PETROLEUM AND NATURAL GAS REGULATORY BOARD NOTIFICATION New Delhi, the 11th November, 2009 G.S.R. 808(E).

-In exercise of the powers conferred by section 61 of the Petroleum nd N tur l ! s "e#ul tory $ct, 2006 %19 of 2006&, the Petroleum nd N tur l ! s "e#ul tory 'o rd hereby m (es the followin# re#ul tions, n mely)* 1. Short tit ! "#$ %o&&!#%!&!#t. %1& +hese re#ul tions m y be c lled the Petroleum nd N tur l ! s "e#ul tory 'o rd %+echnic l ,t nd rds nd ,pecific tions includin# , fety ,t nd rds for N tur l ! s Pipelines& "e#ul tions, 2009+hey sh ll come into force on the d te of their public tion in the .ffici l ! /ette'. D!(i#itio#). %0& In these re#ul tions, unless the context otherwise re1uires,

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% & 2$ct3 me ns the Petroleum nd N tur l ! s "e#ul tory 'o rd $ct, 20064 %b& 2 ctive re#ul tor3 me ns re#ul tor in Pressure "e#ul tin# ,t tion %P",& th t norm lly controls the outlet pressure4 %c& 2 ctive nd monitor re#ul tor system3 me ns n rr n#ement of two re#ul tin# devices in series, one %$ctive& norm lly to control the outlet pressure nd the other %5onitor& to ssume control in the event of f ilure of the ctive re#ul tor4 %d& 2$,56 ' 01-73 me ns st nd rd coverin# ! s +r nsmission nd Distribution Pipin# ,ystem referred to in $nnexure 8I%e& 2'o rd3 me ns the Petroleum nd N tur l ! s "e#ul tory 'o rd est blished under sub*section %1& of section 0 of the $ct4 %f& 2city # s distribution entity3 me ns n entity uthorised by the 'o rd to l y, build, oper te or exp nd the city or loc l n tur l # s distribution networ(4

%#& 2compressor st tion3 me ns n inst ll tion on the pipeline h vin# compressor units to boost # s pressure4 %h& 2creep relief v lve3 me ns relief v lve inst lled to relieve over pressure c used by creep in the system nd h vin# m ximum 1 9 flow c p city of such system4 %i& %:& 2intermedi te pi##in# st tion 3 me ns n inst ll tion h vin# f cility for receivin# nd l unchin# of pi#s for pi##in# oper tions4 2onshore3 me ns re s other th n offshore which sh ll form the scope of these st nd rds- ;eeder lines from :etty or other stor #e points sh ll lso form p rt of
1

the onshore pipelines- +he offshore nd onshore cover #e s per this st nd rd is depicted t $nnexure* I4 %(& 2oper tin# comp ny or oper tor3 me ns n entity en# #ed in the oper tion of n tur l # s pipeline networ( with the uthori/ tion of the 'o rd4 %l& 2owner3 me ns n entity th t owns the n tur l # s pipeline networ( nd h s been uthori/ed by the 'o rd4 ny pipeline includin# spur lines for tr nsport of connected e1uipments nd f cilities, such s, meterin# units, etc- nd # s pipelines for offshore t $nnexure I but excludes*

%m& 2n tur l # s pipeline3 me ns n tur l # s nd includes ll compressors, stor #e f cilities, nd onshore cover #e depicted %i& %ii&

dedic ted pipeline l id to tr nsport n tur l # s to specific customer to meet his re1uirement nd not for res le4 pipelines in city or loc l n tur l # s distribution networ( which re re#ul ted by the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd =ity or <oc l N tur l ! s Distribution Networ(s& "e#ul tions, 20074

%n& 2positive isol tion3 me ns the isol tion with blind or spect cle blind in c se of fl n#ed :oints or with weldin# the c p in c se of welded :oints4 %o& 2ri#ht of user or ri#ht *of *w y3 me ns the re or portion of l nd within which the pipeline oper tor or owner h s c1uired the ri#ht throu#h the Petroleum nd 5iner ls Pipelines $ct,1962 or in ccord nce with the #reement with the l nd owner or #ency h vin# :urisdiction over the l nd to l y nd oper te the n tur l # s pipelines4 %p& 2sl m shut v lve3 me ns v lve th t is desi#ned to close 1uic(ly in the event of n bnorm l pressure %whether excess or low& bein# detected t selected point in # s pipeline system4 %1& 2sub tr nsmission pipeline3 me ns hi#h pressure pipeline connectin# the m in n tur l # s pipeline to the city # te st tion but is owned by the =!D entity4 %r& 2tr nsmission system3 me ns one or more se#ments of pipeline usu lly interconnected to form networ( th t tr nsports # s from # therin# system, the outlet of # s processin# pl nt or stor #e field to hi#h, medium or low* pressure pipeline system, l r#e*volume customer or nother stor #e field4

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?ords nd expressions used nd not defined in these re#ul tions, but defined in the $ct or in the rules or re#ul tions m de thereunder, sh ll h ve the me nin#s respectively ssi#ned to them in the $ct or in the rules or re#ul tions, s the c se m y be-

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A++ i%"tio#. %1& +hese re#ul tions sh ll pply to ll the entities uthorised by the 'o rd to l y, build, oper te or exp nd n tur l # s pipelines under the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines& "e#ul tions, 2007 nd ny other n tur l # s pipeline includin# dedic ted pipelines notified by the 'o rd from time to time2

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Definitions of desi#n, m teri l nd e1uipment, weldin#, f bric tion, inst ll tion, testin#, commissionin#, oper tion nd m inten nce nd corrosion control of n tur l # s pipeline networ( sh ll be in ccord nce with the re1uirements of $,56 '01-7 except in so f r s such re1uirements re specific lly c ncelled, repl ced or modified by the re1uirements specified in these re#ul tions-

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S%o+!. %1& "e1uirements of these re#ul tions sh ll pply to ll existin# nd new n tur l # s pipelines includin# dedic ted pipelines%2& +hese re#ul tions sh ll cover pipeline desi#n, m teri ls nd e1uipment, weldin#, f bric tion, inst ll tion, testin#, commissionin#, oper tion nd m inten nce nd corrosion control of common c rrier or contr ct c rrier n tur l # s pipelines %+r nsmission or ,ub tr nsmission& includin# s fety re1uirements for n tur l # s pipelines- +he pipelines cover #e sh ll be s per $nnexure I nd includes dedic ted pipelines for specific consumers-

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I#t!#t. +hese st nd rds re intended to ensure uniform pplic tion of desi#n principles nd to #uide in selection nd pplic tion of m teri ls nd components, e1uipment nd systems nd uniform oper tion nd m inten nce of the n tur l # s pipeline system nd sh ll prim rily focus on s fety spects of the employees nd public nd f cilities ssoci ted with n tur l # s pipelines-

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Th! )t"#$"r$. +echnic l ,t nd rds nd ,pecific tions includin# , fety ,t nd rds %herein fter referred to s st nd rd& for n tur l # s pipelines re t ,chedule I which cover 5 teri l nd 61uipment %,chedule 1$&, ?eldin# %,chedule 1'&, Pipin# ,ystem =omponents nd ; bric tion %,chedule 1=&, Desi#n, Inst ll tion nd +estin# %,chedule 1D&, .per tin# nd 5 inten nce Procedures %,chedule 16&, =orrosion =ontrol %,chedule 1;&, 5iscell neous %,chedule 1!& s re d with $nnexure I to $nnexure 8I-

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Co&+ i"#%! to th!)! r!01 "tio#). %1& +he 'o rd sh ll monitor the compli nce to these re#ul tions either directly or throu#h n ccredited third p rty s per sep r te re#ul tions on third p rty conformity ssessmentIf n entity h s l id, built, constructed or exp nded the n tur l # s pipeline networ( b sed on some other st nd rd or is not meetin# the re1uirements specified in these re#ul tions, the entity sh ll c rry out det iled technic l udit of its infr structure throu#h 'o rd uthori/ed or pproved third p rty #ency- +he entity there fter sh ll submit the compli nce report prep red by the third p rty lon#*with its time*bound miti# tion pl n nd implement tion schedule to the 'o rd for uthori/ tion within six months from the d te of notific tion of these re#ul tions+he continu tion of oper tion of existin# n tur l # s pipeline networ( sh ll be llowed only if it meets the followin# re1uirements, n mely)*
3

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(i) +he n tur l # s pipeline system sh ll h ve been tested initi lly t the time of commissionin# in ccord nce with $,56 ' 01-7- +he entity should h ve proper records of the s me- ,uch test record sh ll h ve been v lid for the current oper tion- $ltern tively, if such record is not v il ble, the entity should produce in service test record of the n tur l # s pipeline networ( h vin# been tested s per $,56 ' 01-74 (ii) +he n tur l # s pipeline system h s le ( detection system in position compressor st tion, # s receivin# nd termin l st tion nd is oper tive4 (iii) +here sh ll be protection of the system # inst third p rty d m #es)

Provided th t* (a) the entity sh ll submit self*certific tion in support of meetin# the re1uirements within month of notific tion of these re#ul tions4 bove

(b) certific tions referred to in p r % & sh ll be done for n tur l # s pipeline in construction nd commissionin#, oper tion nd m inten nce- +he self certific tion sh ll be submitted to the 'o rd with miti# tion pl n nd implement tion schedule4 (c) the critic l components of the system s identified by the 'o rd for such existin# networ(s sh ll be complied with these re#ul tions within period specified t $ppendix I nd the uthori/ed entity sh ll m int in the inte#rity of the existin# n tur l # s pipeline system t ll times4 nd (d) provisions of these re#ul tions rel ted to oper tion nd m inten nce procedures sh ll lso be pplic ble to ll such existin# inst ll tions8. D!("1 t "#$ %o#)!21!#%!). %1& +here sh ll be system for ensurin# compli nce to the provision of these re#ul tions throu#h conduct of technic l nd s fety udits durin# the construction, commissionin# nd oper tion ph se, s well s on n on*#oin# b sis s m y be specified from time to timeIn the event of ny def ult in sub re#ul tion %1&, the entity sh ll 1u lify s def ultin# entity under the re#ul tion 16%1& the of Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines&, "e#ul tions, 2007In c se of ny devi tion or shortf ll includin# ny of the followin# def ults, the entity sh ll be #iven time limit for rectific tion of such devi tion, shortf ll, def ult nd in c se of non*compli nce, the entity sh ll be li ble for termin tion of oper tion or termin tion of uthori/ tion p rt from ny pen l ction under the provisions of the $ct, n mely)* (a) if n entity f ils to comply within the specified time limit of critic l ctivities t $ppendix I-

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(b) the entity def ults three times under sub*re#ul tion %1& of re#ul tion 16 of the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines&, "e#ul tions, 2007(c) the entity is found oper tin# the pipelines beyond the m ximum llow ble oper tin# pressure %5$.P& conditions %either the ori#in l or de*r ted pressure&(d) the entity is found oper tin# the pipeline system without conductin# the hydro test s mentioned in these re#ul tions4 (e) in the event of inst ll tions is found uns fe to be oper ted s per the third p rty periodic inspection ssessment nd compli nce is not chieved within the notice period by the 'o rd3. R!21ir!&!#t) 1#$!r oth!r )t"t1t!). It sh ll be necess ry to comply with ll st tutory rules, re#ul tions nd $cts in force s pplic ble nd re1uisite pprov ls sh ll be obt ined from the relev nt competent uthorities for the n tur l # s pipeline system10. Mi)%! "#!o1). %1& %2& re#ul tionsIf ny dispute rises with re# rds to the interpret tion of ny of the provisions of these re#ul tions, the decision of the 'o rd sh ll be fin l+he 'o rd m y t ny time effect ppropri te modific tions in these

APPENDI4-I LIST OF CRITICAL ACTI5ITIES i# N"t1r" G") Pi+! i#!) 6666666 Sr. No. 1 2 0 > Criti%" I#(r")tr1%t1r!7 A%ti8it97 Pro%!))!) +est record for r dio#r phy, ultr sonic test or oth!r "++ i%": ! NDT &!tho$) % s c rried out before commissionin#& @ydro*test % s c rried out before commissionin#&"eport Pipeline c thodic protection record Pipeline $s*built records Ti&! +!rio$ (or i&+ !&!#t"tio# 6 months 6 months 6 months 6 months I&+ !&!#t"tio# + "# c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months If the pi##in# h s not been done for more th n A ye rs for sour # s nd 10 ye rs for sweet # s pipeline, then the intelli#ent pi##in# sh ll be c rried out within two ye rs, otherwise relev nt records sh ll be submitted+o be implemented Incre se hei#ht of vent Inst ll # s detectors for ,=$D$ b c(ed up system, elsewhere h nd held # s detector sh ll be provided ;or control room, switch #e r nd b ttery room, etc%=.2 is ccept ble only for unm nned st tion& @$D.P report to be submitted lon# with miti# tion pl n

Intelli#ent pi##in# sh ll be c rried out to detect met l loss for the pipelines of si/e NP, of 1' inches nd bove nd len#th of 10 Bm nd bove@,6 5 n #ement ,ystem %includin# fire protection system& @ei#ht of the vent sh ll be minimum 0 meters bove wor(in# level ! s detectors sh ll be inst lled t compressor st tion, # s receivin# nd delivery termin ls 6nvironment l friendly fire extin#uishin# floodin# system for closed sp ce@$D.P sh ll be done for ll the pipeline f cilities

2 ye rs

6 C

6 months 6 months

1ye r

2 ye rs

10

1 ye r

S%h!$1 ! I

T!%h#i%" St"#$"r$) "#$ S+!%i(i%"tio#) i#% 1$i#0 S"(!t9 St"#$"r$) (or N"t1r" G") Pi+! i#!)

