singapore Main Engine Data Engine type Cylinder SFOC Power MCR engine RPM Distance ship - port (S) Endurance (T) HFO

(density of sea water) (viscosity of sea water)

: : : : : : : : :

WARTSILA RT-flex50-B 5 173 g/Kwh 8300 kW 11300 HP 124 RPM 800 Nauctical miles 240 hours 0.991 ton/m3

a. Calculation of HFO Storage Tank Volume -6 W HFO = BHPMCR x SFOC x T x fG x 10 = 8300 x 173 x 240 x 1.3 x 10 = 448.00 ton VHFO = W HFO /HFO = 448 / 0.991 = 452.07 m3
-6

double factor 1.2 - 1.5, taken (fG) =

1.3

HFO =

3 0.991 ton/m

The addition volumes of fuel by 4% due to expansion by temperature VHFO = (1 + 0,04) x V HFO = (1 + 0,04) x 452.07 m3 = 470.15

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Calculation of HFO Storage Tank Heating Volume of HFO that be heating is 1/3 from volume storage tank m = 1/3 VHFO = = c = T = 1/3 x 470.15 m3 156.72 1717 J/KgoC o C 50

(Specific calor for heavy fuel oil)

So, capacity of HFO storage tank heating is : Q = m x c x T = 156.72 x 1717 x 50 = 13454188.842 P = Q/T = 13454188.842 / (24 x 3600) = 155.7 kW Heater specification : Merk : AALBORG Tipe 40 Power : 156 kW Length : 1800 mm b. Calculation of HFO Settling Tank Volume SFOC MCR engine HFO Precipitation time Margin = = = = = 173 8300 0.991 24 2% g/Kwh = 0.173 kg/Kwh kW ton/m3 kg/m3 = 991 hour (precipitation in 1 day) (fuel expansion)

Vsettlng = (SFOC x T x MCR / HFO) x (1 + 0.02) = (0.173 x 24 x 8300 / 991) x (1 + 0.02) m3 = 35.5 Total of tanks for settling tank is 2 tanks, which each volume is The size of the tank as follows : Length = 3.6 m Width = 3.3 m Height = 3 m 3 Volume = 35.6 m Calculation of HFO Settling Tank Heating Volume of HFO that be heating is 1/3 from volume settling tank m = 1/3 Vsettling = = c = T = 1/3 x 35.5 m3 11.82 1717 J/KgoC o C 50 = 35.5 m3

(Specific calor for heavy fuel oil)

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So, capacity of HFO settling tank heating is : Q = m x c x T = 11.82 x 1717 x 50 = 1015034.957 P = Q/T = 1015034.957 / (24 x 3600) = 11.7 kW Heater specification : Merk : AALBORG Tipe 15 Power : 12 kW Length : 1000 mm c. Calculation of HFO Service Tank Volume For volume HFO service tank can receive HFO for 8 hour operated in 100% engine running (MCR) Time consumption = Margin = Vservice 8 hour 2% (fuel expansion)

= (SFOC x T x MCR / HFO) x (1 + 0.02) = (0,173 x 8 x 8300 / 991) x (1 + 0,02) m3 = 11.8

Total of tanks for service tank is 2 tanks, which each volume is The size of the tank as follows : Length = 1.8 m Width = 2.2 m Height = 3 m 3 Volume = 11.9 m Calculation of HFO Service Tank Heating Volume of HFO that be heating is 1/3 from volume service tank m = 1/3 Vservice = = c = T = 1/3 x 11.8 m3 3.94 1717 J/KgoC o C 50

11.8

m3

(Specific calor for heavy fuel oil)

So, capacity of HFO service tank heating is : Q = m x c x T = 3.94 x 1717 x 50 = 338344.986 P = Q/T = 338344.986 / (24 x 3600) = 3.9 kW

