2-Saddle CNC Lathe

2-Saddle CNC Lathe

Shaft work specialists

Collision Avoidance System Machining Navi

High productivity 2-saddle turning center backed by a solid record of deliveries

Like our best-selling Okuma Space Turn Series, with box slant bed construction for consistently high accuracy over the long haul

Photos in catalog include optional specifications.

Flexible mass production machining on 4 axes simultaneously

4-axis high productivity
4-axis simultaneous turning with upper and lower turrets for outstanding efficiency and vastly reduced cycle times

Faster movements for shorter cycle times

High-speed operation
Various components move even faster for the absolute minimum in cycle times.

Cycle time
Single-saddle lathe (2 saddle) (SIMUL TURN)
In the cut Non-cutting operations

Productivity 1.7 times more

High speed slideways for all axes

Rapid traverse: XA/XB: 20 m/min

ZA/ZB: 25 m/min

High-speed integral motor/spindle

In the cut

Non-cutting

Spindle speed: 3,800 min VAC 22/15 kW Output:

-1

Torque:
Part: Crankshaft
Counter weight OD 160 500mm (6.29 19.68 in.) Material: S40C Cycle time: 5 min 29 sec (2 operations, including load / unload) Intermittent, heavy-duty cutting

(30 min/cont) 700 N-m

Fast-indexing NC turret
Part: Shaft
Material: S45C Cycle time: 1 min 15 sec Balanced cutting

0.23 sec/index

Part: Arm support

Material: AI Cycle time: 57 sec Faster cycle time by simultaneous OD / ID turning

Part: Solid shaft

25 730 mm (0.98 28.74 in.) Material: S45C Cycle time: 1 min 2 sec Simultaneous 4-axis machining and lower turret follower rest for long workpieces

Machining Example

Simultaneous 4-axis balanced cutting of a long cam shaft Cam shaft (journal machining)
Cycle time:

37 sec*

4-axis flexibility
Wide array of applications with efficient 4-axis features
High-efficiency machining from simultaneous 4-axis turning Prevents chatter during follower rest work Balanced cutting prevents chatter during machining of long workpieces

Journal (5 locations) Material:

OD: Length:

S35C 26.5 mm (1.04) 490 mm (19.29)

* Workpiece load/ unload included

Spindle speed Cutting speed Cutting depth Feedrate Area (min-1) (m/min) (ipm) (mm) (in.) (mm/rev) (ipr) machined Upper turret Lower turret Journal Groove Journal 3,000 250~340 (9,843~13,386) 250 (9,843) ~1.7 (0.07) 0.25 (0.0098)

Width: 1 (0.04) 0.05 (0.0020) ~1.3 (0.05) 0.25 (0.0098)

Follower rest

Box slant bed structure gives high accuracies

Rigidly well-balanced machine construction for more powerful machining

Cutting capacity: 4.2

Dimensional change over time:

30

10

(actual)

mm2 (actual)

Packs a wide-range integral motor/spindle motor to easily handle everything from heavy hogging to high-speed cutting
Continuous machining accuracy (8C ambient temp. change)
OD change Ambient temp. change

OD dimension change ( m)

20 15 10 5 0 5 -5 -10 10 15 20 25
+8C

Turning performance ex. (matl: S45C)

Heavy cylindrical cutting (face-up tool) 4.2 mm2

Spindle output/torque charts (standard)

Cutting speed V: 100 m/min Cutting depth t: 7.0 mm f: 0.6 mm/rev Feedrate
: 60 sec Cycle time Cutting conditions Spindle speed Cutting depth Feedrate Material : 4000 min-1 : 0.1 mm : 0.05 mm/rev : BSB

Spindle speed Output: Torque:

38 to 3,800 min-1 VAC22/15 kW (30 min/cont) 700/477 N.m (30 min/cont)

Process time (hr)

10m

22 kW (30 min) 15 kW (cont) 1000 500 700 N-m 477 N-m 300 N-m 205 N-m 100

20 10

Roundness

0.4 m at 2,000 min Material: BsB

-1

-1

Torque

N-m
2.0

38
Magnification: 5000 Data no: 21
-2.0 2.0 m 0.2 mm 0.3 m

300 200

700

3,700 3,800

50 100

500 1,000 2,000

Spindle speed min-1

* The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions. Thermal deformation

Rugged-box bed
FEM analysis was used to design a strong rugged box bed that won't bend or twist. As a result, you get high-stability powerful work with every job.

