VM-1000-1300 VMC-1100-1300 - V2012-01

Buffalo Machinery Co., Ltd.
No. 56, Lane 318, Der Sheng Rd., Ta Ya, Taichung, Taiwan, R.O.C. Tel: 886-4-2560 3759 Fax: 886-4-2560 3769 e-mail: info@mail.buffalo.com.tw www.buffalo.com.tw
Copyright 2012 Buffalo Machinery Co., Ltd. All rights reserved.
Whatever your machining requirement, MICROCUT - the Challenger Box way Machining Center models VM-1000, VMC-1100 and VMC-1300, can provide optimum machining capacity in the medium size machine center and meet your needs. Travels range from 1000X600X570 mm(XYZ) for VM model to 1300X710X710 for VMC-1300. The Y axis is longer than any other similar model of competitive brand. The capacities of Microcut VM/VMC model are as various as the machine capacity, with various configuration available such as 40 or 50-taper, high-speed, general mold making or other machining application. Fig. 1.shows VMC-1300 with Fanuc 0i controller. The high rigidity and stability of its structure can maximum the productivity and profit. This sales manual introduces machine features and detail constructions. All technical drawings such as layout drawings, spindle power and torque chart are included as well.
Fig. 1 model VMC-1300with Fanuc 0iMD controller (Door open)
Version: 2012-01 Date: Nov. 2012
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INDEX
1. MACHINE IMAGE ....................................................................................................... 4 2. MAIN FEATURES ........................................................................................................ 5 3. MAIN SPECIFICATIONS ............................................................................................. 6 4. DIMENSIONAL DRAWINGS ..................................................................................... 11 4.1 Layout Drawing ................................................................................................ 11 4.2 Foundation Drawing ......................................................................................... 14 4.3 Interference Drawings ...................................................................................... 19 5. SPINDLE MOTOR TORQUE CHART........................................................................ 21 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor ................................ 21 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) ................ 22 5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor ................................. 22 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) ................... 23 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor ............................ 23 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option) ............... 24 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor ........................ 24 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) ........... 25 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) .................. 25 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) ............... 26 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option) ........... 26 6. TOOLING SYSTEM ................................................................................................... 27 6.1 MAS BT-40+MASP40T ..................................................................................... 27 6.2 V-Flange CAT-40+V-Flange CAT-40-A ............................................................. 28 6.3 DIN69871 (#40)+DIN 69872-B (#40) ................................................................ 28 6.4 MAS BT-40+JIS-B6339 (#40) (CTS) ................................................................ 29 6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS) ................................................... 29 6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS) ..................................................... 30 6.7 MAS BT-50+MAS P50T .................................................................................... 30 6.8 V-Flange CAT-50+V-Flange CAT-50 ................................................................. 31 6.9 DIN-69871(#50)+DIN-69872-B (#50) ............................................................... 31 6.10 MAS BT-50+MAS P50T (CTS) ....................................................................... 32 6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS) ................................................. 32 6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) .................................................. 33 7. MACHINE CONSTRUCTION .................................................................................... 34 7.1 High spindle speed 10000rpm as standard features (ISO40) ........................... 35 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) ..................... 35 7.3 High precision angular contact bearings for high accurate cutting ................... 35 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 35 7.5 Large AC servo motor provides extremely high torque, power and axis force .. 36 7.6 Rigid tapping..................................................................................................... 36 7.7 Meehanite cast iron construction base ............................................................. 36 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B ................................................................................................................. 37 7.9 C3 double nuts high class precision ballscrews................................................ 37 7.10 ISO40 Arm type ATC ...................................................................................... 37 7.11 ISO50 Arm type ATC ....................................................................................... 38
Version: 2012-01 Date: Nov. 2012 Page 2 of 71 VM-1000/VM-1300/VMC-1100/1300
7.12 Easy tools loading station for ATC .................................................................. 38 7.13 Well protected guarding system ..................................................................... 38 7.14 Large Safety protection window ..................................................................... 39 7.15 Extremely large opening capacity for side window ......................................... 39 7.16 Automatic lubrication timing control ................................................................ 39 7.17 Coolant system with checked valve ................................................................ 40 7.18 Safety Low voltage circuit control system ....................................................... 40 7.19 CE declaration of conformity for EU countries ................................................ 41 8. COMPARISION LIST ................................................................................................. 42 9. CUTTING DATA......................................................................................................... 42 10. GEOMETRY TEST .................................................................................................. 43 11. STANDARD ACCESSORIES ................................................................................... 51 12. OPTIONAL ACCESSORIES .................................................................................... 52 12.1 4th axis preparation & 4th & 5th axis ................................................................. 53 12.2 Coolant Through spindle device ..................................................................... 53 - with high pressure 20 bar pump ........................................................................... 53 - with high pressure 70 bar pump ........................................................................... 53 - with 20 bar pressure, built in type ......................................................................... 53 12.3 Chip conveyor & bucket.................................................................................. 54 12.4 Oil cooler unit ................................................................................................. 54 12.5 Heat exchanger .............................................................................................. 54 12.6 Air Conditioner ................................................................................................ 54 12.7 EMC ............................................................................................................... 55 12.8 Safety module ................................................................................................ 55 12.9 Coolant gun .................................................................................................... 55 12.10 Wash down system....................................................................................... 55 12.11 Tool setting probe Renishaw TS27R ............................................................. 55 12.12 Non-contact tool setting probe Renishaw NC4 ............................................. 56 12.13 Work piece probe Renishaw OMP-60 .......................................................... 56 12.14 Oil Skimmer .................................................................................................. 56 12.15 Fanuc Options .............................................................................................. 57 12.16 Fagor Options ............................................................................................... 57 12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC .... 57 12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC .... 57 13. CONTROLLER FUNCTION LIST ............................................................................ 58 13.1 Fagor 8055i POWER ...................................................................................... 58 13.2 Fanuc 0iMD .................................................................................................... 60 13.3 Heidenhain iTNC530 HSCI ............................................................................. 65
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1. MACHINE IMAGE
Fig. 2 shows model VMC-1300 with Fanuc 0iMD controller and Fig. 3 shows model VM-1000 with Heidenhain iTNC530 controller. Wide selection of the controllers is for your choice. Bright machining area design is introduced in all MICROCUT the Challengers machining centers, providing an easy access to working area.
Fig. 2 model VMC-1300 with Fanuc 0i controller.
Fig. 3 model VM-1000 with Heidenhain iTNC530 controller Version: 2012-01 Date: Nov. 2012 Page 4 of 71 VM-1000/VM-1300/VMC-1100/1300
2. MAIN FEATURES
-
High spindle speed 10000rpm as standard features (ISO40) 70mm spindle bearing diameter design ensures rigidity (ISO40) High torque 6000rpm ISO50 spindle with 2 steps gear box (option) Spindle construction is designed under high precision angular contact bearings offers high removable rate. Large AC servo motor provides extremely high torque, power and axis force. Rigid tapping Meehanite cast iron construction base. Rigid box slide ways allows heavy duty cutting C3 double nuts high class precision ballscrews Large diameter and double pretension nuts ballscrew All slide ways are hardened & precision ground, the opposite side is plated with Turcite B for low friction and high grade of tolerance. Fast 24M/min rapid traverse
ISO40 24 tools ATC on VM-1000 & VMC-1100, ISO40 32 tools ATC on VM-1300 & VMC-1300 24 tools or 32 tools ISO 50 ( opt ) for VMC-1100/1300 Easy tools loading station Well protected guarding system. Extremely large opening capacity for side window; A large coolant tank isolated from the machine bed to prevent heat transfer & easy cleaning Low 24Vac voltage circuit control system CE declaration of conformity for EU countries
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3. MAIN SPECIFICATIONS
Table 1. Main specifications of VM-1000/VM-1300
Description TABLE Table size Distance between table & floor Table loading capacity Table configuration T slot pitch TRAVEL X axis Y axis Z axis SPINDLE Taper Spindle bearing inside diameter Spindle speed Spindle driven system Spindle nose to table AXES TRANSMISSION X/Y/Z ballscrew Transmission X/Y/Z rapid feed X/Y/Z feed rate GUIDE WAYS X- width x thick x guide distance Y- width x thick x guide distance Z- width x thick x guide distance Ballscrew Lubrication X/Y/Z MOTOR Spindle
Unit mm mm kg mm mm mm mm mm ISO mm rpm mm mm mm mm M/min M/min
VM-1000 1200x500/1300x600 880 800 5T slots,16mm 16x86x5 / 18x100x5 1000 500/600 570/600 No.40 70 10000 Belt driven 130-700 / 100-700 D40 x P12 x C3 Direct 24 10 80x35x406 / 80x35x500 135x35x700 80 x 35 x 300 Oil
VM-1300 1500x660 850 1000 18x135x5 1300 660 650
110-750
80x35x460 225 x 40 x 850 100 x 40 x 480 Oil
KW
X/Y axis
Nm
11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc); 10/14 (Heidenhain) 16 (Siemens); 16.5 (Fagor); 20 (Fanuc); 18.1 (Heidenhain)
VM-1000/VM-1300/VMC-1100/1300
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Z axis ATC Pocket Tool taper ATC time (T-T) Max. tool weight Max. tool diameter (full load) Max. tool diameter (every next tool) Max. tool length ACCURACY Positioning accuracy Repeatability MISCELLANEOUS
Nm
11 (Siemens); 27.3 (Fagor); 20 (Fanuc) 9.9 (Heidenhain) 32 BT#40 / CAT#40 / DIN69871 24
sec. kg mm mm mm mm mm 76 150 300
4 7 76 127 300 0.005 / 300 0.005 7500 3.5 x 3.5 x 3.6 4.6 x 3.5 x 3.6 35
5000 / 5500 Weight kg Dimension - L x W x H M 3.3 x 2.9 x 2.8 (without chip conveyor) Dimension - L x W x H M 4.2 x 2.9 x 2.8 (with chip conveyor) Max. power consumption KVA 35 Specifications are subject to change without notice.
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Table 2. Main specifications of VMC-1100/VMC-1300
Description TABLE Table size Distance between table & floor Table loading capacity T-slot configuration TRAVEL X axis Y axis Z axis SPINDLE Taper Spindle bearing inside dia. Spindle speed Spindle nose to table Spindle throat AXES TRANSMISSION X/Y/Z ballscrew Transmission X/Y/Z thrust XYZ rapid feed XYZ feed rate GUIDE WAYS X- Width x Thick x guide distance Y- Width x Thick x guide distance Z- Width x Thick x guide distance Ballscrew Lubrication X/Y/Z MOTOR Spindle- ISO40
Unit mm mm kg mm mm mm mm ISO mm rpm mm mm mm mm kgf m/min m/min mm mm mm mm
VMC-1100 1300 x 660 880 1200 18 x 110 x 5 1100 710 710 40 / 50 70 10000 / 6000 149-859 710 D40xP12xC3 Direct 480/480/480 24 10 90 x 40 x 480 230 x 40 x 870 90 x 40 x 480 oil
VMC-1300 1500 x 660 880 1200 18 x 135 x 5 1300 710 710
D40xP12xC3 Direct 480/480/480 24 10 90 x 40 x 480 230 x 40 x 870 90 x 40 x 480 oil
KW
- ISO50
KW
X/Y axis
Nm
11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc); 10/14 (Heidenhain) 15/20 (Siemens); 17/25 (Fagor); 15/18.5 (Fanuc); 15/25 (Heidenhain) 18 (Siemens); 16.5 (Fagor); 20 (Fanuc); 18.1 (Heidenhain)
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Z axis ATC (ISO40) Pocket Tool taper ATC time (T-T) Pocket pitch Max. tool weight Max. tool diameter (full tool) Max. tool diameter (every next tool) Max. tool length
Nm
18 (Siemens); 27.3 (Fagor); 20 - ISO40 / 36 - ISO50 (Fanuc) 16.3 (Heidenhain) 24 32 BT/CAT/-#40; DIN69871
sec. mm kg mm mm mm
2 80.8 8 78 120 300
1.94 80.8 7 76 150 350
ATC (ISO50) Pocket 24 32 Tool taper BT / CAT / DIN Max. tool diameter (full tool) mm 110 125 Max. tool diameter (every next tool) mm 220 250 Max. tool weight kg 15 15 Max. tool length mm 350 300 ACCURACY Positioning accuracy mm +- 0.005/300 +- 0.005/300 Repeatability mm 0.005 0.005 COOLANT PUMP FOR NOZZLE AROUND SPINDLE Pump motor W 900 900 Max. Coolant pressure kg/cm2 Max. coolant flow L/min COOLANT PUMP FOR WASH DOWN (OPTION) Pump motor W Max. Coolant pressure Max. coolant flow LUBRICATION PUMP Pump motor Pump flow rate Pump pressure Tank capacity Lub. Period Distributor type Oil type
4.5 100 900 4.5 100 25 0.13 15 2.5
4.5 100 900 4.5 100 25 0.13 15 2.5
kg/cm2 L/min W L/min. kgf/cm2 liter
0-12min. (working); 5 sec. - 180 min. (break) pressure release pressure release #68 #68
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PNEUMATIC Air pressure Air consumption MISCELLANEOUS Dimension- LxWxH (without chip conveyor) Dimension- LxWxH (with chip conveyor) Weight
bar L/min.
6.5 400
6.5 400
M M kg
3.4x2.3x3.0 4.3x2.3x3.0 7300 35
3.4x2.3x3.0 4.3x2.3x3.0 7800 35
Max. power consumption KVA Specifications are subject to change without notice.
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4. DIMENSIONAL DRAWINGS
In this chapter, information for machine dimensional drawings is given as below:
VM-1000
4.1 Layout Drawing 4.1.1 VM-1000 with chip conveyor (option)
1000
Fig. 4 VM-1000 layout drawing with chip conveyor (option)