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Heater specification used : Merk : AALBORG Tipe 15 Power : 7 kW Length : 600 mm d. Calculation of HFO Transfer Pump - Calculation of pipe diameter and capacity HFO transfer pump Pump can be arrangement for carried from HFO storage tank to settling tank during 1 hour Time ( t ) = 1 hour Pump capacity (Q) = Vsettling / t = = = = 35.47 / t m3/h 35.47 m3/s 0.0099 0.6 m/s

Plan velocity flow

So calculation of diameter tube line (D): Q = Axv 2 = ( x D /4) x v D = (4 x Q / x v) = (4 x 0.0099 / 3.14 x 0.6) = 0.14 m = 144.63 mm According to the calculation, specification of selected pipe : Carbon steel pipes for ordinary Piping (galvanized) by JIS Specification of Pipe Standard = JIS G 3452 Nominal Size = 150 A Inside Diameter = 155.2 mm = 6.11 inch Outside Diameter = 165.2 mm = 6.50 inch Thickness = 5.0 mm = 0.20 inch - Calculation of head pump hs = = = hp = = hv = = Head statis Distance from storage tank to settling tank 5.5 m Head pressure 0 m Head velocity 0 m

Calculation of Head Losses in Suction Line Reynold Number (Rn) : o viscosity (u) = 700 cst at 50 C = 0.0007

m2/s

1 cSt = 106 m2/s

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Rn = v . D / Rn = 0.6 x 0.16 / 0.0007 Rn = 133.028571 than the flow is = = = = = = = 64 / Rn 64 / 133.03 0.4811 Length of pipe from suction to pump Flow velocity Inside diameter = 155.20 mm

laminer

use the formula 64/Rn

L v D

= 6 = 0.6 = 0.16

m m/s m

Major Losses

2 = x L x v / (D x 2g) 2 = 0.4811 x 6 x 0.6 / (0.16 x 2 x 9.8) = 0.34 m

Minor Losses = Head because fitting and valve in suction line No Accesoris n k nxk o 1 Elbow 90 2 0.75 1.5 2 3 way valve 1 0.6 0.6 3 Strainer 2 0.58 1.16 4 Non return valve 0 0.34 0 5 Butterfly valve 1 0.3 0.3 6 T Joint 2 0.5 1 Total 4.56 Minor losses = ( n.k) x v /2g = 4.56 x 0.6 / 2 x 9.81 = 0.08 m Head loss in suction line = Major head loss + Minor head loss = 0.34 + 0.08 = 0.43 m

Calculation of Head Losses in Discharge Line Reynold Number (Rn) : o m2/s 1 cSt = 106 m2/s viscosity (u) = 700 cst at 50 C = 0.0007 Rn = v . D / Rn = 0.6 x 0.16 / 0.0007 Rn = 133.028571 than the flow is = laminer use the formula 64/Rn = = = = = = 64 / Rn 64 / 133.03 0.4811 Length of pipe from pump to disch. Flow velocity Inside diameter = 155.20 mm

L v D

= 10 = 0.6 = 0.16

m m/s m

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Major Losses

= x L x v2 / (D x 2g) 2 = 0.4811 x 10 x 0.6 / (0.16 x 2 x 9.8) = 0.57 m

Minor Losses = Head because fitting and valve in discharge line No Accesoris n k nxk 1 Elbow 90o 4 0.75 3 2 3 way valve 2 0.6 1.2 3 Strainer 0 0.58 0 4 Non return valve 2 0.34 0.68 5 T Joint 2 0.5 1 Total 5.88 Minor losses = ( n.k) x v /2g 2 = 5.88 x 0.6 / 2 x 9.81 = 0.11 m = Major head loss + Minor head loss = 0.15 + 0.11 = 0.68 m

Head loss in discharge line

So, Head loss total is : Head loss total = Head loss suction + Head loss discharge = 0.11 + 0.68 = 1.10 m Total Head = Hs + Hp + Hv + head losses (suction and discharge) = 5.5 + 0 + 0 + 1.10 = 6.60 m