Simple machine construction

Machine designs that equalize ambient temperatures

Box slant bed

The innovative box slant bed gives you far more consistently higher accuracies than conventional lathes.

* The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.

Output
kW

Roundness: 0.4 m Centering method: LSC Filter: 50 U/R (2CR)

Tool nose uniformity (better surface roughness)

0.3 m at 3,000 min Material: BsB

Reduced floor space

Turning, drilling, milling, tappingmultitasking

Space-saving design
Far less floor spacebut with the same cutting range of conventional models

Compact, extra rigid multitasking turret driver by Okumas PREX motor

One motor rotates the turret and spins live tools

(saves energy, compact, efficient) All turret stations accept L (turning) or M (milling) tools

Milling tool spindle output/torque

Spindle speed Output: Torque:

38 to 3,000 min-1 PREX 7.0/3.0 kW (15 min/cont) 45.3/25.1 N.m (15 min/cont)

100 50 20 10 5 45.3 N-m (15 min) 25.1N-m (cont)

7.0 kW (15 min) 10 5 3.0 kW (cont) 2 1

Torque

N-m

kW

1 1,160 30 100 300 500 1,480 1,000 2,000 3,000

0.1

LU400 (DBC : 650) 3.6 7

Before: 3.75 m (12.3 ft)

Spindle speed min-1

m (12.04 ft)

Floor area
LU400: 8.07 m2

Before: 8.43 m2

(12.4 in2.)

(12.96 in2.)

*Upper: M-V12, Lower: V10 (VDI)

Machining capacity (actual) Big chip collector for smooth

disposal of large chip volume

Chip conveyor: typical shapes and applications

Name Application Hinge type
For steel

Milling (S45C)
Hinge scraper type
For steel, castings, nonferrous metal

Scraper type
For castings

Magnet scraper type

For castings

Drilling Cutting Feedrate End milling Cutting Feedrate Tapping

23 carbide 30 m/min

0.14 mm/rev
25 5-flute roughing end mill

Features

General use

Magnet scraper for sludge processing Easy for maintenance Blade scraper

Suitable with sludge Not suitable for nonferrous metals

Filtration of long and short chips and coolant

31 m/min 0.12 mm/blade M16 P2

C-axis control
Drive method
Direct C-axis control through a widerange VAC integral motor/spindle G00: positioning at 200 min-1 G01: generating machining possible with X and Z axes

Shape

Part: Plate Material: S45C Cycle time: 12.5 min

Control
Magnet

Note: Machine platform may be necessary depending on the type of conveyor.

With drum filter

* The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.

Output

 MACHINE SPECIFICATIONS
Model Capacity Swing over bed Swing over saddle (U) Distance between centers Max turning dia Max work length X-axis Z-axis C-axis Speed Speed ranges Nose Bore dia Front bearing dia Upper Type Lower No. of tool stations Tool shank height Boring bar shank diameter Indexing time Speed Rapid traverse Cutting feedrate Quill diameter Quill bore taper*1 Quill travel Spindle*2 Milling tool Axis drives Coolant pump Height Floor space (w/ tank) Weight (w/ CNC)
*2 VAC Integral motor / spindle