COMPANY LIMITED
Date Comments: 2003-10-03 --Scale OutLook Dwg Drawing No. 1:35 -
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VM-1300
4.1.2 VM-1300 with chip conveyor (option)
1300
OutLook Dwg Fig. 5 VM-1300 layout drawing with chip conveyor (option) Date 2004-04-01 Scale 1:35
COMPANY LIMITED
Drawing No.
Comments:
---
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4.1.3 VMC-1100 layout drawing
Fig. 6 VMC-1100 layout drawing. (chip conveyor is option)
4.1.4 VMC-1300 layout drawing
Fig. 7 VMC-1300 layout drawing(chip conveyor is option)
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4.2 Foundation Drawing
4.2.1 VM-1000/Y-500 with chip conveyor (option)
Fig. 8 VM-1000/ Y-500 with Chip conveyor (opt.) foundation dimensional drawing
4.2.2 VM-1000/Y-600 with chip conveyor (option)
Fig. 9 VM-1000/ Y-600 with Chip conveyor (option) foundation dimensional drawing
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4.2.3 VM-1300 with CTS (option) & chip conveyor (option)
Fig. 10 VM-1300 with CTS (option), chip conveyor (option) foundation dimensional drawing
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4.2.4 Foundation drawing VMC-1100
Fig. 11 VMC-1100 Foundation drawing-1
Fig. 12 VMC-1100 foundation drawing-2 (recommended) Version: 2012-01 Date: Nov. 2012 Page 16 of 71 VM-1000/VM-1300/VMC-1100/1300
4.2.5 Foundation drawing VMC-1300
Fig. 13 VMC-1300 Foundation drawing-1
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Fig. 14 VMC-1300 Foundationdrawing-2 (recommended)
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4.3 Interference Drawings