- Specification of HFO Transfer Pump Requirement of Pump Capacity (Q) = 35.47 Head = 6.60 m3/h m =
3 0.0099 m /s

So selected HFO Transfer Pump : Brand / Type : IRON PUMP / ON-V : 9 Details Spesifikasi : - Material : Casing : Cast Iron Impeler : Steel or alloy steel Shaft : Stainless Steel m3/hr - Performance : Qapacity : 41 Head : 15 m - Power : 4.774 kW - Voltage : 380 Volt / 3 - Frequency : 50 Hz - RPM : 1450 rpm

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e. Calculation of HFO Supply Pump - Calculation of pipe diameter and capacity HFO supply pump Pump can be arrangement for carried from HFO settling tank to service tank during 0,5 hour Time ( t ) = 0.5 hour Pump capacity (Q) = Vservice / t = = = = 11.8 / 0.5 m3/h 23.65 m3/s 0.0066 1 m/s

Plan velocity flow

So calculation of diameter tube line (D): Q = Axv 2 = ( x D /4) x v D = = = = (4 x Q/ x v) (4 x 0.0066 / 3.14 x 0.6) 0.12 m 118.09 mm

According to the calculation, specification of selected pipe : Carbon steel pipes for ordinary Piping (galvanized) by JIS Specification of Pipe Standard = JIS G 3452 Nominal Size = 125 A Inside Diameter = 130.8 mm = 5.15 inch Outside Diameter = 139.8 mm = 5.50 inch Thickness = 4.5 mm = 0.18 inch - Calculation of head pump hs = Head statis = Distance from settling tank to service tank = 5.5 m hp = Head pressure = 0 m hv = Head velocity = 0 m Calculation of Head Losses in Suction Line Reynold Number (Rn) : o m2/s 1 cSt = 106 m2/s viscosity (u) = 700 cst at 50 C = 0.0007 Rn = v . D / Rn = 0.6 x 0.1308 / 0.0007 Rn = 112.114286 than the flow is = laminer use the formula 64/Rn

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L v D

= = = = = =

64 / Rn 64 / 112.114 0.57085 Length of pipe from suction to pump Flow velocity Inside diameter = 130.80 mm

= 6 = 0.6 = 0.13

m m/s m

Major Losses

2 = x L x v / (D x 2g) 2 = 0.57085 x 6 x 0.6 / (0.13 x 2 x 9.8) = 0.48 m

Minor Losses No 1 2 3 4 5 6

= Head because fitting and valve in suction line n 2 1 1 1 1 2 k 0.75 0.6 0.58 0.34 0.3 0.5 Total nxk 1.5 0.6 0.58 0.34 0.3 1 4.32

Accesoris Elbow 90o 3 way valve Strainer Non return valve Butterfly valve T Joint

Minor losses = ( n.k) x v /2g = 4.32 x 0.6 / 2 x 9.81 = 0.08 m Head loss in suction line = Major head loss + Minor head loss = 0.48 + 0.08 = 0.56 m

Calculation of Head Losses in Discharge Line Reynold Number (Rn) : o m2/s 1 cSt = 106 m2/s viscosity (u) = 700 cst at 50 C = 0.0007 Rn = v . D / Rn = 0.6 x 0.1308 / 0.0007 Rn = 112.114286 than the flow is = laminer use the formula 64/Rn = = = = = = 64 / Rn 64 / 112.11 0.57085 Length of pipe from pump to disch. Flow velocity Inside diameter = 130.80 mm

L v D

= 10 = 0.6 = 0.13

m m/s m

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Major Losses

= x L x v2 / (D x 2g) 2 = 0.57085 x 10 x 0.6 / (0.13 x 2 x 9.8) = 0.80 m

Minor Losses = Head because fitting and valve in discharge line No Accesoris n k nxk 1 Elbow 90o 4 0.75 3 2 3 way valve 0 0.6 0 3 Strainer 2 0.58 1.16 4 Non return valve 2 0.34 0.68 5 T Joint 4 0.5 2 Total 6.84 Minor losses = ( n.k) x v /2g 2 = 6.84 x 0.6 / 2 x 9.81 = 0.13 m = Major head loss + Minor head loss = 0.80 + 0.13 = 0.93 m