TOOLING KIT
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) LU400 2SC 2000 2SC 1250 2SC 3000 650 (25.59) 420 (16.54) 1,250 (49.21) 2,000 (78.74) 3,000 (118.11) 650 (25.59) 420 (16.54) 1,250 (49.21) 2,000 (78.74) 3,000 (118.11) 650 (25.59) 400 (15.75) U: 290 (+210 to -80) / L: 195 (+155 to -40) U: 300 (+210 to -90) / L: 195 (+155 to -40) (11.42) (8.27) (3.15) (7.68) (6.10) (1.57) (11.81) (8.27) (3.54) (7.68) (6.10) (1.57) U: 1,275 / L: 1,270 U: 2,075 / L: 2,020 U: 3,075 / L:3,020 U: 675/ L: 670 (50.20) (50.00) (81.69) (79.53) (121.06) (118.90) (26.57) (26.38) 38 to 3,800 [30 to 3,000] Infinitely variable x 2 auto range (VAC motor coil switching) JIS A2-8 [JIS A2-11] 80 (3.15) [110 (4.33)] 120 (4.72) [150 (5.91)] V12 V10 U: 12/L: 10 25 (1) 40 (1-1/2) 0.23 / 1 index (nonlift) X: 20,000 (787) / Z: 20,000 (787) X: 20,000 (787) / Z: 25,000 (984) 0.001 to 1,000.000 (0.0001 to 40.0000) 100 (3.94) 120 (4.72) Dead quill MT No. 5 Built-in MT No. 5 150 (5.91) 2ST 2SC 650 VAC Built-in 22 / 15 (30 min/cont) (*30 / 20 (30 min / cont)) XA: BL 4 (5.4), ZA: BL 6 (8.1) XA: BL 4 (5.4), ZA: BL 6 (8.1) XB: BL 2.8 (2.1), ZB: BL 6 (8.1) XB: BL 2 (2.7), ZB: BL 6 (8.1) 0.8 2 (1 2) 0.8 (1) 2,547 (100) 2,440 (96) 2,441 (96) 2,200 (87) 3,670 2,200 (144 87) 4,780 2,629 (188 104) 6,500 3,003 (256 111) 8,655 2,656 (341 100) 9,000 (19,800) 12,400 (27,280) 16,000 (35,200) 23,000 (50,600) OSP-P300L LU400 (M) 2SC 2000 2SC 3000 2SC 1250 650 (25.59) 420 (16.54) 650 (25.59) 1,250 (49.21) 2,000 (78.74) 3,000 (118.11) 420 (16.54) 1,250 (49.21) 2,000 (78.74) 3,000 (118.11) 400 (15.75) 650 (25.59) U: 290 (+210 to -80) / L: 195 (+155 to -40) U: 300 (+210 to -90) / L: 195 (+155 to -40) (11.42) (8.27) (3.15) (7.68) (6.10) (1.57) (11.81) (8.27) (3.54) (7.68) (6.10) (1.57) U: 1,275 / L: 1,270 U: 2,075 / L:2,020 U: 3,075 / L:3,020 U: 675/ L: 670 (81.69) (79.53) (121.06) (118.90) (50.20) (50.00) (26.57) / (26.38) 360 (Min increment 0.001) 38 to 3,800 [30 to 3,000] Infinitely variable x 2 auto range (VAC motor coil switching) JIS A2-8 [JIS A2-11] 80 (3.15) [110 (4.33)] 120 (4.72) [150 (5.91)] Multitasking V12 NC turret V10 NC turret (VDI) U: 12 (L / M) L : 10 25 (1) (40-mm VDI shank) 40 (1-1/2) (40-mm VDI shank) 0.23 / 1 index (nonlift) 30 to 3,000 X: 20,000 (787) / Z: 25,000 (984) / C :200 min-1 X: 20,000 (787) / Z: 20,000 (787)/C:200 min-1 0.001 to 1,000.000 (0.0001 to 40.0000) 100 (3.94) 120 (4.72) Dead quill MT No. 5 Built-in MT No. 5 150 (5.91) VAC Built-in 22 / 15 (30 min / cont) (*30 / 20 (30 min / cont)) PREX7.0/3.0 (15 min / cont) XA: BL 4 (5.4), ZA: BL 6 (8.1) XA: BL4 (5.4), ZA: BL6 (8.1) XB: BL 2.8 (2.1), ZB: BL 6 (8.1) XB: BL2 (2.7), ZB: BL6 (8.1) 0.8 2 (1 2) 0.8 (1) 2,547 (100) 2,440 (96) 2,441 (96) 2,200 (87) (144 87) 4,780 2,629 (188 104) 6,500 3,003 (256 111) 8,655 2,656 (341 100) 3,670 2,200 (144 87) 12,400 (27,280) 16,000 (35,200) 23,000 (50,600) 9,000 (19,800) OSP-P300L 2ST 2SC 650
[ ]: Big-bore spindle specs *High power spindle