4.3.1 VM-1000/Y-500 with ISO40 taper and 24 tools ATC
Fig. 15 VM-1000/ Y-500 travel with ISO40 24 tools ATC
4.3.2 VM-1300 with ISO40 taper and 32 tools ATC
Fig. 16 VM-1300 with ISO40 32 tools ATC
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4.3.3 VMC-1300 with ISO40 taper and 32 tools ATC
Fig. 17 VMC-1300 with ISO40 32 tools ATC
4.3.4 VMC-1100/1300 with ISO50 taper and 32 tools ATC
() Fig. 18 VMC-1100/1300 with ISO50 32 tools ATC Version: 2012-01 Date: Nov. 2012 Page 20 of 71 VM-1000/VM-1300/VMC-1100/1300
5. SPINDLE MOTOR TORQUE CHART

Various controllers are available FANUC, FAGOR , SIEMENS or HEIDENHAIN. Below are standard spindle power and torque charts for various controllers.
5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) 5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option) 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option)
5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor
Fig. 19 Fanuc 11/15kw 10000rpm spindle motor on VMC-1100/ 1300
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5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option)
Fig. 20 Fanuc 15/18kw 10000rpm spindle motor on VMC-1100/1300
5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor
Fig. 21 Fagor 11/15kw 10000rpm spindle motor on VMC-1100/1300 Version: 2012-01 Date: Nov. 2012 Page 22 of 71 VM-1000/VM-1300/VMC-1100/1300
5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option)
Fig. 22 Fagor 15/22kw 10000rpm spindle motor on VMC-1100/1300
5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor
Fig. 23 Siemens 11/15kw 10000rpm spindle motor on VMC1100/1300
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5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option)
Fig. 24 Siemens 15/20kw 10000rpm spindle motor on VMC1100/1300
5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor
Fig. 25 Heidenhain 10/15kw 10000rpm spindle motor on VMC1100/1300
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5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option)
Fig. 26 Heidenhain 15/20kw 10000rpm spindle motor on VMC1100/1300
5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option)
Fig. 27 Fanuc 15/18.5kw 6000rpm spindle motor on VMC1100/1300 Version: 2012-01 Date: Nov. 2012 Page 25 of 71 VM-1000/VM-1300/VMC-1100/1300
5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option)
Fig. 28 Siemens 15/20kw 6000rpm spindle motor on VMC-1100/1300
5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option)
Fig. 29 Heidenhain 15/20kw 6000rpm spindle motor on VMC-1100/1300 Version: 2012-01 Date: Nov. 2012 Page 26 of 71 VM-1000/VM-1300/VMC-1100/1300
6. TOOLING SYSTEM
Wide selection of tooling system is available. Please refer to the drawing as below. 6.1 MAS BT-40+MASP40T 6.2 V-Flange CAT-40+V-Flange CAT-40-A 6.3 DIN69871 (#40)+DIN 69872-B (#40) 6.4 MAS BT-40+JIS-B6339 (#40) (CTS) 6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS) 6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS) 6.7 MAS BT-50+MAS P50T 6.8 V-Flange CAT-50+V-Flange CAT-50 6.9 DIN-69871(#50)+DIN-69872-B (#50) 6.10 MAS BT-50+MAS P50T (CTS) 6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS) 6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)
6.1 MAS BT-40+MASP40T
Fig.30 MAS BT-40+MASP40T Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012 Page 27 of 71 VM-1000/VM-1300/VMC-1100/1300
6.2 V-Flange CAT-40+V-Flange CAT-40-A
Fig.31 V-Flange CAT-40+V-Flange CAT-40-A Tool holder and pull stud dimension
6.3 DIN69871 (#40)+DIN 69872-B (#40)
Fig. 32 DIN69871 (#40)+DIN 69872-B (#40) Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012 Page 28 of 71 VM-1000/VM-1300/VMC-1100/1300
6.4 MAS BT-40+JIS-B6339 (#40) (CTS)
Fig. 33 MAS BT-40+JIS-B6339 (#40) (CTS) Tool holder and pull stud dimension
6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS)
Fig. 34 V-Flange CAT-40+V-Flange CAT-40-A (CTS) Tool holder and pull stud dimension Version: 2012-01 Date: Nov. 2012 Page 29 of 71 VM-1000/VM-1300/VMC-1100/1300
6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS)
Fig. 35 DIN-69871 (#40)+DIN69872-A (#40) (CTS) Tool holder and pull stud dimension
6.7 MAS BT-50+MAS P50T
Fig. 36 MAS BT-50+MAS P50T Tool holder and pull stud dimension
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6.8 V-Flange CAT-50+V-Flange CAT-50
Fig. 37 V-Flange CAT-50+V-Flange CAT-50 Tool holder and pull stud dimension
6.9 DIN-69871(#50)+DIN-69872-B (#50)
Fig. 38 DIN-69871(#50)+DIN-69872-B (#50) Tool holder and pull stud dimension
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6.10 MAS BT-50+MAS P50T (CTS)
Fig. 39 MAS BT-50+MAS P50T (CTS)Tool holder and pull stud dimension
6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS)
Fig. 40 V-Flange CAT-50+V-Flange CAT-50-A (CTS) Tool holder and pull stud dimension
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6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)
Fig. 41 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) Tool holder and pull stud dimension
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7. MACHINE CONSTRUCTION
In this chapter, the construction of machine is well introduced. The machine is well designed for easy operation, easy workpiece loading, easy tool loading/unloading, convenient chip clean. This chapter includes following sections.
7.1 High spindle speed 10000rpm as standard features (ISO40) 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) 7.3 High precision angular contact bearings for high accurate cutting 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 7.5 Large AC servo motor provides extremely high torque, power and axis force 7.6 Rigid tapping 7.7 One piece Meehanite cast iron construction base 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B 7.9 C3 double nuts high class precision ballscrews 7.10 Arm type ATC 7.11 Easy tools loading station for ATC 7.12 Well protected guarding system 7.13 Large Safety protection window 7.14 Extremely large opening capacity for side window 7.15 Automatic lubrication timing control 7.16 Coolant system with check valve 7.17 Safety Low voltage circuit control system 7.18 CE declaration of conformity for EU countries
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7.1 High spindle speed 10000rpm as standard features (ISO40) 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) 7.3 High precision angular contact bearings for high accurate cutting Machine is designed for high speed cutting, so machine standard spindle (see Fig. 42) speed is with 10000rpm (ISO40). For high speed cutting, harder material is used for reducing cycle time and tools are designed for high removable rate. This machine offers benefits efficiency than the competition. and
Fig. 42 ISO 40 spindle
The speed speed for the same size in the market is normally 8000rpm. The spindle is supported by high precision angular contact bearings class P5 with grease lubrication for ensuring spindle durability. The large spindle (spindle bearing diameter 70mm and housing 150mm) enables its heavy cutting ability. Moreover, an air purge inside front part of spindle prevents small chips or coolant from being suck into spindle by high pressure air and damage to bearings.
7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) ISO50 spindle (see Fig. 43) is avaliable. It offers high torque and geared head spindle with 2-step auto. speed changer. Gear ratio is 1:4.4 and 1:1.1. Every gear box is dynamic balanced by testing before assembly. It provides 4.4 times torque for high torque working.
Fig. 43 ISO50 spindle
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7.5 Large AC servo motor provides extremely high torque, power and axis force AC servo motor and drivers (Fig. 44) package are used on axes. AC spindle motor offers full power from 1500rpm to 8000rpm (on Fanuc controller). Comparing to old design with induction motor driven by inverter, it appears only one peak for full power and torque. The advantage of complete CNC package ensures the best stability of CNC quality and quick service from the CNC supplier. Fig. 46 shows Fagor driver system on Fig. 44 Fagor drivers machine with ISO40 spindle. X/Y/Z axes force: (Heidenhain controller) 9476.9/9476.9/8534.4Nm (Fanuc controller) 6283/11518.8/11518.8Nm (Siemens controller) 8377.3/14136.8/14136.8Nm (Fagor controller) 8639.1/8639.1/14293.8Nm 7.6 Rigid tapping The other important function of servo motor is that the spindle can find very accurate spindle orientation position for rigid tapping. While machine is equipped with rigid tapping, operator can do one shot procedure to threading. This is very important on hard material such as stainless steel. Those machines with rigid tapping function can finish this kind of jobs precisely.
7.7 Meehanite cast iron construction base
Fig. 45 Machine frame construciton
All main components are Meehanite licensed casting (see Fig. 45) with hardness HB180-220. It is heavy ribbed throughout for excellent mechanical and thermal stability. The body has been treated dynamically and stress released. The rigid box ways allows high speed movement. And guide ways are hardened and ground with hardness around HRC52-55. All the Y axis travel longer than table width ensures fully cutting
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capacity. 24M/min (X/Y/Z). rapid traverse rapid traverse provides efficient machining by time saving. 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B All guide ways (see Fig. 46) and carriage surfaces are coated and hand scraped with Turcite B, allowing fast axis movement under minimized friction. The scraping standard is 1 bearing point contains 1 mm2, 16 points/inch2. Oil groove is also designed with one side open for lubrication on gibs surface.
Fig. 46 VMC-1300 base
7.9 C3 double nuts high class precision ballscrews The hardened and precision ground C3 class ballscrews (see Fig. 47) with double nuts are applied on X/Y/Z axes, offering high axis accuracy and less deforming under axial force. All the ballscrew nuts are preloaded to ensure less tension deforming. Moreover, ballscrews are pre-tensioned shown for thermal compensation.
Fig. 47 C3 class ballscrew
7.10 ISO40 Arm type ATC For ISO 40: 24 tools for VM-1000 Penumatic type ATC as standard and Cam type as option for VM-1000 (see Fig. 48) 24 tools Cam type ATC for VMC-1100 32 tools for VM-1300/VMC-1300 24 tools for VMC-1300 (option)
Fig. 48 24 tools ATC
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7.11 ISO50 Arm type ATC For ISO 50: Two type of ATC for choice. 24 tools or 32 tools shown as Fig. 49 for VMC-1100 & VMC-1300.
Fig. 49 32 tools ATC
7.12 Easy tools loading station for ATC Easy tool loading at the back of machine (see Fig. 50) is especially ideal for ISO50 tools heavy for operators. An interlock device is fitted on the device to meet the safety regulation and CE norms.
Fig. 50 easy tool loading for ATC
7.13 Well protected guarding system Machine guarding (see Fig. 51, its VMC-1300 guarding design) is fully enclosure with top full cover. Moreover, the painting is coated with durable color powder. Powder material is computerized mixed up to ensure the identical color on each machine.
Fig. 51 VMC-1300 guarding
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7.14 Large Safety protection window The large window allows more visibility into the work area. The material is made of Polycabonate ( P.C ) and safety glass shown as Fig. 52 which is confirmed to meet the safety regulation.
Fig. 52 Safety window
7.15 Extremely large opening capacity for side window Two side windows are designed wider than Y-travel and lower than table height shown on Fig. 53. They are removable by keys (but this will be not allowed by CE) for machining of long work piece or middle machining. This small machine can also provide the machining capacity of long piece machine as well as big machine.
Fig. 53 Large side window
7.16 Automatic lubrication timing control A pressure-release type lubrication unit is shown as Fig.54. A float switch can detect the volume of oil. If the oil level is lower than the set level, an abnormal signal and a buzzer will alarm automatically. This will prevent further damage to machine and service expense. A check valve ensures the proper lubrication on all critical components. To ensure the oil in the pipe as the machine operates, the check valve is added on the outlet of oiler to prevent oil from returning to the unit when machine stops running.
Page 39 of 71 VM-1000/VM-1300/VMC-1100/1300
Fig. 54 Lubrication unit
Besides, the oil will be distributed evenly regardless of the terminal distance (see Fig.55 and Fig.56). Also the pumping time and break time is adjustable by the operator.
Fig. 55 Oil distributor -1
Fig. 56 Oil distributor -2
7.17 Coolant system with checked valve Coolant pump shown as Fig. 57 for spindle nozzle with checked valve and meter valve can prevent coolant from returning to pumps.
Fig. 57 Coolant pump
7.18 Safety Low voltage circuit control system The electric cabinet is provided with 24Vac low voltage circuit control system. This is according to the CE Norms for safety. Fig. 58 shows the switchboard for Fagor and Fanuc controller.
Fig. 58 Electrical cainet for Fagor and Fanuc
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7.19 CE declaration of conformity for EU countries All Microcut machine are produced according to CE regulations, and shipped with CE Declaration of Conformity for EU countries. Inside the electrical cabinet (see Fig. 59), all the components and wires are with parts number & wire number label, as well as the number stuck on corresponding position. The technicians could do the maintenance according to the electrical diagram in the operation manual. Fig. 59 Labels on electric compnents All CE listed electrics components, electric diagrams, safety protection, and PLC logical meet CE regulations.
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8. COMPARISION LIST
Under construction
9. CUTTING DATA
Under construction
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10. GEOMETRY TEST