S%h!$1 !-1A

MATERIAL AND E;UIPMENT

S%h!$1 !-1B

<ELDING

S%h!$1 !-1C

PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS

S%h!$1 !-1D

DESIGN= INSTALLATION AND TESTING

S%h!$1 !-1E

OPERATING AND MAINTENANCE PROCEDURES

S%h!$1 !-1F

CORROSION CONTROL

S%h!$1 !-1G

MISCELLANEOUS

S%h!$1 ! 1A MATERIALS AND E;UIPMENT MATERIALS AND E;UIPMENTS $ll m teri ls nd e1uipments formin# perm nent p rt of ny pipin# system constructed ccordin# to this st nd rd sh ll comply with the desi#n nd service re1uirements nd sh ll be suit ble for the intended f bric tion or construction methodsFor )o1r 0") )!r8i%! r!21ir!&!#t) ") +!r S%h!$1 ! 1G )h" :! %o&+ i!$ >ith. MATERIALS FOR USE IN COLD CLIMATES 5 teri ls to be used in f cilities exposed to low mbient or low oper tin# temper tures sh ll h ve de1u te imp ct properties to prevent brittle fr cture t such low temper turesMATERIAL SPECIFICATIONS In ddition to st nd rds nd specific tion covered in $,56 '01-7, st nd rds nd specific tions listed in A##!?1r! II sh ll lso be ccept ble for m nuf cturin# of v rious pipin# components formin# p rt of the n tur l # s pipelines nd ssoci ted f cilitiesSt!! Pi+! = rbon steel line pipe s per <ine Pipe ,pecific tion $PI A<, sh ll be ,e mless, 6lectric $rc ?elded %6$?& or <on#itudin l E @elic l ,ubmer#ed $rc ?elded %<,$?E@,$?& conformin# to Product ,pecific tion <evel %P,< 2&6lectric welded pipes m nuf ctures to $PI ,pecific tion A< sh ll lso meet ddition l re1uirements specified under $nnexure III of this st nd rd Mill Hydro Test <ine pipes should be hydrost tic lly tested in pipe mill usin# test pressure th t produces hoop stress e1u l to 9A9 of ,5F, irrespective of m teri l #r de- ;or new pipeline, the test pressure sh ll be held for minimum period of 1A secNotch Toughness ;or steel pipes of si/e NP, 2 nd bove, notch tou#hness sh ll be specifiedD1%ti ! Iro# Pi+! Gse of ductile iron pipes is not permitted for n tur l # s pipelinesE;UIPMENT SPECIFICATIONS 61uipment used in n tur l # s pipelines m nuf ctured to st nd rds listed in $nnexure II of this st nd rd sh ll lso be ccept ble8

Carbon Equivalent 5 ximum limits on = rbon 61uiv lent %=6& for steel line pipes sh ll be s follows) For pipes having Carbon Content > 0.12% CE(IIW) = "i+C# C + n + Cr+ o+! + 1%

$ % CE (IIW) v lue sh ll be 0->09-

For pipes having Carbon Content 0.12% CE(&c') =C + (i + n + C# + "i + Cr + o + ! + %) *0 20 20 $0 20 1% 10 CE (&c') v lue sh ll be 0-2A9-

S%h!$1 ! 1B <ELDING

PREPARATION FOR <ELDING B1tt <! $) Notches or l min tions on pipe ends re not permitted nd must be removed by cuttin# the pipe s cylinder nd re*bevelin# of pipe end or :9 0ri#$i#0 prior to weldin#R!-:!8! !$ !#$) )h" :! r!-!?"&i#!$ :9 U tr")o#i% or &"0#!ti% +"rti% ! &!tho$) i( %1t )!%tio# i) &or! th"# +r!8io1) 9 !?"&i#!$ !#0th. S!" <! $) $s f r s pr ctic l se l weldin# of thre ded :oints should be voided;UALIFICATION OF PROCEDURES AND <ELDERS R!21ir!&!#t) (or Pi+i#0 S9)t!&) O+!r"ti#0 "t @oo+ Str!))!) o( '0A or &or! o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th ?eldin# procedures nd welders for weldin# of # s pipelines sh ll be 1u lified s per $PI 110> nd sh ll include tou#hness testin# re1uirements s pplic ble for the m teri l to be welded?eldin# procedures nd welders, for st tion pipin# sh ll be 1u lified s per $,56 'oiler nd Pressure 8essel %'P8& =ode ,ection IH or $PI 110>INSPECTION OF <ELDS I#)+!%tio# "#$ T!)t) (or ;1" it9 Co#tro o( <! $) o# Pi+i#0 S9)t!& i#t!#$!$ to O+!r"t! "t @oo+) Str!)) L!8! ) o( '0A or

&or! o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th $ll Non Destructive +estin# %ND+& includin# r dio#r phic ex min tion sh ll be performed in ccord nce with the re1uirements of $PI 110> except th t no root cr c( sh ll be permitted"e# rdless of oper tin# hoop stress s well s loc tion cl ss ll c rbon steel butt welds in n tur l # s pipelines sh ll be sub:ected to 1009 r dio#r phic ex min tion nd E or ultr sonic testin#, +he weld :oints in vent nd dr in pipin# open to tmospheric pressure need not be r dio#r phedE ultr sonic lly tested- ,uch welds however sh ll be visu lly ex mined nd root p ss of t le st 109 of such welds sh ll be ex mined by <i1uid Penetr nt +esin#$ll butt welded #olden :oints %i-e- welds :oints which re not sub:ected to pressure testin#, sh ll be sub:ected to 1009 r dio#r phy s well s ex min tion by ultr sonic techni1ues- ,oc(et welded #olden :oins sh ll be tested by usin# <i1uid Penetr nt Inspection %<PI& method or wet 5 #netic P rticle Inspection %5PI& method REPAIR OR REMO5AL OF DEFECTI5E <ELDS IN PIPING INTENDED TO OPERATE AT @OOP STRESS LE5ELS OF '0A OR MORE OF T@E SPECIFIED MINIMUM YIELD STRENGT@ ?elds h vin# defects sh ll be removed or rep ired in ccord nce with $PI 110>"ep ired weld re s sh ll be sub:ected to ddition l r dio#r phy or ultr sonic testin# fter rep ir-

S%h!$1 ! 1C PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS G!#!r" In ddition to st nd rds nd specific tions covered under $,56 ' 01-7 for v rious pipin# components, pipin# components m nuf ctured conformin# to st nd rds nd specific tions listed under $nnexure II of this st nd rd sh ll be ccept ble5" 8!) "#$ Pr!))1r! R!$1%i#0 D!8i%!) 8 lves h vin# pressure cont inin# components includin# body, bonnet, cover, end fl n#es etc- m de of c st iron or ductile iron sh ll not be used F "#0!) ;l n#es m de of c st iron, ductile iron nd non*ferrous m teri ls %br ss or bron/e& sh ll not be used;ittin#s m de of c st iron nd ductile iron sh ll not be usedG")B!t) Pl in nd compressed sbestos # s(ets sh ll not be used;l n#es nd fl n#ed components sh ll not be used in buried pipin# unless entire fl n#e ssembly is enc psul ted in w ter ti#ht nd electric lly insul tin# m teri ls Bo ti#0 $ll stud bolts nd nuts used in n tur l # s pipelines sh ll meet the desi#n conditions s per "++ i%": ! $,+5 st nd rds- = st iron, br ss or bron/e m teri ls re not permittedFitti#0) oth!r th"# 5" 8!) "#$ F "#0!)

S%h!$1 ! 1D DESIGN= INSTALLATION AND TESTING DESIGN INSTALLATION AND TESTING G!#!r" Pro8i)io#) +he selection of desi#n for n tur l # s pipelines sh ll be b sed on the # s properties, re1uired flow r te oper tin# pressure nd the environment l conditions$ll components of the pipeline sh ll be desi#ned to be suit ble nd fit for purpose throu#hout the desi#n life=ross country pipeline of si/e less th n NP, > sh ll not be usedOther design Requirements Necess ry c lcul tions sh ll be c rried out to verify structur l inte#rity nd st bility of the pipeline for the combined effect of pressure, temper ture, bendin#, soilEpipe inter ction, extern l lo ds nd other environment l p r meters s pplic ble, durin# ll ph ses of wor( from inst ll tion to oper tion- ,uch c lcul tions sh ll include but not limited to the followin#) 'uoy ncy control nd st bility n lysis for pipeline section to be inst lled in re s sub:ected to floodin# E submer#ence, =rossin# n lysis of m :or rivers6v lu tion of potenti l for e rth1u (e occurrence lon# pipeline route nd c rryin# out re1uisite seismic n lysis to ensure s fety nd inte#rity of the pipeline system<oc tion =l ss, 1 * mile dist nce sh ll be repl ced by 1600 m nd fr ctions thereof?hen cluster of buildin#s intended for hum n occup ncy, indic tes th t b sic mile %1600m& of pipeline should be identified s loc tion cl ss 2 or loc tion cl ss 0, m y be termin ted 200 m from the ne rest buildin# in the cluster on either side %i-e- t st rt of cluster nd t end of cluster&+he bound ry between loc tion cl ss 1 nd loc tion cl ss 2 or loc tion cl ss 0 sh ll be t le st 200m w y from the buildin# closest to the bound rySTEEL PIPE A$$itio#" R!21ir!&!#t (or No&i#" <" Thi%B#!)) =onsider tion sh ll lso be #iven to lo din# due to followin# while selectin# nomin l w ll thic(ness t s per $,56 '01-7 s ppropri te) * .verburden lo ds * Dyn mic nd seismic lo ds * =yclic nd vibr tory lo ds * Intern l pressure fluctu tions * !eo*technic l lo ds %includin# slides, differenti l settlement of pipin#, loss of support, nd therm l effect of the pipeline on soil properties&D!)i0# F"%tor) (() "#$ Lo%"tio# C "))!) $ll exceptions to b sic desi#n f ctors to be used in desi#n formul sh ll be s per + ble 1 #iven herein this st nd rd+he minimum w ll thic(ness for cross country pipelines of si/e NP, >3 nd bove sh ll be 6-> mmPi+! i#!) or M"i#) o# Bri$0!)

B1i $i#0) I#t!#$!$ (or @1&"# O%%1+"#%9 "#$ Lo%"tio# C "))!) (or D!)i0# "#$ Co#)tr1%tio# ;or the purpose of determinin# number of buildin#s for hum n occup ncy nd

Pipelines on r ilro d nd vehicul r brid#es should be voided- Pipeline inst lled on T": ! 1 - D!)i0# F"%tor) (or St!! Pi+! Co#)tr1%tio#

dedic ted brid#es sh ll be desi#ned with desi#n f ctor s indic ted in + ble 1-

F"%i it9 1 Pipelines I$lso ,ee p r - 7>0-21%b& of $,56 '01-7J =rossin#s of ro ds, without c sin#) % & Priv te ro ds % & Gnimproved public ro ds %b& "o ds, hi#hw ys, or public streets, with h rd surf ce =rossin#s of ro ds, with c sin#) % & Priv te ro ds %b& Gnimproved public ro ds %c& "o ds, hi#hw ys, or public streets, with h rd surf ce nd " ilw y crossin#s Pipelines on brid#es P r llel 6ncro chment of pipeline on ro ds nd r ilw ys % & Priv te ro ds %b& Gnimproved public ro ds %c& "o ds, hi#hw ys, or public streets, with h rd surf ce nd " ilw y crossin#s "iver =rossin#* open cut I1J @ori/ont l Direction Drillin# %@DD& =ompressor st tion pipin# ; bric ted ssemblies %scr per tr ps, ,8 st tions, pressureEflow control nd meterin# f cilities, etc-& I$lso ,ee p r 7>1-121 of $,56 '01-7J Ne r concentr tion of people in <oc tion =l sses 1 nd 2 I2J Not!)C
I1J

Lo%"tio# C ")) ' * 0-60 0-60 0-60 0-A0 0-A0 0--A0 0-A0 0-A0

, 0->0 0->0 0->0 0->0

0-C2 0-C2 0-60 0-60

0-C2 0-C2 0-C2 0-60

0-60 0-60 0-60 0-60

0-A0 0-A0 0-A0 0-A0

0->0 0->0 0->0 0->0

0-C2 0-C2 0-60

0-60 0-60 0-60

0-A0 0-A0 0-A0

0->0 0->0 0->0

0-C2 0-C2 0-A0 0-60 0-A0

0-60 0-60 0-A0 0-60 0-A0

0-A0 0-A0 0-A0 0-A0 0-A0

0->0 0->0 0->0 0->0 0->0

%1& @i#her thic(ness m y be used if re1uired to control stresses or st bility durin# inst ll tion nd oper tion%2& ?herever, + ble 7>1-11>' is referred in $,56 '01-7 it sh ll be re d s per + ble 1 of this st nd rd-

LOCATON AND LAYOUT PIPELINE INSTALLATIONS Lo%"tio#

OF

.ri#in tin#, intermedi te nd termin l f cilities of pipeline such s .ri#in tin# =ompressor ,t tion E .ri#in tin# ,t tion, Intermedi te =ompressor ,t tion, Intermedi te Pi##in# ,t tion, + p*off ,t tion, 5eterin# nd "e#ul tin# ,t tions nd ,ection li/in# 8 lve ,t tions etc- should be loc ted considerin# followin# spects) III;unction l nd pipeline hydr ulic re1uirements6nvironment l consider tion b sed on 6nvironment l Imp ct $ssessment %6I$& nd "is( $ssessment %"$& study for the pipeline nd st tions+he @$D.P nd ris( n lysis+he v il bility of sp ce for future u#ment tion of f cilities$ppro ch bility, w ter t ble nd flood level nd n tur l dr in #e-

nd other e1uipment 8I@i#h +ension %@+& pole structure, +r nsformers, 're (ers nd 5otor =ontrol =entre %5==& etc sh ll be e loc ted in non h / rdous re 8II.ver @e d power lines sh ll not be llowed to p ss directly bove the process pipin#Ee1uipment re nd buildin#s5inimum Inter*dist nces between v rious st tion f cilities nd utilities sh ll be s per $nnexure I8 Pi+i#0 L"9o1t ,t tion pipin# m y be inst lled bove #round or buried- 'uried pipin# inside the termin l re should h ve minimum cover of 1-0 m from top of pipe to finished #round level$t intern l storm w ter dr ins minimum cover of 000 mm with ddition l concrete sl b extendin# t le st A00 mm on either side of pipe ed#e sh ll be provided?here buried pipes come bove #round, the nti*corrosion co tin# on the buried pipe will continue for len#th of t le st 000 mm bove #roundPl tforms nd crossovers sh ll be provided for e se of oper tion nd m inten nce of bove #round pipin# where re1uired A th! ":o8! 0ro1#$ +i+i#0 )ho1 $ :! +ro+!r 9 )1++ort!$ to >ith)t"#$ o+!r"tio#" )"(!t9 r!21ir!&!#t). PROTECTION OF FACILITIES Properly l id out ro ds round v rious f cilities sh ll be provided within the inst ll tion re for smooth ccess of fire tenders etc- in c se of emer#ency-

