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1 Head and Shell Efficiency ver2.11 21-Sep-09 Page 1 of 1
2 ASME Code VIII Div I 2001 no addenda www.pveng.com
3

4 Verification Calculations <- Vessel


5 ASME L-1.5.6 <- Item
6

7 Head to Shell Weld (Cap, Semi-Elliptical and Flanged and Dished Heads) (UW-12) Category A or B (Long. Stress)
8 Single welded butt joints with backing strip<- Circ seam joint type
9 Full <- Radiography of head to shell joint (Full, Spot or None) - Red Line on drawing
10 Met <- UW-11(a)(5)(b) met or not met for this joint?
11 0.85 <- Maximum allowed weld joint efficiency
12 Limitations: See UW-13(b)(4) and Fig UW-13.1 Sketch (k) for circ. joint with one plate offset
13

14 Shell Longitudinal Weld (UW-12) Category A (Circ. Stress)


15 Butt joints, double welded or equivalent <- Long seam joint type
16 None <- Radiography of shell longseam (Full, Spot or None) - Green line on drawing
17 NOT Met <- UW-11(a)(5) Met for this weld?
18 0.7 <- Maximum allowed weld joint efficiency
19 Limitations: None
20

21 Head Efficiency (UW-12 (d)) Category A


22 Seamless <- Head seam joint type
23 None <- Radiography of head seams (Full, Spot or None) - Magenta lines on drawing
24 Met <- UW-11(a)(5) Met for this weld?
25 0.85 <- Maximum allowed head efficiency
26 Limitations: None
27

28 UW-12(d)
29 Met <- UW-11(a)(5)(b) met for Head to Shell Weld?
30 NOT Met <- UW-11(a)(5) met for Shell Long Seam Weld?
31 Met <- UW-11(a)(5) met for Head?
32 0.85 <- UW-12(d) Maximum Efficiency for seamless sections
33

34
C B
C
35
A
36
C
37

38 D A
A A
39 B B
40 A
A D
41 A
B
42 D
43 D B

44 B A
45

46 A C D C

47
Cap, Semi-elliptical or F&D head on Shell
48

49

50 See UW-51 for the requirements for full radiography.


51 See UW-52 for the requirements for spot radiography.
52

53

54

! Do not make changes !


Head to Shell Joint - Circ seam - Category B
Table UW-12 circ X-ray Types
Type Efficiency UW-11(a)(5)(b) Allowed Full
Description Full X-ray Spot No X-ray Full X-ray Spot No X-ray Category Limitations Spot
Seamless Butt joints, double welded or equivalent 1 1 0.85 0.7 Met Met NOT Met A, B, C, D None None
Butt joints, double welded or equivalent Double full fillet lap 4 #N/A #N/A 0.55 #N/A #N/A NOT Met A, B, C Circ joints not over 5/8" thick
Single welded butt joints with backing strip Seamless 0 #N/A #N/A 1 #N/A #N/A Met A, B, C, D None
Single welded, no backing strip Single full fillet lap with plug welds 5 #N/A #N/A 0.5 #N/A #N/A NOT Met B, C See table UW-12
Double full fillet lap Single full fillet with no plug welds 6 #N/A #N/A 0.45 #N/A #N/A NOT Met A, B See table UW-12
Single full fillet lap with plug welds Single welded butt joints with backing strip 2 0.9 0.8 0.65 Met Met NOT Met A, B, C See UW-13(b)(4) and Fig UW-13.1 Sketch (k) for circ. joint with one plate offset
Single full fillet with no plug welds Single welded, no backing strip 3 #N/A #N/A 0.6 #N/A #N/A NOT Met B, C Circ butt joints only, not over 5/8" thick and not over 24" outside dia.
1 2 3 4 5 6 7 8 9 10 11 12 13
Shell Circ Weld
Calculations
Single welded
<- Seam
butt type
joints with backing strip
Full <- X-ray type
0.9 <- Efficiency
Met <- UW-11(a)(5)(b)
See UW-13(b)(4)
<- Limitations
and Fig UW-13.1 Sketch (k) for circ. joint with one plate offset

