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HMBP (SHOP 020-021)

medium scale machining shop

In this workshop mainly medium and small machine and machine components of heavy machines are manufactured. It has a machine shop, paint shop and assembly shop with large scale storage facility. Furnace equipment, valves, columns and grids, roller tables, electric shovels, hydraulic shovels etc are manufactured here. Some of the machines are:-

S No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

INV No. 1451 1452 1453 1454,59 1462,69 1460,61 1470,71 1472 1473 1474 1476 1477 1478 1480 1489 1501 1502 1503 1511 1509 1515 1516 1524 1526 1530 1532

Machine name

Model & remarks

Cold saw Model No 8866 Semi auto milling Model No 73 Centre less grinding Model 8114 Turret lathe IP 365 Turret lathe 1712,22 Semi hydraulic lathe IP 712 & 1341 Semi hydraulic lathe IP 136 Vertical broaching machine 7B705 Horizontal milling 6MB26 Vertical milling machine 6M12PB Universal milling 6M83W Shaper GP-24 Upright drill 2B118 Engine lathe 103 Thread milling machine 5M562 Key way milling 2A125 Internal grinding H-22 Surface grinding 692A Hydraulic shaper 3B250 Upright drill 2A150 Semi auto milling MP75 Engine lathe IA 64 Plano milling 6642 Planner 7210 Horizontal boring 2620B Hydraulic shaper 7M37

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27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

1533 1536 1537 1539 1540 1541 1543 1544 1545 1549 1555 1557 1609 1586 1614 1640 1643 1649 1655 1558 1655 1617

Engine lathe Tool lapping machine Tool grinding machine Floor stand grinding Semi auto cutting machine Semi auto point grinding Universal tool cutting Bench drill Turret lathe Cold saw Slotting machine Point shape grinding Vertical boring and turning Rough surface grinding Surface grinding Pipe bending machine Hand press Horizontal broaching Core drill Hydraulic press Oil bathe CNC horizontal boring machine

163 3818M 3B625 16K2 3667 3A64 3A64M 2A125 PRA10N 8166 7454 3A164 1541 16x2 8A67 35722 1620 4A433 2A635 2P-24 7425 1685 WD200

SPECIAL MACHINES AND SPECIFICATION:HORIZONTAL BORING MACHINE: The boring machine is one of the most versatile machine tools used to box holes in large and heavy parts such as engine frames, steam engine, cylinders, machine housings etc. which are practically impossible to hold and rotate in an engine lathe.

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Technical parameters for WZ00 HBC NC 1. Boring spindle diameter 200 mm 2. Ram dimension 520x520 mm 3. Taper in spindle 15060 4. Speed range1-1800 RPM 5. Rapid traverse column head stock6000 mm/min 6. Ram spindle within 0.6 to 3000 mm 7. Spindle within (max) 1962 mm 8. Spindle drive motor power75 KW 9. Rapid traverse ram spindle 300 mm/min 10. Weight of machine86200 Kg 11. Ram spindle (max) 1600 mm 12. Head stock travel on column Y-axis 5000 mm 13. Column travel on bed X-axis 1700 mm 14. Working feed column head stock within03-6000 mm

SHAPING MACHINE: Shaper is a versatile machine which is primarily intended for producing flat surfaces may be horizontal, vertical or inclined. This machine involves the use of a single point tool held in a properly tool box mounted on reciprocating ram. The main significance of this machine lies in its greater flexibility on account of ease in work holding, quick adjustment and use of tool of relatively simple design.

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Specification of a shaper machine tool 1. Length of stroke 2. Max horizontal travel of table 3. Max vertical travel of table 4. Max distance from table to ram 5. Max vertical travel of tool slide 6. Length and width of table slide 7. Length and depth of table slide 8. Power of motor 9. No. of ram cycles per min 10. Floor space 11. Approximate gross weight 12. Tool size 300 mm 350 mm 305 mm 12 mm 117mm 300x250 mm 241x317 mm 1.5 KW 6 1350x790 mm 700 Kg 16x22 mm

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OBSERVATION & WORKING: Machining operations performed on city frame (a part of Excavators) by Planomilling machine. Drill on side frame of ladle frame by using cutter tool on horizontal boring machine. Counter sinking operation performed on revolving frame of Excavators. In assembly shop, the different parts of the Excavators are assembling. On the CNC HB machine, pulley of diameter 1120 for NINL machine.