IIII88-

In ddition to bove, compressor st tion should be loc ted t such cle r dist nces from d: cent property not under control of the pipeline owner E oper tor so s to minimi/e the h / rd of communic tion of fire to the compressor st tion from structures on d: cent property E21i+&!#t L"9o1t ;ollowin# spects be considered while est blishin# st tion l yout,t tion e1uipment nd their si/es Gtility re1uirement;l rin# E cold ventin# re1uirementsI8.per tion nd m inten nce philosophy of st tion e1uipment8"e1uirement of sp ce nd ccess round the compressor shed E house IIIIII-

Proper industry type bound ry m sonry w ll t le st three %0& mtrs hi#h includin# 0-6 mtrs b rbed wire on top sh ll be provided ll round the m :or inst ll tion such s disp tch st tion, compressor st tion, ,ection li/in# 8 lve %,8& st tion nd delivery st tions in line with 5@$ % 5inistry of @ome $ff irs& #uidelines- ;or other inst ll tions 0-0 m hi#h ch in lin( fencin# includin# 0-6 m b rbed wire on top c n lso be provided6mer#ency exit with proper # te sh ll be provided in the e rm r(ed /one t ll compressor st tionsPipeline system should be e1uipped with followin#) ,upervisory =ontrol nd D t $c1uisition %,=$D$& ,ystemb<e ( detection system with provision for identific tion E loc tion of le ( nd isol tion of ffected sectionc=ommunic tion f cilities d6mer#ency "esponse nd Dis ster 5 n #ement Pl n %6"D5P& SCADA D RE;UIREMENTS TELECOM -

should be b sed on the re1uirement of pipeline oper tin# comp nyProvision sh ll be m de for tr nsmittin# the Pressure, +emper ture, ;low me surement L # s composition d t etc- throu#h ,=$D$ system to =entr l ! s 5 n #ement ,ystems % s nd when it is est blished& pert inin# to # s entry , # s exit nd compressor st tions- 'o rd sh ll llow suit ble time period to the entities for implement tion of this system PIPELINE COMPONENT Uti it9 Pi+i#0 $ll utility pipin# t ,t tion sh ll comply with the re1uirement of $,56 '01-0 5" 8!) SYSTEM AND

8 lves sh ll be provided for isol tin# sections of pipeline E st tion pipin# in order to) <imit the h / rd nd d m #e from ccident l disch r#e from pipelineE pipin#4 b& ; cilit te rep ir nd m inten nce of pipeline E pipin# ("%i iti!) "#$ %riti%" !21i+&!#t). St"tio#) B o%B 8" 8!) with remote shut off provision from the control room sh ll be provided t the inlet nd outlet of the compressor st tion pipin# to isol te the pipeline from compressor st tion f cilities in c se of emer#ency t compressor st tion 5 inline E,ection li/in# v lves sh ll be inst lled on the pipeline for the oper tion nd m inten nce nd control of emer#encies- ,p cin# between m inline v lves E section li/in# v lve in v rious <oc tion =l sses sh ll not exceed v lues #iven in + ble 2&

! s pipeline system should be monitored nd controlled usin# ,=$D$ or e1uiv lent monitorin# nd control system to ensure effective nd reli ble control, m n #ement nd supervision of the pipeline=ompressor ,t tions, Intermedi te Pi##in# ,t tions, Disp tch nd "eceivin# ,t tions, ,ection li/in# 8 lve st tions with remote oper tion c p bilities s well s +elecom "epe ter ,t tions i#% 1$i#0 8oi%! %o&&1#i%"tio# ("%i iti!)E = thodic Protection ,t tions %in c se loc ted independent of other f cilities& should h ve suit ble field si#n lsK connectivity with the control system$pplic tion softw re modules E functions

T": ! '

Lo%"tio# C ")) 1 2 0 >

M"?i&1& Di)t"#%! i# E&) 02 2> 16 7

,ection li/in# 8 lve %s& st tion sh ll h ve blow down or vent line connection to ev cu te the isol ted pipeline section in c se of n emer#ency nd E or rep ir- +he si/e of the connections for blowin# down the m inline line sh ll be not be less th n 1E0 rd of the m inline si/e$ll :oints between the m inline pipe nd the first v lve on the br nch, includin# the inlet to first v lve, should be welded :oint in order to restrict possible le ( #e which c nnot be isol ted by the closure of the v lve Pi00i#0 F"%i iti!)

.verhe d power lines sh ll not be llowed to cross directly over the process re of the v lve st tion f cilities+he provisions of remote oper tion should be s per the oper tion nd control philosophy dopted for the pipeline by the ownerEoper tin# comp ny5 inline E,ection li/in# v lve should prefer bly be inst lled below #round nd be provided with suit ble stem extension for e se of oper tion,ection li/in# bloc( v lve in the pi## ble section of pipeline sh ll be full bore type to llow s fe p ss #e of pi#s- +he bore si/e sh ll conform to $PI 6D E I,.*1>010$ctu tor for the ctu ted v lves m y be selected b sed on type of v lve, v il bility of power nd pro:ect philosophy prefer bly oper tin# on the fluid in the pipeline system$s f r s pr ctic l, ll m inline isol tion v lves should be with butt weld ends;l n#ed end v lves sh ll not be used in buried pipin# except t the loc tions where hot t ppin# oper tion is to be c rried out for which, buried v lve with fl n#ed ends m y be used to f cilit te mountin# of hot t ppin# m chine8 lve surf ce sh ll be pplied with suit ble corrosion protection co tin#-

5 in # s pipelines nd feeder lines, spur lines nd br nch lines of >3 nd bove si/e nd len#th #re ter th n 10 (m sh ll be provided with pi##in# f cilities,p cin# between consecutive pi##in# st tions sh ll be determined b sed on the di meter of pipeline, n ture of pi##in# oper tion nd c p bility of the pi#s- ,p cin# in excess of 200 (m )h" be voidedPi##in# st tions sh ll be provided with ll we ther ccess ro d from the ne rest ro d B!#$)

+he minimum r dius of =old ;ield 'end sh ll be s per + ble 0Gse of 5itre bends sh ll not be permittedT": ! * No&i#" Pi+! SiF! (i#%h) 12 nd below 1> to 16 17 nd bove Mi#i&1& B!#$ R"$i1) 21D 00 D >0 D

?here MD M is outside di meter of steel pipe+he minimum bend r dius for hot bends

sh ll be 0D I#)1 "ti#0 Goi#t)

re1uired by the m nuf cturer of meters E !%tri%" I#)t" "tio#) o( Pi+! i#! St"tio#)

Insul tin# :oints sh ll be provided to electric lly isol te the buried pipeline from the bove #round pipeline nd st tion pipin# Br"#%h Co##!%tio#)

'r nch connections of si/e below NP, 2 re not recommended in buried pipeline section$ll br nch connections from m inline sh ll be provided with n isol tion v lve loc ted t minimum possible dist nce from the m in pipeline?here welded or for#ed br nch connections re inst lled in the pipelines desi#ned for pi##in#, speci l br nch connections should be used to ensure th t the pi# is not d m #ed while p ssin# the connection;low tees or #uided b r tees should be used to ensure smooth p ss #e of pi#s F "#0!$ or Thr!"$!$ Hoi#t)= Bo t)= N1t)= G")B!t "#$ oth!r Fitti#0)

$re =l ssific tion of Pipeline Inst ll tion, s b sis for ,election of 6lectric l 61uipment for N tur l ! s Pipeline ,t tion, sh ll follow I,*AAC2- +he specific tion of 6lectric l e1uipments sh ll be in line with I, )* AAC1, 2!uide for selection of 6lectric l 61uipment for @ / rdous $re 3-- ;ire protection in 6lectric l inst ll tions sh ll be desi#ned s per relev nt I, st nd rd s enclosed in $nnexure II$ll electric l e1uipment, systems, structures nd fencin#, etc- sh ll be suit bly e rthed in ccord nce with I, 00>0+he e rthin# system sh ll h ve n e rthin# networ( #rid with re1uired number of electrodes- $ll 6lectric l e1uipment oper tin# bove 2A0 volts sh ll h ve two sep r te nd distinct connections to e rth #rids- ,ep r te e rthin# #rid sh ll be provided for instrument nd electric l power<i#htenin# protection sh ll be provided s per the re1uirements of I,)2009- ,elf conductin# structures h vin# met l thic(ness of more th n >-7 mm m y not re1uire li#htnin# protection with eri l rod nd down conductors- +hey sh ll, however, be connected to the e rthin# system, t le st, t two points t the b se in line with relev nt I, st nd rd s enclosed in $nnexure II I#)tr1&!#t"tio# S9)t!& "#$ Co#tro

+hre ded :oints sh ll not be used in under#round sections of cross country pipelines- +hre ded :oints m y be permitted in bove*#round st tions E bove #round section of ,8 st tions, only if welded isol tion v lve is provided before it+he fl n#ed :oint sh ll be m de usin# either spir l wound met llic # s(ets or met llic rin# type # s(ets- Pl in sbestos sheet E reinforced # s(ets E =$; # s(ets sh ll not be used M!t!ri#0 F"%i iti!) $ppropri te type of meters sh ll be inst lled t ll custody tr nsfer points meetin# re1uirements of $meric n ! s $ssoci tion %$!$& st nd rd s #reed mutu lly between buyer nd seller- Dry # s filters m y be inst lled t the upstre m of the meters if

Instrument tion nd control system for the Pipeline system sh ll in #ener l meet the re1uirement of $PI ,t nd rd $PI*"P*AA1 to $PI*"P*AA6 N5 nu l on Inst ll tion of "efinery Instruments nd =ontrol ,ystems Co&&1#i%"tio#

$ reli ble nd dedic ted communic tions system to inter ct between v rious st tions includin# section li/in# v lve st tion, with remote oper tion c p bility, lon# the entire pipeline sh ll be desi#ned, inst lled nd m int ined to ensure s fe oper tions under both norm l nd emer#ency situ tions Co&+r!))or St"tio#

$ll # s compressor units sh ll e1uipped with shutdown or l devices to oper te in the event in de1u te coolin# or lubric tion of units-

be rm of the

+he compressor st tion%s& sh ll be desi#ned in ccord nce with the re1uirements of $,56 '01-7+ypic l f cilities t typic l # s compressors st tions is enclosed t $nnexure* I8 nd sh ll consist of followin#) Co&+r!))or =entrifu# l type process # s compressors sh ll be desi#ned in ccord nce with $PI*61C- .ther =ompressors sh ll be desi#ned in ccord nce with $PI*617- ;or sm ll si/e compressors, $PI*11P m y lso be considered =ompressor st tion for N tion l ! s !rid sh ll h ve provision for reverse flowG") "(t!r Coo !r) =oolers m y be inst lled to brin# down the compressed # s temper ture to desired level (or &"i#t"i#i#0 %o"ti#0 i#t!0rit9 o( th! &"i# +i+! i#! before it is introduced in the downstre m pipelineSt"tio# B9! P"))C =ompressor st tion sh ll h ve bye p ss to f cilit te flow of # s in to #!?t )!%tio# o( the pipeline in the event of i)o "tio# o( the compressor st tion (or "#9 r!")o# Oth!r r!21ir!&!#t)

$ll compressor buildin#s or =ompressors s(ids sh ll h ve fixed # s detectors to detect le ( #e of # s inside the unit nd #ener te l rm nd trip si#n ls for the unit in c se the # s concentr tion in ir is more th n 209 of lower explosive limitFir! D 0") detectors sh ll be inst lled in the compressor buildin#s or compressors s(ids to initi te shut down of the unit, isol tion of the comp rtment nd rele se of cle n #ent E =.2 inside the unit in the event of occurrence of fire- I# "$$itio#= %o&+r!))or "#$ %o&+r!))or $ri8!r (E#0i#!7T1r:i#!7 &otor) )Bi$)) )ho1 $ :! !21i++!$ >ith 8i:r"tio# &o#itori#0 $!8i%!) >ith +ro8i)io#) (or o%" "#$ 7 or r!&ot! " "r& )h1t $o># %"+":i iti!). 6nvironment friendly ;loodin# fire extin#uishin# system sh ll only be used either s n existin# inst ll tion or when there is no m nnin# the enclosure;loodin# system for =.2 E cle n #ent sh ll be pplic ble only in c se of enclosed compressor re , ,mo(e detectors sh ll be inst lled in the control room of compressor st tion buildin#, nd c ble trenches in electric l sub *st tion to initi te l rm in c se of detection of smo(e=onvention l bre ( #l ss type fire l rm system sh ll be inst lled t ll str te#ic loc tions of the st tionsSAFETY DE5ICES AND FEATURES +he s fety system for compression f cilities

nd # s tr nsport tion system sh ll consist of followin#) E&!r0!#%9 Sh1t$o># S9)t!&

v lve upstre m of relief v lve- In ddition loc( open isol tion v lve downstre m of relief v lve sh ll be provided if vent is connected to fl re he derPressure s fety v lves of sufficient c p city nd sensitivity or other s fety devices E system sh ll be inst lled to ensure th t the norm l oper tin# pressure of the system does not exceeded by more th n 109, of the 5 ximum $llow ble .per tin# Pressure %5$.P& 5!#t Li#!)

=ompressor st tion sh ll be provided with n emer#ency shutdown system (ESD) (or r! i": 9 "#$ )"(! 9 )h1tti#0 $o># th! )t"tio# ("%i iti!) i# %")! o( !&!r0!#%9 "#$ (or 8!#ti#0 o1t o( 0") >h!# )it1"tio# $!&"#$) )o. Th! ESD )9)t!& )h" h"8! +ro8i)io# of shutdown ll # s compressin# e1uipments, ll # s fired e1uipment, nd sh ll de*ener#i/e the electric l f cilities loc ted in the vicinity of # s he ders nd in the compressor shed, except those th t provide emer#ency li#htin# nd those th t re necess ry for protection of the e1uipment6mer#ency shutdown system sh ll be oper ble from t le st 2 loc tions w y from the # s re of the st tion out of which one should be loc ted in the field out side the compressor buildin# Pr!))1r! Li&iti#0 D!8i%!)

