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WELDING PROCEDURE SPECIFICATION

NO. 1/8-32-1
FOR GAS TUNGSTEN ARC WELDING (GTAW) AND SHIELDED METAL ARC WELDING (SMAW) OF CARBON STEEL PIPE WITH STAINLESS STEEL CLADDING USING ER317L and E317L-15 or -16 FILLER METALS

THIS DOCUMENT IS THE PROPERTY OF


_______________________________ (Company)

Jointly Developed With The NATIONAL CERTIFIED PIPE WELDING BUREAU 1385 Piccard Drive Rockville, MD 20850

This Welding Procedure Specification (WPS) and supporting Procedure Qualification record(s) (PQR) are the property of the National Certified Pipe Welding Bureau. They are issued for adoption by members only and are to be returned to the Bureau upon termination of membership

ANSI

American National Standards Institute

ASME American Society of Mechanical Engineers AWS American Welding Society, Inc.

REPRODUCTION AND USE OF THIS WPS AND SUPPORTING PQR(S) BY OTHER THAN MEMBERS OF THE BUREAU IS UNAUTHORIZED

2005-Copyrighted in the United States and Canada by the National Certified Pipe Welding Bureau

Jointly Developed with the National Certified Pipe Welding Bureau 1385 Piccard Drive Rockville, MD 20850-4340

Welding Procedure Specification (WPS)


Member Company Name: WPS Number 1/8-32-1 (clad pipe) Revision 1 Welding Process: Manual GTAW and SMAW Date issued: 11-13-04 Supporting PQRs: 04016

Joints (QW-402)
Joint Design: Single V, U or J shown on the other side and repairs, build-up Backing: Optional for GTAW, Required for SMAW Backing or Retainer type: None

Base Metals (QW-403)


P/S Number 1 clad with 8 Group No.1 and 2 to P/S Number 1 clad with 8 Group No.1 and 2 (written for P-1 pipe lined with P-8 clad) Base Metal Thickness Range Groove Welds: 3/16 to 1.1 in*. Fillet welds: Not permitted Minimum Outside Diameter Groove Welds: All GTAW, 1 SMAW Fillet Welds: Not permitted *includes cladding thickness of 10% up to 0.10

Filler Metals and Electrodes (QW-404)


Specification Number: AWS Classification: F-number: A-Number: Maximum Weld Metal Thickness: Grooves: Fillets: Root and Fill Fill SFA 5.9* SFA5.5 ER317L E317L-15 or -16 6 5 N/A N/A

0.40 None

0.70 None

Postweld Heat Treatment (QW-407)


Temperature: None Min. Holding Time: N/A

Maximum Bead thickness: 1/8 1/8 Supplemental Filler Metal: N/A N/A Consumable Insert: Optional* N/A Pulsed Power Supply: Optional Not permitted Penetration-enhancing Flux: Not Permitted N/A * Consumable Inserts conforming SFA5.30 Class 3, Classification IN317 may also be used.

Minimum metal temp.: 50 F Interpass Temp.(Max): 350 F Preheat Maintenance: None.

Preheat (QW-406)

Positions (QW-405)
Positions permitted: All Progression when in Vertical: Uphill

Gas (QW-408)
Shielding Gas: Argon, 30 to 40 CFH Backing Gas: Argon, 15 to 40 CFH Trailing Shield: None

Electrical Characteristics (QW-409) and Related Matters


Weld Layer Root Fill Fill Process GTAW GTAW SMAW SMAW SMAW Electrode or Filler Class Diameter Type ER317L ER317L E317L-15 or E317L-16 3/32, 1/8 1/8, 5/32 3/32 1/8 5/32 DC DC DC DC DC Current Polarity Volts EN (str.) EN (str.) EP (rev.) EP (rev.) EP (rev.) N/A N/A N/A N/A N/A Current (a) 70 to 115 100 to160 70 to 90 80 to 110 120 to 160 Travel Speed* (ipm) 1 to 2 2 to 4 2 to 4 2 to 4 2 to 6 Other

Higher amperage is permitted when insert is used *Values are recommended only

Technique (QW-410)
Tungsten Size and Type: 3/32, 1/8 EWTh-2,EWLa or EWCe Shielding Gas Cup Size: #4 (1/4 ID) to #12 (3/4 ID) Single or Multiple Pass per Side: Multiple Single or Multiple electrodes: Single Contact-tube-to-work distance (stickout): N/A Backgouging: Grinding or carbon arc followed by grinding Repair Method: Grinding. Backwelding is permitted. Stringer or Weave Bead: Either, but keep any weave small. Initial Cleaning: Remove grease or oil with solvent. Remove cutting oxide by grinding. Interpass Cleaning: Remove slag with slag hammer, grinder or wire brush. Peening: Not permitted Other: Keep weld beads slightly convex to avoid cracking.

The undersigned contractor, a member of the National Certified Pipe welding Bureau, hereby adopts this jointly developed procedure as its Welding Procedure Specification (WPS) and certifies that this procedure has been qualified as shown on the attached Procedure Qualification Records (PQRs).

Company: By: Date: NCPWB QW-482/5-02

WPS 1/8-32-1

Joint Designs for Joining Internally Clad Piping by Welding Preferred Weld End Preparation and Fit-up
30 to 45 Typ 33 to 45 Typ

R=1/8 min

P-1 Pipe Wall P-8 Cladding

R=1/8 min

1/16 in max

3/32 to 1/8

1/16 to 3/32

1/16 in max

0 to 1/32 clearance 1/16 to 3/32

Open Root Adding ER317L Filler Metal

Class 3 Consumable Insert meeting IN317L analysis

Secondary Weld End Preparation and Fit-up


30 to 45

P-1 Pipe Wall


3/32 to 1/8

P-8 Cladding
3/32 in Max 0 to 1/32 clearance

Class 3 Consumable Insert meeting IN317L analysis

Third Possible Weld End Preparation and Fit-up


30 to 45

Tack P-1 Pipe Wall


0 to 1/16 in

P-8 Cladding
1/16 in max 3/16 Minimum

Step 2: fit up using blocks that are tack welded to groove faces to hold root spacing

Step 3: Build up root faces using GTAW

Step 4: Weld Root Pass

Procedure Qualification Record


Identification of WPS followed during welding of test coupon: 1/8-32-2 Welding Process(es) used: GTAW followed by SMAW, Manual Date coupon was welded: 3-1-03 SA-516-70 clad w/SA240 Type 317L to Base Metal Specification: Same Base Metal Specification: P-Number: 1, 8 Group No: 2, 1 to P-Number: 1, 8 Group No: 2,1 Plate/Pipe Diameter: NPS 10 Sch 60 Joint Type: Single V-groove F-Number: 6/5 Base Metal Thickness(in.): 0.5 + 0.05 clad SFA 5.9 / SFA 5.4 AWS Classification: ER317L/E317L-16 Filler metal specification: Weld Deposit Thickness(es)(in.): 0.2/0.35 Maximum Pass Thickness: 5/32, 3/16 A-Number: 8/8 1/8, 5/32 GTA/ 3/32, 1/8 GTA Supplementary filler metal: N/A Filler metal size (in): Interpass temperature (F) 350 Welding position/progression: 5G Uphill Preheat temperature (F): 75 DCEN/DCEP Travel speed (ipm): see below Current Type and polarity: Backing gas composition, CFH: Argon, 45 CFH Shielding gas composition, CFH: Argon, 35 GMAW transfer mode: N/A Tungsten size/type: 1/8, EWTh-2 Postweld heat treatment time (hr.): N/A Postweld Heat treatment (F): None Oscillation: N/A Stringer/Weave bead: Both Multiple Single/Multi-electrode: Single Single/Multi-pass: Other: Weld Layer Root Fill Fill Fill Fill Electrode or Filler Class Dia (in) ER317L ER317L ER317L E317L-16 E317L-16 1/8 1/8 5/32 1/8 1/8 Current Polarity Volts EN (str.) EN (str.) EN (str.) EP (rev.) EP (rev.) N/A N/A N/A N/A N/A Travel Speed (ipm) 1.5 2 2 2.5 1.75 to 2 Other

Process GTAW GTAW GTAW SMAW SMAW

Type DC DC DC DC DC

Current (a) 85 120 140 76 89 to 101

28,900 kJ/in

Reduced Section Tensile Tests


Specimen 1 2 Width/Dia (in.) 0.542 0.519

X Rectangular
Ultimate load (lb.) 22,762 23,164

Turned
Ultimate Stress (psi) 84,300 83,900

Full Section
Failure Location Base Metal, Ductile Base Metal, Ductile

Thickness (in) Area (sq in.) 0.4989 0.270 0.5327 0.276

Bend Tests
Type Side Side

Transverse Face and Root


Results Acceptable Acceptable

x Side
Type Side Side

Longitudinal Face and Root


Results Acceptable Acceptable

Toughness Tests

Charpy Specimen Size

Test Temperature

Specimen Notch Location Ft. Lb. Lateral Expansion (mils) Percent Shear Drop Weight Break No Break 1 2 3 Weld deposit analysis: SMAW Weld, C:0.06, Mn:0.96, Si:0.38, Ni:22.79, Cr: 14.89, Mo:3.67, Cu:0.24, Nb:0.76, Ti:0.05 Other tests: HRB: CS BM 81, 81, 82. CS HAZ: 86, 85, 84. SS BM: 81, 80, 84. SS HAZ: 85, 85, 90. WM: 91, 90, 90, 90, 91, 94 Dave Hintz Stamp: H2294 Welding Witnessed by: Paul Robertson, J. H. Robertson Co . Welders name: Laboratory test number: 1032019/20098 Tests conducted by: Kish, C. J. Latropulos, PE, #38489 We hereby certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. National Certified Company: Pipe Welding Bureau

By:
Chairman, Technical Committee

Date:
PQR Number 04016