Head loss in discharge line

So, Head loss total is : Head loss total = Head loss suction + Head loss discharge = 0.11 + 0.68 = 1.49 m Total Head = Hs + Hp + Hv + head losses (suction and discharge) = 5.5 + 0 + 0 + 1.49 = 6.99 m

- Specification of HFO Supply Pump Requirement of Pump Capacity (Q) = 23.65 Head = 6.99 m3/h m =
3 0.0066 m /s

So selected HFO Supply Pump : Brand / Type : IRON PUMP / ON-V : 7 Details Spesifikasi : - Material : Casing : Cast Iron Impeler : Steel or alloy steel Shaft : Stainless Steel m3/hr - Performance : Qapacity : 25.2 Head : 15 m - Power : 3.1332 kW - Voltage : 380 Volt / 3 - Frequency : 50 Hz - RPM : 1450 rpm

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Calculation of HFO Pre Heater Volume of HFO that be heating in HFO Pre Heater is 1/3 from volume settling tank m = 1/3 V settling = 1/3 x 35.5 m3 = 11.82 c = 1717 (Specific calor for heavy fuel oil) J/KgoC o C T = 50 So, capacity of HFO Pre Heater is : Q = m x c x T = 11.82 x 1717 x 50 = 1015034.957 P = Q/T = 1015034.957 / (24 x 3600) = 11.7 kW Heater specification used : Merk : AALBORG Type 15 Power : 12 kW Length : 1000 mm f. Calculation Capacity of HFO Separator Throughput Capacity = (1,2 x CMCR X BSFC) / 1000 Where : CMCR = BHP MCR BSFC = Brake Specific Fuel Consumtion (Project Guide Wartsila RT-flex 50B, page F-48) kW g/kWh

= =

8300 173

So, capacity of separator is : Throughput Capacity = (1.2 x CMCR X BSFC) / 1000 = (1.2 x 8300 x 173) / 1000 = 1723.08 liters/hour Separator specification used : Merk : Alva Laval Power : SA 825 Capacity : 2200 l/hr

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g. Calculation of Low Pressure Feed Pump According to Marine Installation Manual Wartsila RT-flex 50-B, page F-53 : - Pump capacity : refer to tables F1-F2, the given capacity is to be within a tolerance of 0 to +20%.

- Working temperatur : ambient to 90C

Specification of Low Pressure Feed Pump Requirement of pump : Q = 2.1 + (20% x 2.1) = 2.52 m3/hr P = 4 bar = 0.4 Mpa Low Pressure Feed Pump : Brand of Pump : SILI PUMP Type : KCB-8/0,6 m3/h Capacity : 8 Pressure : 0.6 Mpa Rotation : 1450 Rpm Frekwency : 50 Hz Power : 4 kW

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h. Mixing Unit According to Marine Installation Manual Wartsila RT-flex 50-B, page F-55 :

i. Calculation of High Pressure Booster Pump According to Marine Installation Manual Wartsila RT-flex 50-B, page F-55 : - Pump capacity : refer to tables F1-F2, the given capacity is to be within a tolerance of 0 to +20%.