8ent line sh ll be desi#ned nd inst lled to vent out the # s from relief v lves, if provided, to tmosphere- 'low down pipin# connected to vent line should extend to loc tion where the disch r#e of # s sh ll not cre te h / rd to the compressor st tion or the surroundin# re +he disch r#e from s fety v lve sh ll be vented vertic lly upw rds to tmosphere t n elev tion of 0 meter %minimum& bove wor(in# level or the t llest structure within r dius of 1A meters which ever is hi#her % .nly in c se of =ompressor st tion& for effective dispersion of hydroc rbons- In this c se, isol tion v lves on down stre m of s fety v lve re not re1uired- Isol tion v lve sh ll be provided downstre m of s fety v lve if the s fety v lve disch r#e line is connected to fl re he derINSTALLATION AND CONSTRUCTION Pipeline sh ll be buried below #round level nd unless construction bove #round is found to be desir ble for exception l re sons Pi+! i#! Co8!r

.ver pressure shut off v lves sh ll be provided upstre m of pressure controllin# systemEre#ul tors lon# with l rm provision in c se of f ilure of the pressure control system E re#ul torsPipe si/e sh ll be such th t # s velocities in the pipin# sh ll not be more th n 20 mtrEsec for unfiltered # s nd >0 mtrEsec for filtered # s t pe ( condition- ,ound pressure level sh ll be the m ximum limit prescribed by environment dept E pollution control bo rd$ny e1uipment or section of the pipeline cont inin# N tur l ! s in the form of tr pped volume sh ll be protected # inst excessive pressure developed due to rise in surroundin# temper ture by inst llin# suit ble s fety relief v lves- +he disch r#e of the s fety relief v lves sh ll be connected to vent line system- $ll such s fety relief v lves sh ll h ve loc( open type isol tion

! s pipelines sh ll be buried with minimum cover s specified in + ble > In roc(y re s nd re s with h rd soils E

#r vels, minimum 1A0 mm thic( p ddin# of soft soil E s nd sh ll be provided ll round the pipe- If re1uired protective l yer of roc(*shield E roc( #u rd or concrete co tin# m y be provided to prevent d m #e to co tin# E steel pipe durin# inst ll tion nd testin# in pl ce of soft p ddin#, No dwellin#s or construction in ny form sh ll be permitted within "oG E?%"8"tio#

viii&

crossin# IiiiJ = sed r ilw y crossin# IiiiJ

1-C

N.+6,) i. =over sh ll be me sured from the top of co ted pipe to the top of the undisturbed surf ce of soil or the top of #r ded wor(in# strip, whichever is lower- +he fill m teri l in the wor(in# strip sh ll not be considered in the depth of cover;or river E w tercourses th t re prone to scour nd E or erosion, the specified cover sh ll be me sured from the expected lowest bed profile fter scourin# E erosion- ?here scour level is not (nown, n ddition l cover of t le st 1 meter %.ver nd bove the cover mentioned s bove in the + ble >& sh ll be provided from the existin# bed of the riverEw ter course except in c se of "oc(y bed+he cover sh ll be me sured from the top of ro d or top of r il, s the c se m y be?henever the bove provisions of cover c nnot be provided due to site constr ints, ddition l protection in form of c sin#E concretin#, soil b #s, etc- sh ll be provided?hen insisted by uthorities, the depth sh ll be m int ined s per the directions of the concern uthorities-

In cultiv ble l nd nd other specific lly desi#n ted re s, the top 000mm soil exc v ted from the trench sh ll be stored sep r tely- +his top soil sh ll be repl ced in ori#in l position fter b c(fillin# nd comp ctin# of the rest of the trench+he width of trench sh ll be such th t minimum cle r dist nce of 200mm for trench in norm l soil nd 000mm for trench in roc( is m int ined between ed#e of pipe nd the trench w ll t the bottom of the trench-

ii.

iii. TABLE , - MINIMUM CO5ER RE;UIREMENTS FOR PIPELINES i8. S No. i& ii& iii& Lo%"tio#) Mi#i&1& Co8!r i# &!t!r) IiJ 1-0 1.0 1-A 8.

iv& v& 8i) vii&

Norm l E roc(y terr in Dr in #e, ditches t ro ds E r ilw y crossin# 5inor river crossin#s, tid l re s nd other w tercourses IiiJ 5 :or river crossin#s IiiJ "iver with roc(y bed lined c n ls E dr ins E n l s etc= sed E unc sed ro d

2-A 1-A 1-A 1-2

+he loc tion of new buried pipeline, when runnin# p r llel to n existin# buried pipeline, should be t minimum cle r dist nce of A-0 meters from the existin# under#round pipeline when he vy convention l construction e1uipment is expected to be utili/ed- +his dist nce m y be reduced fter c reful ssessment of

construction methodolo#ies so th t it does not result in uns fe conditions durin# construction- In ny c se the minimum cle r dist nce sh ll not be less th n 0-0 meters6xistin# pipeline should be cle rly m r(ed on the #round durin# construction- 'i* l n#u #e %loc l l n#u #e nd @indi E 6n#lish& c ution si#ns should be inst lled while wor(in# in such re s?hile l yin# more th n one new pipeline in the s me trench, cle r sep r tion of minimum A00mm sh ll be m int ined between d: cent pipelinesNo pipeline should be loc ted within 1A-0 meters of ny priv te dwellin# or ny industri l buildin# or pl ce of public ssembly in which persons wor(, con#re# te or ssemble, unless it is provided with t le st 000 mm of cover over nd bove minimum cover specified in + ble >- or the other miti# tion me sure provided li(e hi#her pipe w ll thic(ness E protection with "== ,l b Cro))i#0

c rrier pipe is protected with /inc ribbon nodes- 8ent nd dr ins sh ll be provided on ne r ends of the c sin# pipe- If re1uired, the c rrier pipes outside the c sin# pipe sh ll be independently supported?hen the c sin# pipe is bein# filled with bentonite there is no need to provide the end se ls= rrier pipe E c sin# pipe m y be inst lled by open cut, borin#, : c(in# or other suit ble trench less techni1ues Cro))i#0 o( Uti iti!)

?hen buried pipeline h s to cross ny existin# under#round pipeline, c ble, dr in or other services, the pipeline sh ll be l id t le st A00 mm below such services- ?here it is not possible to obt in the bove mentioned cle r nce, speci l desi#n nd construction sh ll be used- Th! !?i)ti#0 +i+! i#! )h" :! +ro+!r 9 )1++ort!$ $1ri#0 "#$ "(t!r th! %o#)tr1%tio# "%ti8iti!). ?hen l id p r llel to ny existin# under#round pipeline, c ble, dr in or other services, the under#round pipeline sh ll be l id with cle r hori/ont l dist nce of t le st A00 mm- ?here it is not possible to m int in the bove mentioned cle r nce, speci l desi#n nd construction sh ll be used$ cle r nce sufficiently l r#e to void electric l f ult current interference sh ll be m int ined between the pipeline nd the #roundin# f cilities of electric l tr nsmission lines$ minimum sep r tion of 0 meter should be m int ined between pipeline nd tr nsmission tower footin#sCo $ (i! $ :!#$) +he r dius of cold field bends sh ll be s specified in + ble 0-

$s f r s possible, pipeline should cross existin# f cility t ri#ht n#les- +urnin# Points %+Ps& provided on either side of crossin#s sh ll be loc ted t sufficient dist nce w y from "oGE"o? of existin# f cility to f cilit te inst ll tion of bends except when the pipeline runs p r llel to existin# f cility- 5inimum cover sh ll be s per + ble >?hen insisted by uthorities, ro d E hi#hw y E r il crossin# is inst lled usin# c sin# pipe, minimum di meter, thic(ness nd len#th of c sin# pipe sh ll comply with $PI "P*1102- = rrier pipe sh ll be de1u tely supported inside c sin# pipe usin# c sin# insul tors m de of dur ble nd electric lly non*conductive m teri ls to ensure no cont ct between c rrier nd c sin# pipe- = sin# end se ls sh ll be inst lled to prevent in#ress of w ter nd E or forei#n m teri l into c sin# in c se the

+he ends of e ch bend len#th sh ll be str i#ht nd not involved nyw y in the bendin#- In no event sh ll the end of the bend be closer th n 0-A m or e1u l to pipe outside di meter, whichever is sm ll, from the end of pipe or within one meter of #irth weld- +he ov lity in e ch pipe fter bendin# sh ll be less th n 2-A percent of the nomin l di meter, t ny point'ends sh ll be chec(ed by pullin# # u#in# pi# fitted with # u#in# pl te of di meter e1u l to 9A percent of the nomin l intern l di meter of the pipe- +he pi# sh ll h ve t le st two cups not less th n 000mm p rt or pipe nomin l di meter whichever is l r#erPipes with lon#itudin l welds sh ll be bend in such w y th t weld lies in the pl ne p ssin# throu#h neutr l xis of the bend. =orrosion co tin# fter bendin# sh ll be visu lly ex mined nd holid y tested for defects- $ny defects or disbondin# of the co tin# c used durin# bendin# %includin# forced rid#es in the co tin#& sh ll be rep ired Lo>!ri#0

'efore lowerin# in, full circumference of the pipe sh ll be chec(ed by holid y detector, set t n ppropri te volt #e suit ble for the pplied co tin#, to detect ny holid y in the co tin# includin# field :oint co tin#- $ny co tin# defect or d m #e identified by holid y detection sh ll be rep ired B"%B(i i#0

' c(fillin# sh ll be c rried out immedi tely to the extent possible fter the pipeline h s been lowered into the trench6xc v ted soil from the trench sh ll be used for b c(fillin# unless the s me is not suit ble- +he b c(fill m teri l sh ll cont in no extr neous m teri l nd E or h rd lumps of soil, which could d m #e the pipe nd E or co tin# or le ve voids in the b c(filled trenchIn cultiv ble l nd nd other specific lly desi#n ted re s, top soil exc v ted from the trench nd stored sep r tely, sh ll be restored to norm l conditions,lope bre (ers or other me sures sh ll be inst lled in trenches du# in steep re s %slope of #ener lly 10 percent nd more& to prevent erosion of the b c( fill- "oG should be provided with dr in #e ditches to llow w ter run*off nd void b c(fill w sh out Pi+! i#! M"rB!r)

'efore lowerin# oper tions re commenced, p rticul r ttention should be p id to the suit bility of the trench to llow the pipeline to be lowered without d m #e to the co tin# nd to #ive re son bly even support to the pipeline$ll points on the pipeline where the co tin# h s been in cont ct with either the s(ids or with the liftin# e1uipment durin# the l yin# oper tion sh ll be c refully inspected for d m #es, dents or other defects- Defect, if ny, sh ll be completely rep ired,hort completed sections of the pipeline should be cle ned with compressed ir in order to remove dirt from the inside of pipe sections

Pipeline m r(ers to indic te presence of pipeline nd ch in #e sh ll be provided ll lon# the pipeline route t m ximum sp cin# of 1 (m- +he m r(ers sh ll lso be provided on e ch side of hi#hw ys %N@E,@&, m :or district ro ds %5D"&, r ilw y crossin#s nd w ter body crossin#s$t other crossin#s where third p rty ctivity is expected nd t entr nce to st tions one m r(er sh ll be provided5 r(ers t crossin#s sh ll displ y c ution, words 2! s Pipeline3 n me of the oper tin#

comp ny, emer#ency telephone cont ct nosetc- in re#ion l E @indi nd 6n#lish l n#u #es C !"#i#0 o( Pi+! i#!

Pipeline +he minimum test pressure t ny point lon# the pipeline sh ll be s #iven in + ble A+he m ximum test pressure sh ll not exceed the mill test pressure or pressure re1uired to produce hoop stress e1u l to 9A percent of ,5F, of the pipe m teri l b sed on minimum w ll thic(ness in the test section+he test dur tion sh ll be m int ined for minimum twenty four %2>& hours or s re1uired by st tutory uthoritiesIn c se of ny pressure drop beyond 1 b r over nd bove the permissible pressure drop due to temper ture v ri tion, then the tot l section under test sh ll be further sub:ected to 2> hours ti#htness test5 inline v lves should be inst lled fter successful pressure testin# of the pipeline T": ! -C Mi#i&1& T!)t Pr!))1r! Lo%"tio# C ")) 1 2 0 > Pr!))1r! R!21ir!&!#t 1-2A 1-2A 1->0 1->0 x Desi#n Pressure x Desi#n Pressure x Desi#n Pressure x Desi#n Pressure

'efore hydro testin#, the section of the pipeline sh ll be cle ned nd chec(ed for the #eometry of the pipeline$ # u#in# pi# sh ll be p ssed throu#h the pipeline to prove the intern l di meter of the entire pipeline- +he # u#in# pl te sh ll h ve di meter e1u l to 9A9 of the intern l di meter of the thic(est line pipe used in the pipeline- +he # u#in# pl te should prefer bly be m de of $luminum pl teTESTING AFTER CONSTRUCTION T!)ti#0

$ll pipeline sections sh ll be hydro tested fter construction except for pre*tested pipes used in tie*in spoolsNo weldin# %other th n tie*in welds& nd E or mech nic l h ndlin# of pipe is permitted fter pressure testin#= sed crossin#s %r ilEro d& nd rivers crossin# sections sh ll be pressure tested before nd fter inst ll tion for period of t le st four %>& hours- ,uch sections sh ll be retested lon# with completed m inline sections? ter should be used s test medium- ?hen re1uired, test w ter m y be dosed with re1uired 1u ntity of corrosion inhibitors nd oxy#en sc ven#er dependin# upon 1u lity of the w ter$PI*1110 recommended pr ctices should be used s #uid nce for the pressure testin# of the pipeline T!)t Pr!))1r! "#$ D1r"tio#

Pressure v ri tions durin# testin# sh ll be ccept ble, if c used by f ctors other th n le ( #e, li(e temper ture v ri tions- 5 ximum un ccounted pressure v ri tion sh ll not exceed 0-0 b r- Pipelines not meetin# the re1uirements sh ll be rep ired nd retested in ccord nce with the re1uirements of these st nd rds-

 Above round !tation Piping Pressure testin# of st tion pipin# sh ll be c rried out sep r tely from pipeline,t tion pipin# sh ll be tested t minimum test pressure of 1-> times the desi#n pressure+he test pressure sh ll be m int ined for minimum period of four %>& hours "o# Pressure "ea$ Chec$ $ll fl n#ed :oints in bove #round pipeline E pipin#, e1uipment, instrument impulse tubin#, etc- sh ll be tested by pressuri/in# the pipin# system E e1uipment with dry compressed ir or Nitro#en or # s t pressure of C-0 (#Ecm2# nd chec(ed by me ns of so p solution E suit ble di#it l # u#e for le (s D!>"t!ri#0 "#$ Dr9i#0

,urvey to est blish pipeline #eometry usin# 6lectronic !eometric Pi#s %6!P& sh ll be conducted fter completion nd ccept nce of followin# pipeline ctivities) - ! u#in# nd cle nin# b- @ydro testin# c- Inst ll tion of 5 inline E ,ection li/in# 8 lve st tions d- $ll tie*inse- =ompletion of ll f cilities on the pipeline Pr!-%o&&i))io#i#0 7 I#!rtiF"tio#

"e1uired inerti/ tion of the st tion pipin# nd pipeline sh ll be c rried out by use of nitro#en or by v cuum dryin#- = re should be t (en to ensure explosive mixture of # s nd ir in the pipeline or pipin# does not form- "esidu l oxy#en content in the pipeline or pipin# sh ll be less th n 2-0 percent %volEvol& Pr!)!r8"tio# o( Pi+! i#!