Model

LU400 2ST 2SC

LU400 (M) 2ST 2SC

A B C A B C A B C A B C
Chucking Solid 10" chuck (soft jaw set is standard accessory) Hollow 10" chuck (soft jaw set is standard accessory) Standard soft jaw A Standard soft jaw B Standard hard jaw Turret Tooling OD toolholders

1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5 5 5 5 5 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 6 8 8 8 10 10 4 6 6 2 4 4

Travels

Spindle

min-1

ODA (VDI) B (VDI) C (VDI)

4 6 6 2 4 4 2 4 4 4 6 6 2 2 2 2 2 2 8 10 10 8 10 10 8 10 10 8 10 10 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2

mm (in.) mm (in.)

Turret

ID toolholders Boring bar sleeve With (M) specs BS-**-H40 (VDI)

ID- H40 H40 (VDI) BS-10-H40 BS-12-H40 BS-16-H40 BS-20-H40 BS-25-H40 BS-32-H40

Milling Tool Feedrates Tailstock

mm (in.) mm (in.) sec. min-1 mm/min (ipm) mm/rev (ipr) mm (in.) mm (in.) kW (hp) kW (hp) kW (hp) kW (hp) mm (in.) mm mm (in.) kg (lb)

Drill sleeve

DS-MTNo.1-H40 1 1 1 1 1 1 1 1

DS-MTNo.2-H40 1 1 1 1 1 1 1 1 With (M) specs DS-MTNo.*-H40 (VDI) DS-MTNo.3-H40 1 1 1 1 1 1 1 1 1 1 1 1

Axial drill/mill unit Radial drill/mill unit Dummy holder Revolving center Center MTNo.5

2 4 4 2 3 3 2 3 3 2 4 4 3 3 3 3 3 3 1 1 1 1 1 1

Motors

Machine Size

CNC
*1 Revolving Center

STANDARD KIT
Model Machine Specs Spindle motor Spindle speeds Milling tool motor Milling tool speeds Turrets* Hydraulic tailstock Standard equipment VAC 22/15 kW (30 min/cont) 38 to 3,800 min-1 VAC 7.0/3.0 kW (15 min/cont) 30 to 3,000 min-1 U:V12+L:V10 Upper M-V12 + lower V10 (VDI) Bore taper: MT 5 Hydraulic unit Coolant system Chip shield Work lamp Foundation washers Machine lifting tools Hand tools LU400 2ST 2SC LU400 (M) 2ST 2SC

Optional accessories and specifications

High-speed, high-power spindle High-power spindle JIS A2-8 3,800 min-1 VAC30/22 kW (15 min/cont) Big-bore spindle JIS A2-11 3,000 min-1 VAC22/15 kW (30 min/cont) JIS A2-8 5,000 min-1 VAC45/30 kW (10 min/cont) Cover Air blower Coolant blower Coolant pump Face plate Mist collector AbsoScale Coolant and oil Dustproof Chucking kit Chip discharge Hydraulic auto steadyrest Workpiece auto gauging compensation (in machine, off machine) Touch setter A (automatic), M (manual) Automated operation specs Chip conveyor, bucket, chip pan High-speed NC gantry loader, OGL10, 30 Bar feeder (one-by-one feeding, continuous feeding) XA axis, ZA axis, XA + ZA axis Spindle temperature, coolant temperature, Spindle air purging, X-axis double wiper, Z-axis double wiper Auto front cover open/close Chuck, tailstock center, turret (upper, lower) Shower, ceiling shower, chip washer Special coolant pump Face plate 250, 300