- Inlet pressure : up to 6 bar - Working temperatur : ambient to 150C

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Specification of High Pressure Booster Pump Requirement of pump : Q = 3.7 + (20% x 3.7) = 4.44 m3/hr P = 7 bar = 0.7 Mpa High Pressure Booster Pump : Brand of Pump : SILI PUMP Type : KCB-12/1 m3/h Capacity : 12 Pressure : 1 Mpa Rotation : 1450 Rpm Frekwency : 50 Hz Power : 7.5 kW j. Calculation of HFO End Heater According to Marine Installation Manual Wartsila RT-flex 50-B, page F-54 : - Working pressure : max 12 bar - Working temperatur : ambient up to 150C - Heating capacity = 0,75 x 10^-6 x CMCR x BSFC x (T1 -T2) - Consumption of saturated steam at 7 bar gauge pressure [kg/h] : = 1,32 x 10-6 x CMCR x BSFC x (T1 -T2) So, capacity of HFO End Heater is : -6 Heating capacity = 0,75 x 10 x CMCR x BSFC x (T1 -T2) Where : CMCR = BHP MCR = 8300 kW BSFC = Brake Specific Fuel Consumtion = 173 g/kWh T1 = At a system temperature = 145 C (assumsing the heavy fuel oil service tank is kept) T2 = At a steady temperature = 65 C

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Heating capacity

-6 = 0,75 x 10 x CMCR x BSFC x (T1 -T2) -6 = 0,75 x 10 x 8300 x 173 x (145 - 65) = 86.15 kW

Consumption of saturated steam

-6 = 1,32 x 10 x CMCR x BSFC x (T1 -T2) -6 = 1,32 x 10 x 8300 x 173 x (145 - 65) = 151.63 kg/h

Heater specification used : Merk : AALBORG Tipe 40 Power : 156 kW Length : 1800 mm k. Calculation of MDO Storage Tank Volume MDO fuel consumption is 10-20% of weight of HFO Where : W HFO = 470.15 ton W MDO = 20% x W HFO = 20% x 470.15 = 94.03 ton = 0.85 ton/m3

MDO

So, MDO storage tank volume is : VMDO = W MDO / MDO (1 + 4%) = 94.03 / 0.85 (1 + 4%) = 115.05 m3 l. Calculation of MDO Service Tank Volume For the calculation of the MDO service tank volume, it necessary to know the specifications of the generator sets used, among other things : BHPMCR = 135 kW SFOC MDO t = = = = 228.6 0.229 850 8 g/kWh Kg/kWh Kg/m3 hours

VMDO Service

= (SFOC x BHPMCR x t x Margin) / MDO = (0.229 x 135 x 8 x 1.3) / 850 m3 = 0.38

Total of tanks for MDO service tank is 2 tanks, which each volume is The size of the tank as follows : Length = 0.9 m Width = 0.9 m Height = 0.5 m 3 Volume = 0.41 m

3 0.38 m

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m. Calculation of MDO Supply Pump - Calculation of pipe diameter and capacity MDO supply pump Pump can be arrangement for carried from MDO storage tank to MDO service tank during 0,5 hour Time ( t ) = 0.5 hour Pump capacity (Q) = VMDO Service / t = = = = 0.38 / 0.5 m3/h 0.76 m3/s 0.0002 0.6 m/s

Plan velocity flow

So calculation of diameter tube line (D): Q = Axv 2 = ( x D /4) x v D = = = = (4 x Q / x v) (4 x 0.0002 / 3.14 x 0.6) 0.02110 m 21.10 mm

According to the calculation, specification of selected pipe : Carbon steel pipes for ordinary Piping (galvanized) by JIS Specification of Pipe Standard = JIS G 3452 Nominal Size = 20 A Inside Diameter = 21.6 mm = 0.85 inch Outside Diameter = 27.2 mm = 1.07 inch Thickness = 2.8 mm = 0.11 inch - Calculation of head pump hs = Head statis = Distance from settling tank to service tank = 3 m hp = Head pressure = 0 m hv = Head velocity = 0 m Calculation of Head Losses in Suction Line Reynold Number (Rn) : o m2/s 1 cSt = 106 m2/s viscosity (u) = 700 cst at 50 C = 0.0007 Rn = v . D / Rn = 0.6 x 0.0216 / 0.0007 Rn = 18.514286 than the flow is = laminer use the formula 64/Rn

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L v D

= = = = = =

64 / Rn 64 / 18.514 3.45679 Length of pipe from suction to pump Flow velocity Inside diameter = 21.60 mm