Shell Long Seam - Category A


Table UW-12 long X-ray Types
Type Efficiency UW-11(a)(5) Allowed Full
Description Full X-ray Spot No X-ray Full X-ray Spot No X-ray Category Limitations Spot
Seamless Butt joints, double welded or equivalent 1 1 0.85 0.7 Met NOT met NOT Met A, B, C, D None None
Butt joints, double welded or equivalent Double full fillet lap 4 #N/A #N/A 0.55 #N/A #N/A NOT Met A, B, C Long. Joints not over 3/8" thick
Single welded butt joints with backing strip Seamless 0 #N/A #N/A 1 #N/A #N/A Met A, B, C, D None
Double full fillet lap Single welded butt joints with backing strip 2 0.9 0.8 0.65 Met NOT met NOT Met A, B, C See UW-13(b)(4) and Fig UW-13.1 Sketch (k) for circ. joint with one plate offset
1 2 3 4 5 6 7 8 9 10 11 12 13
Shell Long Weld
Calculations
Butt joints,<-double
Seam welded
type or equivalent 1
None <- X-ray type
0.7 <- Efficiency
NOT Met <- UW-11(a)(5)(b)
None <- Limitations

Head Long Weld


Calculations
Seamless <- Seam type
None <- X-ray type
1 <- Efficiency
Met <- UW-11(a)(5)(b)
None <- Limitations
Allowed Head Efficiency ver1.1

Written By: Laurence Brundrett


Code: ASME VIII
Addenda: A2000
Sections: UW-11-12-51-52

Update Log

Date Change
16-May-99 Added Audit Sheet
Check Spelling
Update Allowed Joint Category
Moved UW-12 onto separate sheet
Reviewed Sections UW-12, UW-11(5)(b) and UG-22
Checked against Figure L-1.4-2 (Seamless heads only)
23-May-99 Added seamless shell category to UW-12
Separated Head Efficiency from Head to Shell Weld Efficiency
Removed Allowed Stress Levels
17-Sep-99 Changed format to match A99 standard
Changed title block
23-Sep-99 Changed graphic from scanned to drafted
12-Jan-00 Modified print protection macro
20-Jan-00 Changed Size and location of spreadsheet when not full sized
20-May-00 Reviewed Calculations for ASME Audit
Checked Head Efficiency against Appendix L Fig L-1.4-2
Increased width of colored lines to improve readability of illustrations
Checked Long Seam and Circ Efficiency for Circ Weld against Fig L-1.4-1
No changes to logic
2-Jul-00 Removed interaction of shell long seam on Head Efficiency - change in logic
Removed design pressure - can now be found in the "material properties" spreadsheet
Added notes on definitions of Spot and Full radiography.
Cells locked - Password = "100"
17-Jul-00 Updated drawing on page "Calculate Head"
Checked against Appendix L-1.5.1 to 1.5.6
Added UW-52 and UW-11(a)(5)(b) requirements
Cells Locked - Password = "100"
25-Sep-00 Separated Head for Shell Calculation Sheet
Put all info on one sheet
New Print Macro
New Page Number Format
Tested Sheet after moving to a new workbook and renaming
10-Oct-00 Changed to A2000 format
New print macro
Updated drawing
Moved to separate workbook
Verified against ASME VIII L-1.5.1 through L-1.5.6 Shell and Ellipsoidal End
Cells Locked - Password = "100"
28-Jun-01 Removed joint type 3 from longitudinal welds
Cells Locked - Password = "100"
9-Mar-02 Updated to 2001 code version
Changed UW-12(d) logic - see web site for comments (major change)
This is a completely reworked program
Added joint limitations
This program is difficult to verify short of submitting every possible combination for ASME committe
14-Mar-02 Errors with maximum efficiency of long and head joints
Program revised - Version 2.11
ation for ASME committee code interpretation

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