Calculate the Velocity of Gas in 6" Pipeline (Pipeline Rules of Thumb Handbook) Min Max v = 1440 * Z * Q * T d2 * P where : v = Z Q T d P = = = = = velocity

of gas, ft/sec Compressibility Volume, MMSCFH Operating Temperatur, R Inside diameter of pipe , inches Operating Pressure, psia 5 0.94 30 0.94

660 660 6.193 6.193 600 600

minimum velocity should be limited to about 3 - 10 ft/s refer to API RP 14 E if there are solid particles maksimum velocity should be limited to acceptable noise level (60 to 80 ft/s)

Q=

0.128792073 3.088538921

MMSCFH MMSCFD Minimum

Q=

0.772752438 18.53123352

MMSCFH MMSCFD

Maksimum

Hasil perhitungan diatas menunjukan bahwa pipa 6" dapat mengalirkan gas dengan kapasitas maksimum sebesar 37 MMSCFD dan minimum sebesar 3 MMSCFD

Sumur Makmur #25 berada pada satu area dengan sumur-sumur makmur 1, 2, 4, 6, 17 dan 23. Sumur-sumur tersebut mempunyai zona G-50 series yang kandungan gasnya sangat potensial dan apabila ke-6 sumur tersebut zona gasnya di produksikan, maka fasilitas 6" trunkline yang diajukan akan dapat menampung gas dari ke-6 sumur tersebut.

a dengan sumur-sumur makmur 1, 2, 4, 6, 17 dan 23. Sumur-sumur tersebut ungan gasnya sangat potensial dan apabila ke-6 sumur tersebut zona gasnya di ang diajukan akan dapat menampung gas dari ke-6 sumur tersebut.

Sheet No. : LINE NO LEGENT AFE NO : : : 121-6-GR-CCD-XXX Trunkline Calculation 08-1318 REV DATE : : A 05-Dec-08

1 of 3

TABLE OF CONTENTS

Hal. 1 GENERAL DATA 2

Pipe Thickness Calculation

0 LINE NO LEGENT AFE NO 1. GENERAL DATA Design Code Design Pressure Corrosion Allowance Design Temperatur MATERIAL Basic Quality Factor For longitudinal weld joints Radiography Diameter = = = = = = = = : : : 121-6-GR-CCD-XXX Trunkline Calculation 08-1318

Sheet No. : REV DATE : : A 05-Dec-08

2 of 3

ASME B31.8 1350 Psi (ANSI 600) 1.6 mm 200 F = 93.33 C API 5L Gr B Sch 80 0.85 Spot NPS 6

Sheet No. : LINE NO LEGENT AFE NO 2 Thickness Calculation : : : 121-6-GR-CCD-XXX Trunkline Calculation 08-1318 REV DATE : : A 05-Dec-08

3 of 3

tm

t+c 1-u

Pi d o 2 Smys E F T

where : tm t c Pi = = = = minimum required thickness pressure design thickness, mm the sum of the mechanical allowance internal design pressure, Psi outside diameter of pipe, mm Basic allowable Stres forValue Design Factor longitudinal weld joint factor temperature derating factor

do = Smys = F = E' = T =

Pi = 1350 do = 6.625 c = 0.063 = 0.0362 S' = 35000 E' = 1 F = 0.72 u = 12.5% T =1

Psi inch inch inch Psi

(Accumalation corrosion for 5 years operation) NORSOK-M506

(Less than 250 F) Pipe thickness caused by pressure t = 0.177 inch

Minimum required thickness tm = 0.316 inch

Sch 40 for NPS 6 = 0.280 inch Sch 80 for NPS 6 = 0.432 inch Conclusion We choose Sch 80 NPS 6

Sheet No. : LINE NO LEGENT AFE NO : : : REV Wellhead Flowline Calculation AFE 09-1333 DATE : : A 23-Feb-09

1 of 3

TABLE OF CONTENTS

Hal. 1 GENERAL DATA 2

Pipe Thickness Calculation

0 LINE NO LEGENT AFE NO 1. GENERAL DATA Design Code Design Pressure Corrosion Allowance Design Temperatur MATERIAL Basic Quality Factor For longitudinal weld joints Radiography Diameter = = = = = = = = : : :