$fter hydro testin# of the pipeline sections E st tion pipin#, the section sh ll be dew tered immedi tely except when the section is filled with inhibitor- $fter dew terin#, the pipeline section sh ll under#o sw bbin# nd st tion pipin# should lso be blown by compressed ir to remove w ter- ;urther pipeline should be dried either by super dry ir or v cuum dryin# to t le st O 7 de# centi#r de dew point$ltern tively the pipeline fter hydro test is depressuri/ed to tmospheric pressure with w ter in pl ce- +his w ter column is displ ced by 1 or 2 Nitro#en column of 2 to 0 (m lon# th n the dry n tur l # s column6 ch column is sep r ted by uni*direction l pi#s- +he @ydroc rbon # sE # sE mixture receivin# end to be burnt till the pipelines is dried to re1uired level G!o&!tri% S1r8!9

If the pipeline commissionin# fter pressure testin# is nticip ted to be del yed beyond six %6& months, suit ble preserv tion techni1ue sh ll be dopted to prevent intern l corrosion durin# such periodPipeline m y be preserved usin# inhibited dosed with de1u te 1u ntity of corrosion inhibitors or by fillin# the line with ny inert # s nd t positive pressure Co&&i))io#i#0

+here sh ll be documented commissionin# procedure to cover ll the ctivities for pipeline sections under commissionin# nd to ensure proper communic tion while commissionin# wor(+he commissionin# oper tion sh ll be controlled nd supervised by uthori/ed personnel-

+he loc l dministr tion nd other st tu ry bodies wh t so ever pplic ble sh ll be informed nd wor( sh ll be c rried out under 1u lified s fety officerGpon completion of the ! s*in process there sh ll be commissionin# report endorsed by the uthori/ed person nd the s fety officer'efore st rtin# commissionin# followin# sh ll be ensured) ctivities,

IIII888I8II8IIIIHH-

- =ommissionin# Procedure in pl ce b- Pressure testin# is completed for entire pipeline nd ssoci ted st tion pipin# c- <ow pressure le ( chec( of the bove #round pipin# E fl n#ed :oints completedd- Pipeline h s been cle ned nd debris etc- removede- $ll m inline E section li/in# v lves re inst lled s per re1uirementf- $ll !olden :oints re inspected nd ccepted#- !eometric survey of pipeline section is c rried out, if pplic bleh- +r ined nd experience personnel re v il ble E deployed to c rry out commissionin#DOCUMENTATION 'esides the det ils mentioned in the $,56 '01-7 cl use 76C, the Pipeline owner sh ll lso m int in followin# recordsE documents) I- Desi#n L 6n#ineerin# documents II- "oute m ps, li#nment sheets, crossin#s, dr win#s, Pipin# nd Instrument tion Di #r ms, st tion HIHIIHIIIHI8H8H8IH8IIH8IIIHIHHHHHI-

l youts, 8endor nd subcontr ctor ssessments nd records Inspection nd m inten nce reports 5 teri l certific tion includin# dimension, met llur#y, perform nce nd function l report $ complete pipe boo(Pressure test records include loc tion of le (s or f ilures, if ny, nd description of rep ir under t (en$s * built dr win#s includin# pipeline ,tren#th, ti#htness nd le ( test reports =omplete sset of e ch loc tion with identific tionND+ records of welds !eometric survey reports, if pplic ble=le nin# nd dryin# records =ommissionin# reports Non*conform nceE devi tion reports = libr tion records of Inspection, 5e surin# L 5eterin# nd +est e1uipment $udit compli nce reports ,t tutory cle r nces $pproved dr win#sEdocuments Intern tion l pr ctices 61uipment "#$ o+!r"tio#) m nu ls-

S%h!$1 ! 1E

OPERATING AND MAINTENANCE PROCEDURES

.per tin# nd m inten nce of n tur l # s pipelines sh ll be in ccord nce with re1uirements of $,56 '01-7 except insof r s such re1uirements re specific lly c ncelled, repl ced or mended by the re1uirements specified herein this st nd rdOPERATING AND MAINTENANCE PROCEDURES AFFECTING T@E SAFETY OF GAS TRANSMISSION AND DISTRIBUTION FACILITIES B")i% R!21ir!&!#t) +he entity oper tin# n tur l # s pipeline sh ll h ve n effective @e lth, , fety nd 6nvironment 5 n #ement ,ystem %@,6 5 n #ement ,ystem& nd 5 n #ement of =h n#e ,ystem in pl ce to ensure over ll s fety durin# oper tion nd emer#encies+he @,6 5 n #ement ,ystem sh ll cover the followin# (ey elements @,6 Policy ,t tement .r# ni/ tion l ob:ectives to ensure implement tion of the policy ,et of det iled processes supportin# e ch ctivities of the @,6 m n #ement systemImplement tion of control nd monitorin# ctivities Periodic, monitorin#, review nd reportin# of perform nce $udit of intern l nd extern l ctivities s

s fely h ndle emer#encies with minim l ris(Dis ster 5 n #ement Pl n encomp ssin# offsite nd onsite emer#ency response pl ns nd mutu l id system @ / rd Identific tion Processes such s @$D.P "is( $n lysis nd "is( $ssessment Process such s P"$ , fety nd +echnic l =ompetency ,ystem$n .per tion l @e lth nd , fety <e# l pplic bility 5 trix s well s .per tion l @e lth nd , fety %.@L,& <e# l =ompli nce m trix-

E))!#ti" F!"t1r!) o( "# O+!r"ti#0 "#$ M"i#t!#"#%! P "# 'esides the items recommended inclusion in the oper tin# nd m inten pl n, mentioned in $,56 '01-7, followin# sh ll lso be included in .per tin# nd 5 inten nce ,ystem) 1. O+!r"ti#0 Pro%!$1r!) Phi o)o+h9 for nce the the "#$

;ollowin# processes sh ll be prep red p rt of @,6 5 n #ement ,ystem)

6mer#ency 5 n #ement ,ystem to

$n oper tin# philosophy document cle rly indic tin# the oper tion l procedures re1uired nd the s fe oper tin# p r meters sh ll be developed- .per tin# procedures, with suit ble oper tion l controls b sed on form l h / rd identific tion nd ris( ssessment, sh ll be developed- $ documented isol tion philosophy sh ll be prep red nd provided to oper tion l personnel- $ dr win# showin# the orient tion of the pl nt, loc tion of m :or services, entry nd emer#ency

exits etc- t compressor st tion- It should lso show the m in components, includin# their identific tion numberIn order to provide s fe wor(in# conditions nd to c rry out the wor( s fely, wor( permit system sh ll be followed- +he b sic purpose of the wor( permit system is to ensure th t wor( is c rried out in the s fest possible m nner to prevent in:uries to personnel, protect property from d m #e, void fire etc$ction in the event of emer#ency sh ll be cle rly est blished nd understood by ll concerned nd displ yed prominentlyPerson l Protective 61uipments %PP6& sh ll be provided nd used by ll oper tin# personnelDoKs nd DonKts sh ll be displ yed t scr pper tr p, ,ection li/in# 8 lve ,t tion, 'loc( 8 lve ,t tion, nd =ompressor ,t tion re - 2No 5obile phone3, 2No smo(in# si#n3, 2No li#hter E m tches3 sh ll be displ yed t =ompressor ,t tion, ,ection li/in# 8 lve ,t tion nd 'loc( 8 lve ,t tion re - DoKs nd DonKts, s fety prec utions, emer#ency telephone nossh ll be displ yed +he list of oper tin# instructions, 6,D trips, set pressure should be displ yed in the =ontrol "oom nd ne r ll import nt oper tin# e1uipments .per tin# personnel sh ll possess de1u te (nowled#e nd experience to ensure functionin# of the n tur l # s pipelines in s fe nd efficient m nnerImport nt oper tion l ctivities sh ll be lo##ed nd records of such ctivities sh ll be m int ined- $ll n tur l # s pipelines oper tions sh ll be c rried out under the supervision of uthori/ed person%s&-

<imits of oper tin# p r meters includin# level, pressure nd ny other condition s set for sound nd s fe oper tions sh ll not be exceeded- In c se ny bnorm l oper tin# conditions re encountered, the c uses sh ll be investi# ted nd corrective ctions t (en- $n $l rm 5 n #ement ,ystem sh ll be est blished to ensure th t ll the l rms re monitored, n ly/ed, se#re# ted nd cted upon so th t ll the oper tion l p r meters re well within the defined bound ry limits+he oper tin# st ff should m int in vi#il nce for detection nd control of ny le ( #e! s Detectors, duly c libr ted, sh ll be v il ble t =ompressor ,t tion to monitor the le ( #e t fl n#es nd instrument t pin#s+he .per tion Philosophy sh ll include s minimum, the followin#)* bcdef#,ystem Description .per tion l set points Initi l st rt up +empor ry oper tions Norm l oper tions Norm l shut down procedure 6mer#ency ,hut Down %6,D& procedures includin# conditions c usin# 6,D h- =-P ,ystems '. M"i#t!#"#%! Pro%!$1r! Phi o)o+h9 "#$

$ m inten nce philosophy document cle rly indic tin# the Preventive 5 inten nce Pl n, nd v rious procedures re1uired sh ll be developed$ det iled m inten nce procedure sh ll be developed for entire pipeline system considerin# the recommend tions #iven by the .ri#in l 61uipment

5 nuf cturer %.65& (eepin# in mind the loc l conditions- +he m nu l should include preventive m inten nce schedule with periodicity i-e- d ily, wee(ly, monthly, h lf ye rly nd ye rlyProcedures for emer#ency rep ir of pipin# E pipelines usin# le ( cl mps, hot t ppin# nd stopple plu##in#, nd other rep ir methods should lso be included s p rt of m nu l*. M"#"0!&!#t o( Ch"#0! P "#) ;or , fe =ontrol of .per tions %,=.&, system tic 5 n #ement of =h n#e process sh ll be developed to identify nd consider the imp ct of ch n#es to pipeline systems nd their inte#rity5 n #ement of =h n#e sh ll ddress technic l, physic l, procedur l nd or# ni/ tion l ch n#es of the system, whether perm nent or tempor ry.per tin# nd 5 inten nce procedure should lso ddress the followin#)* = libr tion pl n for meters, # u#es nd other instruments ffectin# 1u lity nd s fety of systemPl n for function l testin# of pressure re#ul tion nd control e1uipment-

+he entity sh ll put in pl ce n 6mer#ency "esponse Pl n, Dis ster 5 n #ement Pl n nd P ndemic Pl n- ?hile prep rin# these pl ns the entity sh ll t (e into confidence the v rious loc l uthorities %i-e- +he ;ire uthorities, Police uthorities, @e lth uthorities, loc l dministr tion, Dis ster 5 n #ement uthorities, 5utu l id, ; ctory inspector te etc& nd cle rly el bor te on their role in c se of n incident1. <ritt!# E&!r0!#%9 +ro%!$1r!)

,peci l ttention should lso be #iven to followin# while prep rin# 6mer#ency "esponse nd Dis ster 5 n #ement Pl n %6"D5P&) 2DoKs nd DonKts3 durin# nd emer#ency nd other s fety instructions+elephone numbers of emer#ency response te m members, emer#ency services, mutu l id industries, district uthorities, l w enforcin# #encies, contr ctors E vendors, fire services, district civic uthorities, etc$ctions to be t (en durin# n emer#ency includin# w rnin# E cordonin# off of ffected re nd informin# the civil uthorities nd E or other utility comp nies ffected by ny emer#encyOth!r )"(!t9 r!21ir!&!#t) ") !#8i)"0!$ i# ERDMP Tr"i#i#0

Provisions of periodic inspections lon# the route of steel pipelines or m ins sh ll include ll sections of pipelines nd m ins irrespective of oper tin# hoop stressE))!#ti" F!"t1r!) o( th! E&!r0!#%9 P "# 6ntities oper tin# pipeline sh ll provide for n 6mer#ency =ontrol "oom, m nned round the cloc( nd e1uipped with effective communic tion system nd emer#ency vehicles fitted with communic tion f cilities, first id e1uipment, fire extin#uishers, # s detectors, rep ir (its nd tools, m ps, pl ns, m teri l s fety d t sheets etc- t its dispos l-

'.