Table 3 Geometrical tolerance test
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Reference: ISO10791-2:2000(E)
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A 24-hours free run is done by a complete function test programs before all the geometrical test. Fig.60 shows the ball bar test and Fig.63-65 shows the measurement result on VMC-1300..
Fig.60 Ballbar testing
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Model : VMC-1300 1.
Fig. 61 Ballbar testing report
2.
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3.
The geometrical accuracy is tested according to the ISO 1984 standard and the repeatability and positioning accuracy is tested according to the ISO230-1. All machines are approved by laser equipment (see Fig. 64) and it meets repeatability accuracy at +/-0.005mm and positioning accuracy at +/-0.005mm. The laser test reports are shown as Fig. 65-67 for X/Y/Z measurement result on VMC-1300.
Fig. 64 Laser testing Version: 2012-01 Date: Nov. 2012 Page 47 of 71 VM-1000/VM-1300/VMC-1100/1300
Model : VMC-1300 1.
Fig. 65 Laser measurement report - X axis
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2.
Fig. 66 Laser measurement report Y axis Version: 2012-01 Date: Nov. 2012 Page 49 of 71 VM-1000/VM-1300/VMC-1100/1300
3.
Fig. 67 Laser measurement report Z axis
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11. STANDARD ACCESSORIES

CNC controllers available as below: Fagor controller (see Fig. 68) Fanuc 0iwith Manual Guide (see Fig.69) Siemens 810D with Shop Mill (see Fig. 70) Heidenhain iTNC530 Controller (see Fig. 71)
Fig. 68 Fagor 8055A
Fig. 69 Fanuc 0iMD
Fig. 70 Siemens 828D
Fig. 71 Heidenhain iTNC530HSCI
High speed precision spindle at 10000rpm (ISO 40) Automatic lubrication system Rigid tapping function Penumatic ARM type ATC with 24 tools on VM-1000 Cam ARM type ATC with 24 tools on VMC-1100 ARM type ATC with 32 tools on VM-1300/VMC-1300 Box slide ways for axes Telescopic way covers for X &Y axes Fully enclosure splash guard with interlock device Enlarged coolant tank & chip pan Automatic lubrication system Work light Portable MPG Leveling pads & bolts for installation Lamp of cycle finish and alarm Tool box & kits Instruction manual & parts list CE Declaration of Conformity for EU countries
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12. OPTIONAL ACCESSORIES

