Beruflich Dokumente
Kultur Dokumente
1.33
1.21
1.09
2
800 750 700 650 600 550 500 450 400 2016
0.97
1985
1990
1995
2000
30.0 1980
0.85 2005
19 17 15 13 11 9 7 5 2004
Heavier and more sour crude Stringent sulfur specifications for transportation fuels
Joanne Shore (2002), Refining Challenges: Changing Crude Oil Quality and Product Specifications, World Fuels Conference, Washington, D.C. 2 Oil & Gas Journal, Industry Reports
2006
2008
2010
2012
2014
S. Ratan and C.F. Vales (2002), Improve Your Hydrogen Potential, Hydrocarbon Processing, 81(3), pp. 57-64.
Increase fired duty without increasing flue gas flow Additional heat available to increase H2 throughput Little to no effect on steam export rate Works with any style reformer (cylindrical, box, terrace wall, etc.) Continuation of Praxairs proven O2 enhancement technologies (e.g. FCCs, SRUs, and process heaters)
4
Fired Reformer
Reformer Tubes
R.F. Drnevich et. al. (2006), Production Enhancement for a Reactor, US Patent 6,981,994.
Heat flux and tube wall temperatures (TWTs) increase in cold end Little to no increase in Max TWT Incremental efficiency higher than baseline 10-15% incremental H2 possible 15-20 tons O2 required per 1 mmscf of incremental H2 Operational flexibility
Tunable incremental output or Turn O2 completely off
OER
Base
Tube Length
Max. OER
TWTs
Base
Tube Length
Lance
Combustion zone O2 management
Multiple penetrations Adjustable nozzle orientation and O2 flow distribution Staged O2 combustion Increased cool flue gas recirculation within the furnace
OER Equipment
Flow Control Skid Oxygen Generation/Storage
Liquid Storage On-site generation (VPSA, Cryo ASU) Pipeline
Sparger
Lance
Lance Penetration
Equivalent O2 enrichment level for OER cases with lances Corrected for equivalent flue gas flowrate and flue gas O2 concentration [3] Calculated (not measured)
Cost of Incremental H2
OER incremental H2 production cost is competitive
120
100
110
95
108
227
Normalized H2 Cost
Customer responsibilities
Conduct safety reviews Prepare equipment sites, pour foundations Install equipment, piping and controls Start-up and commission the equipment
Summary
Refinery H2 demand will continue to grow Retrofitting existing SMRs to increase capacity is favorable Oxygen Enhanced Reforming is a good retrofit solution
10 to 15% incremental H2 production capacity Low CapEx exposure Minimal effect on export steam Competitive incremental production cost High incremental efficiency Simple equipment, easy to install and operate Operational flexibility: tunable incremental rate that can be turned off