.per tion l nd s fety tr inin# sh ll be imp rted to the oper tin# nd m inten nce st ff by periodic refresher courses+he tr inin# process should be sub:ected to periodic intern l udits to ensure effective implement tion nd improvement*. Li"i)o#

6ntity ownin# E oper tin# pipeline should

h ve desi#n ted personnel to li ison with other existin# utility comp nies, district, nd # s supplyin# comp nies- $ utility co* ordin tion te m consistin# of represent tives from ll other utility comp nies nd civil uthorities c n subst nti lly improve s fety records,. E$1%"tio#" Pro0r"&)

+he level of reportin# sh ll mentioned in the procedurePIPELINE MAINTENANCE 1. Pi+! i#! P"tro i#0

lso be

6ntities oper tin# pipeline sh ll undert (e comprehensive public w reness pro#r m for consumers nd #ener l public- +he educ tion l m teri l sh ll be prep red in loc l, @indi nd 6n#lish l n#u #e- <oc l udio visu l medi v il ble should be used for such educ tion l pro#r ms-. Pi+! i#! F"i 1r! I#8!)ti0"tio#

+he fre1uency for p trollin# of n tur l # s Pipelines sh ll be once in 00 d ys for <oc tion cl ss 0 nd > nd once in every 1u rter for <oc tion cl ss 1 nd 2 to observe surf ce conditions of ROU= i#t!r&!$i"t! i#)t" "tio#)= le ( #e, construction ctivity, encro chments, soil w sh outs nd ny other f ctors th t m y ffect the s fety nd oper tion of the pipeline6ntire pipeline route should be line w l(ed t le st once ye r5 in hi#hw ys nd r il ro d crossin# sh ll be inspected with #re ter fre1uency nd more closely th n m in pipeline- In c se of pipeline crossin# to hi#h conse1uenti l re s %@=$& li(e hospit lsEold #e homesE schoolsE buildin# etc-, the p trollin# sh ll lso be inspected with #re ter fre1uency dependin# upon the severity of the re 5 inten nce of cover t "o d crossin#s, Dr in #e ditches nd in =ross*country terr in sh ll comply with $,56 '01-7 =l use No- 7A1-21 nd 7A1-22 +he improvise me ns of line p trol other th n foot p trollin#, vehicle p trollin# or helicopter p trollin# sh ll lso be used such s provision of !P,, inst ll tion of ==+8 t str te#ic loc tions, s tellite b sed monitorin# nd vibr tion sensin# system throu#h optic l fiber '. M"i#t!#"#%! o( RoU (or I#)+!%tio# o( Cro))i#0) "oG nd ccess to v rious st tions sh ll be m int ined to ensure re son ble ccess to m inten nce crews"o d nd r ilw y crossin#s sh ll be inspected t le st once in three %0& months-

'esides reportin# nd recordin# of ll inst nces of sset rel ted f ilures, d m #e to the environment nd third p rty property sh ll lso be recorded; ilure investi# tin# te m sh ll comprise of personnel tr ined in f ilure investi# tions+he d t from ll f ilure occurrences should be n ly/ed for trends so th t proper initi tives includin# tr inin# could be t (en to minimi/e f ilures.. B ")ti#0 E((!%t)

No bl stin# should be c rried out within city limits nd ne r ny third p rty structures E f cilities- In ny c se bl stin# sh ll only be used fter proper uthori/ tion from civil uthorities even if it is s fe to c rry out such oper tions/. A%%i$!#t 7 !&!r0!#%9 r!+orti#0 +ro%!$1r!) +he entity sh ll put in pl ce documented in house ccident reportin# procedure nd its response pl n for ll (ind of ccidentsEemer#encies such s i& ne r miss ccidents, ii& ccidents without loss of m n* hours, iii& ccidents with loss of m n*hours-

? ter body crossin#s sh ll be inspected t le st twice ye r i-e- prior to nd fter monsoon or fl sh flood for exposure, ccumul tion of debris, or for ny other condition th t m y ffect the s fety nd security of the crossin#s Public E .wners lon# "oG should be m de w re of the possible conse1uence of # s le (s nd should be included s p rt of re#ul r udit*. Pi+! i#! Pi00i#0 Inspection of pipeline usin# intelli#ent pi#s sh ll be c rried out t le st once in 10 ye rs+he d t collected sh ll be comp red with b seline d t collected durin# to sses the he lth of the pipeline nd identify re s re1uirin# rep irsNorm l pi##in# %' tch pi# E cle nin# pi#& m y be c rried out t le st once in five %A& ye rsPipelines tr nsportin# sour # s sh ll be inspected usin# intelli#ent pi##in# once every A ye rs,. I#)+!%tio# o( C"tho$i% Prot!%tio# S9)t!& = thodic protection system p r meter li(e pipe to soil potenti l nd +" unit d t sh ll be recorded t le st once per month t ll =P test st tionsInst nt pipe to soil 2.;;3 potenti l re din# t test le d points of the entire pipeline sh ll be t (en once in ye r5inimum ccept ble criteri sh ll be s per $,56 '01-7 $ppendix B or N$=6 SP O 0169 s pplic ble=urrent me surements should be recorded t the +est st tions t le st once in ye r where current me surement f cility exists-

= thodic protection rectifiers sh ll be inspected once in six months$ll protective devices sh ll be inspected once in 1u rterInterference bonds sh ll be inspected once ye r-. Co"ti#0 S1r8!9 Pe rson ,urvey E Direct =urrent 8olt #e !r dient %D=8!& E =ontinuous Potenti l <o##in# %=P<& survey E =urrent $ttenu tion +est %=$+& sh ll be c rried out once in A ye rs- Insul tin# :oints nd couplin#s sh ll be inspected once in ye rInspection record sh ll be preservedR!+"ir Pro%!$1r!) (or St!! Pi+! i#!) O+!r"ti#0 "t @oo+ Str!)) L!8! "t or ":o8! *0A o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th In c se of corrosion of the pipe due to which thic(ness of the pipe is reduced to the extent th t m ximum llow ble oper tin# pressure is re1uired to be reduced from ori#in l desi#n to meet re1uirements of this st nd rd, then either the pipe section sh ll be rep ired or repl ced or the pipeline sh ll be de*r ted commensur te with rem inin# stren#th of the pipe$ll dents s per re1uirements of this st nd rd nd ll pipes cont inin# le ( sh ll be removed or rep iredPipeline sh ll be rep ired by ny one of the followin#) 'y cuttin# out cylindric l piece of pipe cont inin# the defect nd repl cin# the s me with pre tested pipe of minimum 2 meter len#th meetin#

the re1uired pipe specific tionb'y inst llin# full encirclement welded split sleeves or le ( cl mps to cont in intern l pressure nd sh ll h ve desi#n pressure of not less th n the m ximum llow ble oper tin# pressure- +his sh ll be fully welded both circumferenti lly nd lon#itudin lly$ll rep irs performed s per % & nd %b& bove sh ll be testes by r dio#r phy ex min tion ndEor ultr sonic ex min tionIn c se of rep ir of co ted pipe, ll d m #ed co tin# sh ll be removed nd new co tin# sh ll be pplied-

Provision of this code sh ll lso pply for ny modific tion on the pipeline system for the purpose of exp nsion or extension of the pipeline5odific tions should be c rried out either by isol tin# the pipeline system or by hot* t p method- +o the extent possible the pipeline system sh ll not stopped for the purpose of modific tion nd sh ll try to dopt the other methods so s to supply the uninterrupted # s+he hot t p sh ll be c rried out s per $PI "P 2201 A:"#$o#i#0 o( Tr"#)&i))io# F"%i iti!) R!21ir!&!#t) (or Di)%o##!%ti#0= "#$ Di)tri:1tio# F"%i iti!) A:"#$o#i#0= R!i#)t" i#0

c-

d-

P!r&"#!#t Fi! $ R!+"ir) o( I#H1rio1) D!#t) "#$ M!%h"#i%" D"&"0! 1. D!(!%t A))!))&!#t

'esides the det ils mentioned in the $,56 '01-7, $b ndonin#, Disconnectin#, or "einst llin# of n tur l # s pipeline sh ll lso include the followin#) $ pipeline system th t is no lon#er re1uired for tr nsport tion of # s should be t (en out of service with ll h / rdous fluids removed from the system- In c se oper tin# comp ny decides to b ndon full or p rt of the pipeline system perm nently or tempor rily fter obt inin# necess ry pprov l from the st tutory uthority %if re1uired&, it sh ll prep re det iled pl n considerin# the followin#< r#e sc le ventin# of n tur l # s should be voided- It should be ensured th t most of the n tur l # s cont ined in the system is utili/ed by consumerbPipeline section nd f cilities sh ll be disconnected with positive isol tion from ll source of supply of # s prior to b ndonmentcPipeline system nd f cilities to -

6ffective defect detectin# systems li(e, line w l( surveys, surveill nce, p trollin#, le ( detection tests, intern l udits, extern l udits, etc- should be put in pl ce for detection of defects nd d m #es of pipe wor(- Defective or d m #ed pipelines should be identified nd restored to s fe oper tin# conditions by the use of ppropri te rep ir methods+he defects should be c te#ori/ed into, superfici l d m #e, moder te d m #e, severe d m #e, extreme d m #e etc- s per st nd rd pr ctice+he selection of the most ppropri te rep ir method, consistent with s fety of oper tion, should be selected be b sed on ssessment of the defect'. Mo$i(i%"tio# o# th! +i+! i#! )9)t!&C

be b ndoned should be pur#ed with nitro#en # s or inert m teri ls nd ends se led- If the f cilities re pur#ed with ir, it sh ll be ensured th t combustible mixture is not present in the systemD!%o&&i))io#i#0 F"%i iti!) o( Tr"#)&i))io#

Oth!r G") I#)t" "tio#)C $ # s detection system e1uipped with "1$io nd visu l l rm sh ll be inst lled to indic te th t one*fifth of lower fl mm ble limit is re ched- +he # s detectors sh ll be loc ted close to the potenti l source of le ( #eI" E ,mo(e detectors sh ll be provided in control room, nd utility room with provision of indic tion, l rm nd nnunci tion-

Pl ns nd procedures sh ll be developed for s fe decommissionin#, dism ntlin#, demolition, nd dispos l of the pipeline5 inten nce of the f cility sh ll continue till dism ntlin# of f cilities h s been completed= thodic protection system sh ll m int ined with periodic inspectionbe

Fir! A "r& S9)t!& o Co&+r!))or St"tio#)C 6lectric oper ted fire sirens with udible r n#e of 1 (m ndEor hooters of ;L! system udible within the compressor st tion premises sh ll be inst lledProvision sh ll be m de for continuous v il bility of power to this system durin# emer#ency shutdown5 nu l c ll points sh ll be inst lled t str te#ic loc tions- 5 nu l oper ted fire siren sh ll lso be provided t str te#ic loc tionso Oth!r G") I#)t" "tio#)) 6lectric oper ted fire sirens with udible r n#e of 1 (m sh ll be inst lled- Provision sh ll be m de for continuous v il bility of power to this system durin# emer#ency shut down-

6nvironment l imp ct ssessment be c rried out on ccount of decommissionin#SAFETY AND FIRE PROTECTION G!#!r" $ll inst ll tion sh ll h ve followin# fire protection f cilities)* Fir! "#$ G") D!t!%tio# S9)t!& o Co&+r!))or )t"tio#)C $ # s detection system e1uipped with "1$io nd visu l l rm sh ll be inst lled to indic te th t one*fifth of lower fl mm ble limit is re ched- +he # s detectors sh ll be loc ted close to the potenti l source of le ( #eI" E ,mo(e detectors sh ll be provided in control room, 5==, utility room nd compressor enclosure with provision of indic tion, l rm nd nnunci tion

Fir! Fi0hti#0 E21i+&!#t ;ire ;i#htin# 61uipment sh ll be provided t =ompressor ,t tions, Intermedi te Pi##in# ,t tion, ,ection l 8 lve ,t tions, ! s 6ntry E 6xit termin ls nd 5eterin# ,t tions s

det iled belowo Co&+r!))or )t"tio#)) a. Co'pressor area .ne %1& number 10(# Dry =hemic l Powder %D=P& b sed .ne %1& number 6-7 (# =.2 per two compressors nd b sed o

1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored S!%tio#" i)i#0 )t"tio#) 5" 8!

.ne %1& number 10 (# D=P b sed nd one %1& number 2 (# =.2 b sed1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored o G") r!%!i+t t!r&i#" ) K 7 $! i8!r9

.ne %1& number mobile CA (# D=P b sedb. &igging +rea, etering +rea and -as Fi.tration +rea .ne %1& number 10(# D=P b sed t e ch loc tion c. +ir co'pressors nd one

.ne %1& number CA (# nd one %1& 10 (# D=P b sed nd one %1& number 2 (# =.2 b sed1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored $ll fire extin#uishers sh ll be r I,I or e1uiv lent m r(- 5 nu ls of e ch fire extin#uisher sh ll be provided t every loc tion- +he 1u ntity nd si/e of fire extin#uishers re1uired sh ll be provided b sed on the n ture of occup ncy nd cl ss of fireEris( to be protected;ire fi#htin# system with fire w ter networ( sh ll be provided for compressor st tionsTh! (o o>i#0 )h" " )o :! %o#)i$!r!$C 1?here cle nliness nd cont min tion of sensitive electric l e1uipment re of import nce or li(ely to #et ffected only =.2 or =le n $#ent %@ lon 1211& fire extin#uishers sh ll be provided- %;ire si/e of fire extin#uisher refer 'I,*2190& 6xtin#uishers sh ll be inst lled

.ne %1& number 2 (# =.2 number A (# D=P b sedd.

/00ice1 Canteen1 (tores 10(#

+wo %2& number D=P b sed in e ch buildin#e.

CC12- 3oo'145 roo'

+wo %2& number >-A (# =.2 b sed in e ch room or per 100 m2 floor re > s nd buc(ets with st nd sh ll be provided ne r to D! room+ tro..e6 containing 0irst aid 0ire protective accessories sha.. a.so be provided o I#t!r&!$i"t! )t"tio# +i00i#0

.ne %1& number CA (# nd one %1& 10 B# D=P b sed nd one %1& number 2 (# =.2 b sed2-

within 1A m of the e1uipment so th t tr vel dist nce for person is not more th n 1Am Fir)t Ai$ "#$ S"(!t9 E21i+&!#t ;irst $id nd , fety 61uipment sh ll be provided t =ompressor ,t tions, Intermedi te Pi##in# ,t tion, ,ection lisin# 8 lve ,t tions, ! s receiptE Delivery termin ls nd 5eterin# ,t tions <i#$)o%B ?indsoc( sh ll be provided on n ppropri tely elev ted structure li(e the control room E fire*w ter pump house in such m nner so s to void blind re s E&!r0!#%9 Po>!r S1++ 9 6mer#ency li#htin# sh ll be provided for oper tin# re s nd control room Co&&1#i%"tio# S9)t!& =ommunic tion system li(e telephone E P$ or p #in#, w l(ie*t l(ie, optic l fiber c ble b sed communic tion system sh ll be provided$ll intermedi te st tions includin# IP st tions E "epe ter st tion sh ll be provided with proven communic tion system- ,ecurity t unm nned st tion sh ll be tr ined to de l with communic tion nd emer#ency h ndlin#Fir! <"t!r S9)t!& +he ;ire w ter system sh ll be provided t compressor st tions consistin# of) b;ire w ter stor #e ;ire w ter Pumps %5 in nd

Qoc(ey& c;ire w ter distribution pipin# networ( d;ire hydr nt E 5onitors e? ter sprin(ler E delu#e system; cilities should be desi#ned on the b sis th t the city fire w ter supply is not v il ble close to the inst ll tion;ire w ter system sh ll be desi#ned to fi#ht two m :or fires simult neously nywhere in the inst ll tiono D!)i0# F o> R"t! +he fire w ter pumpin# re1uirement for medium velocity spr y sh ll be c lcul ted b sed on the spr y r te #iven below or flow throu#h two %2& nos- of fire w ter monitors %i-e 277 m0Ehr& whichever is hi#her,pr y r te for v rious re s sh ll be s follows) =ompressor re ) 20-> <pmE m2 of re b,cr per re E 5eterin# re E filter re ) 10-2 <pmE m2 of re c.ther re ) 0 <pmEm2 of re =ompressor re , # s fter cooler re , pi##in# re , filtr tion re , meterin# re , condens te collection re etc- sh ll be covered with medium velocity w ter spr y system usin# monitors nd hydr ntso Fir! <"t!r S9)t!& D!)i0# +he ;ire w ter pressure system sh ll be desi#ned for minimum residu l pressure of C-0 (#Ecm2 %#&$ firew ter rin# m in sh ll be -

provided ll round perimeter of the compressor st tion f cilities with hydr nts E monitors+here sh ll be minimum two %2& numbers of monitors loc ted in such w y th t it covers the compressors re , scr pper re nd filter re ;ire hydr nt networ( sh ll be in closed loops to ensure multidirection l flow in the systemIsol tion v lves sh ll be provided in e ch side of the :unction in the closed loop nd in the middle of the loop%for loop of len#th 000 m& or t every 000 m interv l %if closed loop is lon#er th n 000 m& to en ble isol tion of ny section without effectin# other sectiono Fir! <"t!r Stor"0! ? ter re1uirement for firefi#htin# sh ll be met throu#h w ter stor #e t n(s- +he effective c p city of the t n(s bove the level of suction point sh ll be minimum > hours ##re# te c p city of the pumps?here m (e up w ter supply system is A09 or more this stor #e c p city m y be reduced to 0 hours of ##re# te c p city of pumps,tor #e t n(Ereservoir sh ll be in two interconnected comp rtments to f cilit te cle nin# nd rep irs- In c se of steel t n(s there sh ll be minimum of two t n(so Fir! <"t!r P1&+) =entrifu# l fire w ter pumps sh ll be inst lled to meet the desi#ned fire w ter flow r te nd he d- Pump sh ll h ve flooded suction5otor driven Qoc(ey pump %not more th n 10 m0 E hr of w ter flow& sh ll be inst lled to m int in the fire networ( pressure t C-0 (#Ecm2 t

f rthest end of the networ(+he fire w ter pumps includin# the st ndby pumps sh ll prefer bly be diesel driven- ?here electric supply is reli ble A09 of the pumps m y be motor driven$ minimum of A09 st nd by pump%s& %minimum one no& of the s me type, c p city nd he d s the m in pumps sh ll be provided- +he fire w ter pumps sh ll be provided with utom tic st rtin# f cilitieso Fir! @9$r"#t N!t>orB ;ire w ter rin# m in sh ll be si/ed for 1209 of the desi#n w ter flow r te- 8elocity of the w ter sh ll not exceed more th n A mEs in the fire w ter rin# m in- In c se of se w ter service, the fire w ter m in pipes sh ll be concrete E mort r lined intern lly or thermopl stic m teri l;ire w ter steel pipe rin# m in, when inst lled bove #round sh ll be t hei#ht of 000 to >00 mm bove finished #round level nd should be de1u tely supported t re#ul r interv ls- Pipes m de of composite m teri l sh ll be l id under#round$bove #round portion of such networ(s sh ll be of c rbon steel nd tr nsl tion sh ll be by fl n#ed connection st nd post for monitors nd hydr nts sh ll be c rbon steelGnder #round fire w ter m ins sh ll h ve minimum 1 m cover nd sh ll be provided with suit ble co tin# E wr ppin# Double he ded hydr nts with two sep r te l ndin# v lves on 03 E >3 st nd post sh ll be used- $ll hydr nt outlets sh ll be 1-2 meter bove #round level-

;ire w ter monitors sh ll be provided with independent isol tion v lves@ose 'ox with 2 Nos- of hoses nd no//le sh ll be provided t e ch hydr nt points+he delu#e v lve sh ll be loc ted t 1A meters from the ris( bein# protected :9 )+ri#B !r )9)t!&;ire @ydr ntsE monitors sh ll be loc ted t minimum dist nce of 1Amts from the h / rdous f cility E e1uipment- In c se of buildin#s this dist nce sh ll not be less th n 2 mts nd not more th n 1A mts from the f ce of buildin#- Provisions of hydr nts within the buildin# sh ll be in ccord nce with I,) 07>>-

$ll m teri l used in fire w ter system usin# fresh w ter sh ll be of the type indic ted below) Pipes * = rbon ,teel %=,& I,) 0A79 E I,) 1209 E I,) 19C7 or =omposite m teri ls s per $PI 1A <" E $PI 1A @" or its e1uiv lent sh ll be usedIn c se s line E br c(ish w ter E tre ted effluent w ter is used, the fire w ter m in of steel pipes sh ll be intern lly cement mort r lined or #l ss reinforced epoxy co ted or m de of pipe m teri l suit ble for the 1u lity of w ter$ltern tively, pipes m de of composite m teri ls sh ll be used= st iron pipes sh ll not be used for fire w ter servicesIsol tionEdelu#e v lves sh ll be either # te v lve or butterfly v lves with open nd closed indic tion- 5 teri l sh ll be c st steel for norm l w ter nd copper nic(el for s lineEbr c(ish w ter service@ydr nt ,t nd post )h" :! = rbon ,teel- 5onitors O %"r:o# )t!! 7 !unmet l .utlet v lves E l ndin# v lves* !unmet l E $luminumE ,t inless steel E $luminium* Din( lloy ;ire @ose* "einforced rubber lined hoses %60 mm&, 1A mtr )t"#$"r$ len#th conformin# to I,) 606 %type $& or Non percol tin# synthetic hose %+ype '& E G< or e1uiv lent st nd rd-

b-

c$t le st one hydr nt post sh ll be provided for every 00 mtr of extern l w ll me surement or perimeter of the b ttery limit- 5onitors sh ll be pl ced t >A mtr interv lo M!$i1& 5! o%it9 S+ri#B !r S9)t!& +he medium velocity sprin(ler system should be provided t critic l re s such s compressor unit nd sh ll h ve spr y no//les directed r di lly to the f cilities intended for coolin#.nly one type of spr y no//les sh ll be provided in p rticul r f cility$ll spr y no//les sh ll be inspected for proper positionin#, corrosion nd cle ned if necess ry t n interv l of not more th n 12 months or e rlier b sed on the experienceo M"t!ri" S+!%i(i%"tio#) #ed-

f-

(h+he bove #round fire w ter m in, hydr nt post sh ll be p inted with corrosion resist nt 2;ire "ed3 p ints s per I,) A l-

PP", ?P, 1u lific tion records

?elder

+hird P rty t!%h#i%" "1$it r!+ort o( i#(r")tr1%t1r! :!(or! ! s* IN=ommissionin# reports Non*conform nceE reports devi tion

S+"r! @o)!)= NoFF !) "#$ A%%!))ori!) 5inimum 2 Nos- or 2A9 sp re hoses sh ll be storedIn ddition to the no//les provided in the hose boxes there sh ll be 1 set of sp re no//les for e ch c te#ory vi/* Qet No//le with br nch pipes, ;o# No//le, Gnivers l No//le, w ter curt in No//le nd spr y No//le-

mno-

= libr tion records of Inspection, 5e surin# L 5eterin# nd +est e1uipment $udit compli nce reports ,t tutory cle r nces $pproved dr win#sEdocuments @$D.PE "is( ssessment studiesE compli nce to recommend tions

p1rs-

RECORDS 'esides the det ils mentioned in the $,56 '01-7, n tur l # s pipelines entity sh ll lso m int in followin# recordsE documents) bDesi#nE specific tion documents "oute m ps, li#nment sheets, crossin#s, dr win#s, Pipin# nd Instrument tion Di #r ms, st tion l youts Pipe 'oo(E Inst ll tion "ecords ,urveill nce inspection nd m inten nce reports "ecords nd m ps showin# the loc tion of =P f cilities nd pipin# =P 5onitorin# report <e ( burst nd rep ir records @istory c rds of e1uipment Pipeline Pi##in# "eport 5 teri l certific tion includin# dimension, met llur#y, D+ nd ND+, stren#th, ti#htness, perform nce nd function l report ?eldin# records

t- $ll oper tion L m inten nce m nu ls

cdef#hi-

:-

S%h!$1 ! 1F

CORROSION CONTROL

E4TERNAL CONTROL

CORROSION E !%tri%" I)o "tio# ?here insul tin# devices re inst lled to provide electric l isol tion of pipeline systems to f cilit te the pplic tion of corrosion control, they sh ll be properly r ted for temper ture, pressure, nd electric l properties, nd sh ll be resist nt to the # s c rried in the pipeline systems+hese devices sh ll not be inst lled in enclosed re s where combustible tmospheres re li(ely to be present unless prec utions re t (en to prevent rcin#Pipes sh ll be inst lled so th t the below #r de or submer#ed portions re not in electric l cont ct with ny c sin#, forei#n pipin# systems or other met llic structures- +his sh ll not preclude the use of electric l bonds where necess ry- In c se ny shortin# is observed with c sin#, suit ble ddition l corrosion protection me sures should be consideredE !%tri%" Co##!%tio# "#$ Mo#itori#0 Poi#t) ?here hi#her current c rryin# c p city is re1uired, multi*str nd conductor sh ll be used nd the str nds sh ll be rr n#ed into #roups no l r#er th n No-6 $?!6 ch #roup sh ll be tt ched to pipe with sep r te ch r#e- $tt chin# test le ds directly to the pipe by other methods of br /in# is prohibited-

N!> I#)t" "tio#7B1ri!$ St!! F"%i iti!) Co"ti#0 R!21ir!&!#t), =o tin#s sh ll fulfill followin# re1uirements) =o tin# sh ll provide #ood electric l isol tion between of extern l surf ce of the pipe nd environment =o tin# sh ll h ve sufficient resist nce to moisture tr nsmission =o tin# sh ll h ve sufficient ductility to resist cr c(in#4 =o tin# sh ll h ve #ood mech nic l stren#th or otherwise be protected to resist d m #e due to norm l h ndlin# %includin# concrete co tin# pplic tion where pplic ble& nd soil stress =o tin# sh ll be comp tible with = thodic Protection system nd field :oint co tin#s;or c rbon steel pipelines or m ins of si/e NP, 2 nd bove, 0 < yer Polyethylene or ;usion 'onded 6poxy co tin# is recommended$ll buried bends nd fittin#s sh ll be co ted with @e t ,hrin( ,leeves or two l yer hi#h build li1uid epoxy co tin# with minimum D;+ >A0 micronsC"tho$i% Prot!%tio# R!21ir!&!#t

?hen thermit weldin# process is used for electric l le d inst ll tion on pressuri/ed pipelines or m ins, prec utions sh ll be t (en to void possible f ilure of the pipeline or m ins durin# inst ll tion due to loss of m teri l stren#th t the elev ted weldin# temper tures- ?here thermit weldin# process is not deemed suit ble=onsider tion sh ll be #iven to other methods of inst ll tionE !%tri%" I#t!r(!r!#%! 6lectric l interference due to followin# sh ll lso be considered in c thodic protection desi#nFa#.t C#rrents ; ult current interference sh ll be t (en into consider tion; ult current resultin# from li#htin# or upset conditions of electric l f cilities could result in serious d m #e to co tin# nd pipe w ll nd d n#er to personnel+hese dverse effects m y occur where pipeline or m in is close to the #roundin# f cilities of electric l tr nsmission line structures, sub*st tions, #ener tin# st tions or other f cilities th t h ve hi#h short circuit current*c rryin# #roundin# networ(s?here buried pipeline or m in is close to #roundin# f cilities, remedi l me sures m y be necess ry to control the effect of these f ult currents in order to reduce the result nt rise in potenti l #r dient in the e rth ne r the pipeline or m in to n ccept ble level%nduced Potential %nter&erence Pipelines or m ins p r llelin# ltern tin# current electric l tr nsmission lines re sub:ect to induced potenti ls- ?hen studies or tests show th t ltern tin# current potenti ls will be or re bein#

induced on buried pipeline or m in, devices sh ll be inst lled to reduce these potenti ls to toler ble level?hen such pipelines or m ins re under construction, or when personnel re in cont ct with the pipelines or m ins, speci l prec utions sh ll be t (en to nullify the possible effects of induced ltern tin# current potenti lsInst ll bondin# cross points where the pipeline or m in is to be sep r ted nd m int in this connection while the pipeline or m in is sep r ted5 (e study in coll bor tion with the electric comp ny on the common problems of personnel s fety, corrosion, electric l interference nd li#htin# problemsE?i)ti#0 I#)t" "tio#) Cathodically Protected Pipeline !ystems temporarily out o& !ervice = thodic Protection systems sh ll be m int ined on ny pipeline or m in tempor rily out of serviceTemporary Cathodic Protection !ystem ?hen considered necess ry, tempor ry = thodic Protection system with s crifici l nodes sh ll be inst lled to ensure de1u te protection of pipeline or m ins from extern l corrosion from the time the pipeline or m in is l id in the trench till the perm nent = thodic Protection system is commissioned+he tempor ry c thodic protection system sh ll prefer bly be inst lled simult neously (eepin# p ce with the pipeline or m in l yin#Einst ll tion wor( nd sh ll be monitored periodic llyRECORDS Pipeline =omp ny sh ll lso m int in

followin# records E documents rel ted to corrosion control) = thodic Protection Desi#n documents ,oil "esistivity ,urvey "eport 6lectric l Interference "eport Inspection nd m inten nce reports 5 teri l certific tion includin# dimension, met llur#y, perform nce nd function l report 5 teri l test reports $pproved dr win#sEdocuments $ll records of welderKs 1u lific tion, weldin# :oints nd testin# sh ll be m int ined-

S%h!$1 ! 1G

MISCELLANEOUS

RE;UIREMENTS FOR SOUR GAS SER5ICE ! seous hydroc rbon sh ll be considered s sour inline with N$=6 ,t nd rd 5"*01*CA$t lower concentr tions of @2,, s the presence of other constituents in the # s e-#- =. 2 nd s lts in w ter etc- c n lso c use stress corrosion, hence the concentr tion of such constituents sh ll lso be ev lu ted in # seous hydroc rbon$ll m teri ls, used in sour # s service, sh ll conform to the m teri l re1uirements specified in N$=6 ,t nd rd 5"*01*CA- Dependin# upon service nd m teri ls involved, ddition l tests for ,ulphide ,tress =orrosion =r c(in# %,,==& nd @ydro#en Induced =r c(in# %@I=&, s specified in N$=6 ,t nd rds 5"*01*CA nd +5*02*7> respectively, sh ll lso be conducted for lon# L short term beh vior of m teri l under corrosive environments-

ANNE4URE I OFFS@ORE AND ONS@ORE CO5ERAGE

Note: Subsea pipeline for transportation of gas after its primary treatment stations or gas gathering stations shall also be included in the scope of the standard.

ANNE4URE II Li)t o( S+!%i(i%"tio#) o( Pi+i#0 M"t!ri" ) 1)!$ i# N"t1r" G") Pi+! i#!)

St!! Pi+! $PI A< $,+5 $106 $,+5 $000 5" 8!) $PI 6D $,56 '16-0> ', A0A2 ', A0A1 ', 17C0 Pipeline 8 lves 8 lves ;l n#ed, +hre ded nd ?eldin# 6nd ,pecific tion for steel wed#e # te, #lobe nd chec( v lves A0 mm nd sm ller for the petroleum, petrochemic l nd llied industries ,pecific tion for steel b ll v lves for the petroleum, petrochemic l nd llied industries * ,m ll ;lo tin# b ll v lve ,pecific tion for ,teel #lobe nd #lobe stop nd chec( v lves %fl n#ed nd butt*weldin# ends& for the petroleum, petrochemic l nd llied industries ,pecific tion for <ine pipes ,e mless = rbon ,teel Pipe for @i#h +emper ture ,ervice ,e mless nd ?elded ,teel Pipe for <ow*+emper ture ,ervice

F "#0!) "#$ B "#B) $,56 '16-A $,56 '16-06 5,, ,P*>> $PI A90 Fitti#0) $,56 '16-9 5,, ,P*CA 5,, ,P 9C St1$ Bo t) "#$ N1t) $,+5 $19> $,+5 $190 $,+5 $1A0 $,56 '17-2-1 ,t nd rd ,pecific tion for = rbon nd $lloy ,teel Nuts for 'olts for @i#h Pressure or @i#h +emper ture ,ervice, or 'oth-R ,t nd rd ,pecific tion for $lloy*,teel nd ,t inless ,teel 'oltin# 5 teri ls for @i#h +emper ture or @i#h Pressure ,ervice nd .ther ,peci l Purpose $pplic tions ,t nd rd ,pecific tion for Dinc =o tin# %@ot*Dip& on Iron nd ,teel @ rdw re ,1u re nd @ex 'olts nd ,crews, Inch ,eries ; ctory*5 de ?rou#ht ,teel 'utt weldin# ;ittin#s ,pecific tion for @i#h +est, ?rou#ht, 'utt ?eldin# ;ittin#s Inte#r lly "einforced ;or#ed 'r nch .utlet ;ittin#s * ,oc(et ?eldin#, +hre ded nd 'utt weldin# 6nds ,teel pipe fl n#es nd fl n#ed fittin#s * ,i/e upto 2>N N'.rifice ;l n#e ,teel Pipeline ;l n#es ,teel <ine 'l n(s

$,56 '17-2-2 $,56 ' 01-7 , G")B!t) $,56 '16-20

,1u re nd @ex Nuts m n #in# system Inte#rity of # s pipeline

5et llic # s(ets for pipe fl n#es) "in# :oint, ,pir l wind nd Q c(eted-

@i0h Pr!))1r! SS T1:i#0 "#$ Fitti#0) $,+5 $269 ,t nd rd ,pecific tion for ,e mless ,teel +ubin# for !ener l ,ervice nd ?elded $ustenitic ,t inless

Li)t o( S+!%i(i%"tio#) (or E21i+&!#t 1)!$ i# #"t1r" 0") +i+! i#! S9)t!&

Pr!))1r! S"(!t9 E21i+&!#t (R!01 "tor)= S "& Sh1t 5" 8!) "#$ Cr!!+ R! i!( 5" 8!)) 6N 00> 6N 1>072 $PI A26 Fi t!r) $,56 ,ection 8III M!t!ri#0 E21i+&!#t $!$ "eport No- 0 $!$ "eport No- 9 6N 12>70 .I5< "02 $!$ "eport No- C 6N 12261 .rifice 5eterin# of N tur l ! s nd .ther rel ted @ydroc rbon fluids 5e surement of ! s by 5ulti*p th Gltr sonic 5eters ! s meters * "ot ry displ cement # s meters "ot ry piston # s meters nd turbine # s meters 5e surement of ! s by +urbine 5eters ! s meters * +urbine # s meters 'oiler nd Pressure 8essel =ode ! s pressure re#ul tors for inlet pressures up to 100 b r , fety devices for # s pressure re#ul tin# st tions nd inst ll tions * ! s s fety shut*off devices for inlet pressures up to 100 b r ;l n#ed ,teel Pressure "elief 8 lves

Pr!))1r! M!")1ri#0 E21i+&!#t ', 6N 70C*1 ', 6N 70C*2 ', 6N 70C*0 Pressure # u#es * P rt 1) 'ourdon tube pressure # u#es4 dimensions, metrolo#y, re1uirements nd testin# Pressure ! u#es * P rt 2) ,election nd Inst ll tion "ecommend tions for Pressure ! u#es Pressure # u#es * P rt 0) Di phr #m nd c psule pressure # u#es4 dimensions, metrolo#y, re1uirements nd testin#

ANNE4URE III A$$itio#" R!21ir!&!#t) (or E !%tri% <! $!$ Pi+!)

6lectric ?elded pipes sh ll meet followin# re1uirements5inimum v lues of ReR sh ll be s follows) R!8!r)! B!#$ T!)t) !r de of ,teel "everse bend tests sh ll be performed on the pipe piece cut from the crop end, selected from the front end of the first len#th nd the b c( end of the l st len#th produced from e ch coil- +he specimen sh ll be 100mm to 11Amm lon# nd sh ll be reverse bend tested in ccord nce with procedure nd fi#ure #iven herein fter$PI A< !r- ' $PI A< H*>2 $PI A< H*>6 $PI A< H*A2 $PI A< H*60 &roced#re +he m ndrel is to be plu##ed into the specimen, with the weld in cont ct with m ndrel, to such depth th t the n#le of en# #ement between m ndrel nd specimen re ches 60T %see ;i#ure&- If the combin tion of di meter nd w ll thic(ness of pipe, nd r dius of m ndrel is such th t the n#le of en# #ement does not re ch 60T, the m ndrel sh ll be plu##ed into the specimen until opposite w lls of the specimen meet+cceptance Criteria $ specimen which fr ctures completely prior to the specified en# #ement of m ndrel nd specimen, or which reve ls cr c(s nd ruptures in the weld or he t ffected /one lon#er th n >mm, sh ll be re:ected- =r c(s less th n 6mm lon# t the ed#es of the specimen sh ll not be c use for re:ectionMi%ro0r"+hi% "#$ @"r$#!)) E?"&i#"tio# $ test specimen sh ll be t (en cross the lon#itudin l weld from one len#th of finished pipe from e ch lot of m ximum 100 len#ths from the s me he t m nuf ctured from the s me process5in ReR v lue 0-1>2A 0-10CA 0-102A 0-12CA 0-122A

+he reverse bend test sh ll be c rried out with m ndrel- " dius %"& nd width %$& of m ndrel sh ll be c lcul ted for ny combin tion of di meter, w ll thic(ness nd #r de with the formul 1-> %D*t& t $ S 2" S ***************** * t e %D*2t&*1-> t where, D t 1-> e * * * * .utside di meter of pipe ? ll thic(ness of pipe Pe (in# f ctor ,tr in

+hese specimens sh ll be polished nd etched for micro*ex min tions+he ex min tions sh ll provide evidence th t he t tre tment of weld /one is de1u te nd there is no un*tempered m rtensite left-

@ rdness me surements on e ch specimen sh ll be m de s indic ted in fi#ure #iven herein fter in ccord nce with $,+5 6*02+he m ximum difference in h rdness between b se m teri l nd ny re din# t (en in the @e t $ffected Done %@$D& sh ll be less th n 70 points 8ic(erRs @810-

ANNE4URE I5 MINIMUM INTER DISTANCES FOR 5ARIOUS STATION FACILITIES

S.No. Fro& 7 To 1 ,m ll =ompressorE Pump @ouse 2 5 in =ompressor @ouse 0 ! s @ ndlin# ,ystem %P' E!=& > 61uipment "oom A =ontrol "oom E.ffice buildin# 6 ;ire Pump @ouseE;ire w ter stor #e t n(s C ? ter ,pr y Delu#e 8 lve 7 =old 'low Down 9 10 =ompound w ll 6lect ,ub st tion,

1 * 1A 1A 1A 16 00 1A 1A 1A 16

' 1A * 1A 1A 00 00 1A 1A 00 00

* 1A 1A * A 16 00 1A 1A A 16

, 1 A 1 A A * * 0 0 1 A 1 A A 1 6

16 00 16 * * 00 1A 1A A *

. 00 00 00 00 00 * * 00 12 *

/ 1A 1A 1A 1A 1A * * 1A * 16

8 1A 1A 1A 1A 1A 00 1A * A 00

3 1 A 0 0 A A A 1 2 * A * A

10 16 00 16 16 * * 16 00 A *

U $ny dist nce suit ble for construction l nd oper tion convenience1- $ll dist nces re in metres- $ll dist nces sh ll be me sured between the ne rest points on the perimeter of e ch f cility 2- @ot elev ted fl re sh ll be loc ted 90 mtr w y nd #round fl re sh ll be loc ted 1A0 mtr w y 0- ;or the dist nce from compound w ll, the dist nce mentioned in this t ble nd the re1uirement of loc l byl ws%if ny& which ever is hi#her sh ll #overnP' O Pi# receiver E < uncher ' rrel, !=* ! s =oolers E 5eters E filters

ANNE4URE 5

TO MAIN LINE

DISCHARGE BLOWDOWN

GAS A TERCOOLER

PIG LAUNCHER

STATION DISCHARGE VALVE

UNIT BLOWDOWN

ANTI-SURGE LINE

STATION BY-PASS

STATION RECYCLE

LO

COMPRESSOR UNIT BLOWDOWN

PIG RECEIVER

LO

STATION PRESSURI"ING VALVE

SUCTION BLOWDOWN

COMPRESSOR

ROM MAIN LINE

INLET SCRUBBER

UEL GAS CONDITIONING S!ID

TYPICAL COMPRESSOR STATION SCHEMATIC

ANNE4URE 5I LIST OF APPLICABLE STANDARDS AND REFERENCES +his st nd rd sh ll be re d in con:unction with the followin# st nd rds, codes nd public tions) %i& $,56 '01-7 www- sme-or#& %ii& %iii& %iv& %v& %vi& %vii& %viii& %ix& %x& %xi& %xii& %xiii& %xiv& %xv& %xvi& %xvii& %xviii& %xix& %xx& %xxi& %xxii& $PI *61C $PI* 617 $PI* 11P $PI 1102 =entrifu# l ! s =ompressors "eciproc tin# ! s compressors .ther # s compressors "ecommended Pr ctice for ,teel Pipelines =rossin# " ilro ds nd @i#hw ys$PI 110> ,t nd rd for ?eldin# Pipelines nd "el ted ; cilities$PI 110C "ecommended Pipeline 5 inten nce ?eldin# Pr ctices$PI 1109 "ecommended Pr ctice for 5 r(in# <i1uid Petroleum Pipeline ; cilities$PI 1110 "ecommended Pr ctice for Pressure +estin# of <i1uid Petroleum Pipelines$PI A00= =l ssific tion of <oc tions for 6lectric l Inst ll tions t Pipeline +r nsport tion ; cilities$PI* A< ,pecific tion for <ine pipes $PI* 6D Pipeline 8 lves $,56 ,ection 8III 'oiler nd Pressure 8essel =ode Division 1 Pressure 8essels Division 2 $ltern te "ules for Pressure 8essels $,56 ,ection IH ?eldin# Pu lific tions 5,,*,P*A0 Pipe @ n#ers nd ,upports 5 teri ls, Desi#n nd 5 nuf cture5,,*,P*69 Pipe @ n#ers nd ,upports * ,election nd $pplic tionN$=6*"P*01*69 "ecommended Pr ctice =ontrol of 6xtern l =orrosion on Gnder#round or ,ubmer#ed 5et llic Pipin# ,ystemsN$=6*"P*01*CA "ecommended Pr ctice * =ontrol of Intern l =orrosion in ,teel Pipelines ,ystemsI,$ ,*CA-01 ;low ev lu tion for si/in# control v lve I,$ ,*CA-02 =ontrol v lve test procedure I6= O C9 6lectric l $pp r tus for 6xplosive ! s $tmosphere I6= O A29 De#ree of protection Provided by 6nclosuresR!(!r!#%!) $,56 ' 01-7 O $PI 110> * I,*AAC2 * I, O AAC1* I, 00>0 O ! s +r nsmission nd Distribution Pipin# ,ystems ?eldin# procedures nd welders for weldin# of # s pipelines$,56 'oiler nd Pressure 8essel %'P8& =ode ,ection IH * ?eldin# procedures nd welders, for st tion pipin#6lectric l re cl ssific tion of Inst ll tion for selection of 6lectric l 61uipment 2!uide for selection of 6lectric l 61uipment for @ / rdous $re 3;or e rthin# of ll electric l e1uipment, systems, structures nd ! s +r nsmission nd Distribution Pipin# ,ystems%$,56 0 P r( $venue, New For(, NF G,$ 10016-

I,)2009 O I,. 1>010 N$=6 ,P*01CC

fencin#, etc<i#htenin# protection 8 lves 5iti# tion of $= nd li#htenin# effects

Secretary, PNGRB