Several options are available for upgrading the machine. These options are recommended to order when you place your order. Some of them are easy for customers to retrofit by themselves. 12.1 4th axis preparation & 4th & 5th axis 12.2 Coolant Through spindle device - with high pressure 20 bar pump - with high pressure 70 bar pump - with 20 bar pressure, built in type 12.3 Chip conveyor & bucket 12.4 Oil cooler unit 12.5 Heat exchanger 12.6 Air Conditioner 12.7 EMC 12.8 Safety module 12.9 Coolant gun 12.10 Wash down system 12.11 Tool setting probe Renishaw TS27R 12.12 Non-contact tool setting probe Renishaw NC4 12.13 Work piece probe Renishaw OMP-60 12.14 Oil Skimmer 12.15 Fanuc Options 12.16 Fagor Options 12.17 ISO50 spindle with geared head, oil cooler for Headstock, 24 tools ATC 12.18 ISO50 spindle with geared head, oil cooler for Headstock, 32 tools ATC
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12.1 4th axis preparation & 4th & 5th axis

table 4. CNC Rotary Table Main Specification
Model
VM-1000 VMC-1100 Table Diameter(mm) 250 Horizontal Position Height(mm) 200 Center Height of Vertical Position(mm) 170 Minimum input increment(degree) 0.001 Rotation speed(r.p.m.) 16.6 Repetitive accuracy(sec.) +/-2
VM-1300 VMC-1300 320 230 210 0.001 16.6 +/-2
Fig. 72 4 axis
th
Usage of 4th (see Fig. 72) and 5th axes rotary tables are allowed for multi-side machining or complex contours and shapes machining, such as impellers. It can increase productivity and reduce the setups steps required. 12.2 Coolant Through spindle device - with high pressure 20 bar pump - with high pressure 70 bar pump High pressure pump: 20 bar or 70bar Filter 25m - with 20 bar pressure, built in type High pressure pump: 20 bar Filter 40m Two selections are available: 20 bar or 70 bar. (see Fig. 73) 20 Bar or 70 Bar to the cutting edge, with individual coolant tank coolant filter, which with 25-micron, two bag-type filter system removes contamination and particles from the coolant before being recycled through the coolant pump. This increases tool life, allowing higher cutting speeds and clearing chips during deep-hole drilling. The 20 Bar built-in type (see Fig. 74) with 40-micron is smaller and floor space saving. It also shares the coolant from machine coolant tank, but the filter system is the same as the other two. An auxiliary pump applied to supply coolant through the tool, directly to the cutting edge. This increases tool life, allows higher cutting speeds, and clears chips during deep-hole drilling.
Version: 2012-01 Date: Nov. 2012 Page 53 of 71
Fig. 73 CTS
Fig. 74 Built in type CTS
VM-1000/VM-1300/VMC-1100/1300
12.3 Chip conveyor & bucket Chip cart included (see Fig. 75)
Fig. 75 Chip conveyor with chip cart
12.4 Oil cooler unit The cooling system (see Fig. 76) assures spindle accuracy permanently and extends the service life of spindle. Thermal decrease set up. It's standard for ISO50, but option for ISO40.
12.5 Heat exchanger Item/Model Heat dissipation W/XC Quantity Voltage AC V Input W Rate current A HPW-15A 15 12 110 352 0.43 220 352 0.29
Fig. 76 Oil cooler unit
Fig. 77 Heat exchanger
12.6 Air Conditioner Item/Model Cooling W BTU/H Voltage V Frequency Hz Running current A Max. Ambient temperature XC
HA-160A 580/730 2000/2500 1 200 ~ 230 50/60 2.5 40

Fig. 78 Air conditioner
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12.7 EMC EMC(electromagnetic compatibility) (see Fig. 79) includes EMI (electromagnetic interference) and EMS (electromagnetic susceptibility), preventing the interference from outside electromagnetic and the electromagnetic interference to the other equipments.
Fig. 79 EMC
12.8 Safety module Two main functions of Safety module (shown as Fig. 80) are the dual circuses protection system and self-diagnostic function. The dual circuses protection system increases the ability of detecting error. The self-diagnostic function can automatically shut down the machine once an error is detected. 12.9 Coolant gun Coolant gun (see Fig. 81) is the tools to help flushing the chips into coolant tank or chip conveyor.
Fig. 80 Safety module
Fig. 65 Coolant gun Fig. 81 Coolant gun
12.10 Wash down system Rear wash down device (see Fig. 82) provides easy leaning is available and top wash down system to ensure chip down on request.
Fig. 82 rear wash down
12.11 Tool setting probe Renishaw TS27R Sense directions X, Y, +Z Uni-directional repeatability 1.0 m (0.00004 in) (max 2 sigma at stylus tip) Stylus over-travel XY plane 10 +Z direction 5.5 mm (0.21 in)
Fig. 83 Renishaw TS-27R
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12.12 Non-contact tool setting probe Renishaw NC4 Laser type Class 2, Visible red Same light < 1 mW 670 nm Repeatability of 1.0 m at 1 m Same trigger points (2 separation sigma) Minimum tool 0.03 mm (0.001 in) 0.3 mm at 0.5 m diameter for or larger, depending separation measurement on separation and 1 mm at 5 m set-up separation Minimum tool 0.03 mm (0.001 in) 0.1 mm at 0.5 m diameter for breakage or larger, depending separation detection on separation and set-up 0.3 mm at 5 m separation
Fig. 84 Renishaw NC-4
12.13 Work piece probe Renishaw OMP-60 Transmission type 360 infra-red optical transmission Transmission range 6 m (19.7 ft) Switch-on method Optical M-code, spin, shank switch Switch-off method Optical M-code, time-out, spin, shank switch Uni-directional repeatability (max 2 sigma at stylus tip) 1.0 m (0.00004 in)
Fig. 85 Renishaw OMP-60
12.14 Oil Skimmer Disc type oil skimmer (see Fig. 86) can scrape the oil and separate it from coolant by the disc. Keep the coolant clear and recyclable.
Fig. 86 Oil skimmer Version: 2012-01 Date: Nov. 2012 Page 56 of 71 VM-1000/VM-1300/VMC-1100/1300
12.15 Fanuc Options - Extra cost for Fanuc 32iMB from 0iMD - Extra cost for Fanuc 31iMB from 0iMD - Data Servo for 0iMD (needs to buy ATA card together) - ATA Card 128MB - ATA Card 256MB - ATA Card 384MB - ATA Card 320MB - ATA Card 512MB - ATA Card 640MB - ATA Card 1G - ATA Card 2G ** Following functions for Fanuc 31iMB only** - AINANO HPCC (600 blocks) for 31iMB - NURBS interpolation - RISC Board for high-speed processing - Additional of workpiece coordinate system 300-pairs (std. 48 pairs) - Tilted working plane command - Multi-language display for below language Chinese, Korean, Portuguese, Hungarian, Swedish, Polish, Czech - Multi-language display for below language Dutch
12.16 Fagor Options - CF card 2G - Fagor Service Contract for 12 months - Data servo (HD-10G) for Siemens controller 12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC 12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC
Fig. 87 Geared Head
Fig. 88 ISO50 ATC 32 tools
Fig.89 Oil cooler
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13. CONTROLLER FUNCTION LIST

13.1 Fagor 8055i POWER Hardware TFT screen RAM Memory Solid state disk Ethernet USB connections RS232/RS422 Mouse Touch Screen Machine config. max Excution Channel Max. NC Axes Max. Spindles Part Zero Kinematics Inclined Plane Movement RTCP( Rotaional tool center point) Synchronized spindles Gantry control Tool Tool Offset Tool life Monitoring Tool Geometry compensation Tool Measure cycles Compensation function Bidirection leadcrew compensation Cross compensation Dual feedback management
Basic Basic Basic 255 Option Basic Basic 1 7 2 22 Limited Basic Option No Option
8055i FL/Power
10.4" 256K/ 1M 512M/ 2G CF Basic 1 on front panel Basic No No
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Display & Simulation clock & part counter Machining time estimate simulation in selected planes simulation in 3D simulation in High Definition Graphics Zoom in simulation PC Simulation Software Edit & Programming Conversational cycles C axis conversation inT Y axis conversation in T Path handwheel Teach-in editing DXF converter Profile Editor DNC Software features Tele-diagnosis Rigid tapping Volumetric compensation FVC Dual Purpose IEC 61131 Language Multi-axis management File Encryption Performance BPT (ms) Look Ahead (Blocks) Jerk control Feed forward/ AC forward Contour control FFWD Servo position loop time Servo current loop time
8055i FL/Power
Basic Basic Basic Basic No Basic no Basic Option Option Basic Basic Basic in PC Basic Basic Option Basic No No No No No 3.5 ms / 1ms (power) 100 /200 (power) Basic Basic Advanced G51 62.5 us
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13.2 Fanuc 0iMD