Bearing inside diameter 150, through-hole diameter 110 Big-bore, JIS A2-11 3,000 min-1 VAC30/22 kW (15 min/cont) high-power spindle Bearing inside diameter 150, through-hole diameter 110 Tailstock Programmable tailstock (tow-along), built-in tailstock (MT No. 4) Auto tailstock advance/retract, special tailstock quill travel, tailstock thrust switch VDI turret Steadyrest Gauging

temperature regulation hydraulic oil temperature

Standard accessories CNC System OSP-P300L

* LU400-M: Upper multitasking V12, Lower V10 (VDI)

10

 WORKING RANGES
LU400
Directly mounted OD tools
X650, ( ): X1,250

LU400(M)
ID-H40
X650, ( ): X1,250

53 105 102 46

X2,000, (

): X3,000
XA travel 290 80 210 XB travel 195 40 155

30

OD-A (VDI)

2,234 (3,234) ZA travel 2,075 (3,075)

47

35

150 travel 5

35

30

63

XA travel 300 90 210 XB travel 195 155 40

215

85 XB travel 195

35

150 sleeve travel

XA travel 300

83

89

10" solid hyd chuck

ZB travel 2,020 (3,020)

30

47 7

160

ID-H40 (VDI)
136 30 63 83 6

106 7 35

136

X2,000, (

): X3,000

53

84 102

46

2,234 (3,234) ZA travel 2,075 (3,075) XA travel 290 275

75

ZB travel 670 (1,270) 10" solid hyd chuck

ZB travel 670 (1,270) 10" solid hyd chuck

XB travel 195 25 170

Direct tool shank

X2,000, ( ): X3,000
53 35 105 102 46 2,187 (3,187) ZA travel 2,075 (3,075) XA travel 290 80 210 150 travel 7

68

10" solid hyd chuck

ZB travel 2,020 (3,020)

15

75

136.4

Axial drill/mill unit

X2,000, ( ): X3,000

53

XB travel 195 40 155

XA travel 290 275

55.6 7 35

MAX 25

44 102

46

2,234 (3,234) ZA travel 2,075 (3,075)

MAX 65

115

10" solid hyd chuck

XB travel 195 25 170

110

ZB travel 2,020 (3,020)

136.4

ID-H40
X2,000, ( ): X3,000

53 106 102 46

2,187 (3,187) ZA travel 2,075 (3,075)

68 6 83 63 30 XA travel 290 75 215

10" solid hyd chuck

ZB travel 2,020 (3,020)

15

75

136.4

Radial drill/mill unit

X2,000, ( ): X3,000

53

XB travel 195 35 160

MAX65

84 102

2,234 (3,234) ZA travel 2,075 (3,075) 46 MAX25

75

111 10" solid hyd chuck

ZB travel 2,020 (3,020)

XB travel 195 25 170

83 6

XA travel 290 95 195

30

76.6 136.4 5 35 75

63

150 travel

LU400(M)
53 105 102

OD-A (VDI)
X650, ( ): X1,250

ID-H40 (VDI)
X650, ( ): X1,250

68

10" solid hyd chuck

ZB travel 2,020 (3,020)

834 (1,434) ZA travel 675 (1,275) 30 46

53 7 47 84 102 46 XA travel 300

834 (1,434) ZA travel 675 (1,275)

TOOL INTERFERENCE DIAGRAMS

75

LU400
Upper V12 / lower V10 turret (standard)
40

LU400(M)
Upper multitasking V12 / lower V10 (VDI) turret

35

XA travel 300

210

275

40

OD-I MTS 600

254

XB travel 195

MMD

25

35

XB travel 195

350
23
Axis D/MU Radial D/MU
el rav 0t 30

90

25

35

5 106

155

136

170

10" solid hyd chuck 30 84 ZB travel 670 (1,270) 7 47 63

35

136

35

75

70

0
20

30

105 102

46

106 102

46

35

53

787 (1,387) ZA travel 675 (1,275)

53

787 (1,387) ZA travel 675 (1,275)

55.6 136.4

7 4

47

49

10" solid hyd chuck ZB travel 670 (1,270)

ID-H40
el rav 0t 30

OD-C(VDI)

30

2 20

MTS
19 5 tra

736

19

Axial drill/mill unit

X650, (
53 44 102 46

Radial drill/mill unit

X650, (
834 (1,434) ZA travel 675 (1,275) MAX 25 53 MAX 65 115 84 102 46

): X1,250

): X1,250
834 (1,434) ZA travel 675 (1,275)

SC 40
225

OD-A(VDI)
40

190

40 90

tra

SC
37 5
220

ve l

ve l

90

5 37

57

75 40

MM
240

D4

20 (

MM
60

M D 6 2

upp

XA travel 300

57

er t

24

0
OD-B(VDI)

urre

t)

240

OD-II OD-I
0 24

ID-H40(VDI)

250

0 22

275

XA travel 300

195

40

220

4 0

MMD 420 (upper turret)

MAX 65

D MM

25

25

6 37

XB travel 195

XB travel 195

105

5 170
127 136

MTS 584

170

MMD

63

10" solid hyd chuck ZB travel 670 (1,270)

63

10" solid hyd chuck ZB travel 670 (1,270)

OD-II

210

35 35 70

240
OD-A(VDI)

MT

584
D MM 32 6

2
10

30

9 1

ID-H40

9 1

ID-H40(VDI)

OD-C(VDI)

11

12

 TOOLING SYSTEM
LU400
< Inside > < Outside >

Okuma Control

OSP-P300L

Satisfaction from complete control of a machine tool

As a machine & control builder, Okuma makes further strides in machine tool manufacturing with this superb Control featuring Easy Operation. Okuma took a close look at the way machinists actually operate machine tools, to help them create smoother and more effective ways of producing parts. Novice operators as well as professional machinists get complete controland satisfaction. Moreover, what you want to see and do conveniently come together in a single-mode operation. First, select one of three operation screens. Then simply touch the screen or press a function key to

Drill sleeves
DS MT No.1-H40 DS MT No.2-H40 DS MT No.3-H40 DS MT No.4-H40

OD-

40 Boring bar sleeves

BS 8-H40 BS 10-H40 BS 12-H40 BS 16-H40 BS 20-H40 BS 25-H40 BS 32-H40

Upper V12 turret

For Out I small diameter machining (*2)

see and do your job.

ID-H40 (*1)

Setup operations Trial/continuous cuts

OD-

Programming

Tool preparations

Lower V10 turret Boring bar Commercial part *1) Oil-hole base optionally available *2) Optional specifications with distance between centers of 2,000, 3,000.

OD tool

LU400(M)
Turning < Outside > Mill / Drill

OD-A (VDI) OD tool

OD-B (VDI) Drill sleeves

DS MT No.1-H40 (VDI) DS MT No.2-H40 (VDI) DS MT No.3-H40 (VDI) DS MT No.4-H40 (VDI)

Axial drill/ mill unit

Upper multitasking V12 turret For Out B small diameter machining (VDI) (*2) Radial drill/mill unit

Boring bar sleeves

BS 8-H40 (VDI) BS 10-H40 (VDI) BS 12-H40 (VDI) BS 16-H40 (VDI) BS 20-H40 (VDI) BS 25-H40 (VDI) BS 32-H40 (VDI)

Collision prevention

Cutting condition search for turning

Collision Avoidance System (Optional)

OD-C (VDI)

Machining Navi L-g (Optional)

Worlds first Collision-Free Machines

Lower V10 turret (VDI) Collets Alps Tools (AR40-OO)

Chatter-free applications for lathes

Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle without decreasing spindle speed.

< Inside >

Boring bar

ID-H40 (VDI) (*1)

Dummy (Plug)

Commercial part *1) Oil-hole base optionally available *2) Optional specifications

CAS prevents collisions in automatic or manual mode, providing risk-free protection for the machine and great confidence for the operator.