= 4 = 0.6 = 0.02

m m/s m

Major Losses

2 = x L x v / (D x 2g) 2 = 3.45679 x 4 x 0.6 / (0.02 x 2 x 9.8) = 11.76 m

Minor Losses = Head because fitting and valve in suction line No Accesoris n k nxk 1 Elbow 90o 2 0.75 1.5 2 3 way valve 0 0.6 0 3 Strainer 1 0.58 0.58 4 Non return valve 1 0.34 0.34 5 Butterfly valve 1 0.3 0.3 6 T Joint 2 0.5 1 Total 3.72 Minor losses = ( n.k) x v /2g = 3.72 x 0.6 / 2 x 9.81 = 0.07 m Head loss in suction line = Major head loss + Minor head loss = 11.76 + 0.07 = 11.83 m

Calculation of Head Losses in Discharge Line Reynold Number (Rn) : o m2/s 1 cSt = 106 m2/s viscosity (u) = 700 cst at 50 C = 0.0007 Rn = v . D / Rn = 0.6 x 0.02 / 0.0007 Rn = 18.514286 than the flow is = laminer use the formula 64/Rn = = = = = = 64 / Rn 64 / 18.514 3.45679 Length of pipe from pump to disch. Flow velocity Inside diameter = 21.60 mm

L v D

= 6 = 0.6 = 0.02

m m/s m

Major Losses

= x L x v2 / (D x 2g) 2 = 3.45679 x 6 x 0.6 / (0.02 x 2 x 9.8) = 17.64 m

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Minor Losses No 1 2 3 4 5

= Head because fitting and valve in discharge line n 5 0 0 1 4 k 0.75 0.6 0.58 0.34 0.5 Total nxk 3.75 0 0 0.34 2 6.09

Accesoris Elbow 90o 3 way valve Strainer Non return valve T Joint

Minor losses

= ( n.k) x v /2g 2 = 8.42 x 0.6 / 2 x 9.81 = 0.11 m = Major head loss + Minor head loss = 17.64 + 0.11 = 17.75 m

Head loss in discharge line

So, Head loss total is : Head loss total = Head loss suction + Head loss discharge = 11.83 + 17.75 = 29.57 m Total Head = Hs + Hp + Hv + head losses (suction and discharge) = 3 + 0 + 0 + 29.57 = 32.57 m

- Specification of MDO Supply Pump Requirement of Pump Capacity (Q) = 0.76 Head = 32.57 m3/h m =
3 0.0002 m /s

So selected MDO Supply Pump : Brand / Type : IRON PUMP / ON : 1 Details Spesifikasi : - Material : Casing : Cast Iron Impeler : Steel or alloy steel Shaft : Stainless Steel m3/hr - Performance : Qapacity : 3.1 Head : 35 m - Power : 0.6714 kW - Voltage : 380 Volt / 3 - Frequency : 50 Hz - RPM : 1450 rpm

TECHNICAL SPECIFICATION OF FUEL OIL SYSTEM

Project Doc. No. Rev. No. Page

: Design IV : 09 - 42 12 021 - FO : : 21

n. Calculation Capacity of MDO Separator Throughput Capacity = (1,2 x CMCR X BSFC) / 1000 Where : CMCR = BHP MCR BSFC = Brake Specific Fuel Consumtion (Project Guide Wartsila RT-flex 50B, page F-48) kW g/kWh

= 8300 = 173

So, capacity of separator is : Throughput Capacity = (1.2 x CMCR X BSFC) / 1000 = (1.2 x 8300 x 173) / 1000 = 1723.08 liters/hour Separator specification used : Merk : Alva Laval Power : SA 825 Capacity : 2200 l/h

DESIGN IV: MACHINERY AND ELECTRICAL SYSTEM DEPARTMENT OF MARINE ENGINEERING FACULTY OF MARINE TECHNOLOGY-ITS

ATTACHMENT SPECIFICATION
Doc. No. 09 - 42 12 021 - FO

SYSTEM