:standard, : standard option, :option, :not available, *: function include in another option :new add, s/: fanuc option but buffalo buy in package Item Controlled axis Max. Controller axes (nc axes) Max. Spindle axes (nc axes) Simultaneously controlled axes Axis control by pmc Pmc axis control expansion Simple synchronous control 1 pair Twin table control Angular axis control Tandem control Control axis detach Chopping (g80,g81.1) Function for hobbing machine(m)/hobbing function(t)(g80,g81) Least input increment Increment system 1/10 Flexible feed gear (option dmr) Dual position feedback Fine acc & dec control Hrv control (hrv1) Hrv control (hrv3) High speed hrv control Inch/metric conversion (g20,g21) Interlock Machine lock Emergency stop Overtravel Stored stroke check 1 Stroke limit external setting Stored stroke check 2 Stored stroke check 3 (g22,g24) Stroke limit check before move Mirror image Follow-up Servo off/mechanical handle feed Backlash compensation Backlash compensation for each rapid traverse and cutting feed Version: 2012-01 Date: Nov. 2012 0iMD 5 2 4 4 Item Stored pitch error compensation Interpolation type pitch error compensation Bi-direction pitch error compensation Extended bi-direction pitch error compensation Inclination compensation Straightness compensation Straightness compensation 128 points Interpolation type straightness compensation Position switch Interference check for rotary area Unexpacted disturbance torque detection Rotary axis control Liner scale i/f with absolute address reference mark Temporary absolute coordinate setting Dual check safety Operation Automatic operation (memory) Dnc operation Mdi operation Mdi operation b Schedule function Program number search Sequence number search Sequence number comparison and stop Program restart Tool retract and recover Manual interventation and return Retraction for rigid tapping Buffer register Dry run Single block Jog feed Manual reference position return 0iMD S/
b a
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Item Reference position setting without dog Reference position setting with mechanical stopper Reference position shift Manual handle feed 1 unit Manual handle feed 2 units/3 units Manual handle feed rate (x1,x10,x100,x1000) Tool direction hand feed Tool direction hand feed b Manual feed for 5-axis machining Manual handle interruption Manual handle i/f for i/o link Manual numberical command Manual liner/circular interpolation Manual handle retrace Interpolation Nano interpolation Position (g00) Single direction positioning(g60) Exact stop mode(g61) Exact stop(g09) Liner interpolation (g01) Circular interpolation (g02/g03) Exponential interpolation (g02.3,g03.3) Dwell (g04) Polar coordinate interpolation (g12.1,g13.1) Cylindrical interpolation (g07.1) Helical interpolation Involute interpolation(g02.2,g03.2) Hypothetical axis interpolation (g07) Conical/spiral interpolation Smooth interpolation (g05.1) (with 64bit risc) Nano smoothing(aicc i and ii is required) Nano smoothing for 5-axis maching /nano smoothing 2 (aicc i and ii is required) Threading,synchronous cutting (g33) Skip function (g31) High-speed skip (g31) Continuous high-speed skip
Multipe-step skip (g31 )(for grinding machine)
0iMD
Item Torque limit skip Reference position return (g28) Reference position return check (g27) 2nd reference position return (g30) 3rd/4th reference position return Floating reference position return Normal direction control (g40.1,g41.1,g42.1 or g150~g152) Gentle normal direction control Nurbs interpolation with 64bit risc (g06.2) Three-dimensional circular interpolation (g02.4,g03.4) Continous dressing (for grinding machine) Infeed control (for grinding machine) Index table indexing High speed cycle cutting Retract of high-speed cycle cutting High speed linear interpolation General purpose retract Feed function Rapid traverse rate (max. 240 m/min,1um) Rapid traverse rate (max. 100 m/min,0.1um) Rapid traverse override(f0,25,50,100%) Feed per minute Feed per revolution (g98,g99) Tangential speed constant control Cutting feed clamp Automatic acceleration/deceleration (rapid:linear,cutting:exponential) Rapid traverse bell-shaped acceleration/deceleration Positioning by optimal acceleration Optimal torque acceleration/deceleration Linear acceleration/deceleration after cutting feed interpolation Bell-type acceleration/deceleration after cutting feed interpolation Linear acceleration/deceleration before cutting feed interpolation
0iMD
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Item Feedrate override (0~254%) Jog override (0~655.34%) Override cancel Rapid traverse block overlap External deceleration Feed stop Advance preview control (look-ahead 1 blocks) Ai contour control (look-ahead 40 block ) Ai contour control ii Ai advance preview control (look-ahead 15 block ) Bell type acceleration/deceleration before look ahead interpolation High speed processing Look -ahead blocks expansion Jerk control Rigid tapping bell-shaped acceleration/deceleration Program input Tape mode (eia rs244/iso840) Labe skip Parity check (horizontal and vertical parity) Control in/out Optional block skip ( 1 ) Optional block skip ( 9 ) Max. Programmable dimension (8-digit) Program number o4-digit Program number o8-digit External memory and sub program calling function Sequence number (n5-digit) Absolute/incremental programming (g90,g91) Decimal point programming/pocket caculator type decimal point programming Input unit 10 time multiply Plane selection (g17,g18,g19) Rotary axis designation Rotary axis roll-over Polar coordinate command (g15,g16) Coordinate system setting Version: 2012-01 Date: Nov. 2012
0iMD (200) (20)
Item Automatic coordinate system setting Workpiece coordinate system (g52~g59) Workpiece coordinate system preset Addition of workpiece coordinate system pair (48) Addition of workpiece coordinate system pair (300) Direct input of workpiece orgin offset value measured Manual absolute on and off Chamfering/corner r Optional chamfering/corner r Programmable data input (g10) Sub program call (m98,m99) Custom macro b Addition of custom macro common variables(#100-199,#500-999) Pattern data input Interruption type custom macro Embeded macro Embeded macro for milling Canned cycle for drilling Small-hole peck drilling cycle (g83) Canned cycle for grinding(for grinding machine)(g75~g79) Circular interpolation by r programming Circular interpolation by 9-digit r designation Automatic corner override Automatic corner deceleration Feedrate clamp based on arc radius Scaling (g50,g51) Coordinate system rotation (g68,g69) Three-dimensional coordinate conversion (g68,g69) Tilted working plane command(g68.2,g69) Programmable mirror image (g50.1,g51.1) Figure copy (g72.1,g72.2) Retrace Tape format for fanuc series 15 Tape format for fanuc series 10/11
0iMD /9
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Item Conversational programming with graphic function Macro executer C language executer Real time custom macro Super cap i m Nc format output Conversation c language programming Contour figure repetition Background graphic U-axis conversational programming Contour pocket machining b Contour figure block number expansion Manual guide Guidance cutting Aux/spindle function Auxiliary function (m8-digit) 2nd auxiliary function (b8-digit) Auxiliary function lock High-speed m/s/t/b interface Multiple command of auxiliary function (3) Spindle speed function Spindle serial output 3rd spindle serial output Spindle analog output Constant surface speed control (g96,g97) Spindle override (0~254%) Spindle speed fluctuation detection (g25,g26) 1st spindle orientation 1st spindle output switching function 2nd spindle orientation 2nd spindle output switching function 3rd spindle orientation 3rd spindle output switching function Spindle synchronous control Spindle simple synchronous control Multi spindle control Rigid tapping (g84) Three-dimensional rigid tapping Rigid tapping by manual handle Live tool control with servo motor Version: 2012-01 Date: Nov. 2012
0iMD 4/2mb /512kb
Item
0iMD
Tool fuction/ tool compensation Tool offset pairs (max.) 400 Tool offset memory b Tool offset memory c Tool length compensation (g43,g44,g49) Tool offset (g45~g48) Tool length compensation in tool axis direction Tool center point control for 5-axis machining Cutter compersation b (g39~g42) Cutter compersation c (g40~g42)/tool radius compersation Three-dimensional cutter compersation (g40,g41) Cutting point interpolation for cylindrical interpolation(g07.1) Tool life management Addition of tool pairs for tool life management(512 pairs) Tool life management b Extended tool life management Tool management function 64 pairs Tool management function 240 pairs Tool management function 1000 pairs Add. Customized data on tool management function Tool length measurement Automatic tool length measurement (g37) Tool length /work zero point measurement Guidance for machine prepartion Measurement cycle Whell wear compensation Rotary table dynamic fixture offset Editing operation Part program storage length 5120m (max.)1m=400byte,1k=1000byte (option) 1280m(a) /800m(b) Number of register programs (max.) 400 Part program editing Program protect VM-1000/VM-1300/VMC-1100/1300
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Item Background editing Extended part program editing Play back Password function Machining time stamp Multi part program editing Memory card program editing/operation Data server editing/operation Setting&display Status display Clock function Current position display Program display (program name 31 characters) Parameter setting and display Self-diagnosis function Alarm display Alarm history display Operation message history display Operation history display Help function Factolink Remote diagnostic Run hour and parts count display Actual cutting feedrate display Display of spindle speed and t code at all screens Directory display of floppy cassette Directory display and punch for each group Graphic function Dynamic graphic display Servo setting screen Display of hardware and software configuration Periodic maintenance screen Maintenance information screen Trouble diagnosis Software operator's panel Software operator's panel general purpose switch Software operator's panel general purpose switch expansion Version: 2012-01 Date: Nov. 2012
0iMD * * S/ Page 64 of 71
Item Multi-language display Selection of five optional language Dynamic display language switch Data protection key Protection of data at eight level Erase crt screen display Parameter setting supporting screen Machine condition selecting function Data in/out Reader/puncher interface (ch1) Reader/puncher interface (ch2) Data server Fast data server board External i/o device control External tool offset External message External machine zero point shift External data input External program number search Automatic data backup Memory card input/output Power mate cnc manager Interface function Embedded ethernet Ethernet (ethernet board is required) Control software for fast ethernet function Others Color lcd display unit 8.4"lcd/mdi(color) 10.4"lcd/mdi(color) Pmc basic instruction speed per step Pmc max. Step number ladder Function block function Extended pmc ladder instruction function
0iMD (ata 2gb) tcp/ip 0.033us(a:sb -7)/5us(b) 24000
VM-1000/VM-1300/VMC-1100/1300
13.3 Heidenhain iTNC530 HSCI
Standard
Axis option Item
Software option 1
Software option 2
Specification
User functions Basic version: 3 axes plus spindle Short description Fourth NC axis plus auxiliary axis or 8 additional axes or 7 additional axes plus 2nd spindle Digital current and speed control Program entry HEIDENHAIN conversational format, with smarT.NC and as per ISO Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates Position data Incremental or absolute dimensions Display and entry in mm or inches Display of the handwheel path during machining with handwheel superimpositioning Tool radius in the working plane and tool length Tool compensation Radius compensated contour look ahead for up to 99 blocks (M120) Three-dimensional tool-radius compensation for subsequent changing of tool data without having to recalculate the program Tool tables Cutting-data tables Constant cutting speed Parallel operation Multiple tool tables with up to 30 000 tools Cutting data tables for automatic calculation of spindle speed and feed rate from toolspecific data (cutting speed, feed per tooth With respect to the path of the tool center With respect to the cutting edge Creating a program with graphical support while another program is being run Motion control with minimum jerk 3-D compensation through surface normal vec 3-D machining (software option 2) Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point (TCPM = Tool Center Point Management) Keeping the tool normal to the contour Tool radius compensation normal to the direction of traverse and the tool direction Spline interpolation Rotary table machining (software option 1) Programming of cylindrical contours as if in two axes Feed rate in mm/m Straight line Chamfer Circular path Contour elements Circle center point Circle radius Tangentially connected arc Corner rounding