Chatter graphed

Fine tuning zone Virtual machine (collision check)

13

14

Okuma Control <for Lathes>

OSP-P300L

Standard Specifications
Okuma Sampling Path Control
Basic Specs Control Position feedback Min / Max inputs Feed Spindle control Tool compensation Display Self-diagnostics Program capacity Easy Operation Programing Machine operations MacMan Communications/Networks High speed/accuracy Turning: X, Z simultaneous 2-axis + 2-axis, Multitasking: X, Z, C simultaneous 3-axis OSP full range absolute position feedback (zero point return not required) 8-digit decimal, 99999.999 ~0.001 mm (3937.0078~0.0001 in.), 0.001 Decimal:1 m, 10 m, 1 mm (0.0001,1 in.) (1, 0.01, 0.001) Override: 0 to 200% Direct spindle speed commands, Override 50~200% Constant cutting speed, optimum turning speed designate Tool selection: 32 sets, tool offset: 32 sets 15-inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problems Program storage: 2 GB, operation buffer: 2 MB Single-mode operation to complete a series of operations Advanced operation panel/graphics facilitate smooth machine control Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, M-spindle synchronized tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence, return, manual interrupt & auto return, threading slide hold, data I/O, chuck open/close during spindle rotation, spindle orientation (electric) Machining Management: machining results, machine utilization, fault data compile & report, external output USB ports, Ethernet, RS232C interface (1 channel) Hi-G control

Easy Operation

Operation screen split into four displays

Simultaneous display includes setup work, current position needed in confirming movement in trial machining, NC program, and graphic simulation.

Tool registration
Register data for all of your tools. Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process. When loading a tool in the machine, simply select it from among the registered tools. ATC manual operation does not require inputting the tool number. Just select the tool from the list and press the function key.

Operations

Optional Specifications
Item New Operations Advanced One-Touch IGF-L *2 Advanced One-Touch IGF-L Multitasking *2 Programming Circular threading Program notes User task 2 Work coordinate system select Tool compensation (Std: 32 sets) I/O variables, 8 ea 10 sets 50 sets 100 sets Tool compensation 64 sets Tool compensation 96 sets Tool compensation 200 sets Tool compensation 999 sets Common variables 1,000 sets (Std: 200 sets) Thread matching (spindle orientation required) Threading slide hold (G34, G35) Variable spindle speed threading (VSST) Inverse time feed Spindle synchronized tapping (rigid tapping) Coordinate convert Milling machine specs Profile generate Flat turning 3-dimensional coordinate conversion Helical cutting (within 360 degrees) Monitoring Real 3-D simulation Cycle time over check Load monitor (spindle, feed axis) Load monitor no-load detection (load monitor ordered) Tool life management Tool life warning Operation end buzzer Chucking miss detection Count only Work counters Cycle stop Start disabled Hour meters Power ON Spindle rotation NC operating NC operation monitor (counter, totaling) NC work counter (stops at full count with alarm) Status indicator (triple lamp) Type C [Type A, Type B] Measuring In-process work gauging Z-axis automatic zero offset by touch sensor C-axis automatic zero offset by touch sensor Gauge data output File output Post-process work gauging interface Touch setter [M, A] Set levels (5-level, 7-level) BCD RS-232-C (dedicated channel) Included in machine specs Included in machine specs Included in machine specs Other Functions Collision Avoidance System (CAS) One-Touch Spreadsheet Machining Navi L-g Variable spindle speed control (VSSC) Spindle dead-slow cutting Spindle speed setting Spindle S command 0.1 min-1 Manual cutting feed Spindle power peak cutting Short circuit breaker External M signals [2 sets, 4 sets, 8 sets, ( Edit interlock OSP-VPS (virus protection system) )] Cycle time reduction *3 USB (additional) Kit Specs *1 NML E D E 3D D OT-IGF E D OTM E D Item Additional RS-232-C channel 2 channels (Std 1 channel) DNC-T3 DNC link DNC-C/Ethernet DNC-DT 2 additional ports possible Automation/Untended Operation Auto power shutoff MO2, alarm Warmup function (by calendar timer) Tool retract cycle External program selections A (pushbutton) B (rotary switch) C (digital switch) C2 (external input) Okuma loader (OGL) interface Third party robot Type B (machine) and loader Type C (robot and loader) interface *3 Type D Type E Bar feeders Bar feeder Interface only Operation time reduction Chuck open/close during spindle rotation Included in machine specs 8 types 8 types BCD, 2-digit BCD, 4-digit Including loader specs Kit Specs *1 NML E D E 3D D OT-IGF E D OTM E D External Input/Output and Communication Functions