Sheet No. : REV Wellhead Flowline Calculation AFE 09-1333 DATE : : A 23-Feb-09

2 of 3

ASME B31.3 1350 Psi (ANSI 600) 0.063 inch 200 F = 93.33 C A 106 Gr. B, Seamless 1 100% NPS 3

Sheet No. : LINE NO LEGENT AFE NO 2 Thickness Calculation : : : REV Wellhead Flowline Calculation AFE 09-1333 DATE : : A 23-Feb-09

3 of 3

tm =

t+c 1-u

P i do 2 (S . E + Pi . Y)

where : tm = t = c = Pi = do = S' = E' = Y' = minimum required thickness pressure design thickness, mm the sum of the mechanical allowance internal design pressure, Psi outside diameter of pipe, mm Basic allowable Stres forValue longitudinal weld joint factor coefficient having values ferritic steels as follow 0.4 up to and including 480C 0.5 for 510C 0.7 for 540C and above mill tolerance Psi inch inch inch Psi

Pi = 1350 do = 3.5 c = 0.063 = 0.066 S' = 20000 E' = 1 Y = 0.4 u = 12.5%

2% of CO2 content

Pipe thickness caused by pressure t = 0.115 inch

Minimum required thickness tm = 0.279 inch

Sch 40 for NPS 3 = 0.216 inch Sch 80 for NPS 3 = 0.300 inch Conclusion We choose Sch 80 NPS 3

1 GENERAL DATA

Design Code Operating Pressure Working Allowable Pressure Corrosion Allowance Spesific Gravity Design Temperatur MATERIAL Basic Quality Factor For longitudinal weld joints Radiography Diameter

= = = = = = = = = =

ASME B31.3 1137 Psi 1350 Psi (ANSI 600) 0.063 inch = 1.6 mm 0.74 200 F = 93.33 C API 5L Gr 5 Sch 40 1 Spot NPS 4

Sheet No. : LINE NO LEGENT AFE NO : : : REV Wellhead Flowline Calculation AFE 09-1306 DATE : : A 23-Feb-09

1 of 3

TABLE OF CONTENTS

Hal. 1 GENERAL DATA 2

Pipe Thickness Calculation

0 LINE NO LEGENT AFE NO 1. GENERAL DATA Design Code Design Pressure Corrosion Allowance Design Temperatur MATERIAL Basic Quality Factor For longitudinal weld joints Radiography Diameter = = = = = = = = : : :

Sheet No. : REV Wellhead Flowline Calculation AFE 09-1306 DATE : : A 23-Feb-09

2 of 3

ASME B31.4 1350 Psi (ANSI 600) 0.063 inch 200 F = 93.33 C API 5 L Gr.B, ERW 1 100% NPS 4

Sheet No. : LINE NO LEGENT AFE NO 2 Thickness Calculation : : : REV Wellhead Flowline Calculation AFE 09-1306 DATE : : A 23-Feb-09

3 of 3

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline transportation systems, use the following : tm = t+c 1-u t= P i do 2 Smys E 0.72 tm u c Pi do S' E' P do c S' E' Y' u = = = = = = = 1350 4.5 0.063 35000 1 0.40 12.50% Psi inch inch Psi (ASME B31.4 hal 12) (ASME B31.4 hal 12) = = = = minimum required thickness mill tolerances the sum of the mechanical allowance internal design pressure, kPa where :

= outside diameter of pipe, mm = Specific minimum yield strength = longitudinal weld joint factor

t tm = 0.20976 inch

0.120535714

inch

Thickness 4" Sch 40 = 0.237 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.3, Code for pi transportation systems, use the following :

tm = t + c + u

t=

Pi do 2 (S . E + Pi . Y)

where : tm t c Pi do S' E' Y' = = = = = = = = minimum required thickness pressure design thickness, mm the sum of the mechanical allowance internal design pressure, kPa outside diameter of pipe, mm Basic allowable Stres forValue longitudinal weld joint factor coefficient having values ferritic steels 0.4 up to and including 480C as follow 0.5 for 510C 0.7 for 540C and above

Pi = 1350 do = 3.5 c S' E' Y' u = = = = =

Psi inch inch Psi

0.02 16700 1 0.4 12.5% t

t=

P i do 2 (S . E + Pi . Y) 0.174

0.137

inch

tm =

inch

sch 40 for NPS 4 = 0.237 and the calculation = 0.242 it shows that sch 40 is not adequate Design thickness calculation indicates that Schedule 80 is appropriate

B31.3, Code for pipline

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.4, Code for pipline transportation systems, use the following : tm = t + ca 1-a t= P i do 2 Smys E 0.72 tm t a e c Pi do S' E' Y' = = = = = = = = = = minimum required thickness pressure design thickness, mm mill tolerances erosion allowance the sum of the mechanical allowance internal design pressure, kPa where :

outside diameter of pipe, mm Specific minimum yield strength longitudinal weld joint factor coefficient having values ferritic steels as follow 0.4 up to and including 480 0.5 for 510C 0.7 for 540C and above

Pi do c e S' E' Y' a

= = = = = = = =

1350 3.5 0.063 0.02 35000 1 0.40 12.50%

Psi inch inch inch Psi (ASME B31.4 hal 12) (ASME B31.4 hal 12)

t=

P i do 2 Smys E 0.72

= 0.09375

inch

tm =

0.202 inch

Thickness 4" Sch 80 = 0.337 inch Thickness 4" Sch 40 = 0.237 inch Thickness calculation = 0.184 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

e for this wellhead flowline in accordance with ANSI B31.4, Code for pipline

pressure design thickness, mm

the sum of the mechanical allowance

Specific minimum yield strength coefficient having values ferritic steels 0.4 up to and including 480C 0.7 for 540C and above

To determine allowable internal working pressure for this wellhead flowline in accordance with ANSI B31.8, Code for Gas Trnami and distribution piping systems, use the following : tm = t + c 1-u t= P i do 2 Smys E F T tm t a e c Pi do S' E' F T = = = = = = = = = = = minimum required thickness pressure design thickness, mm mill tolerances erosion allowance the sum of the mechanical allowance internal design pressure, kPa outside diameter of pipe, mm Specific minimum yield strength longitudinal weld joint factor design factor temperature derating factor where :

Pi do c

1350 6.25 0.063 inch 20000 1 0.72 1 12.50%

Psi inch inch (Accumalation corrosion for 5 years operation) NORSOK-M506 inch Psi

= = = 0.036 e = S' = E' = F = T = a =

t=

P i do 2 Smys E 0.72

= 0.29296875

inch

tm =

0.448192857 inch

Thickness 4" Sch 80 = 0.337 inch Thickness 4" Sch 40 = 0.237 inch Thickness calculation = 0.184 inch

tm < tSch40The 4" Sch 40 thickness is acceptable

e for this wellhead flowline in accordance with ANSI B31.8, Code for Gas Trnamission g:

pressure design thickness, mm

the sum of the mechanical allowance

Specific minimum yield strength

To determine internal diameter pipe for Walio pipeline in accordance with API RP 14 E (Multiphase Flow) Gas Flowrate :35.9 Mscfd Operating Pressure : S1 : 0.858 Sg : 0.65 Fluid Flowrate : = 260 35900 Mscfd Psi

200000 BFPD

Ve

12409SlP + 2.7 RSgP 198.7P + RTZ

9.35 + (RTZ/21.25P) Ve

Where Ve c S1 Sg A R T Z

: : : : : : : : : : Fluid erosional velocity, feet/second empirical constant, Solid-free Fluids 100 for continuous service, 125 for intermittent service liquid specific gravity gas specific gravity Gas or liquid mixture density at flowing pressure and temperature, lbs/ft3 minimum pipe cross sectional flow area gas/liquid ratio, ft/barrel at standard conditions. operating temperatur, R gas compressibility factor 0.1795 scfd/bfpd

Ve

100 7.314

A =

9.367 13.673 0.685

2 137.0200476 inch

= 13.67

= = D =

13.21165513 inch

This calculation describe that NPS 14 is appropriate

peline in accordance with API RP 14 E (Multiphase Flow)