VM-1000/VM-1300/VMC-1100/1300
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Item Approaching and departing the contour FK free contour programming
Specification Via straight line: tangential or perpendicular Via circular arc FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Subroutines Program-section repeat Any desired program as subroutine Drilling cycles for drilling, pecking, reaming, boring, tapping with a floating tap holder, rigid tapping Cycles for milling internal and external threads Milling and finishing rectangular and circular pockets Cycles for clearing level and inclined surfa
Program jumps
Fixed cycles
Cycles for milling linear and circular slots Linear and circular point patterns Contour pocketsalso with contour-parallel machining Contour train OEM cycles (special cycles developed by the machine tool builder) can also be integrated Datum shift, rotation, mirroring
Coordinate transformation
Scaling factor (axis-specific) Tilting the working plane (software option 1) Mathematical functions =, +, , *, /, sin , cos Logical comparisons (=, , <, >) Calculating with parentheses
Q parameters Programming with variables
tan , arc sine, arc cosine, arc tangent, a , e , ln, log, absolute value of a number, the constant , negation, truncation of digits before or after the decimal point Functions for calculation of circles String parameters Online calculator Context-sensitive help function for error messag
Programming aids
The context-sensitive help system TNCguide (FCL3 function) Graphic support for the programming of cycles Comment blocks in the NC program
Actual position capture Program verification graphics Display modes
Actual positions can be transferred directly into the NC program Graphic simulation before program run, even while another program is being run Plan view / projection in 3 planes / 3-D view Magnification of details In the Programming and Editing mode, the contours of the NC blocks are drawn on screen while they are being entered (2-D pencil-trace graphics), even while another program is running
Programming graphics
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Item Program Run graphics Display modes Machining time
Specification Graphic simulation of real-time machining in plan view / projection in 3 planes / 3-D view Calculation of the machining time in the Test Run mode of operation Display of the current machining time in the Program Run m Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining Program interruption, contour departure and return Multiple datum tables Pallet tables (with as many entries as desired for the selection of pallets, NC programs and datums) can be machined workpiece by workpiece or tool by tool Calibrate touch probe Compensation of workpiece misalignment, manual or automatic
Returning to the contour Datum tables Pallet tables
Touch-probe cycles
Datum setting, manual or automatic Automatic workpiece measurement Cycles for automatic tool measurement Cycles for automatic kinematics measurement
Specifications MC 420 or MC 422 C main computer Components CC 422 or CC 424 controller unit Keyboard 15.1-inch TFT color flat-panel display with soft keys Program memory Input resolution and display step Input range At least 25 GB, for the dual-processor system at least 13 GB Up to 0.1 m for linear axes Up to 0.0001 for angular axes Maximum 99 999.999 mm or 99 999.999 Linear in 4 axes Linear in 5 axes (subject to export permit) Interpolation Circular in 2 axes Circular in 3 axes with tilted working plane Helix: Combination of circular and linear moti Spline: Execution of splines (3rd degree polynomials) Block processing time 3-D straight line without radius compensation 3.6 ms 0.5 ms (software option 2) Position loop resolution: Signal period of the position encoder/1024 Axis feedback control Cycle time of position controller: 1.8 ms Cycle time of speed controller: 600 s Cycle time of current controller: minimum 100 s Range of traverse Spindle speed Maximum 100 m (3937 inches) Maximum 40 000 rpm (with 2 pole pairs)
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VM-1000/VM-1300/VMC-1100/1300
Item Error compensation
Specification Linear and nonlinear axis error, backlash, reversal spikes during circular movements, thermal expansion Stick-slip friction One each RS-232-C/V.24 and RS-422/V.11 max. 115 kilobaud Expanded interface with LSV-2 protocol for external operation of the TNC over the interface with HEIDENHAIN software TNCremo. Ethernet interface 100BaseT approx. 2 to 5 megabaud (depending on file type and network load) USB 1.1 interface For pointing (mouse) devices and block devices (memory sticks, hard disks, CD-ROM drives) Operation: 0 C to +45 C Storage: 30 C to +70 C
Data interfaces
Ambient temperature
Accessories One HR 420 portable handwheel with display or One HR 410 portable handwheel or Electronic handwheels One HR 130 panel-mounted handwheel o Up to three HR 150 panel-mounted handwheels via HRA 110 handwheel adapter TS 220: 3-D touch trigger probe with cable connection, or TS 440: 3-D touch trigger probe with infrared transmission TS 444: Battery-free 3-D touch trigger probe with infrared transmission Touch probes TS 640: 3-D touch trigger probe with infrared transmission TS 740: High-precision 3-D touch trigger probe with infrared transmission TT 140: 3-D touch trigger probe for workpiece measurement Software option 1 Rotary table machining Programming of cylindrical contours as if in two axes Feed rate in mm/min Coordinate transformation Interpolation Software option 2 Motion control with minimum jerk 3-D tool compensation through surface normal vectors Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point (TCPM = Tool Center Point Management) Keeping the tool normal to the contour Tool radius compensation normal to the direction of traverse and the tool direction Spline interpolation Interpolation Block processing time Linear in 5 axes (subject to export permit) 0.5 ms Tilting the working plane Circle in 3 axes with tilted working plane
3-D machining
Page 68 of 71
VM-1000/VM-1300/VMC-1100/1300
Item Input format and unit of TNC functions Positions, coordinates, circle radii, chamfer lengths Tool numbers Tool names Delta values for tool compensation Spindle speeds Feed rates Dwell time in Cycle 9 Thread pitch in various cycles Angle of spindle orientation Angle for polar coordinates, rotation, tilting the working plane Polar coordinate angle for helical interpolation (CP) Datum numbers in Cycle 7 Scaling factor in Cycles 11 and 26 Miscellaneous functions M Q-parameter numbers Q-parameter values
Specification 99 999.9999 to +99 999.9999 (5.4: places before and after the decimal point) [mm] 0 to 32 767.9 (5.1) 16 characters, enclosed by quotation marks with TOOL CALL. Permitted special characters: #, $, %, &, 99.9999 to +99.9999 (2.4) [mm] 0 to 99 999.999 (5.3) [rpm] 0 to 99 999.999 (5.3) [mm/min] or [mm/tooth] or [mm/rev] 0 to 3600.000 (4.3) [s] 99.9999 to +99.9999 (2.4) [mm] 0 to 360.0000 (3.4) [] 360.0000 to +360.0000 (3.4) [] 99 999.9999 to +99 999.9999 (5.4) [] 0 to 2999 (4.0) 0.000 001 to 99.999 999 (2.6) 0 to 999 (3.0) 0 to 1999 (4.0)
999 999 999 to +999 999 999 (9 digits, floating point) Labels (LBL) for program jumps 0 to 999 (3.0) Labels (LBL) for program jumps Any text string in quotes () Number of program section 1 to 65 534 (5.0) repeats REP Error number with Q-parameter 0 to 1099 (4.0) function FN14 Spline parameter K 9.999 9999 to +9.999 9999 (1.7) Exponent for spline parameter 255 to 255 (3.0) Surface-normal vectors N and T 9.999 9999 to +9.999 9999 (1.7) with 3-D compensation
Page 69 of 71
VM-1000/VM-1300/VMC-1100/1300
Service & Quality Built Our Business
Buffalo Machinery Co., Ltd.