Forming soft jaws

Templates like this make it easy to set required jaw shape, tool, and cutting conditions. Part programming not required to do this.

Zero offsets
A simple function key operation is all it takes to shift a zero offset to either the left or right end of a workpiece. The required zero offset will be calculated automatically based on jaw and workpiece lengths. (when the tool offset is set with reference to the turret tool mounting surface)

Spindle rotating auto tailstock advance/retract High-Speed/High-Accuracy Functions 1/10 m control *3 Pitch error compensation AbsoScale detection *3 Hi-Cut Pro Super-NURBS Linear axis Linear axis + rotary axis

*1. NML: Normal, 3D: Real 3D simulation, OT-IGF: One-Touch IGF, OTM: One-Touch M E: Economy, D: Deluxe *2. Real 3-D Simulation included *3. Engineering discussions required. Note: Triangle items for M function (milling tool) machines only.

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16

LU400 / LU400 (M) Dimensional drawing, installation drawing

DBC 2,000
655 830 830 180 4,835 (190.35) Hydraulic unit CNC 1,675 (65.94) 900 Coolant tank removal volume 2 875 Coolant tank removal volume

DBC 650
830 830 180 2,490 (98.03) Hydraulic unit 170 550 950

550

CNC

760

890

3,003 (118.23) 717 1,501 V12 turret

Operation panel Operation Tailstock Lube tank panel Chip conveyor Side disposal, L type (Option) 2,063 1,200 2,200 2144 (84.41) V12 turret Chip conveyor Rear disposal, L type (Option)

Tailstock

Lube tank Chip conveyor Side disposal, L type (Option)

2,162 (85.12)

700 785.2

600

703.2

700

600

1,260

600 760 1,440 2,200 (86.61) 1,089

2,182 (opened door width) 500 Maintenance space 6,500 (255.91) 7,200 (283.46) 700

V10 turret

Maintenance space

*Rear discharge is standard with raised machine height of 70 mm

DBC 1,250
205 830 550 (21.65) (32.68) 830 180 3,565 (140.35) Hydraulic unit

* 70

500

3,670 4,390 (172.83)

720

V10 turret

140

DBC 3,000
795 830 180 Spindle fan 829 5,317 (209.33) Air panel Hydraulic unit 1,008 (39.69)

CNC 1,501

CNC

890 35.03

1,167 (45.94)

1406.6 446
(opened door width)

1,155

Operation Tailstock Lube tank panel Chip conveyor Side disposal, L type (Option) 2,062 (81.18) 1,200

2,607 (102.64) 2,144 V12 turret

Operation panel

Tailstock Lube tank

Chip conveyor Side disposal, L type (Option)

717 (28.23)

2,330 2,547 (100.28) V12 turret

2,441 (96.10)

2,200

700

600

1,260

3,182 (opened door width) 1,440 2,629 (103.50) 525 500 Maintenance space 8,130 (320.08) 9,316 (366.77) 661

V10 turret

1,501 2,656 (104.57)

4,780 (188.19) 500 Maintenance space 5,395 (212.40)

615

V10 turret

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18

2,440 (96.06)

2,162

2-Saddle CNC Lathes

When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product.

Fire Safety Precautions

To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining. 1. Oil-based coolant (1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable:

Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine. Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it. Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.

The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Pub.No.SIMUL TURN LU400-E-(1a)-300 (Jul 2013)

2. Precautions regarding machining of potentially flammable materials Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and watersoluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite. 3. Dry machining Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN TEL (0587) 95-7825 FAX (0587) 95-6074