No. 56, Lane 318, Der Sheng Rd., Ta Ya, Taichung, Taiwan, R.O.C. Tel: 886-4-2560 3759 Fax: 886-4-2560 3769 e-mail: info@mail.buffalo.com.tw www.buffalo.com.tw
Copyright 2012 Buffalo Machinery Co., Ltd. All rights reserved.
Page 70 of 71
VM-1000/VM-1300/VMC-1100/1300

VM-1000-1300 VMC-1100-1300 - V2012-01

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VM-1000-1300 VMC-1100-1300 - V2012-01

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Fig. 1 model VMC-1300with Fanuc 0iMD controller (Door open)

Version: 2012-01 Date: Nov. 2012

Version: 2012-01 Date: Nov. 2012

Fig. 2 model VMC-1300 with Fanuc 0i controller.

Version: 2012-01 Date: Nov. 2012

Unit mm mm kg mm mm mm mm mm ISO mm rpm mm mm mm mm M/min M/min

VM-1300 1500x660 850 1000 18x135x5 1300 660 650

80x35x460 225 x 40 x 850 100 x 40 x 480 Oil

Version: 2012-01 Date: Nov. 2012

11 (Siemens); 27.3 (Fagor); 20 (Fanuc) 9.9 (Heidenhain) 32 BT#40 / CAT#40 / DIN69871 24

sec. kg mm mm mm mm mm 76 150 300

Version: 2012-01 Date: Nov. 2012

Table 2. Main specifications of VMC-1100/VMC-1300

Unit mm mm kg mm mm mm mm ISO mm rpm mm mm mm mm kgf m/min m/min mm mm mm mm

VMC-1300 1500 x 660 880 1200 18 x 135 x 5 1300 710 710

D40xP12xC3 Direct 480/480/480 24 10 90 x 40 x 480 230 x 40 x 870 90 x 40 x 480 oil

Version: 2012-01 Date: Nov. 2012

2 80.8 8 78 120 300

1.94 80.8 7 76 150 350

4.5 100 900 4.5 100 25 0.13 15 2.5

4.5 100 900 4.5 100 25 0.13 15 2.5

kg/cm2 L/min W L/min. kgf/cm2 liter

3.4x2.3x3.0 4.3x2.3x3.0 7300 35

3.4x2.3x3.0 4.3x2.3x3.0 7800 35

Version: 2012-01 Date: Nov. 2012

Fig. 4 VM-1000 layout drawing with chip conveyor (option)

Version: 2012-01 Date: Nov. 2012

Version: 2012-01 Date: Nov. 2012

4.1.3 VMC-1100 layout drawing

Fig. 6 VMC-1100 layout drawing. (chip conveyor is option)

4.1.4 VMC-1300 layout drawing

Fig. 7 VMC-1300 layout drawing(chip conveyor is option)

Version: 2012-01 Date: Nov. 2012

4.2 Foundation Drawing

4.2.1 VM-1000/Y-500 with chip conveyor (option)

4.2.2 VM-1000/Y-600 with chip conveyor (option)

Version: 2012-01 Date: Nov. 2012

4.2.3 VM-1300 with CTS (option) & chip conveyor (option)

Version: 2012-01 Date: Nov. 2012

4.2.4 Foundation drawing VMC-1100

Fig. 11 VMC-1100 Foundation drawing-1

4.2.5 Foundation drawing VMC-1300

Fig. 13 VMC-1300 Foundation drawing-1

Version: 2012-01 Date: Nov. 2012

Fig. 14 VMC-1300 Foundationdrawing-2 (recommended)

Version: 2012-01 Date: Nov. 2012

4.3 Interference Drawings

Fig. 15 VM-1000/ Y-500 travel with ISO40 24 tools ATC

4.3.2 VM-1300 with ISO40 taper and 32 tools ATC

Fig. 16 VM-1300 with ISO40 32 tools ATC

Version: 2012-01 Date: Nov. 2012

4.3.3 VMC-1300 with ISO40 taper and 32 tools ATC

Fig. 17 VMC-1300 with ISO40 32 tools ATC

4.3.4 VMC-1100/1300 with ISO50 taper and 32 tools ATC

5. SPINDLE MOTOR TORQUE CHART

5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor

Fig. 19 Fanuc 11/15kw 10000rpm spindle motor on VMC-1100/ 1300

Version: 2012-01 Date: Nov. 2012

5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option)

Fig. 20 Fanuc 15/18kw 10000rpm spindle motor on VMC-1100/1300

5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor